Slide fastener having separable bottom end stop

- YKK Corporation

A slide fastener having a separable bottom end stop is provided, which comprises a high quality reinforcement piece in which flexibility thereof is improved and there is no stripping or breakage of the reinforcement piece. Reinforcement pieces overhanging on front surfaces of fastener tapes are provided on side faces of the box pin and insert pin. Each reinforcement piece comprises an inclined portion which is formed in a substantially triangular shape overall toward an outer side edge close to a lower end of each fastener tape. An edge portion of the inclined portion is formed as a slope portion, which slopes gently toward a front surface of the fastener tape.

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Description
BACKGROUND OF THE INVENTION

[0001] 1. Field of the Invention

[0002] The present invention relates to a slide fastener having a separable bottom end stop comprising a reinforcement piece for reinforcing a fastener tape which is provided continuously to a box pin or an insert pin of the separable bottom end stop attached on an end portion of the fastener tape.

[0003] 2. Description of the Related Art

[0004] In recent years, there has been a demand in the field of slide fasteners, for a product that has a simplified structure and which is low in cost and is of a high quality. This tendency is remarkable mainly in a slide fastener having a separable bottom end stop which is used at a front portion for opening and closing of clothing and can be connected to or separated from an end portion of the fastener tapes used.

[0005] In a conventional slide fastener having a separable bottom end stop, a typical product has fastener elements attached along opposing side edges of a pair of fastener tapes, and the separable bottom end stop formed of a box pin, a box and an insert pin is continuously attached to a lower end of the fastener elements. And plain woven fabric (taffeta) or a reinforcement tape in which an adhesive layer provided on a rear surface of a synthetic resin film is adhered to a portion of the fastener tape where the separable bottom end stop is attached, and after reinforcing the portion so as to have a stable form, the separable bottom end stop is attached to the portion.

[0006] Also, a separable bottom end stop for a slide fastener is disclosed in Japanese Utility Model Application Publication No. 41-17374 (See FIG. 19) in which the reinforcement tape is not adhered to the end portion of the fastener tape, but rather using a synthetic resin, a box pin, an insert pin and a mesh-like reinforcement piece are integrally molded with both front and rear surfaces of the fastener tape directly by an injection molding means. Further, a separable bottom end stop for a slide fastener is disclosed in Japanese Patent Application Laid-Open No. 50-118848, in which a box pin and an insert pin disposed at an end portion of a fastener stringer are molded, and at the same time, a reinforcement piece for reinforcing the tape whose outer side edge projects in an arc-shape toward a lower end of the tape is attached.

[0007] In the above-described slide fasteners each having a separable bottom end stop and a reinforcement tape adhered thereto, a reinforcement tape is required separately in order to reinforce the fastener tape and the cost of the product is increased because a larger number of parts are required for the slide fastener. In addition, the cost of the product becomes higher because the slide fastener production process cannot be simplified due to a necessary process for adhering the reinforcement tape and the like, as well as an adhering device.

[0008] In a separable bottom end stop 6′ for a slide fastener shown in FIG. 19, the outer peripheral edge of a reinforcement piece 13′ has a pointed corner, and thus the reinforcement piece 13′ easily catches other objects and is easily stripped. Further, because the reinforcement piece 13′ is provided so as to be wide and large toward the outer side edge of a fastener tape 4′, the portion of the fastener tape 4′ where the reinforcement piece 13′ is provided becomes upright, and when the slide fastener is attached to an object by sewing, the sewing machine needle (not shown) contacts the reinforcement piece 13′ and the sewing machine needle breaks frequently. Further, when the operation of joining or separating the separable bottom end stop 6′ is carried out, the external forces of twisting, bending and the like are repeatedly applied to the reinforcement piece 13′, and thus there is a possibility that the reinforcement piece 13′ may break off. Further, the reinforcement piece 13′ whose outer side projects in an arc-shape toward a lower end of the tape becomes thick and thus the sewing machine needle may break, and there is also a problem that the reinforcement piece 13′ catches other objects easily.

SUMMARY OF THE INVENTION

[0009] The invention is contrived with considering the above-described problems, and a main object of the invention is to provide a slide fastener having a separable bottom end stop in which a reinforcement piece in the separable bottom end stop is directly molded to a fastener tape by injection molding, thereby reducing cost of a product; to improve flexibility of the reinforcement piece; and to provide a high quality product being difficult to be stripped and damaged in which the sewing machine needle is not broken easily upon sewing, thereby improving production efficiency.

