CONDUCTIVE PASTE AND ELECTRONIC DEVICE AND SOLAR CELL INCLUDING AN ELECTRODE FORMED USING THE CONDUCTIVE PASTE

- Samsung Electronics

A conductive paste includes a conductive powder, a metallic glass having a glass transition temperature of less than or equal to about 600° C. and a supercooled liquid region of greater than or equal to 0 K, and an organic vehicle, and an electronic device and a solar cell include an electrode formed using the conductive paste.

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Description
CROSS-REFERENCE TO RELATED APPLICATION

This application claims priority under 35 U.S.C. §119 to Korean Patent Application No. 10-2011-0117882 filed in the Korean Intellectual Property Office on Nov. 11, 2011, the entire contents of which are incorporated herein by reference.

BACKGROUND

1. Field

Example embodiments relate to a conductive paste, and an electronic device and/or a solar cell including at least one electrode formed using the conductive paste.

2. Description of the Related Art

A solar cell is a photoelectric conversion device that transforms light (e.g., solar energy) into electrical energy. Solar cells have attracted much attention as a potentially infinite and pollution-free next generation energy source.

A solar cell may include p-type and n-type semiconductors. When an electron-hole pair (“EHP”) is produced by light absorbed in a photoactive layer of the semiconductors, the solar cell produces electrical energy by transferring electrons and holes to the n-type and p-type semiconductors, respectively, and then collecting the electrons and holes in electrodes.

A solar cell desirably has as high efficiency as possible for producing electrical energy from solar energy. In order to improve this efficiency, the solar cell desirably produces as many electron-hole pairs as possible and then collects the produced charges without loss as well as desirably absorbs light with less loss.

An electrode for a solar cell may be fabricated using a deposition method. Some deposition methods may be complicated, may have a high cost, and/or may take a relatively long time. Accordingly, a simpler method, e.g., screen-printing a conductive paste including a conductive material, has been suggested.

However, when an electrode is fabricated by using a conductive paste, the conductive paste generally may need to be fired at a relatively high temperature of about 900° C. The firing at a higher temperature may deteriorate a passivation layer disposed beneath or on the electrode, and thus deteriorate efficiency.

SUMMARY

Example embodiments relate to a conductive paste being capable of improving the efficiency of a device.

Example embodiments also relate to an electronic device including at least one electrode fabricated by using the conductive paste.

Example embodiments also relate to a solar cell including at least one electrode fabricated by using the conductive paste.

According to example embodiments, a conductive paste may include a conductive powder, a metallic glass having a glass transition temperature of less than or equal to about 600° C. and a supercooled liquid region of greater than or equal to 0 K, and an organic vehicle.

In example embodiments, the metallic glass may have a glass transition temperature ranging from about 10 to about 400° C.

In example embodiments, the metallic glass may have a supercooled liquid region ranging from about 0 to about 200 K.

In example embodiments, the metallic glass may exist at least partly in an amorphous state.

In example embodiments, the metallic glass may include at least one an aluminum-based metallic glass, a cerium-based metallic glass, a strontium-based metallic glass, a gold-based metallic glass, an ytterbium metallic glass, a zinc-based metallic glass, a calcium-based metallic glass, a magnesium-based metallic glass, and a platinum-based metallic glass.

In example embodiments, the at least one of the aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass may be an alloy including aluminum, cerium, strontium, gold, ytterbium, zinc, calcium, magnesium, platinum, palladium, and zirconium as a main component, respectively. In example embodiments, the at least one of the aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass may further include at least one selected from nickel (Ni), yttrium (Y), cobalt (Co), lanthanum (La), zirconium (Zr), iron (Fe), titanium (Ti), calcium (Ca), beryllium (Be), magnesium (Mg), sodium (Na), molybdenum (Mo), tungsten (W), tin (Sn), zinc (Zn), potassium (K), lithium (Li), phosphorus (P), palladium (Pd), platinum (Pt), rubidium (Rb), chromium (Cr), strontium (Sr), cerium (Ce), praseodymium (Pr), promethium (Pm), samarium (Sm), lutetium (Lu), neodymium (Nd), niobium (Nb), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), thorium (Th), scandium (Sc), barium (Ba), ytterbium (Yb), europium (Eu), hafnium (Hf), arsenic (As), plutonium (Pu), gallium (Ga), germanium (Ge), antimony (Sb), silicon (Si), cadmium (Cd), indium (In), platinum (Pt), manganese (Mn), niobium (Nb), osmium (Os), vanadium (V), aluminum (Al), copper (Cu), silver (Ag), and mercury (Hg).

In example embodiments, the conductive powder may include silver (Ag), aluminum (Al), copper (Cu), nickel (Ni), or a combination thereof.

In example embodiments, the conductive powder, the metallic glass, and the organic vehicle may be respectively included in an amount of about 30 to about 99 wt %, about 0.1 to about 20 wt %, and a balance based on the total amount of the conductive paste.

According to example embodiments, an electronic device may include an electrode formed by the sintering the conductive paste.

In example embodiments, the electronic device may be a flexible electronic device.

In example embodiments, the electrode may not have a glass transition temperature (Tg).

In example embodiments, the electrode may further include at least one of crystalline powder and a glass frit. The at least one of the glass frit and the crystalline powder may contain an element that is the same as an element of the metallic glass.

In example embodiments, the electrode may have a contact resistance of less than or equal to about 1 kΩcm2.

In example embodiments, the electrode may have a resistivity less than or equal to about 10 mΩcm.

According to example embodiments, an electronic device may include an electrode formed by sintering a conductive paste. The electrode may not have a glass transition temperature (Tg).

In example embodiments, the conductive paste sintered to form the electrode may include at least one of an aluminum-based metallic glass, a cerium-based metallic glass, a strontium-based metallic glass, a gold-based metallic glass, an ytterbium metallic glass, a zinc-based metallic glass, a calcium-based metallic glass, a magnesium-based metallic glass, a platinum-based metallic glass, a palladium-based metallic glass, and a zirconium-based metallic glass.

