UNDERGROUND REACTOR SYSTEM
An underground reactor for creating hydrocarbons and chemicals from organic material can include a heat recovery device. Some embodiments of the present disclosure include at least one tube that injects biomass underground and at least one second tube that collects reacted biomass on the surface. Further tubes are also disclosed for the ability to control temperature and pressure and collect minerals and carbon dioxide. In another embodiment, a super-critical fluid is injected into the underground reactor. Methods for utilizing the reactor are additionally provided. Further embodiments include methods of using the reactor such as, for example, methods of creating fuel from algae and methods of using the minerals and carbon dioxide as food for an algae farm that will be used as biomass for the reactor.
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This application claims priority to U.S. Provisional Application 61/681,850 filed Aug. 10, 2012.
CROSS-REFERENCE TO RELATED APPLICATIONSU.S. Provisional Patent Application Ser. No. 61/481,918, filed 3 May 2011, U.S. Provisional Patent Application Ser. No. 61/602,841, filed 24 Feb. 2012, and PCT Application No. PCT/US2012/036400, all are hereby incorporated herein by reference.
BACKGROUNDAs the world population continues to increase, more sustainable energy processes must be used to support more people. Many oil wells have been drilled around the globe to pump oil from the ground and then are abandoned once the well runs dry.
Meanwhile, biofuels has begun a completely separate track of development, where conversion of biomass to alcohol-based fuels are the primary focus.
Significant research and development into algae and diatoms began in 1978, due to the Organization of the Petroleum Exporting Countries (OPEC) oil embargo. Prior to 1978 Jack Myers and Bessel Kok published a book on Algal Culture “From Laboratory to Pilot Plant” and Massachusetts Institute of Technology (MIT) had mass culture projects on the rooftop circa 1950. Research ramped up when the Department of Energy's (DOE) Office of Fuels Development funded the original Aquatic Species Program (ASP) at the National Renewable Energy Laboratory (NREL) for 16 years to define and determine the industrial viability of algae to energy. The 1998 ASP close-out report identifies green algae and diatoms as the most primitive forms of plants, thus most efficient at cell division and growth because they do not waste energy on infrastructure, such as roots, stems and leaves as terrestrial plants do. The ASP concluded that because of microalgae's primitive nature, oil yields were estimated at 30 times more per unit area of land for microalgae than terrestrial oil-seed crops. However, the focus of the ASP report was on making biodiesel from algae lipids, not synthetic crude oil.
The 1998 ASP close-out report emphasizes critical open algae pond issues, stemming from the inability to maintain consistently high algae biomass growth rates due to uncontrollable temperature changes in the weather and seasons.
Additionally, it stated that there is little prospect for alternative industrial scale production of algae without using the open algae pond designs.
Further, algae production cost analysis was recommended due to the difficulty of maintaining highly productive organisms. Algae biomass production rate is determined by the availability of nutrients, intensity of light, temperature and CO2. The effect of light, nutrients and temperature are multiplicative.
Calculations have been done indicating the temperatures and pressures required for a reaction to occur. As relative permittivity decreases, water acts more as a solvent, partially attributable to reduced polarity. Using the Arrhenius equation, water dissociation constant has been calculated for variable temperature and constant pressure, or variable pressure and constant temperature.
Thermal spallation is a process that applies significant heat flux to hard rock. The rapid stress causes surface grains to break away from rock in a process known in the art as spallation, which uses super-heated fluid to dissolve the rock.
Incorporated herein by reference are the following references:
- U.S. Pat. No. 4,003,393 (which discloses a dissolvable pipeline pig).
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- Modeling Algae Growth in an Open-Channel Raceway by Scott C. James and Varun Boriah.
- Advanced Organic Rankine Cycles in Binary Geothermal Power Plants by Uri Kaplan, World Energy Council, 2007.
- Hydrothermal Liquifaction to Convert Biomass into Crude Oil by Yuanhui Zhang, ch. 10, Biofuels from Agricultural Wastes and Byproducts, 2010.
- Biomass gasification in near- and super-critical water: Status and Prospects by Yukihiko Matsumara, et al., Biomass and Bioenergy, 2005.
- Organic Rankine Cycle Configurations by Uri Kaplan, Proceedings European Geothermal Congress, 2007.
- Utilizing Organic Rankine Cycle Turbine Systems to Efficiently Drive Field Injection Pumps by Nadav Amir, GRC2007 Annual Meeting, 2007.
- ASME Steam Tables. Thermodynamic and Transport Properties of Steam, The 1967 IFC formulation for industrial use. 6th Edition, ASME, 1993.
- Benjamin, M. 2002. Water Chemistry, 1st edition. New York: McGraw Hill.
- Aqueous Systems at Elevated Temperatures and Pressures: Physical Chemistry in Water, Steam and Hydrothermal Solutions, International Association for the Properties of Water and Steam, 2004.
- Piezoelectricity: History and New Thrusts, Ultrasonics Symposium, 1996.
Adiabatic Processes http://hyperphysics.phy-astr.gsu.edu/hbase/thermo/adiab.html, Georgia State University
- Manual on Harmful Marine Microalgae edited by G. M. Hallegraeff, D. M. Anderson & A. D. Cembella, IOC Manuals and Guides No. 33, UNESCO, 1995.
- Media for the Culture of Oceanic Ultraphytoplankton by M. Keller, R. Selvin, W. Claus & R. Guillard, Journal of Phycology Vol. 23, April 2007.
- Affordable Low Carbon Diesel from Domestic Coal and Biomass by Tarka, Thomas J.; Wimer, John G.; Balash, Peter C.; Skone, Timothy J.; Kern, Kenneth C.; Vargas, Maria C.; Morreale, Bryan D.; White III, Charles W.; & Gray, David, United States Department of Energy, National Energy Technology Laboratory. p. 21. (2009).
- Coal liquefaction: The chemistry and technology of thermal processes Whitehurst, D. D.; Mitchell, T. O.; Farcasiu, M. New York, Academic Press, Inc., 1980.
An embodiment of the disclosure includes an underground reactor for use in creating fuel from organic material, comprising: a first conduit that injects an organic material underground; a second conduit that collects reacted organic material produced by the underground reactor; a heat exchanger for extracting heat; a biomass source; and concentrating equipment that separates the biomass from its cultivation medium. Another embodiment comprises further comprising a plurality of capillary injection tubes. In another embodiment the heat exchanger is used for powering equipment used in the fuel creation process. In yet another embodiment the concentrating equipment is a centrifuge. Yet another embodiment comprises an expander powered by geothermal energy. In an embodiment, the expander is a turbine. In still another embodiment, the expander powers the concentrating equipment. In still another embodiment, the biomass source is a biomass farm that grows the organic material.
In an embodiment of the underground reactor for use in creating hydrocarbons, from organic material, comprises a first conduit that injects an organic material underground; a second conduit that collects reacted organic material produced by the underground reactor; and a heat exchanger for extracting heat; wherein the organic material is pulverized coal. In an embodiment, the underground reactor comprises a plurality of capillary injection tubes. In an embodiment, the heat exchanger is used for powering equipment used in the fuel creation process.
An embodiment includes a method of performing a high-pressure, high-temperature reaction comprising: sending organic material underground through a first conduit, wherein sufficient pressure and temperature is applied to the organic material in a reaction zone to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, and chemicals; bringing the compound selected from the group consisting of fuel, hydrocarbon, and chemicals up through a second conduit; using a heat exchanger for extracting heat; and sending geothermal fluid to a biomass growth. In an embodiment, the geothermal fluid comprises carbonates and biocarbonates. In an embodiment, super-critical fluid is injected through capillary tubes in the first conduit. In an embodiment, the heat exchanger is used for powering equipment used to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, or chemicals.
An embodiment of the disclosure includes a method of performing a high-pressure, high-temperature reaction comprising: sending biomass underground through a first conduit, wherein sufficient pressure and temperature is applied to the organic material in a reaction zone to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, and chemicals; bringing the compound selected from the group consisting of fuel, hydrocarbon, and chemicals up through a second conduit; using a heat exchanger for extracting heat; and circulating fluid in a closed loop to keep the biomass growth at a desired temperature. In an embodiment, super-critical fluid is injected through capillary tubes in the first conduit. In another embodiment, the heat exchanger is used for powering equipment used to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, or chemicals.
