Interspinous spacer and methods and systems utilizing the interspinous spacer
An interspinous spacer that includes a body having a distal portion and a proximal portion; an actuator at least partially disposed in the body; and a first arm and a second arm, where the first and second arms are rotatably coupled to a distal portion of the body and coupled to the actuator, where the actuator, first arm, and second arm are configured, upon rotation of the actuator in a first direction, to move the first and second arms from an implantation position, in which the first and second arms extend from the distal portion of the body back toward the proximal portion of the body, to a deployed position, in which the first and second arms extend away from the body.
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This application claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application Ser. No. 63/310,449, filed Feb. 15, 2022, which is incorporated herein by reference.
FIELDThe present invention is directed to the area of interspinous spacers for deployment between adjacent spinous processes. The present invention is also directed to systems and methods for utilizing the interspinous spacer.
BACKGROUNDWith spinal stenosis, the spinal canal narrows and pinches the spinal cord and nerves, causing pain in the back and legs. Typically, with age, a person's ligaments may thicken, intervertebral discs may deteriorate, or facet joints may break down. The conditions can contribute to the narrowing of the spinal canal. Injury, heredity, arthritis, changes in blood flow, and other causes may also contribute to spinal stenosis.
Various treatments of the spine have been proposed or used including medications, surgical techniques, and implantable devices that alleviate and substantially reduce pain associated with the back. In one surgical technique, a spacer is implanted between adjacent spinous processes of a patient's spine. The implanted spacer opens the spinal canal, maintains the desired distance between vertebral body segments, and, as a result, avoids or reduces impingement of nerves and relieves pain. For suitable candidates, an implantable interspinous spacer may provide significant benefits in terms of pain relief.
Any surgery is an ordeal. However, the type of device and how it is implanted has an impact. For example, considerations when performing surgery to implant an interspinous spacer include the arrangement of the device and the possibility of damaging bone or tissue.
BRIEF SUMMARYOne aspect is an interspinous spacer that includes a body having a distal portion and a proximal portion; an actuator at least partially disposed in the body; and a first arm and a second arm, where the first and second arms are rotatably coupled to a distal portion of the body and coupled to the actuator, where the actuator, first arm, and second arm are configured, upon rotation of the actuator in a first direction, to move the first and second arms from an implantation position, in which the first and second arms extend from the distal portion of the body back toward the proximal portion of the body, to a deployed position, in which the first and second arms extend away from the body.
In at least some aspects, the body includes a cup and a casing attached to the cup, wherein the actuator includes a head disposed in the cup and a shaft attached to the head and extending through the casing. In at least some aspects, each of the first arm and the second arm are configured for rotation of at least 90 degrees. In at least some aspects, the actuator and each of the first arm and the second arm are configured for rotation in a first direction and then rotation in a second direction opposite the first direction.
In at least some aspects, the interspinous spacer further includes an actuator retainer attached to an end of the shaft of the actuator outside of the casing. In at least some aspects, the head of the actuator includes a shaped cavity configured to receive a shaped spacer engaging bit of a driving tool for rotating the actuator. In at least some aspects, a least a portion of the shaft of the actuator includes threading. In at least some aspects, each of the first arm and the second arm includes an attachment portion with a threaded surface configured for engagement with the threading of the shaft of the actuator. In at least some aspects, each of the attachment portions further includes at least one end stop bounding the threaded surface to resist further rotation of the respective first or second arm. In at least some aspects, at least one of the threading of the shaft of the actuator or the threaded surfaces of the attachment portions of the first and second arms have a mechanical ratio of at least 10:1.
In at least some aspects, the interspinous spacer further includes a first pin rotatably coupling the first arm to the body and a second pin rotatably coupling the second arm to the body. In at least some aspects, the first pin and the second pin are self-locking pins.