In example embodiments, the at least one of the aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass may be an alloy including aluminum, cerium, strontium, gold, ytterbium, zinc, calcium, magnesium, platinum, palladium, and zirconium as a main component, respectively, In example embodiments, the at least one of the aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass may further include at least one selected from nickel (Ni), yttrium (Y), cobalt (Co), lanthanum (La), zirconium (Zr), iron (Fe), titanium (Ti), calcium (Ca), beryllium (Be), magnesium (Mg), sodium (Na), molybdenum (Mo), tungsten (W), tin (Sn), zinc (Zn), potassium (K), lithium (Li), phosphorus (P), palladium (Pd), platinum (Pt), rubidium (Rb), chromium (Cr), strontium (Sr), cerium (Ce), praseodymium (Pr), promethium (Pm), samarium (Sm), lutetium (Lu), neodymium (Nd), niobium (Nb), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), thorium (Th), scandium (Sc), barium (Ba), ytterbium (Yb), europium (Eu), hafnium (Hf), arsenic (As), plutonium (Pu), gallium (Ga), germanium (Ge), antimony (Sb), silicon (Si), cadmium (Cd), indium (In), platinum (Pt), manganese (Mn), niobium (Nb), osmium (Os), vanadium (V), aluminum (Al), copper (Cu), silver (Ag), and mercury (Hg).

In example embodiments, the electrode may have a contact resistance of less than or equal to about 1 kΩcm2 and a resistivity less than or equal to about 10 mΩcm. In example embodiments, the electronic device may include a solar cell.

According to example embodiments, a solar cell may include a semiconductor substrate, and at least one electrode electrically connected to the semiconductor substrate. The at least one electrode may be formed by sintering the foregoing conductive paste.

In example embodiments, the at least one electrode may include first and second electrodes having different conductive types. The first electrode and the second electrode may be respectively positioned on the rear side of the semiconductor substrate.

In example embodiments, the solar cell may further include a passivation layer on the rear side of the semiconductor substrate.

In example embodiments, the at least one electrode may include a buffer portion positioned in a first region adjacent to the semiconductor substrate and an electrode portion positioned in a second region located where the buffer portion is not formed, the electrode portion including a conductive material. In example embodiments, the buffer portion may be conductive.

In example embodiments, the conductive paste may include at least one of an aluminum-based metallic glass, a cerium-based metallic glass, a strontium-based metallic glass, a gold-based metallic glass, an ytterbium metallic glass, a zinc-based metallic glass, a calcium-based metallic glass, a magnesium-based metallic glass, a platinum-based metallic glass, a palladium-based metallic glass, and a zirconium-based metallic glass.

In example embodiments, the at least one of aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass may be an alloy including aluminum, cerium, strontium, gold, ytterbium, zinc, calcium, magnesium, platinum, palladium, and zirconium as a main component, respectively. In example embodiments, the at least one of the aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass may further include at least one selected from nickel (Ni), yttrium (Y), cobalt (Co), lanthanum (La), zirconium (Zr), iron (Fe), titanium (Ti), calcium (Ca), beryllium (Be), magnesium (Mg), sodium (Na), molybdenum (Mo), tungsten (W), tin (Sn), zinc (Zn), potassium (K), lithium (Li), phosphorus (P), palladium (Pd), platinum (Pt), rubidium (Rb), chromium (Cr), strontium (Sr), cerium (Ce), praseodymium (Pr), promethium (Pm), samarium (Sm), lutetium (Lu), neodymium (Nd), niobium (Nb), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), thorium (Th), scandium (Sc), barium (Ba), ytterbium (Yb), europium (Eu), hafnium (Hf), arsenic (As), plutonium (Pu), gallium (Ga), germanium (Ge), antimony (Sb), silicon (Si), cadmium (Cd), indium (In), platinum (Pt), manganese (Mn), niobium (Nb), osmium (Os), vanadium (V), aluminum (Al), copper (Cu), silver (Ag), and mercury (Hg).

In example embodiments, the electrode may have a contact resistance of less than or equal to about 1 kΩcm2.

In example embodiments, the electrode may have a resistivity less than or equal to about 10 mΩcm.

In example embodiments, the electrode may not have a glass transition temperature (Tg).

In example embodiments, the conductive paste may include at least one of a glass frit and a crystalline powder. In example embodiments, the at least one of the glass frit and the crystalline powder may contain an element that is the same as an element of the metallic glass.

According to example embodiments, a conductive paste may include a conductive powder, a metallic glass having a glass transition temperature of less than or equal to about 350° C. and a supercooled liquid region of greater than or equal to about 0 K, and an organic vehicle.

In example embodiments, the metallic glass may include at least one of an aluminum-based metallic glass, a cerium-based metallic glass, a strontium-based metallic glass, a gold-based metallic glass, an ytterbium metallic glass, a zinc-based metallic glass, a calcium-based metallic glass, a magnesium-based metallic glass, a platinum-based metallic glass, a palladium-based metallic glass, and a zirconium-based metallic glass.

In example embodiments, the conductive powder and the metallic glass, and may be respectively included in an amount of about 30 wt % to about 99 wt %, about 0.1 wt % to about 20 wt %, and a balance of the conductive paste may include the organic vehicle.

According to example embodiments, a method of making an electrode may include: depositing a conductive paste on a semiconductor substrate; and heating the conductive paste on the semiconductor substrate in a furnace at a process temperature that is greater than the glass transition temperature of the conductive paste and less than or equal to about 600° C. The conductive paste may include a conductive powder and a metallic glass dispersed in an organic vehicle. The metallic glass may have a glass transition temperature of less than or equal to about 600° C. and a supercooled liquid region of greater than or equal to about 0 K.

In example embodiments, the heating the conductive paste on the semiconductor substrate may include converting an amorphous portion of the metallic glass into a crystalline portion of the metallic glass.

In example embodiments, the glass transition temperature of the metallic glass may be less than or equal to about 400° C.,

In example embodiments, the supercooled liquid region of the metallic glass may be greater than 0 K and less than or equal to about 200 K.

The depositing the conductive paste on the semiconductor substrate may include screen printing the conductive paste onto the semiconductor substrate, and the semiconductor substrate may be part of a solar cell.

In example embodiments, the semiconductor substrate may be silicon.