In an embodiment, a method of performing a high-pressure, high-temperature reaction comprises: separating biomass from its cultivation medium; sending the biomass underground through a first conduit, wherein sufficient pressure and temperature is applied to the organic material in a reaction zone to convert to the organic material to a compound selected from the group consisting of fuel, hydrocarbon, and chemicals; bringing the compound selected from the group consisting of fuel, hydrocarbon, and chemicals up through a second conduit; and using a heat exchanger for extracting heat. In another embodiment, super-critical fluid is injected through capillary tubes in the first conduit. In yet another embodiment, the heat exchanger is used for powering equipment used to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, and chemicals. In still another embodiment, the cultivation medium is water. In another embodiment, the water is separated from the biomass using geothermal heat. In an embodiment, the biomass is separated from its cultivation medium using concentrating equipment. In yet another embodiment, the concentrating equipment is at least one centrifuge. In yet another embodiment, skimming equipment is used for dewatering. In an embodiment, geothermal energy is used to power the concentrating equipment. In an embodiment, the geothermal energy is harnessed through at least one expander. In an embodiment, the expander is a turbine. An embodiment of the present disclosure includes adjusting the reactor temperature by a method selected from the group consisting of increasing pump-around flow rate, decreasing pump-around flow rate, increasing tubular reactor flow rate, decreasing tubular reactor flow rate, increasing tubular reactor inlet temperature, increasing super critical fluid (SCF) flow, decreasing SCF flow, changing SCF medium, increasing SCF temperature, decreasing SCF temperature, increasing SCF pressure, decreasing SCF pressure, independently adjusting SCF pressure, temperature, flow and medium within each injection tube or capillary, decreasing tubular reactor inlet temperature, increasing pump-around re-injection temperature, and decreasing pump-around re-injection temperature.
Some embodiments of the disclosure include an underground hydro-geothermal reactor that converts renewable and carbonaceous feedstocks to fuel via temperature and pressure. Embodiments of the reactor can utilize produced coke and off gas to generate electricity and heat, produced carbon dioxide and heated mineral-rich water to enhance biomass growth.
Some embodiments use algae as the biomass feedstock as well as lignite, bitumen, and coal as carbonaceous feedstock. Other embodiments have open or closed autotrophic, mixotrophic or heterotrophic algae cultivation production systems near the reactor that are used for feedstock. Some embodiments utilize effluent water to provide temperature control for algae raceway ponds by using indirect geothermal energy. Further embodiments allow for the reactor's recycle streams to provide nitrogen, phosphorous, potassium, carbon dioxide, and elevated temperature in open algae ponds. The present disclosure includes an underground reactor for use in a fuel creation process for creating fuel from organic material, comprising a first tube that injects an organic material underground; In an embodiment a second tube that collects reacted organic material produced by the underground reactor; a heat exchanger for extracting heat to be used in powering equipment used in the fuel creation process.
In an embodiment, the present disclosure further comprises an organic rankine cycle for converting the heat from the heat exchanger to energy to power equipment used in the fuel creation process. In an embodiment, the equipment used in the fuel creation process is directly driven by a device which extracts energy from the heat exchanger. In an embodiment, the equipment includes a pump. In an embodiment, the pump circulates heat exchange fluid to keep a reaction zone at a desired temperature.
The present disclosure includes an underground reactor for use in a fuel creation process for creating fuel from organic material, comprising a first tube that injects an organic material underground; a second tube that collects reacted organic material produced by the underground reactor; and a pump which circulates heat exchange fluid in a closed loop to keep a reaction zone at a desired temperature. In an embodiment, the present disclosure further comprises a heat exchanger for extracting heat to be used in powering equipment used in the fuel creation process. In an embodiment, the present disclosure further comprises an organic rankine cycle for converting the heat from the heat exchanger to energy to power equipment used in the fuel creation process. In an embodiment, the equipment includes the pump. In an embodiment, the equipment used in the fuel creation process is directly driven by a device which extracts energy from the heat exchanger. In an embodiment, the organic material is biomass. In an embodiment, the biomass is algae. In an embodiment, the organic material is a polymer. In an embodiment, the organic material is carbonaceous, such as lignite, bitumen or coal. In an embodiment, the organic material is pulverized coal. In an embodiment, the organic material is solid waste.
In an embodiment, the organic material is reacted through liquefaction. In an embodiment, the organic material is reacted through a thermochemical reaction. In an embodiment, the organic material is reacted through hydrothermal processes.
In an embodiment, the second tube is within the first tube. In an embodiment, the first tube is closed at its bottom and the second tube is open at its bottom. In an embodiment, the first tube is deeper underground than the second tube. In an embodiment, the present disclosure further comprises a casing that encloses the first tube and the second tube. In an embodiment, the casing goes at least as deep as the first tube. In an embodiment, the casing does not go as deep as the first tube. In an embodiment, the present disclosure further comprises a screen that goes down to the depth of the first tube. In an embodiment, the casing is an insulator. In an embodiment, the insulator is cement.
In an embodiment, the present disclosure further comprises at least a third tube that a heat transfer material can be pumped through. In an embodiment, the heat transfer material is water. In an embodiment, the present disclosure further comprises an oil, gas, solids, and water separator that separates the products effluent from the reactor. In an embodiment, the separator is above ground. In an embodiment, the separator is below ground.
In an embodiment, a portion of the products are stored. In an embodiment, a portion of the products are used as food to grow biomass. In an embodiment, a portion of the products as used to generate electricity. In an embodiment, electricity is generated via a heat exchange. In an embodiment, at least the first tube is curved. In an embodiment, at least the first tube is sloped. In an embodiment, at least the first tube forks.
The present disclosure includes a method of performing a high-pressure, high-temperature reaction comprising sending organic material underground through a first conduit, wherein sufficient pressure and temperature is applied to the organic material in a reaction zone to convert to the organic material to fuel, hydrocarbon, or chemicals; bringing the fuel, hydrocarbon, or chemicals up through a second conduit; and circulating heat exchange fluid in a closed loop to keep the reaction zone at a desired temperature.
In an embodiment, the present disclosure further comprises using a heat exchanger for extracting heat to be used in powering equipment used in the conversion process. In an embodiment, the equipment used in the fuel creation process is directly driven by a device which extracts energy from the heat exchanger. In an embodiment, the present disclosure further comprises using an organic rankine cycle for converting the heat from the heat exchanger to energy to power equipment used in the conversion process. In an embodiment, the equipment includes the pump.
The present disclosure includes a method of performing a high-pressure, high-temperature reaction comprising: sending organic material underground through a first conduit, wherein sufficient pressure and temperature is applied to the organic material in a reaction zone to convert to the organic material to fuel, hydrocarbon, or chemicals; bringing the fuel, hydrocarbon, or chemicals up through a second conduit; and using a heat exchanger for extracting heat to be used in powering equipment used in the conversion process.
In an embodiment, the present disclosure further comprises circulating heat exchange fluid in a closed loop to keep the reaction zone at a desired temperature.
In an embodiment, the present disclosure further comprises using an organic rankine cycle for converting the heat from the heat exchanger to energy to power equipment used in the conversion process.
In an embodiment, the equipment includes the pump. In an embodiment, the equipment used in the fuel creation process is directly driven by a device which extracts energy from the heat exchanger.
In an embodiment, pressure can be adjusted by increasing or decreasing tubular reactor depth or increasing or decreasing back pressure at surface or loading the tubular reactor working fluid with high specific gravity material mixed within the working fluid.
In an embodiment, the present disclosure further comprises sending a heat transfer material underground. In an embodiment, the present disclosure further comprises controlling the temperature of the heat transfer material by adjusting circulation rate. In an embodiment, the present disclosure further comprises controlling the temperature of the heat transfer material by increasing or decreasing the temperature of the organic material. In an embodiment, the present disclosure further comprises frac'ing the rock prior to sending the heat transfer material underground. In an embodiment, the present disclosure further comprises sending the heat transfer material from underground into a heat exchanger. In an embodiment, the present disclosure further comprises sending the heat transfer material from underground into an organic rankine cycle.
In an embodiment, the present disclosure further comprises separating the products into oil, gas and water-based solution. In an embodiment, the present disclosure further comprises sending the water-based solution to a biomass growth. In an embodiment, the present disclosure further comprises pumping the fluid out of the ground and sending it to a biomass growth facility or farm.
In an embodiment, the present disclosure further comprises combusting off gas products and using the energy for drying heat exchange. In an embodiment, the present disclosure further comprises combusting off gas products and using the energy to produce electricity. In an embodiment, the present disclosure further comprises combusting off gas products and using the energy to produce mechanical energy. In an embodiment, the present disclosure further comprises combusting off gas products and using the energy to produce heat. In an embodiment, the present disclosure further comprises concentrating equipment (centrifuges, belt presses and similar concentrating equipment) for concentrating or isolating the biomass within or from a biomass resource. In an embodiment, the present disclosure further comprises sending algae laden water to a concentrating or drying unit directly driven or heated by geothermal for separating algae from water.