[0010] Another object of the invention is to provide a slide fastener having a separable bottom end stop in which a projecting start edge portion of the reinforcement piece, which receives the most load when an external force which can deform the reinforcement piece is applied, is reinforced, and the reinforcement piece is not broken easily.

[0011] Still another object of the invention is to provide a slide fastener having a separable bottom end stop in which because of an inclined portion of the reinforcement piece, the frequency with which the reinforcement piece catches other objects is reduced, thereby making stripping of the reinforcement piece difficult, and the bottom end stop comprises an excellent and strong reinforcement piece whose configuration is novel in terms of design.

[0012] Further object of the invention is to provide a slide fasteners having a separable bottom end stop in which a lower end of the fastener tape is prevented from fraying easily, and thus a beautiful condition is retained for a long period of time.

[0013] Another object of the invention is to provide a slide fastener having a separable bottom end stop in which a molten resin is thoroughly permeated from the projecting start edge portion of the reinforcement piece to an edge portion at the outer side portion when the reinforcement piece is molded by injection molding, and thereby the reinforcement piece is molded easily.

[0014] Other objects are made clear from the following description of the embodiments.

[0015] In order to attain the above-described objects, according to the main features of the invention, there is provided a slide fastener having a separable bottom end stop in which respective fastener elements are attached to opposing side edges of a pair of fastener tapes, and the separable bottom end stop formed of a synthetic resin and comprising a box pin, an insert pin and a box is attached continuously to a lower end of the fastener elements, and wherein sheet-like reinforcement pieces, which project from opposing faces, that is, outer side faces of the box pin and the insert pin and overhang respectively on at least one surface of each of the fastener tapes, are provided at the box pin and the insert pin, the box pin and the insert pin being attached continuously to lower ends of the fastener elements; each reinforcement piece has an inclined portion which inclines towards an outer side edge of each fastener tape close to a lower end of the fastener tape; the space between a lower end and the inclined portion of the reinforcement piece is gradually getting narrow toward an outer side portion of the reinforcement piece; and the entire reinforcement piece has a substantially triangular shape.

[0016] According to the above features, the following effects are achieved that flexibility of the reinforcement piece is improved, material used in the reinforcement piece is reduced and this leads to a reduction in a product cost. In addition, this results in a high quality product in which separation of the reinforcement piece from the fastener tape and breakage thereof is difficult and also, when the product is being sewn, breakage of the sewing machine needle (not shown) is difficult, and manufacturing efficiency is thereby improved.

[0017] Further, it is preferable that the reinforcement piece provided on the other surface, for example a rear surface of the fastener tape, is smaller than the reinforcement piece provided on the one surface, for example a front surface of the fastener tape, and both reinforcement pieces nip and hold the fastener tape in the vicinity of one of the side faces of the box pin and the insert pin such that the fastener tape is nipped from both front and rear surfaces. Consequently, the following effects are achieved that even if an external force that can cause deformation of the reinforcement pieces is applied, a projecting start edge portion of the reinforcement piece provided on a front surface side of the fastener tape, where the most load is applied, is reinforced by the reinforcement piece provided on a rear surface side of the fastener tape, and also the reinforcement piece on the front surface side cannot break easily. Alternately, if the reinforcement pieces disposed on both front and rear surfaces of the fastener tapes are formed so as to have the same configuration, the following effects are achieved that the reinforcement pieces do not break easily at any portion thereof, when an external force which can cause them to deform is applied thereto, and can be used for a long period of time.

[0018] Further, it is possible that each of the reinforcement pieces provided at the box pin and the insert pin is provided with the inclined portion which inclines downward in a linear form toward the outer side portion of said reinforcement piece or the inclined portion which does not have a linear form, but instead is bent inward in a substantially arc-shape. According to the features, the following effects are achieved that the frequency with which the inclined portion of the reinforcement piece catches other objects is reduced and it becomes difficult for the reinforcement piece to be stripped from the fastener tape, and a novel design is achieved. Alternately, it is preferable that an edge surface portion of each of the reinforcement pieces provided at the box pin and the insert pin is formed as a slope portion, which has a smooth downward incline toward the front surface of the fastener tape, because the frequency with which the entire reinforcement piece catches other objects is reduced, an area for adhesion to the fastener tape is ensured, stripping of the reinforcement piece is prevented, and also a good feel to the touch is obtained.