In example embodiments, the metallic glass may include at least one of an aluminum-based metallic glass, a cerium-based metallic glass, a strontium-based metallic glass, a gold-based metallic glass, an ytterbium metallic glass, a zinc-based metallic glass, a calcium-based metallic glass, a magnesium-based metallic glass, a platinum-based metallic glass, a palladium-based metallic glass, and a zirconium-based metallic glass.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing and other features and advantages of example embodiments will be apparent from the more particular description of non-limiting embodiments, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating principles of example embodiments. In the drawings:

FIGS. 1 to 4 are schematic diagrams showing a process in which a conductive paste according to example embodiments is applied on a semiconductor substrate, and then heated and transformed by the heat;

FIG. 5 is a cross-sectional view showing a solar cell according to example embodiments;

FIG. 6 is a transmission electron microscope (TEM) photograph showing an electrode according to an example; and

FIGS. 7A to 7E are cross-section views showing a method of fabricating a solar cell according to example embodiments.

 DETAILED DESCRIPTION

Example embodiments will hereinafter be described in further detail with reference to the accompanying drawings, in which various embodiments are shown. This disclosure may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of example embodiments to those of ordinary skill in the art. In the drawings, the thickness of layers, films, panels, regions, etc., are exaggerated for clarity. Like reference numerals designate like elements throughout the specification, and thus their description may be omitted.

It will be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present. As used herein the term “and/or” includes any and all combinations of one or more of the associated listed items. Other words used to describe the relationship between elements or layers should be interpreted in a like fashion (e.g., “between” versus “directly between,”“adjacent” versus “directly adjacent,” “on” versus “directly on”). It will be understood that, although the terms “first”, “second”, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections are not to be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of example embodiments.

Spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the exemplary term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises”, “comprising”, “includes” and/or “including,” if used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof. Expressions such as “at least one of,” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list.

Example embodiments are described herein with reference to cross-sectional illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of example embodiments. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, example embodiments are not to be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, an implanted region illustrated as a rectangle may have rounded or curved features and/or a gradient of implant concentration at its edges rather than a binary change from implanted to non-implanted region. Likewise, a buried region formed by implantation may result in some implantation in the region between the buried region and the surface through which the implantation takes place. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of example embodiments.

Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which example embodiments belong. It will be further understood that terms, such as those defined in commonly-used dictionaries, is to be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.

Hereinafter, the term “element” refers to a metal and a semimetal.

A conductive paste according to example embodiments may include a conductive powder, a metallic glass, and an organic vehicle.

The conductive powder may be a silver (Ag)-containing metal (e.g., silver or a silver alloy), an aluminum (AI)-containing metal (e.g., aluminum or an aluminum alloy), a copper (Cu)-containing metal (e.g., copper (Cu) or a copper alloy), a nickel (Ni)-containing metal (e.g., nickel (Ni) or a nickel alloy), or a combination thereof. However, in example embodiments, the conductive powder is not limited thereto and may include other metals and/or an additive other than the metals.

The conductive powder may have a size (e.g., an average largest particle size) ranging from about 0.1 nanometers (nm) to about 50 micrometers (μm). The conductive powder may be particles having a substantially spherical shape. However, example embodiments are not limited thereto and the conductive powder may alternatively be a non-spherical shape (e.g., flakes).

The conductive powder may be included in an amount of about 30 to about 99 wt %, based on the total amount of the conductive paste.

The metallic glass may be an alloy of greater than or equal to two kinds of metals and/or semi-metals at least partly having an amorphous portion, and may be called an amorphous metal. Herein, the amorphous portion may be about 50 to 100 wt % of the metallic glass, for example, about 70 to 100 wt %, or about 90 to 100 wt %. The metallic glass has relatively low resistivity and a relatively high conductivity, unlike conventional glass (e.g., silicate). The metallic glass may be formed to include an amorphous structure by heating the metallic glass above its melting temperature (Tm) and then using a rapid quenching process to cool the metallic glass. Rapid quenching processes are well known in the art so a detailed description of a rapid quenching process is omitted herein.

The metallic glass may have a glass transition temperature of less than or equal to about 600° C. (and/or less than or equal to about 350° C.) and may have a supercooled liquid region of greater than or equal to 0 K. For example, in example embodiments, the supercooled liquid region of the metallic glass may be between about 0 K to about 200 K, about 0 K to about 100 K, and/or about 6 K to about 90 K.

The metallic glass may be plastically deformed at a glass transition temperature and show a liquid-like behavior. The liquid-like behavior may be maintained in a supercooled liquid region between a glass transition temperature (Tg) and a crystalline temperature (Tc).

In example embodiments, when the metallic glass shows a liquid-like behavior, the metallic glass may show wettability against a lower layer and thus enlarge a contact area between the conductive paste and the lower layer.

For example, an electrode for a solar cell formed by applying a conductive paste on a semiconductor substrate according to example embodiments is illustrated referring to FIGS. 1 to 4.

FIGS. 1 to 3 are schematic diagrams showing a process in which a conductive paste according to example embodiments is applied on a semiconductor substrate and then heated and transformed by the heat, and FIG. 4 shows a schematic diagram enlarging the region ‘A’ shown in FIG. 3.

Referring to FIG. 1, a conductive paste including a conductive powder 120a and a metallic glass 115a is applied on a semiconductor substrate 110. Herein, the conductive powder 120a and the metallic glass 115a respectively may be a particle type, respectively.

Referring to FIG. 2, when the conductive paste is heated up to higher than or equal to a glass transition temperature (Tg) of the metallic glass 115a, the metallic glass 115a may soften and change into a liquid-like metallic glass 115b. The liquid-like metallic glass 115b has wettability on the semiconductor substrate 110 and thus may contact a larger area of the semiconductor substrate 110.

Referring to FIGS. 3 and 4, when the conductive paste is heated up to higher than or equal to a sintering temperature of a conductive powder 120a, the conductive powder 120a combines to form a conductive powder chunk 120b.

Herein, a portion of the conductive powder 120a is diffused into the liquid-like metallic glass 115b and forms a solid solution therewith.

Accordingly, as shown in FIG. 4, a desired (and/or alternatively predetermined) buffer portion 117 may be formed between the conductive powder chunk 120b and the semiconductor substrate 110. The buffer portion 117 may include a conductive powder component 120c and a metallic glass component 115c.

