Circuit board with compact passive component arrangement
Various circuit boards with mounted passive components and method of making the same are disclosed. In one aspect, a method of manufacturing is provided that includes at least partially encapsulating a first plurality of passive components in a molding material to create a first molded passive component group. The first molded passive component group is mounted on a surface of a circuit board. The first plurality of passive components are electrically connected to the circuit board.
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All integrated circuits require electrical power to operate, and packaged integrated circuits are no exception. Power is normally delivered to integrated circuits via a power supply and some form of power delivery network. Although currently-available power supplies are designed to supply stable voltages, the actual power delivered to integrated circuits can contain significant amounts of noise. There are many sources of noise, such as voltage fluctuations caused by other devices coupled to the power supply, electromagnetic interference and other causes.
Conventional packaged integrated circuits typically include a semiconductor chip mounted on a carrier substrate. The carrier substrate is configured to mount to a printed circuit board, such as a motherboard or card. The typical conventional carrier substrate includes an interconnect system that is made up of multiple layers of conductor planes or traces tied vertically by plural vias. Input/output pads on the die side of the carrier substrate connect to the die and input/output pads on the underside of the carrier substrate connect to the printed circuit board. A ball grid array, a land grid array or pin grid array is used to electrically connect the underside input/output pads to the printed circuit board.
To address issues associated with power supply noise, conventional semiconductor chip packages use decoupling capacitors. Many of these decoupling capacitors are mounted to the carrier substrate In one conventional variant, the decoupling capacitors are mounted to the die side of the carrier substrate around the periphery of the die. In another conventional variant, the decoupling capacitors are mounted to the underside of the carrier substrate.
The foregoing and other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
Decoupling capacitors are conventionally mounted one at a time to the surface of a semiconductor chip package substrate. Each capacitor is positioned with electrodes vertically aligned with an underlying solder structure of the package substrate. A reflow is performed to temporarily liquefy the solder structures. A cool down solidifies the solder structures and makes the electrical and mechanical connections between the capacitors and the package substrate. The mounting process involves a pick and place operation. There is the chance that imperfections in the pick and place operation and/or variations in the size, height and position of the solder structures can cause the capacitors to wobble, rotate or otherwise move during the reflow. If the movement is too great, one capacitor can short to another. To avoid this pitfall, conventional capacitor mounting technique follow design rules for minimum spacing of pick and placed capacitors. This places a significant constraint on package substrate design and size. Many package substrates utilize memory interface areas where large numbers of closely spaced conductor traces fan out from a chip mounting areas. Due to packing constraints of conventionally placed capacitors, such memory interface areas typically have overlying capacitors, which makes the task of routing conductor traces challenging.
The disclosed arrangements utilize molded passive component groups. The molded passive component groups can be molded together with much tighter minimum spacing. As a result, for the same size package substrate, more passive components can be mounted and/or mounted outside memory interface areas, or mounted in such a way so that more chips can be mounted than is conventionally possible.
In accordance with one aspect of the present invention, a method of manufacturing is provided that includes at least partially encapsulating a first plurality of capacitors in a molding material to create a first molded passive component group. The first molded passive component group is mounted on a surface of a circuit board. The first plurality of capacitors are electrically connected to the circuit board.
In accordance with another aspect of the present invention, a method of manufacturing is provided that includes fabricating plural molded passive component groups by at least partially encapsulating plural groups of capacitors in a molding material and singulating the molded passive component groups. The molded passive component groups are mounted on a surface of a semiconductor chip package substrate. The capacitors are electrically connected to the semiconductor chip package substrate.
In accordance with another aspect of the present invention, an apparatus is provided that includes a circuit board that has a surface, and at least one molded passive component group mounted on the surface of and electrically connected to the circuit board. The at least one molded passive component group includes a first plurality of capacitors each having an upper surface and a molding material joining together and covering the upper surfaces of the first plurality of capacitors.
In the drawings described below, reference numerals are generally repeated where identical elements appear in more than one figure. Turning now to the drawings, and in particular to
Additional details of the conventional package substrate 110 and the capacitor 135 placement thereon can be understood by referring now also to
A1=abn+x1rc(a+b)−x1(ac+br)+(c−1)(r−1)x12 (1)
Inserting the values a=1.6 mm, b=0.8 mm, x1=0.8 mm, r=6, c=2 and n=12 into Equation (1) yields an area A of the dashed box 150 of 35.2 mm2.
An exemplary new arrangement of a semiconductor chip device 200 is depicted in
Additional details of the passive component group 233a may be understood by referring now to
Attention is now turned to
Additional details regarding the geometry of the molded passive component group 233a will be described now in conjunction with
A2=abn+x2rc(a+b)−x2(ac+br)+(c−1)(r−1)x22 (2)
Equation (2) is obtained by modifying Equation (1) by substituting x2 for x1. Assume for the sake of comparison that r=6, c=2, n=12, a=1.6 mm, b=0.8 mm and x2=0.1 mm for the passive component group 233a. Inserting those values into Equation (2) yields an area A2 of passive component group 233a of 17.49 mm2, which is a significant reduction over the conventional A1 of 35.2 mm2.