[0019] In order to increase the attaching strength, it is preferable that the outer side portion which extends in parallel with the outer side edge of the fastener tape is formed between the inclined portion and the lower end of the reinforcement piece; the fastener tape is woven or knitted to allow penetration of synthetic resins such that a portion of the fastener tape, which the outer side portion of each of the reinforcement pieces provided at the box pin and the insert pin, that is, a front end portion of a side of each reinforcement piece faces, is formed coarsely; and a welding yarn, which can be thermally molten, is disposed at a portion of the fastener tape, which the outer side portion of each of the reinforcement pieces provided at the box pin and the insert pin, that is, a front end portion of a side of each reinforcement piece faces, so that a synthetic resin can be welded.

[0020] It is preferable that a plate-like projecting piece is continuously provided with the outer side portion of each of the reinforcement pieces provided at the box pin and the insert pin, that is, with a front end portion of a side of each reinforcement piece, and the projecting piece is attached so as to hold and nip the outer side of the fastener tape. Consequently, the following effects are achieved that an outer tip portion of the reinforcement piece can be fixed firmly to the fastener tape and the reinforcement piece never strip from the fastener tape.

[0021] It is preferable that the lower end of each of the reinforcement pieces provided at the box pin and the insert pin aligns with the lower end of the fastener tape so as to reinforce the fastener tape, because thread at a cut end of the fastener tape can be prevented in advance from fraying easily and thus the fastener tape can remain in a beautiful configuration for a long period of time. Further, if except for a peripheral edge portion which is continuous with the periphery of the reinforcement piece, the entire inner face of each of the reinforcement pieces provided at the box pin and the insert pin is formed as a mesh having a mesh-like configuration, the flexibility of the reinforcement piece is increased and the amount of material used is reduced. Also, the design is made excellent, and at the time of injection molding of the reinforcement piece, thorough permeation of the molten resin into the mesh portion can be carried out easily, thereby causing the mold of the reinforcement piece to be simple.

[0022] According to the main features of the invention, there is provided a slide fastener having a separable bottom end stop in which respective fastener elements are attached to opposing side edges of a pair of fastener tapes, and the separable bottom end stop formed of a synthetic resin and comprising a box pin and an insert pin is attached continuously to a lower end of the fastener elements, wherein plate-like reinforcement pieces, which project from opposing faces of the box pin and insert pin respectively, that is, outer side surfaces thereof, and overhang respectively on at least one surface of each of the fastener tapes, are provided; each reinforcement piece has an inclined portion which inclines toward an outer side edge close to a lower end of the fastener tape; a space between a lower end and the inclined portion of the reinforcement piece is gradually getting narrow toward an outer side portion of the reinforcement piece, and the entire reinforcement piece has a substantially triangular shape. With the features, because the reinforcement piece is disposed on only one surface of the fastener tape, flexibility of the reinforcement piece is improved and amount of material used is reduced and it leads a reduction in cost of the product, and thus this invention achieves remarkable effects.

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] FIG. 1 is a front view of a main portion of a slide fastener having a separable bottom end stop.

[0024] FIG. 2 is a front view of a main portion of a stringer, in which a box pin is attached, of the same slide fastener having the separable bottom end stop.

[0025] FIG. 3 is a bottom view of the stringer of the same slide fastener having the separable bottom end stop.

[0026] FIG. 4 is a front view of a main portion of a stringer, in which an insert pin is attached, of the same slide fastener having the separable bottom end stop.

[0027] FIG. 5 is a bottom view of the stringer of the same slide fastener having the separable bottom end stop.

[0028] FIG. 6 is side view of a box of the same slide fastener having the separable bottom end stop.

[0029] FIG. 7 is a cross sectional view of the box taken along line VII-VII in FIG. 6 of the same slide fastener having the separable bottom end stop.

[0030] FIG. 8 is a partially cut front view showing a state that the box pin is fit-inserted into the box of the same slide fastener having the separable bottom end stop.