Herein, the process shown in FIGS. 2 to 4 may occur at higher than or equal to the glass transition temperature of a metallic glass. Thus, when the glass transition temperature of a metallic glass is lower than a temperature of processing a conductive paste, the conductive paste may have wettability, and form a solid solution and a buffer portion, as aforementioned.

The conductive paste may be generally fired in a furnace at a process temperature of greater than or equal to about 900° C. when applied to form an electrode. However, the firing at a higher temperature may deteriorate a passivation layer or an organic layer for a flexible electronic device, deteriorating efficiency.

According to example embodiments, a conductive paste may include a metallic glass having a glass transition temperature of less than or equal to about 600° C. (and/or less than or equal to about 350° C.) and a supercooled liquid region of greater than or equal to 0 K, and thus may have a sufficient contact area with a lower layer due to the aforementioned wettability, forming of a solid solution and a buffer portion, although fired at a temperature of lower than or equal to about 600° C. Accordingly, the conductive paste may not only secure conductivity of an electrode but also reduce (and/or prevent) degradation of a passivation layer and/or an organic material in a device, and thus reduce (and/or prevent) efficiency deterioration of the device. Herein, the supercooled liquid region of 0 K refers to a case in which a metallic glass partly has a crystal phase, and thus, no clear glass transition temperature.

The metallic glass having a glass transition temperature of less than or equal to about 600° C. and a supercooled liquid region of greater than or equal to 0 K may include, for example, an aluminum-based metallic glass, a cerium-based metallic glass, a strontium-based metallic glass, a gold-based metallic glass, an ytterbium metallic glass, a zinc-based metallic glass, a calcium-based metallic glass, a magnesium-based metallic glass, a platinum-based metallic glass, a palladium-based metallic glass, and a zirconium-based metallic glass, but is not limited thereto.

The aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and a zirconium-based metallic glass may have a glass transition temperature of less than or equal to about 600° C., for example, less than or equal to about 350° C. The metallic glass may have a glass transition temperature from about 10 to about 400° C., for example, about 10 to about 350° C.

The aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and a zirconium-based metallic glass may be an alloy including each of aluminum, cerium, strontium, gold, ytterbium, zinc, calcium, magnesium, platinum, palladium, and zirconium as a main component, respectively, and further including at least one selected from nickel (Ni), yttrium (Y), cobalt (Co), lanthanum (La), zirconium (Zr), iron (Fe), titanium (Ti), calcium (Ca), beryllium (Be), magnesium (Mg), sodium (Na), molybdenum (Mo), tungsten (W), tin (Sn), zinc (Zn), potassium (K), lithium (Li), phosphorus (P), palladium (Pd), platinum (Pt), rubidium (Rb), chromium (Cr), strontium (Sr), cerium (Ce), praseodymium (Pr), promethium (Pm), samarium (Sm), lutetium (Lu), neodymium (Nd), niobium (Nb), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), thorium (Th), scandium (Sc), barium (Ba), ytterbium (Yb), europium (Eu), hafnium (Hf), arsenic (As), plutonium (Pu), gallium (Ga), germanium (Ge), antimony (Sb), silicon (Si), cadmium (Cd), indium (In), platinum (Pt), manganese (Mn), niobium (Nb), osmium (Os), vanadium (V), aluminum (Al), copper (Cu), silver (Ag), and mercury (Hg). Herein, the main component refers to a component having the highest mole ratio among the components of the metallic glass.

In example embodiments, the aluminum-based metallic glass may be an alloy containing aluminum and at least one of nickel (Ni), yttrium (Y), cobalt (Co), lanthanum (La), zirconium (Zr), iron (Fe), titanium (Ti), and calcium (Ca). In example embodiments, the cerium-based metallic glass may be an alloy containing cerium and at least one of aluminum (Al), copper (Cu), and niobium (Nb). In example embodiments, the strontium-based metallic glass may be an alloy containing strontium and at least one of magnesium (Mg), lithium (Li), zinc (Zn), and copper (Cu). In example embodiments, the gold-based metallic glass may be an alloy containing gold and at least one of copper (Cu), silicon (Si), silver (Ag), and palladium (Pd). In example embodiments, the ytterbium metallic glass may be an alloy containing ytterbium and at least one of zinc (Zn), magnesium (Mg), copper (Cu), and calcium (Ca); silver (Ag), and mercury (Hg). In example embodiments, the zinc-based metallic glass may be an alloy containing zinc and at least one of strontium (Sr), ytterbium (Yb), magnesium (Mg), copper (Cu), and calcium (Ca), and lithium (Li). In example embodiments, the calcium-based metallic glass may be an alloy containing calcium and at least one of zinc (Zn), magnesium (Mg), ytterbium (Yb), and lithium (Li). In example embodiments, the magnesium-based metallic glass may be an alloy containing magnesium and at least one of strontium (Sr), zinc (Zn), lithium (Li), copper (Cu), zinc (Zn), ytterbium (Yb), calcium (Ca), and yttrium (Y). In example embodiments, the platinum-based metallic glass may be an alloy containing platinum and at least one of nickel (Ni), copper (Cu), and phosphorus (P). In example embodiments, the palladium-based metallic glass may be an alloy containing palladium and at least one of nickel (Ni), copper (Cu), and phosphorus (P). In example embodiments, the zirconium-based metallic glass may be an alloy containing zirconium and at least one of titanium (Ti), beryllium (Be), copper (Cu), cobalt (Co), iron (Fe), and nickel (Ni).