In an embodiment, the present disclosure further comprises geothermal production, injection or re-injection wells from which energy can be used. In an embodiment, the present disclosure further comprises an expander to convert geothermal heat energy to mechanical energy. In an embodiment, the expander is a turbine. In an embodiment, the expander is a piston.
In an embodiment, the expander is a screw. In an embodiment, the present disclosure uses mechanical energy from an expander to directly drive equipment relating to the concentrating or isolation of biomass, water and oil. In an embodiment, the present disclosure further comprises sending a portion of the effluent products of the second tube to feed a biomass.
In an embodiment, the biomass is algae. In an embodiment, a portion of the effluent products comprise carbon dioxide. In an embodiment, a portion of the products as used as feedstock for distillation process. In an embodiment, a portion of the products as used as feedstock for pyrolysis process.
In an embodiment, the present disclosure further comprises spalling the rock.
The present disclosure includes post processing of bio-oil/crude oil leaving it to be separated into light, distillate and heavy fractions prior to shipment. Oil stabilization to be accomplished by using an underground geothermal density and ionic separation unit that uses geothermal heat to drive density separation and ionic separation by bridging geothermal with piezo-electric rods that generate a voltage drop across the separation fluid due to the temperature gradient inside of the underground separation column. Thus, the column uses geothermal energy for heat and for ionic separation processes. Using density separation alone is not ‘cost-effective’ due to time constraints (in yellow grease tanks, the separation goes slower during the winter and faster during summer)—however, ionic separation is also used to speed-up separation processes, which is typically driven by an applied electrical voltage. Ionic separation columns use voltage differential to separate polar/ionic mixtures. Reversible piezoelectric materials generate temperature differences when driven by an applied voltage. This reversible process can also be used to generate a voltage differential when element sides are exposed to a “Delta T” temperature difference.
In an embodiment, processing can include but is not limited to, use of liquid alkali, alkaline, transitional, other metals, water, brine and various other compounds as heat transfer fluid, desulfurization, demetalization, lowering total acid number and hydrogenation; Demineralization Unit (DMIN) to remove minerals for resale via cooling, heator magnetic b-fields (ancillary revenue stream); separation of process fluid in tubular reactor from geothermal reservoir fluid by use of a working heat transfer fluid. The intent is to reduce maintenance by restricting the geothermal fluid to the pipe inner diameter for pigging to minimize downtime; The use of a pipe cleaning object that dissolves into oil and gas (due to hydrothermal processes that depolymerize), such as a dissolving pig, when injected into the tubular reactor and never returns, but cleans the pipe I.D. and O.D.
Various embodiments of the disclosure include:
1. An underground reactor for use in creating fuel from organic material, comprising: a first conduit that injects an organic material underground; a second conduit that collects reacted organic material produced by the underground reactor; a heat exchanger for extracting heat; a biomass source; and concentrating equipment that separates the biomass from its cultivation medium.
2. The underground reactor of Claim 1, further comprising a plurality of capillary injection tubes.
3. The underground reactor of Claim 1, wherein the heat exchanger is used for powering equipment used in the creation process of a substance selected from the group consisting of oil and fuel.
4. The underground reactor of Claim 1, wherein the concentrating equipment is a centrifuge.
5. The underground reactor of Claim 1, further comprising an expander powered by geothermal energy.
6. The underground reactor of Claim 5, wherein the expander is a turbine.
7. The underground reactor of Claim 5, wherein the expander powers the concentrating equipment.
8. The underground reactor of Claim 1, wherein the biomass source is a biomass farm that grows the organic material.
9. An underground reactor for use in creating hydrocarbons from organic material, comprising: a first conduit that injects an organic material underground; a second conduit that collects reacted organic material produced by the underground reactor; and a heat exchanger for extracting heat; wherein the organic material is pulverized coal.
10. The underground reactor Claim 9, further comprising a plurality of capillary injection tubes.
11. The method of Claim 9, wherein the heat exchanger is used for powering equipment used in the fuel creation process.
12. A method of performing a high-pressure, high-temperature reaction comprising:
sending organic material underground through a first conduit, wherein sufficient pressure and temperature is applied to the organic material in a reaction zone to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, and chemicals;
bringing the compound selected from the group consisting of fuel, hydrocarbon, and chemicals up through a second conduit;
using a heat exchanger for extracting heat; and
sending geothermal fluid to a biomass growth.
13. The method of Claim 12, wherein the geothermal fluid comprises carbonates and biocarbonates.
14. The method of Claim 12 further comprising injecting super-critical fluid through capillary tubes in the first conduit.
15. The method of Claim 12, wherein the heat exchanger is used for powering equipment used to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, or chemicals.
16. The method of Claim 12, further comprising adjusting pressure by a method selected from the group consisting of increasing tubular reactor depth, decreasing tubular reactor depth, increasing back pressure at surface, decreasing back pressure at surface, and loading the tubular reactor working fluid with high specific gravity material mixed within the working fluid.
17. A method of performing a high-pressure, high-temperature reaction comprising:
sending biomass underground through a first conduit, wherein sufficient pressure and temperature is applied to the organic material in a reaction zone to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, and chemicals;
bringing the compound selected from the group consisting of fuel, hydrocarbon, and chemicals up through a second conduit;
using a heat exchanger for extracting heat; and
circulating fluid in a closed loop to keep the biomass growth at a desired temperature.
18. The method of Claim 17 further comprising injecting super-critical fluid through capillary tubes in the first conduit.
19. The method of Claim 17, wherein the heat exchanger is used for powering equipment used to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, or chemicals.
20. A method of performing a high-pressure, high-temperature reaction comprising:
separating biomass from its cultivation medium;
sending the biomass underground through a first conduit, wherein sufficient pressure and temperature is applied to the organic material in a reaction zone to convert to the organic material to a compound selected from the group consisting of fuel, hydrocarbon, and chemicals;
bringing the compound selected from the group consisting of fuel, hydrocarbon, and chemicals up through a second conduit; and
using a heat exchanger for extracting heat.
21. The method of Claim 20 further comprising injecting super-critical fluid through capillary tubes in the first conduit.
22. The method of Claim 20, wherein the heat exchanger is used for powering equipment used to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, and chemicals.
23. The method of Claim 20, wherein the cultivation medium is water.
24. The method of Claim 23, further comprising skimming equipment for dewatering.
25. The method of Claim 23, wherein the water is separated from the biomass using geothermal heat.
26. The method of Claim 20, wherein the biomass is separated from its cultivation medium using concentrating equipment.
27. The method of Claim 26, wherein the concentrating equipment is at least one centrifuge.
28. The method of Claim 26, further comprising using geothermal energy to power the concentrating equipment.
29. The method of Claim 28, wherein the geothermal energy is harnessed through at least one expander.
30. The method of Claim 29, wherein the expander is a turbine.
31. The method of Claim 20 further comprising adjusting the reactor temperature by a method selected from the group consisting of increasing pump-around flow rate, decreasing pump-around flow rate, increasing tubular reactor flow rate, decreasing tubular reactor flow rate, increasing tubular reactor inlet temperature, decreasing tubular reactor inlet temperature, increasing pump-around re-injection temperature, increasing super critical fluid flow rate, decreasing super critical fluid flow rate, increasing super critical fluid temperature, decreasing super critical fluid temperature, changing the super critical fluid composition, increasing super critical fluid pressure, decreasing super critical fluid pressure, or increasing or decreasing back pressure at surface or loading the tubular reactor working fluid with high specific gravity material mixed within the working fluid, independently adjusting super critical fluid pressure, temperature, flow and composition within each injection tube or capillary, and decreasing pump-around re-injection temperature.