Another aspect is a method of using any of the interspinous spacers. The method includes releasably coupling the interspinous spacer in the implantation position to a spacer insertion instrument; inserting the interspinous spacer coupled to the spacer insertion instrument into a patient and between a pair of adjacent spinous processes; rotating the actuator of the interspinous spacer using a driver tool to deploy the first and second arms to the deployed position with each of the arms seating a different one of the adjacent spinous processes; releasing the interspinous spacer from the spacer insertion instrument; and removing the spacer insertion instrument.
A further aspect is an interspinous spacer that includes a body having a distal portion and a proximal portion; an actuator at least partially disposed in the body; and a first arm and a second arm, where the first and second arms are rotatably coupled to the body and coupled to the actuator, where the actuator, first arm, and second arm are configured, upon rotation of the actuator in a first direction, to rotate the first and second arms from an implantation position, in which the first and second arms are disposed adjacent to the body along a majority of a length of each of the first and second arms, to a deployed position, in which the first and second arms extend away from the body.
In at least some aspects, the body includes a cup and a casing attached to the cup, wherein the actuator includes a head disposed in the cup and a shaft attached to the head and extending through the casing. In at least some aspects, the head of the actuator includes a shaped cavity configured to receive a shaped spacer engaging bit of a driving tool for rotating the actuator, wherein a least a portion of the shaft of the actuator includes threading. In at least some aspects, each of the first arm and the second arm includes an attachment portion with a threaded surface configured for engagement with the threading of the shaft of the actuator. In at least some aspects, at least one of the threading of the shaft of the actuator or the threaded surfaces of the attachment portions of the first and second arms have a mechanical ratio of at least 10:1.
Yet another aspect is a method of using any of the interspinous spacers. The method includes releasably coupling the interspinous spacer in the implantation position to a spacer insertion instrument; inserting the interspinous spacer coupled to the spacer insertion instrument into a patient and between a pair of adjacent spinous processes; rotating the actuator of the interspinous spacer using a driver tool to rotate the first and second arms from an implantation position, in which the first and second arms are disposed adjacent to the body along a majority of a length of each of the first and second arms, to a deployed position, in which the first and second arms extend away from the body; releasing the interspinous spacer from the spacer insertion instrument; and removing the spacer insertion instrument.
A further aspect is a kit that includes any of the interspinous spacers; a spacer insertion instrument configured to releasably grip the interspinous spacer for implantation into a patient; and a driver tool including a spacer engaging bit configured to engage the actuator of the interspinous spacer and rotate the actuator by rotation of the driver tool.
Non-limiting and non-exhaustive embodiments of the present invention are described with reference to the following drawings. In the drawings, like reference numerals refer to like parts throughout the various figures unless otherwise specified.
For a better understanding of the present invention, reference will be made to the following Detailed Description, which is to be read in association with the accompanying drawings, wherein:
The present invention is directed to the area of interspinous spacers for deployment between adjacent spinous processes. The present invention is also directed to systems and methods for utilizing the interspinous spacer.
Examples of interspinous spacers are found in U.S. Pat. Nos. 8,123,782; 8,128,662; 8,273,108; 8,277,488; 8,292,922; 8,425,559; 8,613,747; 8,864,828; 9,119,680; 9,155,572; 9,161,783; 9,393,055; 9,532,812; 9,572,603; 9,861,398; 9,956,011; 10,080,587; 10,166,047; 10,610,267; 10,653,456; 10,835,295; 10,835,297; 11,013,539; and 11,229,461, all of which are incorporated herein by reference. (Unless indicated otherwise, the features and methods described in these references can be applied to the interspinous spacers described herein.) In these spacers, the arms typically extend away from the body of the spacer when the spacer is in the implantation position. In these spacers, the arms typically lead the remainder of the spacer when inserted into the body of the patient. During deployment, the arms back toward the body of the spacer and rotate away from the spinal cord to finally be disposed around the adjacent spinous processes.
