PHOTOVOLTAIC CONVERTER DEVICE AND ELECTRONIC DEVICE
A photovoltaic converter device includes a photovoltaic conversion layer containing a plurality of nanoparticles in a first material in a dispersed state, wherein the nanoparticles include a second material in particles and a third material that coats the second material, the third material having a band gap E3 that is greater than a band gap E1 of the first material, and greater than a band gap E2 of the second material.
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This is a continuation patent application of U.S. application Ser. No. 12/715,567 filed Mar. 2, 2010 which claims priority to Japanese Patent Application No. 2009-050922, filed Mar. 04, 2009 all of which are expressly incorporated by reference herein in their entireties.
BACKGROUND1. Technical Field
The present invention relates to photovoltaic converter devices and, in particular, to photovoltaic converter devices that use nanoparticles.
2. Related Art
As clean energy sources that contribute to energy conservation and resource saving, solar cells (i.e., photovoltaic converter devices) are being actively developed. Solar cells are electric power devices that use the photo-electromotive force effect to directly convert light energy to electric power. As their structures, various kinds of structures, such as, organic thin film solar cells, dye-sensitized solar cells, solar cells with multi-junction structure, and the like are being investigated. Above all, solar cells that use quantum dots (nanoparticles) are attracting attention as the next-generation solar cells that make it possible in theory to achieve the conversion efficiency higher than 60%.
For example, Published Japanese translation of a PCT application 2007-535806 (Patent Document 1) describes a solar cell having a plurality of crystalline semiconductor material quantum dots that are separated mutually by dielectric material thin layers.
However, with the structure using silicon as the quantum dots that are examined in detail in the above-mentioned Patent Document 1 and silicon oxide as the dielectric material thin layers, it is feared that charge (electrons) cannot be effectively retrieved from the quantum wells. The above-mentioned Patent Document 1 examines that, according to the super lattice structure described therein, mini-bands are formed so that charges (electrons) can be efficiently retrieved.
However, arranging the super lattice structure, a highly advanced technology is necessary to arrange devices with super lattice structure, in other words, quantum dots. Moreover, in order to form mini-bands, variations in the particle size need to be less than 10% for quantum dots of several nm˜several ten nm in diameter, which makes it extremely difficult.
SUMMARYIn view of the above, it is an object, in accordance with a concrete embodiment of the invention, to provide a photovoltaic converter device with favorable characteristics. In particular, it is an object to improve the characteristics of a photovoltaic converter device by using nanoparticles (quantum dots) in which their core portions in the form of particles are coated by shell portions.
A photovoltaic converter device in accordance with an aspect of the invention pertains to a photovoltaic converter device having a photovoltaic conversion layer containing a plurality of nanoparticles in a first material in a dispersed state, wherein the nanoparticles include a second material in particles and a third material that coats the second material, the third material having a band gap E3 that is greater than a band gap E1 of the first material, and greater than a band gap E2 of the second material.
According to such a structure, the band gap of the third material that coats the second material forms a quantum well, and charges within the quantum well can be readily retrieved by tunneling through the third material. Accordingly, the photovoltaic converter device is provided with high photovoltaic conversion efficiency.
For example, the first material and the second material may be semiconductor. Also, for example, the third material may be dielectric. By selecting such materials, a photovoltaic converter device that meets the relation among E1 through E3 described above can be provided.
For example, the second material may be any one of Ge, PbS and PbSe. Also, for example, the first material may be amorphous silicon or crystalline silicon. Also, for example, the third material may be silicon oxide. By selecting these materials, a photovoltaic converter device that meets the relation among E1 through E3 described above can be obtained.
For example, materials may be selected such that the second material has an absorption coefficient greater than an absorption coefficient of the first material. By selecting such materials, light absorption probability within nanoparticles becomes greater, and the photovoltaic conversion efficiency can be further improved.
For example, the photovoltaic converter device described above may further include a p-type semiconductor layer and an n-type semiconductor layer, and has the semiconductor layer between the p-type semiconductor layer and the n-type semiconductor layer. In this manner, a pin type photovoltaic converter device may be provided through providing the semiconductor layer between a p-type semiconductor layer and an n-type semiconductor layer.
