SCANNING ELECTRON MICROSCOPE
A scanning electron microscope includes an irradiation optical system for irradiating an electron beam to a sample; a sample holder for supporting the sample, arranged inside a sample chamber; at least one electric field supply electrode arranged around the sample holder; and an ion current detection electrode.
This application is a Continuation of U.S. application Ser. No. 11/230,642, filed Sep. 21, 2005, which claims priority from Japanese Patent Application No. 2005-041534, filed on Feb. 18, 2005, the contents of which are incorporated herein by reference.
BACKGROUND OF THE INVENTIONAmong means for obtaining secondary electron images by a scanning electron microscope (hereinafter called “SEM”), this invention relates to a method for forming images by utilizing gas ionization and multiplication. Secondary electrons are multiplied in residual gas molecules around, then ionized gas ions are detected. The invention relates to an electrode which provide electrostatic field and an electrode which is utilized for ion current detection for improving quality of the secondary electron images during high speed scanning acquired by SEM.
Various methods for multiplying the secondary electrons by utilizing gas ionization and multiplication and then detecting the ion current have been attempted as image formation methods in SEM. The content of the principle of this kind is described in a paper “Secondary Electron Imaging in the Variable Pressure Scanning Electron Microscope”, Scanning 20, 436-441(1998).
As a concrete application system of this means, JPA-2001-126655 discloses a detection system that uses a sheet-like electrode as a secondary electron collector electrode during high vacuum secondary image observation and also as an electrode which provides electrostatic field (referred as “an electric field supply electrode” hereinafter) and uses a sample holder as an electrode which is used for ion current detection (referred as “an ion current detection electrode” hereinafter). JP-A-2003-132830, on the other hand, discloses a detection system that uses a secondary electron collector electrode as an electric field supply electrode and a dedicated ion current detection electrode separate from a sample holder as an ion current detection electrode. JP-A-2002-289129 discloses a detection system that uses a sample holder as both of the electric field supply electrode and the ion current detection electrode.
To improve the image forming speed and image quality in the gas multiplication system ion current detection type SEM, it is necessary to simultaneously accomplish improvement of the response speed of the current signal by reducing the drift time, improvement of the ion multiplication time by the electron avalanche and increase of the ion current yield by improving detection efficiency of ions.
In JP-A-2001-126655 (
On the other hand, the greater the yield of the ion current, the greater becomes the improvement of image quality of the SEM image. The yield of the ion current is determined by the multiplication ratio of the ions by the electron avalanche and by detection efficiency of the ion current detection electrode. It is known that the multiplication ratio of the ions becomes generally greater when the drift distance of the secondary electrons becomes greater. For example, the means described in JP-A-2001-126655 (
The ion multiplication ratio becomes greater when the potential gradient for accelerating the secondary electrons becomes greater. Therefore, it can be said that the ion multiplication ratio is dependent on the potential gradient created by the electric field supply electrode, too. However, the means of the prior art described above do not sufficiently take optimization of the shape of the electric field supply electrode into consideration for improving the ion multiplication ratio.
In a gas multiplication system ion current detection type SEM, SEM according to the invention includes at least one electric field supply electrode arranged around a sample holder and an ion current detection electrode so arranged as to cover the former.
According to such a construction, an SEM image can be acquired in the following way, for example. The primary electron beam emitted and accelerated from an electron gun is converged onto a sample by a condenser lens and an objective lens. An irradiation point of the primary electron beam on the sample is scanned by a deflector with the converging operation. The secondary electrons emitted from the sample with the irradiation of the primary electron beam are multiplied by applying a suitable voltage to the electric field supply electrode. The ions multiplied in this process are detected as an ion current from an ion current detection electrode. Because the ion current detection electrode has the shape that covers the electric field supply electrode, the ions generated in the proximity of the electric field supply electrode can be efficiently detected. Because the distance between the electric field supply electrode and the ion detection electrode is smaller than that of the electrode arrangement in the prior art technologies, the response speed owing to the drift time can be shortened.
In those SEM which form images from an ion current containing secondary electron information by utilizing secondary electron multiplication by residual gas molecules around a sample, the invention can improve a response speed of a detection system and an ion yield in comparison with the prior art technologies.
Other objects, features and advantages of the invention will become apparent from the following description of the embodiments of the invention taken in conjunction with the accompanying drawings.
The ions drift towards an ion current detection electrode 7 that is grounded, and are detected as an ion current. The resulting current signal is amplified by an amplifier 19 and is used for image formation through an A/D converter 31.
The ion current detection electrode 7 has an upper electrode and a lower electrode and these electrodes are kept at the same potential. To improve ion detection efficiency, a negative voltage (typically, −10 to 0 V) may be applied to the ion current detection electrode 7.