In contrast, a spacer can include arms that are disposed adjacent the body and extend from the distal portion of the body of the spacer back toward the proximal portion of the body of the spacer when in the implantation position and during implantation. In at least some embodiments, the arms are disposed adjacent to the body along a majority of a length of each of the first and second arms. In at least some embodiments, an end (which may be relatively blunt) of the body of the spacer leads when the spacer is inserted into the body of the patient. In at least some embodiments, leading with a blunt end of the spacer can reduce any likelihood of cutting into bone, ligaments, or other tissue. During deployment, the arms of these spacers rotate in a direction toward the spinal cord and away from the body of the spacer to be finally disposed around the adjacent spinous processes. In at least some embodiments, rotating the arms toward the spinal cord may reduce any likelihood of catching the arms on the spinous processes prior to full deployment.
In
Turning to
The cup 118 is coupled to a proximal end of the casing 120. In at least some embodiments, the cup 118 and casing 120 are formed together by, for example, molding. In other embodiments, the cup 118 is attached to the casing 120 by welding or any other suitable attachment technique. In at least some embodiments, the body 102 includes undercut notches 132 formed on opposite sides of the cup 118. In at least some embodiments, the notches 132 are configured for attachment of clamps 760 of a spacer insertion instrument 750, as described in below with respect to
Pins 124 extend through pin openings 127 in the casing 120 of the body 120 and attach the arms 104, 106 to the casing. In at least some embodiments, the pins 124 are self-locking pins. Utilizing self-locking pins 124 and a can reduce the need for welding components of the spacer 100.
Each arm 104, 106 includes an attachment portion 126 with a tubular opening 127 for receiving one of the pins 124. Each of the attachment portions 126 extends into the casing 120 through an arm opening 128 in the casing so that each of the arms 104, 106 is rotatably coupled to the body 102 by one of the pins 124.
The arm 104 includes two extensions 104a, 104b coupled by a bridge 105 from which the attachment portion 126 extends. The arm 106 includes two extensions 106a, 106b coupled by a bridge 107 from which the attachment portion 126 extends. In the implantation position (see,
Each of the attachment portions 126 of the arms 104, 106 includes a threaded surface 130 that engages (see,
In at least some embodiments, during deployment, the arms 104, 106 rotate through an arc of approximately 90 degrees with respect to the body 102 to the deployed position in which the extensions 104a, 104b, 106a, 106b of the arms are approximately perpendicular to the longitudinal axis of the body 102 as shown in
In at least some embodiments, the threaded surface 130 on the attachment portions 126 of each of the arms 104, 106 is bounded by one or more end stops 131a, 131b (
In at least some embodiments, the length of the bridge 105 of the arm 104 is approximately 7 to 10 millimeters and the length of the bridge 107 of the arm 106 is approximately 5 to 8 millimeters. In at least some embodiments, the tip-to-tip distance of the extensions 104a, 104b is approximately 8 to 12 millimeters and the tip-to-tip distance of the extensions 106a, 106b is approximately 8 to 12 millimeters. In at least some embodiments, the arm 104 forms a larger space for receiving the superior spinous process than the space formed by the arm 106 for receiving the inferior spinous processes as spinous processes are naturally narrower on top and wider on the bottom.
U.S. Pat. Nos. 8,123,782; 8,128,662; 8,273,108; 8,277,488; 8,292,922; 8,425,559; 8,613,747; 8,864,828; 8,945,183; 9,119,680; 9,155,572; 9,161,783; 9,393,055; 9,532,812; 9,572,603; 9,861,398; 9,956,011; 10,080,587; 10,166,047; 10,610,267; 10,653,456; 10,835,295; 10,835,297; 11,013,539; and 11,229,461, all of which are incorporated herein by reference, illustrate a variety of tools for insertion and deployment of a spacer between adjacent spinous processes. These tools can be used or modified for insertion and deployment of the spacer 100 described above.