In example embodiments, the aluminum-based metallic glass may contain about 84 at % to about 90 at % aluminum (Al) inclusive, and may further contain at least one of nickel (Ni), cobalt (Co), and iron (Fe), and at least one of yttrium (Y), lanthanum (La), and zirconium (Zr). In example embodiments, the cesium-based metallic glass may be represented by the chemical formula Ce70-aCu20Al10Nba where a is about 0 at % to about 2 at % inclusive. In example embodiments, the strontium-based metallic glass may be represented by the formula Sr60-xYbxMg20-yLiyZn20-zCuz, where x is about 0 at % to about 20 at % inclusive, y is about 0 at % to about 11 at % inclusive, and z is about 0 at % to about 5 at % inclusive. The gold-based metallic glass may contain about 50 at % to about 70 at % gold (Au) inclusive, and may further contain copper (Cu), and at least one of silicon (Si), silver (Ag), and palladium (Pd), In example embodiments, the ytterbium-based glass may contains about 60 at % to about 70 at % yterrbium (Yb) inclusive, and may further contain about 15 at % to about 20 at % zinc (Zn) inclusive, and a balance including at least one of magnesium (Mg) and copper (Cu). In example embodiments, the zinc-based metallic glass may be represented by the chemical formula Zn40Mg11Ca35-nYbn where n is about 0 at % to about 4 at % inclusive. In example embodiments, the calcium-based metallic glass may contains about 65 at % calcium (Ca), and may further contain at least two of magnesium (Mg), lithium (Li), and zinc (Zn). In example embodiments, the magnesium-based metallic glass may be Mg65Cu25Y10. In example embodiments, the platinum-based metallic glass may be Pt57.5Cu14.7Ni5.3P22.5 and Pt60Ni15P25.

In example embodiments, the aluminum-based metallic glass may be selected from the group consisting of Al86Ni8Y6, Al84.5Ni5.5Y10, Al89Co6La5, Al89.5Co3.5Y7, Al88Co4Y8, Al86.5Co4.5Y9, Al85Co5Y10, Al90Fe5La5, Al88Fe5Y7, Al88Ni8La4, Al88Ni7La5, Al86Ni9La4, Al87Ni8La5, Al86Ni9La5, Al86Ni8La6, Al85Ni10La5, Al84Ni11La5, Al84Ni10La6, Al87.5Fe5Y7Ti0.5, Al87Fe5Y7Ti1, Al86Fe5Y7Ti2, Al85Ni5Y8Co2, Al86Ni8Y4.5La1.5, Al85Ni5Y8Co2, Al86Ni6Y4.5Co2La1.5, Al86Ni7Y5Co1La1, Al86Ni7Y4.5Co1La1.5, Al87Ni10Zr3, Al86Ni10Zr4, Al86Ni9Zr5, Al85Ni10Zr5, Al82Zr5Ni13, and (Al86Ni9La5)98Zr2. In example embodiments, the strontium-based metallic glass is selected from the group consisting of Sr60Mg18Zn22, Sr60Li11Mg9Zn20, Sr60Li5Mg15Zn20, Sr60Mg20Zn15Cu5, and Sr40Yb20Mg20Zn15Cu5. In example embodiments, the gold-based metallic glass may be selected from the group consisting of Au50Cu33Si17, Au50Cu25.5Ag7.5Si17, Au60Cu15.5Ag7.5Si17, Au65Cu10.5Ag7.5Si17, Au70Cu5.5Ag7.5Si17, and Au49Cu26.9Ag5.5Pd2.3Si16.3. In example embodiments, the zinc-based metallic glass may be selected from the group consisting of Zn40Mg11Ca31Yb18, and Zn40Mg11Ca35Yb14. In example embodiments, the calcium-based metallic glass may be selected from the group consisting of Ca65Mg15Zn20, and Ca65Li9.96Mg8.54Zn16.5. In example embodiments, the magnesium-based metallic glass may be Mg65Cu25Y10. In example embodiments, the platinum-based metallic glass may be selected from the group consisting of Pt57.5Cu14.7Ni5.3P22.5 and Pt60Ni15P25. In example embodiments, the palladium-based metallic glass may be Pd43Ni10Cu27P20. In example embodiments, the zirconium-based metallic glass may be selected from the group consisting of Zr35Ti30Be30Cu5, Zr35Ti30Be27.5Cu7.5, Zr35Ti30Be26.75Cu8.25, Zr54Ti11Be22.5Cu12.5, Zr54Ti11Be17.5Cu17.5, Zr51Ti9Be27.5Cu12.5, Zr51Ti9Be25Cu15, Zr40Ti25Be29Cu6, Zr40Ti25Be27Cu8, Zr40Ti25Be25Cu10, Zr27.5Ti35Be29.5Cu8, Zr32.5Ti30Be31.5Cu6, Zr32.5Ti30Be29.5Cu8, Zr32.5Ti30Be27.5Cu10, Zr37.5Ti25Be27.5Cu10, Zr30Ti30Be32Cu8, Zr30Ti30Be30Cu10, Zr35Ti25Be32Cu8, Zr35Ti25Be30Cu10, Zr35Ti25Be28Cu12, Zr40Ti20Be26.25Cu13.75, Zr35Ti30Be33Co2, Zr35Ti30Be31Co4, Zr35Ti30Be29Co6, Zr35Ti30Be33Fe2, Zr35Ti30Be31Fe4, Zr35Ti30Cu7.5Be27.5, and Zr41.2Ti13.8Ni10Cu12.5Be22.5.

Table 1 shows glass transition temperatures, crystalline temperatures, and supercooled liquid regions of aluminum-based metallic glasses that may be used in conductive pastes according to example embodiments.

TABLE 1 Tg Tc ΔTx Tg Tc ΔTx Metallic glass (° C.) (° C.) (K) Metallic glass (° C.) (° C.) (K) Al86Ni8Y6 225 225 0 Al88La4Ni8 183 183 0 Al86Ni6Y4.5Co2La1.5 232 240 8 Al88La5Ni7 206 206 0 Al86Ni7Y5Co1La1 227 233 6 Al87La4Ni9 205 205 0 Al86Ni7Y4.5Co1La1.5 231 246 15 Al87La5Ni8 220 220 0 Al87Ni10Zr3 179 179 0 Al86La5Ni9 234 249 15 Al86Ni10Zr4 235 235 0 Al86La6Ni8 245 259 14 Al86Ni9Zr5 216 216 0 Al85La6Ni9 256 272 16 Al85Ni10Zr5 242 242 0 Al85La5Ni10 243 260 17 Al8.75Y7Fe5Ti0.5 275 310 35 Al84La5Ni11 265 282 17 Al87Y7Fe5Ti1 270 340 70 Al84La6Ni10 273 289 16 Al86Y7Fe5Ti2 280 350 70 Al84.5Ni5.5Y10 207 244 37 Al88Y7Fe5 258 280 22 Al85Y8Ni5Co2 267 297 30 Al89.5Co3.5Y7 187 187 0 Al84La6Ni10 273 289 16 Al88Co4Y8 234 234 0 Al89Co6La5 248 248 0 Al86.5Co4.5Y9 270 290 20 Al90Fe5La5 235 235 0 Al85Co5Y10 314 314 0 Al82Zr5Ni13 283 283 0 Al86Y4.5Ni8La1.5 234 245 11 (Al86Ni9La5)98Zr2 259 272 13

Table 2 shows glass transition temperatures, crystalline temperatures, and supercooled liquid regions of the cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, and palladium-based metallic glass.