An adjustment mechanism may be arranged so that the ion current detection electrode 7 and the electric field supply electrode 11 interposed between the upper and lower electrodes while being covered can slide independently, and either manually or automatically, close to and away from the sample holder. These electrodes are moved either manually or automatically by a controller. When charging of the sample affects the image, the charge of the sample can be offset by controlling the distance between the ion current detection electrode 7 or the electric field supply electrode 1 and the sample 11 to thereby control the quantity of the ions or electrons approaching the sample holder. When the sample is charged to the negative by the irradiation of the primary electron beam, for example, the quantity of the ions approaching the sample surface is increased by moving the ion current detection electrode 7 away from the sample 14. The ions offset the negative charge of the sample surface and reduce the charge of the sample surface. In this case, the yield of the ion current is controlled by adjusting the voltage applied to the electric field supply electrode 11 and the distance between the electric field supply electrode 11 and the sample 14. When the sample 14 is charged to the positive by emission of the secondary electrons, the electric field supply electrode 11 is brought close to the sample so that the major proportion of the electrons gas-multiplied approaches the sample surface. The electrons offset the positive charge of the sample surface and reduce its charge. In this case, the yield of the ion current is controlled by adjusting the voltage applied to the electric field supply electrode 11 and the relative distance between the ion current detection electrode 7 and the sample 14. When W.D. is changed, too, the distance between the sample surface and each electrode can be kept constant by adjusting the positional relation of each electrode, and the degree of the charge of the sample surface, the yield of the ion current and the drift distance can be kept constant.
A voltage control mechanism 30 controls the voltages applied to the sample holder 16, the electric field supply electrode 11 and the ion detection electrode 7, respectively.
Optimization of the parameters for image observation such as a gas pressure, W.D., etc, is made by adjusting either manually or automatically so that the ion current attains maximum.
The gas pressure is controlled by inputting a desired value to the controller (not shown). Control is made by opening and closing valves while the vacuum pump is operated. Optimization is conducted by applying a high voltage to the electric field supply electrode 11 within the range in which discharge does not take place, and regulating the gas pressure. When it is desired to conduct measurement with higher resolution, it is necessary to shorten W.D. and to lower the gas pressure.
A positive voltage (typically, 1 to 500 V) is applied to the secondary electron collector electrode 23 when observation is made by setting the sample chamber 36 to a high vacuum state (typically, about 10−2 to about 10−5 Pa). In this case, a high vacuum secondary electron detector 8 including a scintillator, an optical guide and a photomultiplier is used for the measurement of the secondary electrons.
The shape of either one, or both, of the electric field supply electrode and the ion current detection electrode is a single wire, a mesh, a porous plate or a sheet-like conductor.
According to such a construction, when the electric field supply electrode has the mesh shape having thin wires of a diameter of about 200 μm, for example, electron avalanche is allowed to occur locally and effectively by the electric field having a large potential gradient that is generated in the proximity of this electrode. However, the shape of the electric field supply electrode is not limited to the thin wire shape hereby described.
Embodiment 2An auxiliary electrode A10 interposed between the doughnut-like electric field supply electrode 24 and the sample holder 16 is mesh-like encompassing the sample 14 (typically, mesh pitch of 1,250 μm and mesh wire diameter of 200 μm as mesh parameters). A positive voltage (typically, 1 to 200 V) lower than the voltage of the voltage supply electrode 24 is applied to the auxiliary electrode A10 to accelerate the secondary electrons 18 towards the doughnut-shaped electric field supply electrode 24. The auxiliary electrode A10 is not limited to the mesh shape as in the case of the electric field supply electrode.
The ions amplified by the electron avalanche are attracted towards the current detection electrode 25 by the electric field and are detected as the ion current from this electrode 25. The ion current so detected is amplified by the amplifier 19, is passed through the AID converter and is used for image formation.
The voltage control mechanism 30 controls the voltages to be applied to the sample holder 16, the doughnut-shaped ion current detection electrode 25, the doughnut-shaped electric field supply electrode 24 and the auxiliary electrode A10.
In the embodiment shown in
The formation method of the secondary electron image is the same as those of SEM of the embodiments shown in
The voltage control mechanism 30 controls the voltage to be applied to each of the sample holder 16, the ion current detection electrode 34, the electric field supply electrode 35 and the auxiliary electrode B26.