[0031] FIG. 9 is a partially cut front view showing a last state in the same separable bottom end stop before the insert pin is not inserted.

[0032] FIG. 10 is a partially cut front view showing a state in the same separable bottom end stop that insert pin is set.

[0033] FIG. 11 is a front view of an end tip of the stringer showing a modified example of the reinforcement piece.

[0034] FIG. 12 is a front view of an end tip of the stringer showing another modified example of the reinforcement piece.

[0035] FIG. 13 is a bottom view of the stringer of the same slide fastener having the separable bottom end stop.

[0036] FIG. 14 is a front view of an end tip of the stringer showing further modified example of the reinforcement piece.

[0037] FIG. 15 is a bottom view of the stringer of the same slide fastener having the separable bottom end stop.

[0038] FIG. 16 is a bottom view of the stringer showing further modified example of the reinforcement piece.

[0039] FIG. 17 is a front view of an end tip of the stringer showing further modified example of the reinforcement piece.

[0040] FIG. 18 is a bottom view of the stringer of the same slide fastener having the separable bottom end stop.

[0041] FIG. 19 is a front view of a known separable bottom end stop.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0042] The following is a detailed description of a slide fastener having a separable bottom end stop of the invention, with reference to the accompanying drawings.

[0043] In a slide fastener having a separable bottom end stop of this invention, as shown in FIG. 1, a fastener chain 1 is not a stopper with a lower stopper, but rather an open product. That is to say, the slide fastener comprises a bottom end stop 6, in which right and left fastener stringers 2 can be separated completely, and fastener elements 5 are attached to a core portion 8 at a side edge of a fastener tape 4. Each of a box pin 10 and an insert pin 11 is attached to the core portion 8, such that the box pin 10 is attached continuously to a lower portion of the fastener elements 5 of one stringer 2, while the insert pin 11 is attached continuously to a lower portion of the fastener elements 5 of the other stringer 2. Then, a box 12 is mounted to the box pin 10 and the separable bottom end stop is completed.

[0044] In the box pin 10 attached to one stringer 2 of the fastener chain 1, a flexible sheet-like reinforcement piece 13, which overhang on a front surface of the fastener tape 4, is provided integrally with a side face of the box pin 10. And in the insert pin 11 attached to the other stringer 2 of the fastener chain 1, the flexible sheet-like reinforcement piece 13, which overhang on the front surface of the fastener tape 4, is also provided integrally with a side face of the insert pin 11. Then, the fastener elements 5, the box pin 10, the insert pin 11 and the reinforcement pieces 13 of the fastener chain 1 are integrally molded with the fastener tapes 4, respectively using a thermoplastic resin by an injection molding means.

[0045] As shown in FIGS. 2 to 5, the flexible sheet-like reinforcement piece 13 is provided to each of the box pin 10 and the insert pin 11 so as to project outward from a side face of each of the box pin 10 and the insert pin 11. As shown in FIG. 2, this reinforcement piece 13 at the box pin 10 is formed with an inclined portion 17 which extends along the entire length of the box pin 10 from vicinity of an upper end of the box pin 10 to an outer side edge 22 of the fastener tape 4 close to a lower end 23 of the fastener tape 4. A space between a lower end 14 and the inclined portion 17 of the reinforcement piece 13 is gradually getting narrow toward an outer side portion 15 of the reinforcement piece 13 disposed in the vicinity of the outer side edge 22 of the fastener tape 4. That is, the reinforcement piece 13 is formed so as to be tapered from a projecting start end at the side face of the box pin 10 toward the outer side portion 15. Thus the reinforcement piece 13 deforms easily in accordance with the deformation of the fastener tape 4, and further an upper end portion of the reinforcement piece 13 which tends most to catch other objects, no longer does so, and stripping of the reinforcement piece 13 by the fastener tape 4 is prevented. Further, as shown in FIG. 3, the reinforcement piece 13 is molded on a front surface of the fastener tape 4 by the injection molding means and it is pressed and attached to the fastener tape 4.