TABLE 2 Tg Tc ΔTx Tg Tc ΔTx Metallic glass (° C.) (° C.) (K) Metallic glass (° C.) (° C.) (K) Ce70Al10Cu20 68 128 60 Yb64Zn20Mg15Cu1 84 129 45 Ce68Al10Cu20Nb2 68 149 81 Au49Cu26.9Ag5.5Pd2.3Si16.3 128 186 58 Sr60Mg18Zn22 58 101 43 Yb70Zn20Mg10 74 113 39 Sr60Li11Mg9Zn20 26 50 24 Yb62.5Zn20Mg17.5 94 125 31 Sr60Li5Mg15Zn20 42 63 21 Yb64Zn20Mg15Cu1 84 129 45 Sr60Mg20Zn15Cu5 62 101 39 Yb65Zn20Mg10Cu5 111 146 35 Sr40Yb20Mg20Zn15Cu5 63 105 42 Yb62.5Zn15Mg17.5Cu5 108 128 20 Au50Cu33Si17 110 132 22 Zn40Mg11Ca31Yb18 123 148 25 Au50Cu25.5Ag7.5Si17 104 146 42 Zn40Mg11Ca35Yb14 120 147 27 Au60Cu15.5Ag7.5Si17 86 130 44 Ca65Mg15Zn20 102 137 35 Au65Cu10.5Ag7.5Si17 69 119 50 Ca65Li9.96Mg8.54Zn16.5 44 66 22 Au70Cu5.5Ag7.5Si17 66 102 36 Mg65Cu25Y10 155 219 64 Ca65Li9.96Mg8.54Zn16.5 44 66 22 Pt57.5Cu14.7Ni5.3P22.5 236 325 89 Ce70Cu20Al10 68 135 67 Pt60Ni15P25 215 277 62 Pd43Ni10Cu27P20 302 392 90

Table 3 shows glass transition temperatures, crystalline temperatures, and supercooled liquid regions of the zirconium-based metallic glass.

TABLE 3 Tg Tc ΔTx Tg Tc ΔTx Metallic glass (° C.) (° C.) (K) Metallic glass (° C.) (° C.) (K) Zr35Ti30Be30Cu5 301.9 452.3 150.4 Zr30Ti30Be32Cu8 318.2 463.0 144.8 Zr35Ti30Be27.5Cu7.5 301.6 466.7 165.1 Zr30Ti30Be30Cu10 323.0 467.4 144.4 Zr35Ti30Be26.75Cu8.25 305.2 464.2 159 Zr35Ti25Be32Cu8 323.5 462.4 138.9 Zr54Ti11Be22.5Cu12.5 308 448 140 Zr35Ti25Be30Cu10 322 473.1 151.1 Zr54Ti11Be17.5Cu17.5 311 449 138 Zr35Ti25Be28Cu12 323.3 471 147.7 Zr51Ti9Be27.5Cu12.5 322 458 136 Zr40Ti20Be26.25Cu13.75 316.5 467.8 151.3 Zr51Ti9Be25Cu15 319 457 138 Zr35Ti30Be33Co2 311.3 448 136.7 Zr40Ti25Be29Cu6 306.7 455.1 148.4 Zr35Ti30Be31Co4 315.7 467.4 151.7 Zr40Ti25Be27Cu8 306.4 464.5 158.1 Zr35Ti30Be29Co6 324.3 476.4 152.1 Zr40Ti25Be25Cu10 306.4 470.2 163.8 Zr35Ti30Be33Fe2 313.0 449.8 136.8 Zr27.5Ti35Be29.5Cu8 317.9 455.6 137.7 Zr35Ti30Be31Fe4 318.7 464.8 146.1 Zr32.5Ti30Be31.5Cu6 317.4 466.7 149.3 Zr35Ti30Cu7.5Be27.5 302.0 467.0 165.0 Zr32.5Ti30Be29.5Cu8 314.7 472.1 157.4 Zr41.2Ti13.8Ni10Cu12.5Be22.5 350.0 439.0 89.0 Zr32.5Ti30Be27.5Cu10 314.8 474.4 159.6 Zr37.5Ti25Be27.5Cu10 311.0 471.1 160.1

The metallic glass may be included in an amount of about 0.1 to about 20 wt % based on the total amount of the conductive paste.

The conductive paste may further include a glass frit and/or crystalline powder including the same element as at least one element of the metallic glass, as an additive.

The organic vehicle may include an organic compound to impart viscosity to the conductive paste when mixed with the conductive powder, metallic glass and the additive, and a solvent capable of dissolving the conductive powder, the metallic glass, and the organic compound.

The organic compound may include, for example, at least one selected from a (meth)acrylate, a cellulose, e.g., ethyl cellulose, a phenol, an alcohol, tetrafluoroethylene (e.g., TEFLON®, a tetrafluoroethylene compound marked by Dupont Corporation), or a combination thereof, and may further include an additive, e.g., a surfactant, a thickener, a stabilizer, or a combination thereof.

The solvent may be any solvent that is capable of dissolving or suspending the above compounds and may include, for example, at least one selected from terpineol, butylcarbitol, butylcarbitol acetate, pentanediol, dipentyne, limonene, ethylene glycol alkylether, diethylene glycol alkylether, ethylene glycol alkylether acetate diethylene glycol alkylether acetate, diethylene glycol dialkylether acetate, triethylene glycol alkylether acetate, triethylene glycol alkylether, propylene glycol alkylether, propylene glycol phenylether, dipropylene glycol alkylether, tripropylene glycol alkylether, propylene glycol alkylether acetate, dipropylene glycol alkylether acetate, tripropylene glycol alkyl ether acetate, dimethylphthalic acid, diethylphthalic acid, dibutylphthalic acid, or desalted water.