Some helpful features of the disclosure include: a) Pig Friendly Design for easy scale removal on heat transfer fluid side in contact with formation fluids (geothermal reservoir) (a key difference between pig friendly design and prior design is the heat transfer fluid flowing within the inner diameter (I.D.) of the pipes. Pigs work best when they're servicing the I.D. of a pipe and not the O.D.); b) Demineralization Unit (DMIN) to remove minerals for resale via cooling or magnetic b-fields (ancillary revenue stream); c) Fins on heat transfer pipe transfer heat into working fluid contained within casing and act as baffles to break vortexes generated from mixer system, which forces convective heat transfer to the tubular reactor (Fins can also be on tubular reactor.); d) Mixer/paddles/screws that mix casing working fluid to create convective heat transfer to tubular reactor; e) Gear box that drives the downhole mixer—to be powered by ORC unit; f) Geothermal reservoir fluid isolation from pipe O.D. —scale can be pigged from I.D. with minimal downtime as this configuration does not require tubular removal (no tripping and downhole service downtime for weeks if not months); g) Convective heat transfer using rotational speed of mixer(s); and h) Bio-oil stabilization: Downstream bio-oil processing will occur in a topping unit, to separate out light ends, distillate and heavier 6 oil material with later downstream oxygenate and nutrient recovery processing steps prior to leaving facility gates for refinery or petrochemical delivery. By incorporating a small topping unit and nutrient recovery into The underground subsurface reactor's infrastructure, select cuts of hydrocarbon can be specifically tailored to fluidized catalytic crackers (FCC) or (“cat-crackers”) and delayed coking units for a given refiner or petro-chemical complex to optimize finished product ASTM specs, while maximizing valuable nutrient recovery at the underground subsurface reactor facility. The key difference in the underground subsurface reactor's topping unit is that it de-couples fossil fuel use to separate fossil fuel into select fractions of light ends, distillate and heavy 6 oil bottoms. The underground subsurface reactor accomplishes the oil fractionation using geothermal ionic separation technology, which uses geothermal derived loop heat pipe to drive density separation with latent heat capillary flow and piezoelectric material to create a voltage in response to the geothermal temperature gradient and stress from hydraulic head. Thus, liquid phase separation occurs underground due to temperature, capillary action, stress and voltage gradients created and sustained by geothermal heat, wicking material selection, piezoelectric material selection and gravity.
In some instances the geothermal heat and associated gradient is not sufficient to meet reactor conditions due to reduced permeability associated with scale and plugging over the lifetime of operating the underground reactor system. Additionally, it can be required to run the tubular reactor at higher temperatures. Thus, pre-heating the inlet to the tubular reactor and working heat transfer fluid through either combustion (recycling the effluent CO2 to the algal pond), electric heater or concentrating solar power (CSP) can prove to be an effective solution in delaying re-fracking and stimulation of the reservoir. Additionally, super critical fluid injection through capillary tubes will assist in downhole reaction and temperature control.
Advantages of embodiments of the present disclosure include: use of a cleaning/pigging device to remove scale/fouling; use of a working heat exchange fluid to isolate the geothermal reservoir fluid from fouling the tubular reactor; use of underground agitator(s) to force convective heat transfer; use of underground piezoelectric/thermal particles to transform stress into heat; use of underground catalyst; and use of underground vapor collapse to generate latent heat.
In order that the manner in which the above-recited and other enhancements and objects of the disclosure are obtained, a more particular description of the disclosure briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the disclosure and are therefore not to be considered limiting of its scope, the disclosure will be described with additional specificity and detail through the use of the accompanying drawings in which:
Calculations. The sheets attached after the figures in U.S. Provisional Patent Application Ser. No. 61/602,841 provide calculations illustrating the feasibility of embodiments of the present disclosure.
DETAILED DESCRIPTIONThe particulars shown herein are by way of example and for purposes of illustrative discussion of the preferred embodiments of the present disclosure only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of various embodiments of the disclosure. In this regard, no attempt is made to show structural details of the disclosure in more detail than is necessary for the fundamental understanding of the disclosure, the description taken with the drawings making apparent to those skilled in the art how the several forms of the disclosure can be embodied in practice. The following definitions and explanations are meant and intended to be controlling in any future construction unless clearly and unambiguously modified in the following examples or when application of the meaning renders any construction meaningless or essentially meaningless. In cases where the construction of the term would render it meaningless or essentially meaningless, the definition should be taken from Webster's Dictionary 3rd Edition.
As used herein the term, “conduit” means and refers to a pipe, tube, tubular, duct, trough, or channel.
As used herein the term, “capillary injection” means and refers to use of capillary tubing for adding a substance to a given location.
As used herein the term, “downhole” means and refers to inside the well itself.
As used herein the term, “geothermal” means and refers to generation and storage in the earth.
As used herein the term, “raceway” means and refers to a shallow pond for the cultivation of algae.
As used herein the term, “off-gas” means and refers to a flammable gas produced as the result of a process. Off-gas can include but is not limited to a mixture of methane, ethane, ethylene, propane, propylene, and butane.
As used herein the term, “light ends” means and refers to components of a mixture of hydrocarbons that boil at lower temperatures than the bulk of the mixture. Light ends can be distilled at atmospheric pressure. Light ends can include but is not limited to butane and light components of the mixture.
As used herein the term, “heavy ends” means and refers to components of a mixture of hydrocarbons that boil at higher temperatures. Heavy ends can include but are not limited to high molecular weight alkanes, alkenes, and high molecular weight aromatic compounds.
As used herein the term, “pig” means and refers to a structure that fits within a pipe to clean, test, or block the pipe.
Dedicated geothermal tubular reactor (Hydrolysis, Depolymerization, Decarboxylation, and Thermal Degradation). Downhole temperatures and pressures exist to create and sustain hydro-geothermal reactions and thermal depolymerization given available geothermal energy within the earth. Bedrock temperature as a function of depth will be used as the reference temperature driving force. The tubular depolymerization reactor section will be modeled with the casing full of water that is not subject to forced circulation.
Hydro-Geothermal Reactor
The algae laden water from an above ground raceway, open pond or settling tank system is injected downhole into the closed loop hydro-geothermal reactor. Algae species that can be utilized in the present disclosure include but are not limited to Botryococcus braunii, Chlorella, Dunaliellla tertioleccta, Gracilaria, Pleurochrysis carterae, Sargassum, Ankistrodesmus, Chlorella, Cyclotella, Hantzschia, Nannochloris, Nannochloropsis, Nitzschia, Phaeodactylum tricornutum, Scenedesmus, Stichococcus, Tetraselmis suecica, Thalassiosira pseudonana, Crypthecodinium cohnii, Neochloris oleoabundans, and Schiochytrium. When the downhole algae in water pressure and temperature exceeds atmospheric and ambient temperature the algae and other organic matter undergoes hydrolysis and partial thermal degradation to form carbon, CO2, off-gas, hydrocarbon and hot mineral rich water containing amino acids. The tubular reactor is primarily located inside of the casing, but can extend outside of the casing into an open end region. The casing contains hot water that is either static or being circulated through a pump-around system either under natural hydraulic head or subject to geo-pressure from the rock formation, while being counter-balanced with above ground force. An exemplary embodiment is shown in
Algae laden water 114 is injected at the surface downhole through the annular space and flows deep underground. The algae laden water flows downhole where the geothermal temperature and hydrostatic head of the water column provide the conditions required for the geothermal depolymerization reaction to occur. The sterilized and hot water converts algae into synthetic crude oil then flows back up to the surface after safely hydrolyzing/depolymerizing miles underground. An underground geothermal reservoir is present at the bottom of the downhole.
In one embodiment, separate geothermal production wells can be drilled where the energy from those wells can operate concentrating equipment, such as centrifuges, to separate algae laden water into algae and water or separate water from oil in the reactor's product. The algae can then be pumped into the reactor. In some embodiments, the geothermal production wells can be connected to an expander that will convert the geothermal heat energy directly into mechanical energy to operate the centrifuges. In an embodiment, the expander is a turbine. This will reduce parasitic energy losses as converting geothermal heat energy to mechanical work to drive an expander to generate electricity and then conversion and transmission of electricity over power lines only to be converted back into mechanical energy is less efficient than direct driving process and concentrating equipment. In a preferred embodiment, geothermal systems (steam, single flash, double flash, single flash with binary bottoming unit, single flash with kalina bottoming cycle, binary plant, or kalina plant) will serve the motive force (direct drive) needs of the processing and concentrating equipment, such as belt presses and centrifuges.
In one embodiment, the tubular reactor can be curved at deeper depths to allow for the biomass to access greater hot geothermal rock for increased surface area.
The geothermal source can be either geo-pressured or not.
In some embodiments, the depth of an underground reactor can range from 33 ft-40,502 ft (10 m-12,345 m).
In some embodiments, there can be more than one tubular reactor.
In some embodiments, temperatures needed for an effective reaction can be greater than 100° C. and up to 2,000° C., and pressures needed for an effective reaction can be 14.7 psig (203 kPa) up to 40,000 psig (275,892 kPa).
Based on the temperature and pressure ranges within the reactor, liquefaction thermochemical or hydrothermal processes can occur within the reactor during certain ranges of T and P in water:
-
- 100° C. up to 374° C. (subcritical water) and 14.7 psig (203 kPa) up to 30,000 psig (206,944 kPa)
- 374° C. up to 500+° C. (supercritical water) and 14.7 psig (203 kPa) up to 30,000 psig (206,944 kPa)
Some embodiments can use any type of organic matter to create products within the reactor under the relevant temperature and pressure conditions. In certain embodiments, polymers can be used as an organic matter for reaction within a solvent (for example: water) in an underground reactor. An exemplary underground reactor system is depicted inFIG. 6 .