The area occupied by the external border region 270 of the molding 240 can be included in the total area occupied by the molded passive component group 233a That area Aborder of the border region 270 is given by:
Aborder=[ac+(c−1)(x2)][x2−d]+[br+x2(r−1)(x2−d)] (3)
where d is the dicing kerf width of the cutting blade used to singulate the molded passive groups. Typical values for d are 0.040 to 0.050 mm. It is anticipated that the width t of the border 270 (and given by t=2(x2−d)) can be quite small, on the order of 0.11 mm (for a mid-range value of 0.045 mm for d) or smaller if desired. It should be understood that the width t will depend on the accuracy and technique used for singulation discussed below. Inserting the values d=0.045 mm, a=1.6 mm, b=0.8 mm, x2=0.1 mm, c=2 and r=6 into Equation (3) yields an area Aborder of 4.789 mm2. So the total area occupied by the passive component group 233a is A2+Aborder or 22.28 mm2. Now it should be understood the passive component groups 233a, 233b, 233c, 233d, 233e, 233f, 233g and 233h can number other than eight and can have different numbers of passive components 235. One group might have 2 and another have 6 and so on. Equations (2) and (3) are valid for symmetric arrangements of the passive components 235, that is, the same numbers of passive components in each column, and equal spacings between components 235 and a symmetric border region 270. Of course the areas A2 and Aborder can be readily calculated for asymmetrical arrangements.
By utilizing molded passive component groups with their attendant smaller footprints, a variety of benefits can be realized.
In yet another alternate exemplary arrangement, a semiconductor chip package 400, depicted in a plan view in
An exemplary method for fabricating the molded passive component groups of any of the disclosed arrangements can be understood by referring now to
Next and as shown in
As noted above, molded passive components groups can be symmetric or asymmetric.
While the invention may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the invention as defined by the following appended claims.
Claims
1. An apparatus, comprising:
- a circuit board having a surface and having a memory interface region including plural conductor traces;
- at least one molded passive component group mounted on the surface of and electrically connected to the circuit board outside of the memory interface region, the at least one molded passive component group including a first plurality of passive components each having an upper surface and a molding material joining together and covering the upper surface of each of the first plurality of passive components; and
- a second molded passive component group mounted on the surface of and electrically connected to the circuit board, a portion of the second molded passive component group positioned over a portion of the memory interface region.
2. The apparatus of claim 1, further comprising a semiconductor chip mounted on the circuit board.
3. The apparatus of claim 1, wherein the first plurality of passive components comprise electrodes having a surface not encapsulated by the molding material.
4. The apparatus of claim 1, comprising plural semiconductor chips mounted on the circuit board.
5. The apparatus of claim 1, wherein the circuit board comprises a semiconductor chip package substrate.
6. The apparatus of claim 1, wherein the at least one molded passive component group consists of only passive components.
7. The apparatus of claim 1, wherein the first plurality of passive components include one or more selected from a group consisting of: a capacitor, a resistor, an inductor, and any combination thereof.
8. The apparatus of claim 1, wherein passive components of the first plurality of passive components are symmetrically positioned within the at least one molded passive component group.
9. The apparatus of claim 1, wherein passive components of the first plurality of passive components are asymmetrically positioned within the at least one molded passive component group.
10. The apparatus of claim 9, wherein dimensions of at least one passive component within the at least one molded passive component group are smaller than dimensions of another passive component within the at least one molded passive component group.
11. The apparatus of claim 9, wherein at least one passive component within the at least one molded passive component group is rotated relative to another passive component within the at least one molded passive component group.
12. An apparatus comprising:
- a circuit board having a surface and having a memory interface region including plural conductor traces;
- a semiconductor chip mounted on the surface of the circuit board and coupled to one or more of the plural conductor traces in the memory interface region;
- at least one molded passive component group mounted on the surface of and electrically connected to the circuit board outside of the memory interface region, the at least one molded passive component group including a first plurality of passive components each having an upper surface and a molding material joining together and covering the upper surface of each of the first plurality of passive components; and
- a second molded passive component group mounted on the surface of and electrically connected to the circuit board, a portion of the second molded passive component group positioned over a portion of the memory interface region.
13. The apparatus of claim 12, wherein the first plurality of passive components comprise electrodes having a surface not encapsulated by the molding material.
14. The apparatus of claim 12, wherein the circuit board comprises a semiconductor chip package substrate.
15. The apparatus of claim 12, wherein the at least one molded passive component group consists of only passive components.
16. The apparatus of claim 12, wherein the first plurality of passive components include one or more selected from a group consisting of: a capacitor, a resistor, an inductor, and any combination thereof.
17. The apparatus of claim 12, wherein passive components of the first plurality of passive components are asymmetrically positioned within the at least one molded passive component group.
18. The apparatus of claim 17, wherein dimensions of at least one passive component within the at least one molded passive component group are smaller than dimensions of another passive component within the at least one molded passive component group.
19. The apparatus of claim 17, wherein at least one passive component within the at least one molded passive component group is rotated relative to another passive component within the at least one molded passive component group.
20. The apparatus of claim 12, wherein the second molded passive component group includes a second plurality of passive components each having an upper surface and a molding material joining together and covering the upper surface of each of the second plurality of passive components.
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Type: Grant
Filed: Nov 1, 2022
Date of Patent: Dec 5, 2023
Patent Publication Number: 20230047285
Assignee: ADVANCED MICRO DEVICES, INC. (Santa Clara, CA)
Inventors: Milind S. Bhagavat (Broomfield, CO), Rahul Agarwal (Livermore, CA)
Primary Examiner: Pete T Lee
Application Number: 17/978,389
International Classification: H01L 25/16 (20230101); H01L 21/56 (20060101); H01L 23/498 (20060101); H05K 1/02 (20060101); H05K 3/30 (20060101); H05K 3/34 (20060101); H05K 3/28 (20060101);