CMOS image sensor and method of fabrication
A CMOS imaging device including a two pixel detection system for red, green, and blue light. One pixel detects red and blue light and another pixel detects green light. The detection of red and blue is based on wavelength and the device is structured such that in the red/blue pixel, detection of blue light is at a shallow substrate depth, while detection of red is at a deeper substrate depth. The pixel array is structured such that the red/blue pixel is adjacent to the green pixel and alternates between red/blue and green pixels. The invention is also related to methods of forming such an imager array and pixels.
This application is a continuation application of U.S. patent application Ser. No. 10/875,185, filed Jun. 25, 2004, which is a divisional application of U.S. patent application Ser. No. 10/367,825, filed Feb. 19, 2003, now U.S. Pat. No. 6,946,715, entitled CMOS IMAGE SENSOR AND METHOD OF FABRICATION. The entirety of these parent applications are hereby incorporated by reference.
FIELD OF THE INVENTIONThe present invention relates generally to CMOS image color sensors and to methods of forming them.
BACKGROUND OF THE INVENTIONTypically, a CMOS imager circuit includes a focal plane array of pixel cells, each one of the cells including a photoconversion device, e.g. a photogate, a photoconductor, or a photodiode. A readout circuit connected to each pixel cell typically includes at least an output transistor. The photoconversion device converts photons to electrons which are typically transferred to a floating diffusion region, connected to the gate of a source follower output transistor. A charge transfer device can be included as well and may be a transistor for transferring charge from the photoconversion device to the floating diffusion region. Imager cells also typically have a transistor for resetting the floating diffusion region to a predetermined charge level prior to charge transference. The output of the source follower transistor is gated as an output signal by a row select transistor.
Exemplary CMOS imaging circuits, processing steps thereof, and detailed descriptions of the functions of various CMOS elements of an imaging circuit are described, for example, in U.S. Pat. No. 6,140,630 to Rhodes, U.S. Pat. No. 6,376,868 to Rhodes, U.S. Pat. No. 6,310,366 to Rhodes et al., U.S. Pat. No. 6,326,652 to Rhodes, U.S. Pat. No. 6,204,524 to Rhodes, and U.S. Pat. No. 6,333,205 to Rhodes. The disclosures of each of the forgoing are hereby incorporated by reference herein in their entirety.
A conventional CMOS image sensor pixel array usually follows a typical Bayer pattern as shown in
The invention seeks to reduce array area while maintaining good color separation by providing one pixel cell for one color, e.g., the color green, and another combined pixel cell for two other colors, e.g., the red and blue colors. The pixel cell having the two colors has respective photoconversion devices at different depths into the substrate which are spaced from one another to reduce color crosstalk. The two color pixels are utilized in an array by positioning them adjacent to, and alternating with the single color pixels. Therefore, the area for basic color imaging is reduced to two pixels, instead of the conventional three pixels, while good color separation is achieved.
Additional features of the present invention will be apparent from the following detailed description and drawings which illustrate exemplary embodiments of the invention.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof and show by way of illustration specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that other embodiments may be utilized, and that structural, logical, and electrical changes may be made without departing from the spirit and scope of the present invention. The progression of processing steps described is exemplary of embodiments of the invention; however, the sequence of steps is not limited to that set forth herein and may be changed as is known in the art, with the exception of steps necessarily occurring in a certain order.
The terms “wafer” and “substrate,” as used herein, are to be understood as including silicon, silicon-on-insulator (SOI) or silicon-on-sapphire (SOS) technology, doped and undoped semiconductors, epitaxial layers of silicon supported by a base semiconductor foundation, and other semiconductor structures. Furthermore, when reference is made to a “wafer” or “substrate” in the following description, previous processing steps may have been utilized to form regions, junctions, or material layers in or over the base semiconductor structure or foundation. In addition, the semiconductor need not be silicon-based, but could be based on silicon-germanium, germanium, gallium arsenide or other semiconductors.
The term “pixel,” as used herein, refers to a photo-element unit cell containing a photoconversion device and associated transisitors for converting photons to an electrical signal. For purposes of illustration, a single representative two-color pixel and its manner of formation is illustrated in the figures and description herein; however, typically fabrication of a plurality of like pixels proceeds simultaneously. Accordingly, the following detailed description is not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims.