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Some embodiments can use organic matter to produce chemicals, fuel or hydrocarbons depending on the organic matter used.
Some embodiments can use pulverized low to medium grade coal fed to the reactor which will undergo coal liquefaction. This reaction will result in carbon dioxide, off-gas, oil, tar and a remaining higher grade coal, such as bituminous or anthracite.
In some embodiments, there can be a dedicated geothermal tubular with multiple tubulars with a coiled tubing option for increased forced convection heat-transfer at one or multiple geothermal heat mines. Effluent geothermal fluid flow can exit into an organic rankine cycle (ORC). The organic rankine is comprised of a vaporizer/preheater that uses the heat from the effluent geothermal tubular pump-around fluid to heat and vaporize the working organic fluid. The working organic fluid (for example: n-butane) fluid vapors drive a turbine and the turbine exhaust vapors can be force-draft cooled with hot air for use in drying processes and later water cooled to provide additional warmth to algae ponds. The condensed working organic fluid can then be recycled back to the vaporizer for re-heating. The turbine can be connected to an injection pump and generator to produce electricity.
Embodiments with a tubular geothermal pump-around can provide tunable temperature control for the hydro-geothermal and depolymerization reactor by adjusting the pump around hot water flow rate and number of coiled tubing inserts. An exemplary embodiment of this feature is illustrated in
Geothermal fluid (water) 724 is pumped through the tubular pump-around 708 and discharged into the casing or rock depending upon flow direction. The geothermal fluid (water) is being pumped, inside of the tubular pump-around, to be discharged back inside of the casing 710. Pump suction or discharge pulls/pushes hot geothermal fluid (water) from/to bottom hole open-ended tubular at the hot geothermal rock/water interface. An underground geothermal reservoir is present at the bottom of the downhole.
In some embodiments, reactor temperature can be adjusted by increasing or decreasing pump-around flow rate, increasing or decreasing tubular reactor flow rate, increasing or decreasing tubular reactor inlet temperature or increasing or decreasing pump-around re-injection temperature.
If pump-around delivers enough heat via forced convection, then a shallower depth can be sufficient for the reactor in order to reach required temperatures. Without the tubular pump-around, greater drilling depths for a given geothermal resource would be required due to heat transfer limitations in the tubular pump-around, casing and downhole open-end region.
In some embodiments, a pump-around pipe can have a diameter of 1 inch to 100 ft (25 mm to 30 m).
Some embodiments can use a heat exchanger to extract energy from the heated heat transfer fluid. Examples of heat exchange devices that can be used include Rankine, Carnot, Stirling, Heat Regenerative Cyclone, thermoelectric (peltier-seebeck effect), Mesoscopic, Barton, Stoddard, Scuderi, Bell Coleman and Brayton. In yet other embodiments, off-gas products can be combusted to heat a heat transfer fluid for use in a heat exchanger. The heat transfer fluid can be used for drying, producing electricity, heating aspects of the reactor, or producing mechanical energy.
Yet other embodiments can use an organic rankine cycle to directly drive a pump to feed the heat transfer fluid into the geothermal pump-around system, power a downhole pump in the tubular reactor and produce electricity. Further, the condensing section of the organic rankine cycle can be used to assist in drying algae biomass or other organic materials when combined with a forced draft system powered by electricity or direct drive. Further, the organic working fluid in the condensing section can serve to warm algae ponds.
Hot Effluent Water Containing Minerals, Amino Acids and CarbonThe tubular reactor's effluent products can contain sterilized mineral rich water, carbon and a hydrocarbon/gas mixture. The processes of depolymerization, hydrolysis, decarboxylation, and thermal degradation result in the formation of a hydrocarbon oil/gas/carbon/carbon-dioxide mixture. The solid carbon and hydrocarbon is formed by a combination of depolymerization, hydrolysis, decarboxylation, and thermal degradation underground. Some embodiments can include standard oil/water/gas separation equipment to separate the hydrocarbon and gas.
Post-separation, the oil-free hot tubular reactor's mineral rich effluent water can be returned back to the open algae farm raceway system or other biomass system. In some embodiments, total hot water return volume can be set at ⅓ of raceway water volume, so that ⅓ of the raceway water can be turned over and processed each day.
In some embodiments, the separated gas mixture and carbon dioxide can be combusted to generate electricity, heat and carbon dioxide. The carbon dioxide can be injected downhole into the tubular reactor's effluent to assist in pumping as well as into the effluent stream prior or after being recycled back into algae pond or break tank.
In some embodiments, the reactor's maximum size is a function of the hydro-geothermal depolymerization reactor's effluent flow rate, temperature, mineral content, amino acid content and carbonation, which is dependent upon the geothermal resource, tubular reactor depth, pump-around rate and direction.
Environmental variables that impact the reactor can include ambient temperature, wind velocity, cloud cover, evaporation rate, precipitation, relative humidity, and atmospheric pressure. Key process variables include reactor effluent flow rate and temperature in addition to the algae pond dimensions such as depth, width, length, and circulation.
Production of Carbon Dioxide Underground from Algae in Water, Biomass, Waste and Polymers
Carbon dioxide can be produced during the decarboxylation step in the presence of water, heat, pressure, algae, biomass, waste, and polymers underground in the tubular. In some embodiments, the carbon dioxide can be recycled within the process.
Production of Hydrocarbon Liquid/Gas Mixture Underground from Algae in Water, Biomass, Waste and Polymer Created from Geothermal Driven Hydrolysis and Thermal Degradation
When the algae in water, biomass, waste water, waste and polymer are subject to pressures and temperatures above ambient (300+° F. (149+° C.) and 300+ psig (2,170+ kPA)) underground the material undergoes hydrolysis, decarboxylation and degradation to form the oil and gas along with solid carbon, carbon dioxide and hot mineral rich water. In some embodiments, the oil/gas/water mixture is then separated with the water recycled to the algae pond and the oil and gas sent to downstream processing units for electricity, heat, chemical, transport fuel, and coke production. Exemplary flow charts indicating this process is illustrated in
Benefits for existing industrial facilities & algae cultivation include renewable oil production, industrial waste water consumption and multiplicative growth enhancement for large scale algae farm with CO2 and mineral rich hot water.
In addition to recycling the CO2 and warm mineral rich water back to the algae farm to assist with growth, the fluid, containing CO2, from underground (“geothermal fluid”) can be pumped into the algae farm to assist with algal productivity as well. When the geothermal fluid's temperature increases or pressure decreases, CO2 evolves from the liquid phase into the gas phase. Thus, extracting CO2 from geothermal fluid or process fluid can be accomplished by flashing the CO2 in a flash vessel, tank or cyclone separator at the production well or geothermal facility prior to re-injection of the geothermal fluid into the reservoir or algae cultivation system. Further, silica, silicates, phosphorous, potassium, iron, cobalt, copper, gold, potassium, chromium, vanadium, selenium, molybdenum, sulfur, chlorine, boron, sodium, zinc, Manganese, nitrogen, and iodine, present in geothermal fluid water can be recycled to the algae farm to boost algae (for example: diatom) productivity levels.
Additionally, a working fluid, such as ethylene glycol or propylene glycol can be circulated in a closed-loop system below the algae cultivation system to serve as cooling. The difference between this fluid loop (closed or open) and the geothermal fluid is that at shallow depths the earth is at near constant temperatures 30-100 degF. Thus, algal cultivation systems can be heated or cooled by heat transfer with geothermal fluids at different depths and temperatures.
Dehydration of algae can also be accomplished by exposing the wet algae to geothermal heat.
The hot heat transfer pipe(s) shown in 2607 can be pigged with a dissolving pig that never returns. Plastic/rubber will depolymerize within the hot tubular and dissolve the pig over time. Thus, the pig never returns once it is injected into the underground subsurface reactor's hot geothermal pipe, because it dissolves due to the high temperature and pressure.
Examples and methods of use are described herein as a basis for teaching one skilled in the art to employ the disclosure in any appropriate manner. These examples disclosed herein are not to be interpreted as limiting.
Example 1One embodiment to test the system can comprise a bench top scale version of reactor comprised of a larger diameter pipe containing one pump-around, oil/gas/water separator, one tubular reactor and auxiliary temperature and pressure instrumentation. The reactor will be vertically installed and bottom (bottom-hole) rests inside of a heater. The heater is used to simulate geothermal temperature source. Effluent pump-around will be cooled through condenser and recycled back to injection pump for recycle in pump-around circuit. The tubular reactor source tank will contain a select type of organic material in water with an option for catalyst addition. The tubular reactor will inject the biomass laden water into the reactor's annular space, react downhole and flow out into a sample chamber with in-line analyzer. The pump-around discharge will be controlled with a back-pressure control valve. The tubular reactor discharge will be controlled with a back-pressure control valve.