An electronic apparatus in accordance with another aspect of the invention includes any one of the photovoltaic converter devices described above. According to such a structure, the characteristics of the electronic apparatus can be improved.
Preferred embodiments of the invention are described in detail below with reference to the accompanying drawings. It is noted that components having the same function shall be appended with the same or related reference numbers, and their description shall not be repeated.
Structure of Photovoltaic Converter Device>
The photovoltaic converter device shown in
The i layer (a photovoltaic conversion layer) 7 is formed from an i-type amorphous silicon layer (first material) 7a, and quantum dots (QD, nanoparticles) d contained therein in a dispersed state. The quantum dots d have a core-shell structure, as shown in
Relations in band gap with respect to a layer m that surrounds the quantum dots d (hereinafter this layer may be referred to as a “matrix layer” which corresponds to the i-type amorphous silicon layer 7a in
Also, as the substrate 1, for example, a light transmissive quartz glass substrate may be used. Besides this substrate, other types of glass substrates such as a soda-lime glass, resin substrates that use resin such as polycarbonate, polyethylene terephthalate and the like, and ceramics substrate may also be used.
As the transparent electrode 3, for example, indium tin oxide (ITO) in which indium is added to tin oxide may be used. Besides this, other conductive metal oxides, such as, fluorine-doped tin oxide (FTO), indium oxide (IO), tin oxide (SnO2), and the like may be used. By using such a transparent electrode, light transmissivity from the rear surface side (the lower side in the figure) of the substrate 1 can be improved.
The first and second conductivity types correspond to p-type and n-type. In the case of the p-type, p-type impurity such as boron may be contained. In the case of the n-type, n-type impurity such as phosphor may be contained. The i-type (intrinsic) layer means a layer in which no impurity is injected, and has a lower impurity concentration compared to the p-type or n-type layer.
As the material for the metal electrode 11, for example, aluminum (Al) may be used. Besides this, other metal materials, such as nickel (Ni), cobalt (Co), platinum (Pt), silver (Ag), gold (Au), copper (Cu), molybdenum (Mo), titanium (Ti) and tantalum (Ta) may be used. Also, an alloy of the aforementioned metals may be used. Also, the conductive metal oxides described above may be used.
In this manner, in accordance with the present embodiment, the quantum dots d are contained in the i-type amorphous silicon layer (the matrix layer m) 7a, such that the photovoltaic conversion efficiency can be improved. As for reasons for the improved photovoltaic conversion efficiency, it is thought to be caused by (1) the quantum size effect, and (2) the multiple exciton generation effect. These effects will be described in detail below.
(1) Quantum Size Effect
In photovoltaic conversion, electrons (carriers) that have absorbed light energy jump over a band gap Eg to move between a valence band and a conduction band, and are taken out as electrical energy (electric power). It is generally known that, the smaller the particle size of semiconductor nanoparticles, the greater the band gap becomes (see Patent Document 1). This is called the quantum size effect, whereby, for example, the band gap may be adjusted according to the ultraviolet region having greater energy in the sunlight spectrum, or specific wavelengths (for example, 400 nm˜800 nm) in the visible light region and the infrared region. As a result, light can be efficiently converted into electric energy. Also, by laminating photovoltaic conversion sections having different band gaps, light with a variety of wavelength, without any limitation to the visible light region or the infrared region, can be efficiently converted into electric energy.
(2) Multiple Exciton Generation Effect (MEG)
As shown in
In contrast, as shown in
As described above in detail with reference to the paragraphs (1) and (2), the photovoltaic conversion efficiency can be improved by inclusion of quantum dots d.