[0046] The inclined portion 17 of the reinforcement piece 13 is formed so as to be substantially linear in a downward direction of the outer side edge 22 of the reinforcement piece 13. Alternately, the reinforcement piece 13 is formed so as to be slightly bent inwards to form an arc. Consequently, it hardly catches other objects. Further, as shown in FIG. 3, an edge portion of the reinforcement piece 13 has a slope portion 18 which slopes downward gently towards the fastener tape 4, and thus the reinforcement piece is formed so as not to catch other objects such as a sewing machine foot. As a result, the reinforcement piece 13 is prevented from being stripped from the fastener tape 4. Further, the outer side portion 15 which extends in parallel with the outer side edge 22 of the fastener tape 4 is provided in a space between the inclined portion 17 and the lower end 14 of the reinforcement piece 13, and thus the reinforcement piece 13 is no more tapered than necessary. That is to say, a front end of the reinforcement piece is no longer formed as a sharp angle. As a result, an area for pressing and attaching the outer side portion 15 to the fastener tape 4 is secured, and thus stripping of the reinforcement piece 13 becomes difficult with the outer side portion 15. Except for a peripheral edge portion which is continuous to the periphery of reinforcement piece 13, the entire inner face is formed as a mesh 16, and the mesh 16 provides the reinforcement piece 13 with flexibility and elasticity.

[0047] The mesh 16 is formed by a tape press member which positions the fastener tape 4 in the molding cavity of a mold, such that when the reinforcement piece 13 is molded by injection molding, the fastener tape 4 does not deform due to injection pressure. Because the reinforcement piece 13 is formed in a substantially triangular shape, and because it is formed as a mesh 16, reduction in the amount of material can be achieved, and further, the reinforcement piece 13 has an excellent design. Meanwhile, a V-shaped groove 21 is formed so as to secure a space for pressing a lower end 23 of the fastener tape 4 with a tape-pressing member when the reinforcement piece 13 is molded by injection molding.

[0048] As shown in FIG. 2, in the box pin 10, a middle portion of the outer side face of the box pin 10 is formed as a concave portion 25, and an engaging portion 26 is provided at a lower end of the concave portion 25 and is engaged with an engaged portion 37 provided on the box 12. Further, as shown in FIG. 3, the box pin 10 includes flexible sheet-like reinforcement piece 20, which projects along the entire length of the box pin 10 on a rear side of the fastener tape 4 and overhangs on a surface of the fastener tape 4 less than the reinforcement piece 13, and the reinforcement piece 20 holds and nips the fastener tape 4 in the vicinity of the side face of the box pin 10 with the reinforcement piece 13 on a front side of the fastener tape 4. When the box pin 10 is fit-inserted into the box 12 from a lower end thereof, the reinforcement piece 20 allows the box pin 10 to be guided smoothly. Further, when the slider 7 is moved downwards from the upper end of the box pin 10 and abuts the box 12 or when the slider 7 is moved upwards, the reinforcement piece 20 functions to guide the slider 7 smoothly.

[0049] Further, when the reinforcement piece deforms in accordance with the deformation of the fastener tape, deformation of the fastener tape is suppressed relative to that of the other portions at the projecting start edge portion of the reinforcement piece which breaks off extremely easily, and the reinforcement piece is reinforced such that breaking off at the projecting start edge portion thereof is difficult.

[0050] The reinforcement piece 13 is provided to the insert pin 11 in the same manner as to the box pin 10. For example, as shown in FIG. 4, the inclined portion 17 which inclines from an area close to an upper end of the insert pin 11, that is, from the same region as the box pin 10, to the outer side edge 22 of the fastener tape 4, close to the lower end 23 thereof. The space between the lower end 14 and the inclined portion 17 of the reinforcement piece 13 is gradually getting narrowed toward the outer side portion 15 of the reinforcement piece 13 disposed in the vicinity of the outer side edge 22 of the fastener tape 4. The reinforcement piece 13 is molded on the front surface of the fastener tape 4 by an injection molding means, and pressed and attached onto the fastener tape 4. The inclined portion 17 is formed so as to be substantially linear in a downward direction of the outer side edge 22 of the reinforcement piece 13 or formed so as to be bent inward in a substantially arc-shape.