The organic vehicle may be included in a balance amount except for the solid components.

The conductive paste may be prepared by screen printing and firing, and may be used for manufacturing an electrode for an electronic device.

The electrode for an electronic device may include a sintered product of the conductive paste. The sintered product of the conductive paste may not have a glass transition temperature (Tg), different from the conductive paste and a sintered product of a glass frit.

The electrode may have contact resistance of less than or equal to about 1 kΩcm2. When the electrode has contact resistance within the range, power loss may be effectively decreased due to the electrode and efficiency of an electronic device, for example, a solar cell may be effectively improved. For example, the electrode may have contact resistance ranging from about 1 μΩcm2 to about 20 mΩcm2.

The electrode may have resistivity less than or equal to about 10 mΩcm. When the electrode has resistivity within the range, the electrode may effectively bring about less power loss and effectively improve efficiency of an electronic device, for example, a solar cell. For example, the electrode may have resistivity ranging from about 1 μΩcm to about 15 μΩcm.

An example of the electronic device is a solar cell. FIG. 5 is a cross-sectional view showing a solar cell according to example embodiments.

Hereinafter, the spatial relationship of components will be described with respect to a semiconductor substrate 110 for better understanding and ease of description, but the present disclosure is not limited thereto. In addition, a solar energy incident side of the semiconductor substrate 110 is termed a front side and the opposite side is called a rear side, although alternative configurations are possible.

Referring to FIG. 5, a solar cell according to example embodiments may include a semiconductor substrate 110 doped with a p-type or n-type impurity.

The semiconductor substrate 110 may include a semiconductor, for example crystalline silicon or a compound semiconductor. The crystalline silicon may be, for example, a silicon wafer. The p-type impurity may be a Group III element, e.g., boron (B), and the n-type impurity may be a Group V element, e.g., phosphorus (P).

The front surface of the semiconductor substrate 110 may be surface textured. The surface textured semiconductor substrate 110 may have protrusions and depressions, e.g., a pyramid shape or a porous structure, e.g., a honeycomb shape. The surface textured semiconductor substrate 110 may increase the surface area to increase the light absorption rate and reduce reflectance, thereby improving solar cell efficiency.

The semiconductor substrate 110 may include a first doping region 111a and a second doping region 111b on the rear side of the semiconductor substrate 110. For example, the first doping region 111a may be doped with an n-type impurity, and the second doping region 111b may be doped with a p-type impurity. The first doping region 111a and the second doping region 111b may be alternately disposed on the rear side of the semiconductor substrate 110.

An insulation layer 112 is formed on the semiconductor substrate 110. The insulation layer 112 may be formed of a material that absorbs less light and has an insulating property, for example, silicon nitride (SiNx), silicon oxide (SiO2), titanium oxide (TiO2), aluminum oxide (Al2O3), magnesium oxide (MgO), cerium oxide (CeO2), and a combination thereof, and may be formed of a single layer or multiple layers. The insulation layer 112 may have a thickness of about 200 to 1500 Å.

The insulation layer 112 may be an anti-reflective coating (ARC) that decreases the reflectivity of light and increases selectivity of a particular wavelength region on the surface of the solar cell, and simultaneously improves properties of silicon on the surface of the semiconductor substrate 110, thereby increasing efficiency of the solar cell.

A passivation layer 130 including a plurality of contact holes may be disposed on the rear side of the semiconductor substrate 110. The passivation layer 130 may be made of silicon oxide, silicon nitride, and/or aluminum oxide.

On the rear side of the semiconductor substrate 110, a first electrode 120 electrically connected to the first doping region 111a and a second electrode 140 electrically connected to the second doping region 111b are respectively formed. The first electrode 120 may contact the first doping region 111a through contact holes of the passivation layer 130, while the second electrode 140 may contact the second doping region 111b through contact holes of the passivation layer 130. The first electrode 120 and the second electrode 140 may be alternately disposed.

The first electrode 120 may include a first buffer portion 115a in a region contacting a first doping region 111a and a first electrode portion 121 in the regions other than the first buffer portion 115a. The second electrode 140 may include a second buffer portion 115b in a region contacting a second doping region 111b and a second electrode portion 141 in the regions other than the second buffer portion 115b.

The first electrode 120 and the second electrode 140 may be formed of the aforementioned conductive paste. However, the first and second electrodes 120 and 140 are not limited thereto, and either of the first electrode 120 and the second electrode 140 may be formed of the aforementioned conductive paste.

The first buffer portion 115a and the second buffer portion 115b may be formed from a softened metallic glass of the conductive paste and are thus conductive. The first buffer portion 115a may respectively contact the first doping region 111a and the first electrode portion 121, and thus enlarge the area of a path through which charges move from the first doping region 111a to the first electrode portion 121 and prevent or reduce loss of the charges. Likewise, the second buffer portion 115b may respectively contact the second doping region 111b and the second electrode portion 141, and thus enlarge the area of a path through which charges move from the second doping region 111b to the second electrode portion 141 and prevent or reduce loss of the charges.

According to example embodiments, a solar cell may include both of the first electrode 120 and the second electrode 140 on the rear side, and thus has a smaller area for a metal on the front side, decreasing light absorption loss and improving efficiency.

Hereinafter, the method of manufacturing a solar cell according to example embodiments is described with reference to FIGS. 7A to 7E. First, as shown in FIG. 7A, a semiconductor substrate 110 doped with, for example, an n-type impurity, is prepared. The semiconductor substrate 110 may be surface-textured, and an insulation layer 112 and passivation layer 130a may be disposed on the front and rear sides of the semiconductor substrate 110, respectively. The insulation layer 112 and the passivation layer 130a may be provided by chemical vapor deposition (CVD), for example.

Then, referring to FIG. 7B, the passivation layer 130a may be patterned into a passivation layer 130 that exposes portions on the rear side of the semiconductor substrate 110. Referring to FIG. 7C, the first doping region 111a and the second doping region 111b may be formed by sequentially doping a p-type impurity and an n-type impurity at a relatively high concentration on portions of the rear side of the semiconductor substrate 110 that are exposed by the passivation layer 130a. For example, the first doping region 111a and the second doping region 111b may each have a higher impurity concentration than an impurity concentration of the substrate 110.