Furthermore, in accordance with the present embodiment, quantum dots d with a core-shell structure are used so that the relation in band gap between the matrix layer m (E1), the core c (E2) and the shell s (E3) is set to E3>E1 and E3>E2, whereby electric charge can be transferred from a quantum well to the exterior of the shell s by the tunneling effect, and therefore the electric charge can be readily retrieved to the exterior of the shell s, in other words, through the matrix layer m. As a result, the photovoltaic conversion efficiency can be further improved. The effects will be described with reference to
As shown in
Therefore, as shown in
In contrast, when quantum dots having only core sections c without shell sections s are placed in a matrix layer composed of the material of the shells s (for example, a film of silicon oxide SiO2) (a comparison example in
For this reason, according to the researches so far made, as shown in
In contrast, in accordance with the present embodiment, as described above, quantum dots d with a core-shell structure, an electric charge within a quantum well can be retrieved by tunneling only once through the energy barrier created by the shell s, whereby the photovoltaic conversion efficiency can be improved with a simple composition.
Also, the material for the cores, the material for the shells and the material for the matrix layer are not particularly limited to any materials as long as they satisfy the relation between the band gaps. However, it is preferred that semiconductor materials having substantially the same band gaps may be used as the material for the cores and the material for the matrix layer, and wide gap semiconductor materials with a band gap being 3 eV or greater or dielectric materials may be used as the material for the shells. Also, the band gap for the material for the shells may preferably be two times the band gap of the material for the cores or greater. Also, it is preferred that, as the material for the cores, a semiconductor material having an absorption coefficient as large as possible among the semiconductor materials may be used and, as the material for the matrix layer, a semiconductor material having an absorption coefficient as small as possible (at least smaller than that of the material for the cores) may be used. In this case, the light absorption coefficient at the core becomes greater than the light absorption coefficient at the matrix layer, such that light absorption at the core prevails. Accordingly, excitation of electric charge and probability of MEG increase at the core, whereby the photovoltaic conversion efficiency can be improved.
As shown in the figure, as the materials usable for the cores, a-Si, c-Si, a-Ge, c-Ge, PbS, PbSe, GaAs, ZnSe, and β-GeSi2 may be used. As the materials usable for the shells, films of dielectric material, such as, SiO2, SiN and SiON, wide gap semiconductor materials, such as, SiC and GaN, and light transmissive conductive films, such as, ITO, FTO, ATO (antimony doped tin oxide), ZnO and SnO2 may be used, and also semiconductor materials with a band gap (Eg) being 3 eV or greater or dielectric materials may be used. Furthermore, as the materials for the matrix layer, a-Si and c-Si may be used. It is noted that c-Si includes those of single crystalline, polycrystalline (poly-Si) and microcrystalline (μc-Si)
As preferred combinations of these materials, for the core material/the matrix material, any one of “Ge, PbS, PbSe and β-FeSi2” for the former and one of c-Si and a-Si for the latter may be used. In addition, a combination of a-Si for the former and one of c-Si and a-Si for the latter may be used. Moreover, a combination of c-Si with grain size being 3 μm or less for the former and c-Si for the latter may be used.
Method for Manufacturing Photovoltaic Converter Device
Next, a method for manufacturing the above-described photovoltaic converter device will be described. For example, the photovoltaic converter device using Ge as the material for the cores, SiO2 as the material for the shells and amorphous silicon as the material for the matrix layer will be described as an example.
As shown in
Then, a p-type amorphous silicon layer 5 is formed on the transparent electrode 3. For example, an impurity added precursor liquid in which p-type impurity such as boron is added in a silicon precursor liquid (liquid silicon material) may be used to form the layer 5. The “precursor liquid” refers to a precursor material for obtaining a specified material, and refers here to a liquid silicon material for obtaining a silicon layer. As the silicon precursor liquid, for example, a solution liquid in which a polysilane obtained through polymerization by irradiating cyclopentasilane (Si5H10) with ultraviolet light is dissolved in an organic solvent can be used. The impurity added precursor liquid is coated on the transparent electrode 3 by a spin coat method. Then, a heat treatment is conducted to amorphousize (solidify, sinter) the coated material. It is noted that, besides the spin coat method, other jetting methods such as, a spray method, an ink jet method and the like may be used.