As an example,
The cannula 752 includes clamps (for example, prongs) 760 to releasably clamp to the body 102 of the spacer 100 (for example, to the undercut notches 132 formed on opposite sides of the cup 118 of the body) for delivery of the spacer into the patient using the pacer insertion instrument 750. In at least some embodiments, the clamps 760 include extensions 761 that extend inwardly toward each other to form hooks. In at least some embodiments, the extensions 761 can engage the undercut notches 132 (
The cannula 752 also includes an inner shaft 762 (to which the clamps 760 are attached), an outer shaft 758, and a control 764. In at least some embodiments, the inner shaft 762 is connected to the handle 754 and the outer shaft 758 is passed over the inner shaft 762.
The outer shaft 758 translates with respect to the inner shaft 762 (or, alternatively, the inner shaft translates with respect to the outer shaft) using the control 764. The translation of the outer shaft 758 (or the inner shaft 762) operates the clamps 760. When the outer shaft 758 moves away from the clamps 760, the clamps separate to allow loading (or unloading) of the spacer 100 on the spacer insertion instrument 750. When the outer shaft 758 moves toward the clamps 760, the clamps are moved together to grip the spacer 100. For example, the clamps 760 can grip the undercut notches 132 formed on opposite sides of the cup 118 of the body 102 of the spacer 100. In this manner, the spacer insertion instrument 750 can hold the spacer 100 for delivery of the spacer into position between adjacent spinous processes within the patient.
Turning to
In at least some embodiments, a small midline or lateral-to-midline incision is made in the patient for percutaneous delivery of the spacer 100. In at least some embodiments, the supraspinous ligament is avoided. In at least some embodiments, the supraspinous ligament is split longitudinally along the direction of the tissue fibers to create an opening for the instrument. In at least some embodiments, one or more dilators may be used to create or enlarge the opening.
In at least some embodiments, the spacer 100, in the implantation state (see,
Other than the implantation position or deployed position, the arms 104, 106 of the spacer may be positioned in one of many partially deployed positions or intermediary positions. In at least some, embodiments, the deployment of the arms 104, 106 can be reversed by rotating the actuator 108 in the opposite direction, for example, counterclockwise.
In at least some embodiments, a clinician can observe with fluoroscopy or other imaging technique the positioning of the spacer 100 inside the patient and then choose to reposition the spacer 100 if desired. Repositioning of the spacer may involve reversing, or partially reversing, the deployment of the arms 104, 106. The arms 104, 106 of the spacer 100 may then be re-deployed into the desired location. This process can be repeated as necessary until the clinician has achieved the desired positioning of the spacer in the patient.
Following deployment of the spacer, the, the spacer insertion instrument 750 and driver tool 880 (and any other instrumentation, such as a cannula or dilator) is removed from the body of the patient. The spacer insertion instrument 750 can be operated as described above to release the clamps 760 from the spacer 100.
The above specification provides a description of the manufacture and use of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention also resides in the claims hereinafter appended.
Claims
1. An interspinous spacer, comprising:
- a body having a first pair of opposing, lateral, external sides, a second pair of opposing, lateral, external sides different from the first pair, a distal portion, and a proximal portion, wherein the body defines an opening on each side of the first pair of opposing, lateral, external sides;
- an actuator at least partially disposed in the body;
- a first arm and a second arm, wherein each of the first arm and the second arm comprises two extensions, a bridge coupling the two extensions together, and an attachment portion extending from the bridge, through the opening of a one of the sides of the first pair of opposing, lateral, external sides, toward the actuator, wherein the attachment portion is rotatably coupled to the body and engages the actuator, wherein the actuator, first arm, and second arm are configured, upon rotation of the actuator in a first direction, to rotate the first and second arms from an implantation position, in which the two extensions of each of the first arm and the second arm are external to a remainder of the interspinous spacer with a portion of each sides of the second pair of opposing, external, lateral sides of the body between the two extensions along a majority of a length of the two extensions, to a deployed position, in which the first and second arms extend away from the body;
- a first pin rotatably coupling the first arm to the body; and
- a second pin rotatably coupling the second arm to the body.