[0051] As shown in FIG. 5, the reinforcement piece 13 has a slope portion 18 such that an edge portion of the reinforcement piece slopes gently toward the front surface of the fastener tape 4, so that the reinforcement piece is formed so as not to catch other objects as a sewing machine foot. Further, an outer side portion 15 which extends in parallel with the outer side edge 22 of the fastener tape 4 is provided between the inclined portion 17 and the lower end 14 of the reinforcement piece 13. Also, as shown in FIG. 5, a flexible sheet-like reinforcement piece 20, which is projected along the entire distance of the insert pin 11 and overhangs on the surface of the fastener tape 4 with a smaller area than that of the reinforcement piece 13, is provided on the rear surface of the insert pin 11. The reinforcement piece 20 holds and nips the fastener tape 4 in the vicinity of the side face of the insert pin 11 with the reinforcement piece 13, which is on the front surface. In addition, the reinforcement 13 at the side of the insert pin 11 has the same configuration of the reinforcement piece at the side of the box pin and functions similarly, such that entire face except for the peripheral edge portion of the reinforcement piece 13 is formed as a mesh 16.

[0052] Next, the box 12 will be described. As shown in FIGS. 6 and 7, the periphery of the box 12 is surrounded by a front wall 30, a back wall 31, side walls 32, and a bottom wall 33. An upper side of the box is provided with an opening portion 34 which is opened and a partitioning wall 35 is provided in the center of the box 12 between the front wall 30 and the back wall 31, thus providing a box pin insert portion 38, and an insert pin insert portion 39 to the right and left of the box 12. The partitioning wall 35 is engaged with the concave portion 25 of the box pin 10 and the engaged portion 37 which is engaged with the engaging portion 26 of the concave portion 25 is provided at a lower end of the partitioning wall. Further, a side groove 36 is provided at the center of each of the side walls 32 in a longitudinal direction thereof, and the reinforcement piece 13 disposed at the fastener tape 4 can be fit-inserted therein. The material for the box 12 is the same material used for the box pin 10, the insert pin 11, and the reinforcement piece 13.

[0053] The separable bottom end stop 6 is assembled in the following manner. As shown in FIG. 8, when the box pin 10 which is attached to an end portion of the stringer 2 is fit-inserted into the box pin insertion portion 38 of the box pin 12, and the concave portion 25 which is provided on the side face of the box pin 10 is fit-inserted into the partitioning wall 35 of the box 12. The engaging portion 26 and the engaged portion 37 are engaged and fixed, and then the box 12 can be attached to the stringer 2. It is to be noted that the box 12 can be easily attached to the box pin 10 by a manual operation.

[0054] The operation of the separable bottom end stop 6 is as described in the following. As shown in FIG. 9, at the box 12 which is attached to the stringer 2 on which the box pin 10 is mounted, the slider 7 which is inserted through the same stringer 2 is pulled down so as to abut the box 12, and in this state, the insert pin 11 which is mounted to the other stringer 2 is fit-inserted into the slider 7 and the insert pin insertion portion 39 of the box 12 by gripping the reinforcement piece 13. Then the slider 7 is pulled up and slid, and both fastener elements 5 are coupled with each other as shown in FIG. 10, and the coupled state of the fastener chain 1 is thereby achieved. In order to separate and release the fastener chain 1, after the slider 7 is pulled down to the box 12, the reinforcement piece 13 at the side of the insert pin 11 is gripped and the insert pin 11 is taken out from the insert pin insertion portion 39 of the box 12 and from the slider 7, and then both stringers 2 are separated.

[0055] In the modified example of the reinforcement piece 13 shown FIG. 11, at a portion of the reinforcement piece which is close to the outer side edge 22 of fastener tape 4, for example a portion A shown in the drawing, part of the warp yarns are omitted, or alternately part of the warp yarns are pulled toward one side edge of the fastener tape 4, and the fastener tape 4 is formed with a rough weaving or knitting structure in which air space of fiber passing through the fastener tape 4 in the direction of the front and rear surfaces of the fastener tape is larger than that of the other portions. In addition, the reinforcement piece 13 is molded by injection molding to the fastener tape 4, the resin of the outer side portion 15 of the reinforcement piece 13 can be easily permeated and solidified through the roughness within the weaving or knitting structure. Thus the outer side portion 15 of the reinforcement piece 13 can be fixed firmly to the fastener tape 4 and stripping of the reinforcement piece 13 from the fastener tape 4 can be prevented certainly. Further, the lower end 14 of the reinforcement piece 13 in the vicinity of the box pin 10 or the insert pin 11 is not provided with the V-shaped grooves 21 formed therein. As a result, breakage of the projecting start edge portion of the reinforcement piece 13 becomes difficult.