Then, a silicon precursor liquid L7 containing quantum dots d dispersed therein is prepared, and coated on the p-type amorphous silicon layer 5. As the liquid silicon material, the above-described polysilane solution may be used. Also, as the quantum dots 4, quantum dots d having a core-shell structure in which, for example, nanocrystals of germanium (Ge) are coated on their outer circumferences with SiO2 may be used. Core portions and their outer circumference shell portions of the quantum dots may be manufactured by, for example, a molecular beam epitaxy, a chemical vapor deposition, a gas-evaporation deposition, a hot soap method, a colloidal wet chemical method or the like. For example, liquid containing quantum dots with a core-shell structure dispersed therein is manufactured and sold by Quantum Dot Corporation and Evident Technologies Inc.
Such quantum dots d with a core-shell structure may be manufactured or obtained, and dispersed in the silicon precursor liquid described above. Then, the silicon precursor liquid L7 containing the quantum dots d is coated on the p-type amorphous silicon layer 5 by a spin coat method. Then, heat treatment is conducted to amorphousize the coated material. It is noted that, besides the spin coat method, other jetting methods such as a spray method, an ink jet method or the like may be used. By this, an i-type amorphous silicon layer 7a containing the quantum dots d with a core-shell structure in a dispersed state is formed (
Next, as shown in
It is noted that the p-type and n-type amorphous silicon layers (5 and 9) may be formed by a chemical vapor deposition (CVD) method. Also, impurities may be injected by an ion injection method. Furthermore, the layers (5, 7 and 9) each being in a coated and dried state may be laminated, and sintered together.
Then, an Al film is formed as a metal electrode 11 on the n-type amorphous silicon layer 9. For example, Al may be deposited on the n-type amorphous silicon layer 9 by a sputtering method, and patterned according to requirements to form the metal electrode 11. By the steps described above, the photovoltaic converter device in accordance with the present embodiment is formed.
It is noted that the method of manufacturing a photovoltaic converter device in accordance with the present embodiment is not limited to the method described above. However, according to the manufacturing process described above, the i-layer is formed by using a semiconductor precursor liquid containing quantum dots dispersed therein, such that the photovoltaic converter device can be readily formed. Also, the photovoltaic converter device can be manufactured at low cost.
In accordance with the present embodiment, cyclopentasilane (Si5H10) is used as the silicon precursor liquid, but other silicon compounds that are polymerized may be used.
Electronic Apparatus
The photovoltaic converter device described above may be incorporated in a variety of electronic apparatuses. There is no limitation to applicable electronic apparatuses, and some examples thereof are described below.
A calculator 100 shown in
The composition shown in
A cell phone 200 shown in
In the composition shown in
In addition to the calculator shown in
Also, the photovoltaic converter device described above is suitable for cost saving and mass production, and is also suitable for use in home or business solar generator systems.
It is noted that the embodiment examples and the application examples described with reference to the embodiments may be appropriately combined or may be used with modifications or improvements added thereto according to different uses, and the invention is not limited to the descriptions of the above-described embodiments.
Claims
1. A photovoltaic converter device comprising:
- a first material layer having a first material and a plurality of particles dispersing in the first material,
- each of the plurality of particles having a quantum dot structure;
- the quantum dot structure composed of a second material and a third material, the third material coating the second material, a band gap E3 of the third material being two times a band gap E2 of the second material or greater than two times the band gap E2; and
- a band gap E1 of the first material being less than the band gap E3.
2. A photovoltaic converter device according to claim 1,
- the first material and the second material being semiconductor.
3. A photovoltaic converter device according to claim 1,
- the third material being dielectric.
4. A photovoltaic converter device according to claim 1,
- the first material being one of amorphous silicon, microcrystalline silicon, polycrystalline silicon, and single crystal silicon, or a complex material thereof.
5. A photovoltaic converter device according to claim 1,
- a light absorption coefficient of the second material being greater than a light absorption coefficient of the first material.
6. A photovoltaic converter device according to claim 1,
- the third material being silicon oxide.
7. An electronic apparatus comprising the photovoltaic converter device set forth in claim 1.
Type: Application
Filed: May 9, 2014
Publication Date: Sep 4, 2014
Applicant: Seiko Epson Corporation (Tokyo)
Inventor: Masashiro FURUSAWA (Chino)
Application Number: 14/273,834
International Classification: H01L 31/0352 (20060101);