2. The interspinous spacer of claim 1, wherein the body comprises a cup and a casing attached to the cup, wherein the actuator comprises a head disposed in the cup and a shaft attached to the head and extending through the casing.
3. The interspinous spacer of claim 2, wherein the head of the actuator comprises a shaped cavity configured to receive a shaped spacer engaging bit of a driving tool for rotating the actuator, wherein a least a portion of the shaft of the actuator comprises threading.
4. The interspinous spacer of claim 3, wherein the attachment portion of each of the first arm and the second arm comprises a threaded surface configured for engagement with the threading of the shaft of the actuator.
5. The interspinous spacer of claim 2, further comprising an actuator retainer attached to an end of the shaft of the actuator outside of the casing.
6. The interspinous spacer of claim 2, wherein a least a portion of the shaft of the actuator comprises threading.
7. The interspinous spacer of claim 6, wherein the attachment portion of each of the first arm and the second arm comprises a threaded surface configured for engagement with the threading of the shaft of the actuator.
8. The interspinous spacer of claim 7, wherein each of the attachment portions further comprises at least one end stop bounding the threaded surface to resist further rotation of the respective first or second arm.
9. The interspinous spacer of claim 1, wherein, in the deployed position, the first arm is configured for receiving a first spinous process between the two extensions with the two extensions disposed on opposing sides of the first spinous process and the second arm is configured for receiving a second spinous process between the two extensions with the two extensions disposed on opposing sides of the second spinous process when the body is disposed between the first and second spinous processes.
10. The interspinous spacer of claim 1, wherein the first pin and the second pin are self-locking pins.
11. The interspinous spacer of claim 1, wherein
- the first pin is positioned between the actuator and the bridge of the first arm and
- the second pin is positioned between the actuator and the bridge of the second arm.
12. The interspinous spacer of claim 11, wherein the body comprises a cup and a casing attached to the cup, wherein the actuator comprises a head disposed in the cup and a shaft attached to the head and extending through the casing.
13. The interspinous spacer of claim 12, wherein the head of the actuator comprises a shaped cavity configured to receive a shaped spacer engaging bit of a driving tool for rotating the actuator.
14. The interspinous spacer of claim 1, wherein each of the first arm and the second arm are configured for rotation of at least 90 degrees.
15. The interspinous spacer of claim 1, wherein the actuator and each of the first arm and the second arm are configured for rotation in a first direction and then rotation in a second direction opposite the first direction.
16. The interspinous spacer of claim 11, wherein the first pin and the second pin are self-locking pins.
17. A method of using the interspinous spacer of claim 1, the method comprising;
- releasably coupling the interspinous spacer in the implantation position to a spacer insertion instrument;
- inserting the interspinous spacer coupled to the spacer insertion instrument into a patient and between a pair of adjacent spinous processes;
- rotating the actuator of the interspinous spacer using a driver tool to rotate the first and second arms from an implantation position, in which the first and second arms are disposed adjacent to the body along a majority of a length of each of the first and second arms, to a deployed position, in which the first and second arms extend away from the body;
- releasing the interspinous spacer from the spacer insertion instrument; and
- removing the spacer insertion instrument.
18. A kit, comprising:
- the interspinous spacer of claim 1;
- a spacer insertion instrument configured to releasably grip the interspinous spacer for implantation into a patient; and
- a driver tool comprising a spacer engaging bit configured to engage the actuator of the interspinous spacer and rotate the actuator by rotation of the driver tool.
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Type: Grant
Filed: Feb 8, 2023
Date of Patent: Oct 1, 2024
Patent Publication Number: 20230255786
Assignee: Boston Scientific Neuromodulation Corporation (Valencia, CA)
Inventor: Yu-min Lin (Valencia, CA)
Primary Examiner: Jan Christoher L Merene
Application Number: 18/107,376
International Classification: A61F 2/44 (20060101); A61F 2/46 (20060101); A61F 2/30 (20060101);