[0056] Further, a welding yarn, which is formed from a synthetic fiber yarn having a same level of or lower melting point as that of the same resin used for the reinforcement piece 13, is woven as a warp yarn or knitted as a warp knitted yarn at a portion A, a portion of the fastener tape 4 being close to the outer side edge 22 of the fastener tape 4. And the, when the reinforcement piece 13 is molded by injection molding, the welding yarn is melted and integrated with the reinforcement piece 13. As a result, the outer side portion 15 of the reinforcement piece 13 is firmly fixed and stripping of the reinforcement piece 13 from the fastener tape 4 is prevented.

[0057] FIGS. 12 and 13 show a modified example of the reinforcement piece 13 in which a sheet-like projecting piece 19 is continuously provided with the outer side portion 15 of the reinforcement piece 13, and as shown in FIG. 13, the projecting piece 19 is extended to the rear surface of the fastener tape 4, such that it holds and nips the outer side edge 22 of fastener tape 4. And this, the reinforcement piece 13 is firmly fixed to fastener tape 4 and stripping of the reinforcement piece 13 from the fastener tape 4 is prevented certainly.

[0058] In the reinforcement piece 13 modified examples shown in FIGS. 14 and 15, injection molding of the reinforcement piece 13 is carried out such that the lower end 14 of the reinforcement piece 13 and the lower end 23 of the fastener tape 4 are aligned, and the lower end 14 and the lower end 23 are welded together in order to prevent the thread from fraying at the lower end 23 which is a cut end of the fastener tape 4. One means for aligning the lower end 14 of the reinforcement piece 13 and the lower end 23 of the fastener tape 4 is to mold the lower end 14 of the reinforcement pieces 13 on the fastener tape 4 such that it extends so as to project further downward than the box pin 10 or the insert pin 11. After the molding, this extended portion is cut together with the fastener tape 4 and thereby caused to be aligned. The cutting is carried out by press-cutting, and the lower end 14 of the reinforcement piece 13 and the lower end 23 of the fastener tape 4 are melted and respectively welded together by the heat generated by the press-cutting. In addition, a slope portion 18 is formed at an edge portion of the reinforcement piece 13, which is continuous with the inclined portion 17, the outer side portion 15 and the lower end 14, and thus the reinforcement piece 13 becomes difficult to catch other objects.

[0059] In the reinforcement piece 13 of the modified example shown in FIG. 16, reinforcement pieces 13 and 20 which have the same configuration are molded by injection molding onto both front and rear surfaces of the fastener tape 4, and the fastener tape 4 is held and nipped by the reinforcement pieces 13 and 20. Thus even if the reinforcement pieces 13 and 20 deform in accordance with the deformation of the fastener tape 4, breakage at all the portions of the reinforcement pieces 13 and 20 becomes difficult.

[0060] The difference between the reinforcement piece 13 in the modified example shown in FIGS. 17 and 18 and the example of the first embodiment is the shape of the inclined portion 17 of the reinforcement piece 13. As shown in FIG. 18, the flexible sheet-like reinforcement piece 13 provided only on the front surface of the fastener tape 4, is molded integrally by injection molding from the side face of the box pin 10 or the insert pin 11. As shown in FIG. 17, the inclined portion 17, which inclines in a substantially linear shape from the side of an upper end of the box pin 10 or the insert pin 11 toward the outer side edge 22 close to the lower end 23 of the fastener tape 4, is provided, and the space between the lower end 14 of the reinforcement piece 13 and the inclined portion 17 is gradually getting narrow toward the outer side portion 15 of the reinforcement piece 13, and the entire reinforcement piece 13 has a substantially triangular shape.

[0061] Finally, as a thermoplastic resin used for the fastener elements 5, the box pin 10, the insert pin 11, the reinforcement pieces 13 and 20, the box 12 and an upper stopper in the fastener chain 1, a polyactetal resin is preferably used when consideration is given to molding and color matching of the members. In order to make the reinforcement pieces 13 and 20 flexible, a soft acetal resin or a soft acetal copolymer resin is used. Especially, by using a resin having the specific properties of a tensile strength (Mpa) in the range of 45 to 60, a pull and stretch (%) in the range of 60 to 300, and a melt index (g/min) in the range of 6 to 25, the reinforcement piece 13 which has the smallest thickness of the resin members listed above, can be provided with a suitable amount of flexibility. Thus, a slide fastener having a separable bottom end stop, in which the fastener chain 1 is soft to the touch, is completed.