Example 2One embodiment to test the system will initially inventory the tubular reactor and pump-around with a fixed quantity of deionized water (DI), start circulation on the pump-around. Then turn on the heater and start condenser cooling fluid flow and adjust accordingly. Once the pump-around temperatures and pressure stabilizes as determined by temperature and pressure instrumentation/indicators, then the tubular reactor injection of aqueous organic material will begin. Once the aqueous organic material injection has completed, a known quantity of DI will flush the tubular reactor. After the flush, then the tubular reactor's effluent DI will begin to be recycled into the inlet. Then the heater will be turned-off. Once the heat transfer fluid temperature in the pump-around system reaches ambient temperature, then the tubular reactor injection pump will be turned-off. Then the pump-around injection pump and condenser cooling fluid will be turned-off. The bench top equipment should be depressurized to ambient conditions prior to opening any chambers, vessels, reactors, piping or tubing.
Example 3One embodiment to test the system will initially inventory the tubular reactor and pump-around with a fixed quantity of deionized water (DI), start circulation on the pump-around. Then turn on the heater and start condenser cooling fluid flow and adjust accordingly. Once the pump-around temperatures and pressure stabilizes as determined by temperature and pressure instrumentation/indicators, then the tubular reactor injection of aqueous organic material will begin. The tubular reactor's effluent products will be routed to an oil/gas/water separator. The water will be recycled and mixed with new organic feedstock and water. The oil and gas will be analyzed. Upon determining the steady-state test completion a known quantity of DI will flush the tubular reactor. After flush then start recycling the tubular reactor's effluent DI into the inlet. Then the heater will be turned-off. Once heat transfer fluid temperature in the pump-around system reaches ambient temperature then the tubular reactor injection pump will be turned-off. Then the pump-around injection pump and condenser cooling fluid will be turned-off. The bench top equipment should be depressurized to ambient conditions prior to opening any chambers, vessels, reactors, piping or tubing.
Example 4One embodiment to test the system comprises a heater capable of discharge temperatures in excess of 400° C., condensing unit, a reactor as described in this application, oil/gas/water separator, injection pump for pump-around circuit and downhole pump for tubular reactor effluent discharge along with associated auxiliary temperature, pressure and flow instrumentation and gauges. The reactor is comprised of a larger diameter pipe containing one pump-around and one tubular reactor. The reactor will be vertically installed and bottom (bottom-hole) rests inside of a heater. The heater is used to simulate geothermal temperature source. Effluent pump-around will be cooled through condenser and recycled back to injection pump for recycle in pump-around circuit. The tubular reactor source tank will contain a select type of organic material in water with an option for catalyst addition. The tubular reactor will inject the biomass laden water into the reactor's annular space, react downhole and flow out into an oil/water/gas separator. The separated water will be recycled to a water storage tank. The oil will be routed to an oil storage tank. The gas will be stored, combusted or vented to atmosphere. The pump-around discharge will be controlled with a back-pressure control valve. The tubular reactor discharge will be controlled with a back-pressure control valve.
Example 5One embodiment to test the system will initially inventory the tubular reactor and pump-around with a fixed quantity of treated water, start circulation on the pump-around. Then turn on the heater and start condenser cooling fluid flow and adjust accordingly. Once the pump-around temperatures and pressure stabilizes as determined by temperature and pressure instrumentation/indicators, then the tubular reactor injection of aqueous organic material will begin. The tubular reactor's effluent products will be routed to an oil/gas/water separator. The water will be recycled and mixed with new organic feedstock and water. The separated oil will be routed to a storage vessel and gas will be stored, analyzed and vented. Depending upon environmental regulations the gas can require combustion or incineration prior to analysis. Upon completing the steady-state test the tubular reactor will be flushed with treated water. Then turn-off heater. Once heat transfer fluid temperature in the pump-around system reaches ambient temperature then turn-off the tubular reactor injection pump. Then turn-off the pump-around injection pump and condenser cooling fluid. The unit should be depressurized to ambient conditions prior to opening any chambers, vessels, reactors, piping or coiled tubing.
Example 6One embodiment of the disclosure comprises completing siting study, drilling appropriate exploration holes underground, drilling a tubular reactor underground, installing casing, cementing, fracking bottom-hole rock, hydrothermal spalling of downhole rock to increase surface area, permeability and porosity, tubular pump-around(s), packers to stabilize downhole tubulars, tubular reactor(s) and associated downhole instrumentation, pumps and gauges. Then an organic rankine cycle (ORC) unit will be installed above ground and piped-up to the underground subsurface reactor pump-around tubular(s) and lined-up to pump-around injection pump(s) and associated power equipment. Then the tubular reactor(s) inlet(s) will be fitted to organic feedstock in adjacent algae farm and other opportunity organic waste streams. The tubular reactor(s) effluents will be piped-up to oil/gas/water separation equipment and vessels.
Example 7One embodiment of the disclosure will initially inventory the tubular reactor and pump-around with a fixed quantity of treated water, start circulation on the pump-around using a separate startup pump, and kick-start and pressurize the pump-around system. Once temperatures reach organic rankine cycle (ORC) targets then switch to the direct drive injection pump to power the pump-around circuit and lined up to generate electricity. Adequate condenser cooling fluid flow can be maintained and adjusted accordingly. The cooling fluids can be sourced from algae pond(s) to provide geothermal heating. Once the pump-around temperatures and pressure stabilizes as determined by temperature and pressure instrumentation/indicators, then the tubular reactor(s) injection of aqueous organic material will begin. The tubular reactor(s)'s effluent products will be routed to an oil/gas/water separator. The hot effluent mineral rich water will be recycled and mixed with existing algae water in ponds or vessels to multiplicatively enhance algae growth. The separated oil will be routed to a storage vessel. The gas, primarily comprised of carbon dioxide, will carbonate the effluent water being recycled to the algae pond. When one of the tubular reactor(s) requires servicing it will first be flushed with treated water then serviced. When a pump-around requires servicing the tubular reactors will be flushed with treated water and kept online. The organic rankine cycle (ORC) will be shut-off and serviced. The tubular reactor effluent will be lined-up to coolers to maintain low temperatures inside of the reactor to prevent thermal stresses due to rapid change in temperature. In the event of total rework of the reactor, the tubular reactor(s) will be inventoried with treated water, the organic rankine cycle (ORC) will be shut-off and depressurized. Once temperatures stabilize then the tubular reactor pump-around will be shut-off and depressurized. The unit should be depressurized to ambient conditions and verified prior to opening any chambers, vessels, reactors, piping or coiled tubing.
Example 8One embodiment of the disclosure will initially inject geothermal fluid downhole into an injection line, inside of the casing, into fracked hot dry rock (HDR). The hot geothermal fluid will then flow through fracked rock back into the casing's annular space between the injection line, reactor and casing I.D. then to the surface for mineral scavenging and subsequent re-injection through the original injection line. Further, there will be a second hole and casing that will power an organic rankine unit (ORC) with effluent hot geothermal reservoir fluid, so that the fluid remains hot prior to entry into the ORC cycle. The reactor's tubular pump-around system will be inventoried with a fixed quantity of treated water, circulation started using a separate startup pump. After the tubular pump-around system has been circulating then start injecting geothermal fluid downhole to. Once temperatures reach organic rankine cycle (ORC) targets then switch to the direct drive injection pump to power the pump-around circuit and line up to generate electricity. Generated electricity can come from turbine and piezoelectric/thermal devices. ORC condenser cooling fluid flow will be adjusted accordingly. The cooling fluids can be sourced from fin fans or algae pond(s) to provide geothermal heating. Once the pump-around temperatures and pressure stabilizes, as determined by temperature and pressure instrumentation/indicators, then the tubular reactor(s) injection of aqueous organic material will begin. The tubular reactor(s)'s effluent products will be routed to an oil/gas/water separator, downstream bio-oil stabilization unit using ionic separation driven by an applied voltage differential by either ORC electricity or piezoelectric/thermal underground (rods) will further separate light from heavy and also provide opportunity to run downstream catalysis. The hot effluent mineral rich water will be recycled and mixed with existing algae water in ponds or vessels to multiplicatively enhance algae growth. The separated oil will be routed to a storage vessel. The gas, primarily comprised of carbon dioxide and methane, will be combusted with produced CO2 used to carbonate the effluent water being recycled to the algae pond. When one of the tubular reactor(s) requires servicing it will first be flushed with treated water then serviced. When the injection pipe or effluent hot geothermal reservoir fluid pipe requires servicing the tubular reactor's will be flushed with treated water and kept online. The organic rankine cycle (ORC) will be shut-off and isolated. The tubular reactor effluent will be slowly lined-up to coolers to maintain low temperatures inside of the reactor to prevent thermal stresses due to rapid change in temperature. In the event of total rework of the reactor, the tubular reactor(s) will be inventoried with treated water, the organic rankine cycle (ORC) will be shut-off, isolated and depressurized. Once temperatures stabilize then the tubular reactor pump-around will be shut-off and depressurized. The unit should be depressurized to ambient conditions and verified prior to opening any chambers, pulling pipe, making trips, removing vessels, reactors, piping or coiled tubing.