Now referring to the figures, where like reference numbers designate like elements,
The invention mitigates this problem by placing a blue color sensor 85 at a depth in the range of 0.5 μm to 1.0 μm from the surface of the substrate and a red color sensor 86 at a depth greater than 2 μm, below the blue sensor 80. The charge collection regions of these sensors are thus spaced apart by a region where no charge collection occurs. The green color sensor is formed in a separate pixel 87, described in connection with
The red sensor photodiode 13 is positioned at a deeper junction depth than that of the blue sensor 10 based on the longer wavelength of red light, i.e., about 650 nm, and optimal silicon absorption of that wavelength. The red sensor cell p-n junction 19 is placed at a depth d′ of greater than about 2.0 μm, and preferably greater than about 5.0 μm, from the surface of the substrate. The difference in depth between the photodiode 10 for the blue sensor and the photodiode 13 for the red sensor provides a physical separation for the diodes 10, 13 with no other color sensor region, for example, no green photodiode, between them and provides good color separation between the blue and red sensors with less crosstalk. The remaining structures shown in
First a substrate 60, as shown in
Isolation regions 55, 56 also shown in
Next the circuitry of the pixel sensor cell 90, including the transfer gates 70, 72; reset transistor gates 18, 30; the source follower transistor gates 26, 38; and the row select transistor gates 24, 36 are formed by well-known methods, e.g., blanket deposition of gate oxide, doped polysilicon, deposition of metal for a silicide nitride annealing to form a silicide, then patterning and etching.
Floating diffusion regions 16, 28 and source/drain regions 52, 54 are also formed after the gate stacks. Doped regions 52, shown in
The pixel sensor cells 10, 13 are essentially complete at this stage, and conventional processing methods may be used to form insulating, shielding, and metallization layers to connect gate lines and other connections to the pixel sensor cells. For example, the entire surface may be covered with a passivation layer 88 of, for example, silicon dioxide, BSG, PSG, or BPSG, which is CMP planarized and etched to provide contact holes, which are then metallized to provide contacts.
As shown in
The green pixel 87 is shown in
The processes and devices described above illustrate preferred methods and typical devices of many that could be used and produced. The above description and drawings illustrate embodiments, which achieve the objects, features, and advantages of the present invention. However, it is not intended that the present invention be strictly limited to the above-described and illustrated embodiments. Any modifications, though presently unforeseeable, of the present invention that come within the spirit and scope of the following claims should be considered part of the present invention.
Claims
1-118. (canceled)
119. A two color pixel comprising:
- a substrate having a surface;
- a first color photoconversion device located below the surface of said substrate at a first absorption depth for a first wavelength of light; and
- a second color photoconversion device located below the surface of said substrate at a second absorption depth for a second wavelength of light;
- wherein said first color photoconversion device and said second color photoconversion device overlap within said substrate such that the first color photoconversion device is located closer to the surface of the substrate than the second color photoconversion device and said first and second color photoconversion devices are spaced apart vertically by a region of said substrate that does not produce photogenerated charges.
120. The two color pixel of claim 119, wherein said first and second color photoconversion devices are photodiodes.
121. The two color pixel of claim 120, wherein said first and second photodiodes are PIN photodiodes.
122. The two color pixel of claim 119, wherein said first color photoconversion device is a blue light sensor.
123. The two color pixel of claim 122, wherein said blue light sensor has a p-n junction located at a depth of from about 0.5 μm to about 1.0 μm from a top surface of the substrate.
124. The two color pixel of claim 119, wherein said second color photoconversion device is a red light sensor.
125. The two color pixel of claim 124, wherein said red light sensor has a p-n junction located at a depth of about 2.0 μm or greater from a top surface of the substrate.
126. The two color pixel of claim 124, wherein said red light sensor has a p-n junction located at a depth of about 5.0 μm or greater from a top surface of the substrate.
127. The two color pixel of claim 119, wherein a doped region connects said first color photoconversion device to a ground circuit.
128. The two color pixel of claim 127, wherein said doped region is a p+ doped region.
129. The two color pixel of claim 119, wherein a doped region connects said second color photoconversion device to a ground circuit.
130. The two color pixel of claim 129, wherein said doped region is a p+ doped region.
131. The two color pixel of claim 119, wherein said first and second color photoconversion devices comprise respective charge generating regions that are not coincident in size when viewed from the top.
132. The two color pixel of claim 131, wherein said respective charge generating region of the first color photoconversion device occupies a smaller area than said respective charge generating region of the second color photoconversion device when viewed from the top.
133. An array of pixel sensor cells comprising:
- a substrate having a top surface and comprising a plurality of first pixels for sensing a first color of light and a second color of light and second pixels for sensing a third color of light, said first pixels and said second pixels being arranged in an array of rows and columns;
- said first pixel comprising a first photoconversion device located below the top surface of said substrate at a first depth and a second photoconversion device located below the top surface of said substrate at a second depth;
- said first photoconversion device and said second photoconversion device being stacked below the top surface of the substrate and separated by a region of said substrate that does not produce photogenerated charges.