Claims

1. A slide fastener having a separable bottom end stop in which fastener elements are attached to opposing side edges of a pair of fastener tapes, and the separable bottom end stop being formed of a synthetic resin and comprising a box pin, an insert pin and a box is attached to a lower end of said fastener elements, wherein sheet-like reinforcement pieces, which project from side faces of the box pin and the insert pin and overhang respectively on at least one surface of each of the fastener tapes, are provided; each reinforcement piece has an inclined portion which inclines toward an outer side edge of each fastener tape close to a lower end of the fastener tape; and a space between a lower end and the inclined portion of the reinforcement piece is gradually getting narrow toward an outer side portion of the reinforcement piece.

2. The slide fastener having a separable bottom end stop according to claim 1, wherein the reinforcement piece provided on the other surface of the fastener tape is smaller than the reinforcement piece provided on the one surface of the fastener tape, and both reinforcement pieces nip and hold the fastener tape in the vicinity of one of the side faces of the box pin and the insert pin.

3. The slide fastener having a separable bottom end stop according to claim 1, wherein the reinforcement pieces disposed on both front and rear surfaces of the fastener tapes are formed so as to have the same configuration.

4. The slide fastener having a separable bottom end stop according to claim 1, wherein the inclined portion of the reinforcement piece inclines toward the outer side edge of the fastener tape in a linear form.

5. The slide fastener having a separable bottom end stop according to claim 1, wherein the inclined portion of the reinforcement piece is bent in a inward concave arc-shape.

6. The slide fastener having a separable bottom end stop according to claim 1, wherein an edge portion of the reinforcement piece is formed as a slope portion which slopes downward toward a front surface of the fastener tape.

7. The slide fastener having a separable bottom end stop according to claim 1, wherein the outer side portion, which extends in parallel with the outer side edge of the fastener tape, is formed between the inclined portion and the lower end of the reinforcement piece.

8. The slide fastener having a separable bottom end stop according to claim 1, wherein a portion of the fastener tape, which the outer side portion of the reinforcement piece faces, is formed coarsely so that resins penetrate into the fastener tape.

9. The slide fastener having a separable bottom end stop according to claim 1, wherein a welding yarn is disposed at a portion of the fastener tape, which the outer side portion of the reinforcement piece faces, so that resins are welded.

10. The slide fastener having a separable bottom end stop according to claim 1, wherein a projecting piece is continuously provided with the outer side portion of the reinforcement piece so as to hold and nip the outer side edge of the fastener tape.

11. The slide fastener having a separable bottom end stop according to claim 1, wherein the lower end of the reinforcement piece aligns with the lower end of the fastener tape.

12. The slide fastener having a separable bottom end stop according to claim 1, wherein an entire face of the reinforcement piece, except for a peripheral edge portion of the reinforcement piece, is formed as a mesh.

13. A slide fastener having a separable bottom end stop in which fastener elements are attached to opposing side edges of a pair of fastener tapes, and the separable bottom end stop being formed of a synthetic resin and comprising a box pin and an insert pin is attached to a lower end of said fastener elements, wherein plate-like reinforcement pieces, which project from side faces of the box pin and insert pin and overhang on at least one surface of each of the fastener tapes, are provided; each reinforcement piece has an inclined portion which inclines toward an outer side edge of each fastener tape close to a lower end of the fastener tape; and a space between a lower end and the inclined portion of the reinforcement piece is gradually getting narrow toward an outer side portion of the reinforcement piece.

Patent History
Publication number: 20030213107
Type: Application
Filed: May 15, 2003
Publication Date: Nov 20, 2003
Applicant: YKK Corporation
Inventors: Hisayoshi Mizuhara (Toyama-ken), Yukio Sanada (Toyama-ken), Kiyomasa Segawa (Toyama-ken), Isamu Kumano (Toyama-ken)
Application Number: 10438000
Classifications
Current U.S. Class: Including Complementary, Aligning Means Attached To Ends Of Interlocking Surfaces (024/433)
International Classification: A44B019/38;