To observe the secondary electron image inside the sample chamber at a high vacuum, the ion current detection electrode 34 or the electric field supply electrode 35 is used as the secondary electron collector electrode. The high vacuum secondary electron detector 8 detects the secondary electrons collected by the secondary electron collector electrode. Because the ion current detection electrode 34 or the electric field supply electrode 35 is used also as the secondary electron collector, each component can be mounted in a space saving arrangement.
Embodiment 4To observe the secondary electron image at a high vacuum, the electric field supply electrode 11, too, is used as the secondary electron collector electrode in addition to the secondary electron collector electrode 23.
The modes of the detection system according to the invention are not limited to only the four embodiments described above. For example, when W.D. is great (15 mm or more, for example), the electric field supply electrode 11 and the ion current detection electrode 7 similar to those used in the first embodiment shown in
Next, the results of a series of experiments conducted to compare the detection system of the invention with that of the prior art will be explained.
It should be further understood by those skilled in the art that although the foregoing description has been made on embodiments of the invention, the invention is not limited thereto and various changes and modifications may be made without departing from the spirit of the invention and the scope of the appended claims.
Claims
1. A scanning electron microscope comprising:
- an irradiation optical system for irradiating an electron beam to a sample;
- a sample holder for supporting the sample, arranged inside a sample chamber;
- an ion current detection electrode having a first area and a second area being face to face with the first area; and
- electric field supply electrode arranged between the first area and the second area.
2. The scanning electron microscope according to claim 1, wherein the ion current detection electrode has a cylindrical shape, and the first area and the second area are included inside of the cylindrical shape.
3. The scanning electron microscope according to claim 1, wherein the ion current detection electrode has an upper electrode and a lower electrode, and
- wherein the upper electrode includes the first area and the lower electrode includes the second area.
4. The scanning electron microscope according to claim 1, wherein the electric field supply electrode is arranged from the sample holder in a first direction, and
- wherein the first area is arranged from the second area in a second direction which crosses the first direction.
5. The scanning electron microscope according to claim 2, wherein the electric field supply electrode is arranged from the sample holder in a first direction, and
- wherein the first area is arranged from the second area in a second direction which crosses the first direction.
6. The scanning electron microscope is arranged from the sample holder in a first direction, and
- wherein the first area is arranged from the second area in a second direction which crosses the first direction.
7. A scanning electron microscope comprising:
- an irradiation optical system for irradiating an electron beam to a sample;
- a sample holder for supporting the sample;
- a first electrode including a first area and a second area being face to face with the first area; and
- a second electrode arranged between the first area and the second area, and by which secondary electrons generated from the sample with the irradiation of the electron beam are accelerated.
8. The scanning electron microscope to claim 7, wherein voltages are applied to the first electrode and the sample holder such that the secondary electrons are accelerated.
9. The scanning electron microscope according to claim 7, wherein the first electrode is a detector for detecting ions generated by impingement of the secondary electrons accelerated against a residual gas inside a sample chamber.
10. The scanning electron microscope according to claim 7, wherein the first area and the second area are arranged in a direction which an acceleration direction of the secondary electrons crosses.
11. The scanning electron microscope according to claim 7, wherein the second electrode has an upper electrode and a lower electrode, and
- wherein the second electrode has an upper electrode and a lower electrode, and
- wherein the upper electrode includes the first area and the lower electrode includes the second area.
12. The scanning electron microscope according to claim 1, wherein the first electrode has a cylindrical shape, and the first area and the second area are included inside of the cylindrical shape.
13. A scanning electron microscope comprising:
- a chamber;
- a sample holder to support a sample in the chamber;
- an irradiation optical system to irradiate an electron beam to the sample;
- an electrode to accelerate secondary electrons generated from the sample with the irradiation of the electron beam; and
- a detector having a first area and a second area which face to each other in a direction which an acceleration direction of the secondary electrons crosses.
14. The scanning electron microscope according to claim 13, wherein voltages are applied to the electrode and the sample holder such that the secondary electrons are accelerated.
15. The scanning electron microscope according to claim 13, wherein the detector detects ions generated by impingement of the secondary electrons accelerated against a residual gas inside a sample chamber.
16. The scanning electron microscope according to claim 13, wherein the detector has an upper electrode and a lower electrode, and
- wherein the upper electrode includes the first area and the lower electrode includes the second area.
17. The scanning electron microscope according to claim 13, wherein the detector has a cylindrical shape, and the first area and the second area are included inside of the cylindrical shape.
Type: Application
Filed: Mar 31, 2009
Publication Date: Apr 15, 2010
Inventors: Michio HATANO (Tokyo), Sukehiro Ito (Hitachinaka), Shinichi Tomita (Hitachinaka), Junichi Katane (Naka)
Application Number: 12/415,907
International Classification: G01N 23/225 (20060101);