Example 9One embodiment of the disclosure will initially inject geothermal fluid downhole into an injection line, inside of the casing, into fracked hot dry rock (HDR). The hot geothermal fluid will then flow through fracked rock back into the casing's annular space between the injection line, reactor and casing I.D. then to the surface for mineral scavenging and subsequent re-injection through the original injection line. Further, there will be a second hole and casing that will power an organic rankine unit (ORC) with effluent hot geothermal reservoir fluid, so that the fluid remains hot prior to entry into the ORC cycle. The reactor's tubular pump-around system will be inventoried with a fixed quantity of treated water, circulation started using a separate startup pump. After the tubular pump-around system has been circulating then start injecting geothermal fluid downhole to. Once temperatures reach organic rankine cycle (ORC) targets then switch to the direct drive injection pump to power the pump-around circuit and line up to generate electricity. Generated electricity can come from turbine and piezoelectric/thermal devices. ORC condenser cooling fluid flow will be adjusted accordingly. The cooling fluids can be sourced from fin fans or algae pond(s) to provide geothermal heating. Once the pump-around temperatures and pressure stabilizes, as determined by temperature and pressure instrumentation/indicators, then the tubular reactor(s) injection of aqueous organic material will begin. The tubular reactor(s)'s effluent products will be routed to an oil/gas/water separator, downstream bio-oil stabilization unit using ionic separation driven by an applied voltage differential by either ORC electricity or piezoelectric/thermal underground (rods) will further separate light from heavy and also provide opportunity to run downstream catalysis. The hot effluent mineral rich water will be recycled and mixed with existing algae water in ponds or vessels to multiplicatively enhance algae growth. The separated oil will be routed to a storage vessel. The gas, primarily comprised of carbon dioxide and methane, will be combusted with produced CO2 used to carbonate the effluent water being recycled to the algae pond. When one of the tubular reactor(s) requires servicing it will first be flushed with treated water then serviced. When the injection pipe or effluent hot geothermal reservoir fluid pipe requires servicing the tubular reactor's will be flushed with treated water and kept online. The organic rankine cycle (ORC) will be shut-off and isolated. The tubular reactor effluent will be slowly lined-up to coolers to maintain low temperatures inside of the reactor to prevent thermal stresses due to rapid change in temperature. In the event of total rework of the reactor, the tubular reactor(s) will be inventoried with treated water, the organic rankine cycle (ORC) will be shut-off, isolated and depressurized. Once temperatures stabilize then the tubular reactor pump-around will be shut-off and depressurized. The unit should be depressurized to ambient conditions and verified prior to opening any chambers, pulling pipe, making trips, removing vessels, reactors, piping or coiled tubing.
Example 10One embodiment of the disclosure will initially inventory the casing with a heat transfer fluid not exposed to the hot dry rock or process. Then inject water downhole into an injection line, outside of the casing, into fracked hot dry rock (HDR). The water will then flow through fracked rock into the casing, through the inner diameter of heat pipes and to the surface for mineral scavenging and subsequent re-injection through the original injection line. Further, there will be a third drill hole that will power an organic rankine unit (ORC). Then reactor and pump-around with a fixed quantity of treated water, start circulation on the pump-around using a separate startup pump, and kick-start and pressurize the pump-around system. Once temperatures reach organic rankine cycle (ORC) targets then switch to the direct drive injection pump to power the pump-around circuit and lined up to generate electricity. Adequate condenser cooling fluid flow can be maintained and adjusted accordingly. The cooling fluids can be sourced from algae pond(s) to provide geothermal heating. Once the pump-around temperatures and pressure stabilizes as determined by temperature and pressure instrumentation/indicators, then the tubular reactor(s) injection of aqueous organic material will begin. The tubular reactor(s)'s effluent products will be routed to an oil/gas/water separator. The hot effluent mineral rich water will be recycled and mixed with existing algae water in ponds or vessels to multiplicatively enhance algae growth. The separated oil will be routed to a storage vessel. The gas, primarily comprised of carbon dioxide, will carbonate the effluent water being recycled to the algae pond. When one of the tubular reactor(s) requires servicing it will first be flushed with treated water then serviced. When a pump-around requires servicing the tubular reactor's will be flushed with treated water and kept online. The organic rankine cycle (ORC) will be shut-off and serviced. The tubular reactor effluent will be lined-up to coolers to maintain low temperatures inside of the reactor to prevent thermal stresses due to rapid change in temperature. In the event of total rework of the reactor, the tubular reactor(s) will be inventoried with treated water, the organic rankine cycle (ORC) will be shut-off and depressurized. Once temperatures stabilize then the tubular reactor pump-around will be shut-off and depressurized. The unit should be depressurized to ambient conditions and verified prior to opening any chambers, vessels, reactors, piping or coiled tubing.
Example 11One embodiment of the disclosure will initially inventory the casing with a heat transfer fluid not exposed to the hot dry rock or process. Then inject water downhole into an injection line outside of the casing, into fracked hot dry rock (HDR). The water will then flow through fracked rock into the casing and to the surface for mineral scavenging and subsequent re-injection through the original injection line. Further, there will be a third drill hole that will power an organic rankine unit (ORC). Then reactor and pump-around with a fixed quantity of treated water, start circulation on the pump-around using a separate startup pump, start stir rod agitation and kick-start and pressurize the pump-around system. Once temperatures reach organic rankine cycle (ORC) targets then switch to the direct drive injection pump to power the pump-around circuit and lined up to generate electricity. Adequate condenser cooling fluid flow can be maintained and adjusted accordingly. The cooling fluids can be sourced from algae pond(s) to provide geothermal heating. Once the pump-around temperatures and pressure stabilizes as determined by temperature and pressure instrumentation/indicators, then the tubular reactor(s) injection of aqueous organic material will begin. The tubular reactor(s)'s effluent products will be routed to an oil/gas/water separator. The hot effluent mineral rich water will be recycled and mixed with existing algae water in ponds or vessels to multiplicatively enhance algae growth. The separated oil will be routed to a storage vessel. The gas, primarily comprised of carbon dioxide, will carbonate the effluent water being recycled to the algae pond. When one of the tubular reactor(s) requires servicing it will first be flushed with treated water then serviced. When a pump-around requires servicing the tubular reactors will be flushed with treated water and kept online. The organic rankine cycle (ORC) will be shut-off and serviced. The tubular reactor effluent will be lined-up to coolers to maintain low temperatures inside of the reactor to prevent thermal stresses due to rapid change in temperature. In the event of total rework of the reactor, the tubular reactor(s) will be inventoried with treated water, the organic rankine cycle (ORC) will be shut-off and depressurized. Once temperatures stabilize then the tubular reactor pump-around will be shut-off, stir rod turned off and depressurized. The unit should be depressurized to ambient conditions and verified prior to opening any chambers, vessels, reactors, piping or coiled tubing.