134. The array of claim 133, wherein said first pixel senses red and blue colors of light.
135. The array of claim 133, wherein said first photoconversion device is a blue light sensor.
136. The array of claim 135, wherein said blue light sensor has a p-n junction located at a depth of from about 0.5 μm to about 1.0 μm from the top surface of the substrate.
137. The array of claim 133, wherein said second photoconversion device is a red light sensor.
138. The array of claim 137, wherein said red light sensor has a p-n junction located at a depth of about 2.0 μm or greater from the top surface of the substrate.
139. The array of claim 137, wherein said red light sensor has a p-n junction located at a depth of about 5.0 μm or greater from the top surface of the substrate.
140. The array of claim 133, wherein said first and second photoconversion devices comprise respective charge generating regions that are not coincident in size when viewed from the top.
141. The array of claim 140, wherein said respective charge generating region of the first photoconversion device occupies a smaller area than said respective charge generating region of the second photoconversion device when viewed from the top.
142. The array of claim 133, wherein each said second pixel senses green color of light.
143. The array of claim 133, wherein said first pixels and second pixels are arranged in a checkerboard pattern across the array.
144. A method for forming a pixel consisting of two color sensors, comprising:
- forming a first color photoconversion device within a substrate and below the surface of said substrate at a first depth corresponding to an absorption depth for a first wavelength of light; and
- forming a second color photoconversion device within said substrate stacked below the first color photoconversion device at a second depth corresponding to an absorption depth for a second wavelength of light, said second depth being further from the surface of the substrate than the first depth, said first and second color photoconversion devices being separated by a region of said substrate that does not produce photogenerated charges.
145. The method of claim 144, wherein said first color photoconversion device is a blue light sensor.
146. The method of claim 145, wherein said blue light sensor has a p-n junction located at a depth of about 0.5 μm to about 1.0 μm from the upper surface of the substrate.
147. The method of claim 144, wherein said second color photoconversion device is a red light sensor.
148. The method of claim 147, wherein said red light sensor has a p-n junction located at a depth of about 2.0 μm or greater from the upper surface of the substrate.
149. The method of claim 147, wherein said red light sensor has a p-n junction located at a depth of about 5.0 μm or greater from the upper surface of the substrate.
150. The method of claim 144, wherein said first and second color photoconversion devices are not coincident in size when viewed from the top.
151. The method of claim 150, wherein the first color photoconversion device occupies a smaller area than the second color photoconversion device when viewed from the top.
152. A method for forming an array of pixel cells comprising:
- forming a plurality of first pixels for sensing a first color and a second color of light and second pixels for sensing a third color of light, said first pixels and second pixels being arranged in an array of rows and columns across a substrate;
- forming a first color photoconversion device in said first pixels at a first depth below a surface of said substrate;
- forming a second color photoconversion device in said first pixels at a second depth below the upper surface of said substrate and below the first color photoconversion device, said first color photoconversion device and second color photoconversion devices being separated by a region of said substrate that does not produce photogenerated charges; and
- arranging said first and second pixels in an alternating pattern across said array.
153. The method of claim 152, wherein said first color photoconversion device is a blue light sensor.
154. The method of claim 153, wherein said blue light sensor has a p-n junction at a depth of about 0.5 μm to about 1.0 μm from the upper surface of the substrate.
155. The method of claim 152, wherein said second color photoconversion device is a red light sensor.
156. The method of claim 155, wherein said red light sensor has a p-n junction at a depth of about 2.0 μm or greater from the upper surface of the substrate.
157. The method of claim 155, wherein said red light sensor has a p-n junction at a depth of about 5.0 μm or greater from the top surface of the substrate.
158. The method of claim 152, wherein said second pixels sense green light.
159. The method of claim 152 wherein said alternating pattern is a checkerboard pattern.
160. The method of claim 152, wherein said first color photoconversion device and said second color photoconversion device are not coincident in size when viewed from the top.
161. The method of claim 160, wherein the first color photoconversion device occupies a smaller area than s the second color photoconversion device when viewed from the top.
Type: Application
Filed: Jul 14, 2008
Publication Date: Feb 26, 2009
Inventor: Sungkwon (Chris) Hong (Boise, ID)
Application Number: 12/216,982
International Classification: H01L 27/146 (20060101); H01L 31/18 (20060101);