Example 12One embodiment of the disclosure will initially inventory the casing with a heat transfer fluid not exposed to the hot dry rock or process and containing piezothermal/piezoelectric particles to generate current and heat when stressed by hydraulic force. Then inject water downhole through fracked rock into the casing and to the surface for mineral scavenging and subsequent re-injection through the original injection line. Further, there will be a third drill hole that will power an organic rankine unit (ORC). Then reactor and pump-around with a fixed quantity of treated water, start circulation on the pump-around using a separate startup pump, start stir rod agitation and kick-start and pressurize the pump-around system. Once temperatures reach organic rankine cycle (ORC) targets then switch to the direct drive injection pump to power the pump-around circuit and lined up to generate electricity. Adequate condenser cooling fluid flow can be maintained and adjusted accordingly. The cooling fluids can be sourced from algae pond(s) to provide geothermal heating. Once the pump-around temperatures and pressure stabilizes as determined by temperature and pressure instrumentation/indicators, then the tubular reactor(s) injection of aqueous organic material will begin. The tubular reactor(s)'s effluent products will be routed to an oil/gas/water separator. The hot effluent mineral rich water will be recycled and mixed with existing algae water in ponds or vessels to multiplicatively enhance algae growth. The separated oil will be routed to a storage vessel. Post processing of bio-oil/crude oil leaving The underground subsurface reactor to be separated into light, distillate and heavy fractions prior to shipment. Oil stabilization to be accomplished by using an underground geothermal density and ionic separation unit that uses geothermal heat to drive density separation and ionic separation by bridging geothermal with piezo-electric rods that generate a voltage drop across the separation fluid due to the temperature gradient inside of the underground separation column. Thus, the column uses geothermal energy for heat and for ionic separation processes. Using density separation alone is not ‘cost-effective’ due to time constraints (current practice in my yellow grease tanks, goes slower during winter and faster during summer)—however, ionic separation is also used to speed-up separation processes, which is typically driven by an applied electrical voltage. The gas, primarily comprised of carbon dioxide, will carbonate the effluent water being recycled to the algae pond. When one of the tubular reactor(s) requires servicing it will first be flushed with treated water then serviced. When a pump-around requires servicing the tubular reactor's will be flushed with treated water and kept online. The organic rankine cycle (ORC) will be shut-off and serviced. The tubular reactor effluent will be lined-up to coolers to maintain low temperatures inside of the reactor to prevent thermal stresses due to rapid change in temperature. In the event of total rework of the reactor, the tubular reactor(s) will be inventoried with treated water, the organic rankine cycle (ORC) will be shut-off and depressurized. Once temperatures stabilize then the tubular reactor pump-around will be shut-off, stir rod turned off and depressurized. The unit should be depressurized to ambient conditions and verified prior to opening any chambers, vessels, reactors, piping or coiled tubing.
Example 13One embodiment of the disclosure will initially inventory the casing with a heat transfer fluid not exposed to the hot dry rock or process and containing piezothermal/piezoelectric particles to generate current and heat when stressed by hydraulic force. Then inject water downhole through fracked rock into the casing and to the surface for mineral scavenging and subsequent re-injection through the original injection line. Further, there will be a third drill hole that will power an organic rankine unit (ORC). Then reactor and pump-around with a fixed quantity of treated water, start circulation on the pump-around using a separate startup pump, start stir rod agitation and kick-start and pressurize the pump-around system. Once temperatures reach organic rankine cycle (ORC) targets then switch to the direct drive injection pump to power the pump-around circuit and line up to generate electricity. Adequate condenser cooling fluid flow can be maintained and adjusted accordingly. The cooling fluids can be sourced from algae pond(s) to provide geothermal heating. Once the pump-around temperatures and pressure stabilizes as determined by temperature and pressure instrumentation/indicators, then the tubular reactor(s) injection of aqueous organic material will begin. The tubular reactor(s)'s effluent products will be routed to an oil/gas/water separator. The hot effluent mineral rich water will be recycled and mixed with existing algae water in ponds or vessels to multiplicatively enhance algae growth. The separated oil will be routed to a storage vessel. The gas, primarily comprised of carbon dioxide, will carbonate the effluent water being recycled to the algae pond. When one of the tubular reactor(s) requires servicing it will first be flushed with treated water then serviced. When a pump-around requires servicing the tubular reactor's will be flushed with treated water and kept online. The organic rankine cycle (ORC) will be shut-off and serviced. The tubular reactor effluent will be lined-up to coolers to maintain low temperatures inside of the reactor to prevent thermal stresses due to rapid change in temperature. In the event of total rework of the reactor, the tubular reactor(s) will be inventoried with treated water, the organic rankine cycle (ORC) will be shut-off and depressurized. Once temperatures stabilize then the tubular reactor pump-around will be shut-off, stir rod turned off and depressurized. The unit should be depressurized to ambient conditions and verified prior to opening any chambers, vessels, reactors, piping or coiled tubing.
Example 14In an embodiment of the disclosure, a super-critical fluid is injected into a capillary injector manifold and an organic material is injected through a tubular reactor injector. An injection capillary can be accessed from the top of the well head. The capillary tubes are present within the tubular as is the organic material. The fluid and material travels down through the downhole casing. The organic material is turned into hydrocarbons due to high temperature and high pressure. The hydrocarbon can then be cracked into various components including but not limited to light ends and heavy ends.
Example 15One embodiment of the disclosure is super-critical fluid injectors within the tubular reactor. Fluid is heated under pressure at the surface and is injected into the capillary tubes inside of the tubulars to hydrogenate, hydrolyze, and crack the hydrocarbons in the tubular reactor. Direct liquefaction causes the hydrocarbon to crack into light components. Insulation can be used around the tubular or capillary injectors. The insulation can be selected from the group including but not limited to ceramic, kaowool, and gas.
Example 16In one embodiment of the disclosure
It is noted that terms like “preferably,” “commonly,” and “typically” are not utilized herein to limit the scope of the claimed disclosure or to imply that certain features are critical, essential, or even important to the structure or function of the claimed disclosure. Rather, these terms are merely intended to highlight alternative or additional features that can or cannot be utilized in a particular embodiment of the present disclosure.
Detailed descriptions of one or more embodiments are provided herein. It is to be understood, however, that the present disclosure can be embodied in various forms. Therefore, specific details disclosed herein (even if designated as preferred or advantageous) are not to be interpreted as limiting, but rather are to be used as a basis for the claims and as a representative basis for teaching one skilled in the art to employ the present disclosure in any appropriate manner.
A number of embodiments have been described. Nevertheless it will be understood that various modifications can be made without departing from the spirit and scope of the disclosure. Accordingly, other embodiments are included as part of the disclosure and can be encompassed by the attached claims. Furthermore, the foregoing description of various embodiments does not necessarily imply exclusion. For example, “some” embodiments, “exemplary” embodiments, or “other” embodiments can include all or part of “some,” “other,” and “further” embodiments within the scope of this disclosure.
All of the compositions and methods disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. While the compositions and methods of this invention have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations can be applied to the compositions and methods and in the steps or in the sequence of steps of the methods described herein without departing from the concept, spirit and scope of the invention. More specifically, it will be apparent that certain agents which are both chemically and physiologically related can be substituted for the agents described herein while the same or similar results would be achieved. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope and concept of the invention as defined by the appended claims.
Claims
1. An underground reactor for use in creating fuel from organic material, comprising:
- a first conduit that injects an organic material underground;
- a second conduit that collects reacted organic material produced by the underground reactor;
- a heat exchanger for extracting heat;
- a biomass source; and
- concentrating equipment that separates the biomass from its cultivation medium.
2. The underground reactor of claim 1, further comprising a plurality of capillary injection tubes.
3. The underground reactor of claim 1, wherein the heat exchanger is used for powering equipment used in the creation process of a substance selected from the group consisting of oil and fuel.
4. The underground reactor of claim 1, wherein the concentrating equipment is a centrifuge.
5. The underground reactor of claim 1, further comprising an expander powered by geothermal energy.
6. The underground reactor of claim 5, wherein the expander is a turbine.
7. The underground reactor of claim 5, wherein the expander powers the concentrating equipment.
8. The underground reactor of claim 1, wherein the biomass source is a biomass farm that grows the organic material.
9. An underground reactor for use in creating hydrocarbons from organic material, comprising:
- a first conduit that injects an organic material underground;
- a second conduit that collects reacted organic material produced by the underground reactor; and
- a heat exchanger for extracting heat;
- wherein the organic material is pulverized coal.
10. The underground reactor claim 9, further comprising a plurality of capillary injection tubes.
11. The method of claim 9, wherein the heat exchanger is used for powering equipment used in the fuel creation process.
12. A method of performing a high-pressure, high-temperature reaction comprising:
- (a) sending organic material underground through a first conduit, wherein sufficient pressure and temperature is applied to the organic material in a reaction zone to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, and chemicals;
- (b) bringing the compound selected from the group consisting of fuel, hydrocarbon, and chemicals up through a second conduit;
- (c) using a heat exchanger for extracting heat; and
- (d) sending geothermal fluid to a biomass growth.
13. The method of claim 12, wherein the geothermal fluid comprises carbonates and biocarbonates.
14. The method of claim 12 further comprising injecting super-critical fluid through capillary tubes in the first conduit.
15. The method of claim 12, wherein the heat exchanger is used for powering equipment used to convert the organic material to a compound selected from the group consisting of fuel, hydrocarbon, or chemicals.
16. The method of claim 12, further comprising adjusting pressure by a method selected from the group consisting of increasing tubular reactor depth, decreasing tubular reactor depth, increasing back pressure at surface, decreasing back pressure at surface, and loading the tubular reactor working fluid with high specific gravity material mixed within the working fluid.
Type: Application
Filed: Aug 9, 2013
Publication Date: Feb 13, 2014
Applicant: The Administrators of the Tulane Educational Fund (New Orleans, LA)
Inventor: Brandon J. Iglesias (New Orleans, LA)
Application Number: 13/963,926
International Classification: C10G 1/04 (20060101);