Alternatively, in example embodiments, the first doping region 111a and the second doping region 111b may be formed in the rear side of the semiconductor substrate 110 prior to forming the passivation layer 130/130a on the rear side of the semiconductor substrate. For example, a lithography pattern may be formed to expose portions of the substrate 110, and impurities may be subsequently implanted into the exposed portions of the substrate 110 in order to form the first doping region 11a and the second doping region 111b, respectively.

Then, referring to FIG. 7D, a conductive paste 120a for forming at least one first electrode is applied on a portion of the passivation layer 130 corresponding to the first doping region 111a, and a conductive paste 140a for forming at least one second electrode is applied on a portion of the passivation layer 130 corresponding to the second doping region 111b. The conductive paste 120a for the forming first electrode and the conductive paste 140b for forming the second electrode may be disposed by a screen printing method. The conductive paste 120a for forming the first electrode may be one of the above-described conductive pastes according to example embodiments and the conductive paste 140a for forming the second electrode may be one of the above-described conductive pastes according to example embodiments, described with reference to FIGS. 1-4 and Tables 1-2. In example embodiments, a composition of a conductive paste 120a used to form the first electrode may be the same as or different than a composition of a conductive paste 140a used to form the second electrode. For example, in example embodiments, the metallic glass, conductive powder, and/or organic vehicle in a conductive paste 120a to form the first electrode may the same as or different than the metallic glass, conductive powder, and/or organic vehicle of a conductive paste 140a used to form the second electrode.

The conductive paste 120a for forming the first electrode and the conductive paste 120b for forming the second electrode may be fired together or separately.

Herein, the firing may be performed in a furnace at a furnace process temperature of lower than or equal to about 600° C. (and/or a temperature of lower than or equal to about 350° C.). When the firing is performed at a higher temperature than about 600° C., a passivation layer 130 may have defects. Defects in the passivation layer may remarkably deteriorate the efficiency of a solar cell.

Referring to FIG. 7E, the first electrode 120 and the second electrode 140 structures may be formed on the rear surface of the semiconductor substrate 110 after the conductive pastes 120a and 140a described in FIG. 7D are fired.

As described above, a conductive paste according to example embodiments may include a metallic glass having a glass transition temperature of less than or equal to about 600° C., and when the conductive paste is heated at a lower temperature than about 600° C., the metallic glass becomes liquid-like. Accordingly, the conductive paste may be sufficiently wet against a semiconductor substrate.

The conductive paste may be applied to an electrode for a solar cell, but not limited thereto, and may be applied to form an electrode for other electronic devices such as a light-emitting device, an organic-based device, and the like. For example, the conductive paste may be used to form an electrode at the temperature of lower than or equal to about 600° C., and thus, may be efficiently applied to a flexible electronic device including a plurality of organic layers.

While FIGS. 5 and 7A to 7E describe a solar cell and a method of manufacturing a solar cell having first and second electrodes 120 and 140 on a rear side of the solar cell, example embodiments are not limited thereto.

The electrodes of one of more solar cells according to example embodiments may be electrically connected in series, parallel, and/or series-parallel with the electrodes of one or more solar cells according to example embodiments to form a solar cell module.

The following examples illustrate this disclosure in further detail. However, it is understood that this disclosure shall not be limited by these examples.

EXAMPLE

Silver (Ag) powder and metallic glass Al84.8Ni5.5Y10 are added to an organic vehicle including an ethylcellulose binder, a surfactant, and a butylcarbitol/butylcarbitol acetate solvent. Herein, the silver (Ag) powder, the metallic glass Al84.5Ni5.5Y10, and the organic vehicle are respectively mixed in an amount of 82.58 wt %, 3.93 wt %, and 13.49 wt % based on the total amount of the conductive paste.

Then, the mixture is kneaded with a 3-roll mill, preparing a conductive paste. The conductive paste is coated on a silicon wafer 110 by a screen printing method. The coated conductive paste is heated to about 600° C. using a belt furnace. The heated conductive paste is cooled down, fabricating an electrode sample.

Comparative Example 1

An electrode sample is fabricated by preparing a conductive paste according to the same method as the example, except for using glass frit having a glass transition temperature of less than or equal to about 450° C. instead of the metallic glass Al84.5Ni5.5Y10.

Comparative Example 2

An electrode sample is fabricated by preparing a conductive paste according to the same method as the example, except for using Ni60Nb30Ta10 having a glass transition temperature of about 650° C. instead of the metallic glass Al84.5Ni5.5Y10.

Evaluation-1

The electrode sample according to the example is examined using a transmission electron microscope (TEM).

FIG. 6 is the transmission electron microscope (TEM) photograph of the electrode according to the example.

Referring to FIG. 6, a buffer portion 115a, 115b is formed between a silicon wafer 111a, 111b and an electrode portion 121, 141 including silver (Ag) as a main component. The buffer portion 115a includes both silver (Ag) and aluminum (Al), which is identified through energy dispersive X-ray spectroscopy (EDS) of a transmission electron microscope (TEM).

Evaluation-2

The conductivity of the electrode samples according to the example and Comparative Examples 1 and 2 are measured.

The conductivity is calculated by using resistivity and contact resistance. The resistivity is calculated by measuring the electrode cross-section with a laser confocal microscope after measuring line resistance with a 2-point probe. The contact resistance is calculated by a transmission line method (TLM).

The results are provided in Table 4.

TABLE 4 Resistivity Contact resistance (μΩcm) (mΩcm2) Example 3.49 1.58 Comparative 8.70 45.0 Example 1 Comparative >25 Not measured because the electrode is Example 2 not adhered to the substrate (>100)

As shown in Table 4, the electrode according to the example has lower resistivity and contact resistance than the one according to the comparative examples.

The electrode according to the example is fired at a relatively low temperature of about 600° C. but has sufficiently low resistivity and contact resistance and improved resistivity and contact resistance compared with the electrode fabricated by using a conductive paste including glass frit.

On the other hand, the electrode according to Comparative Example 2 is not fabricated at a relatively low temperature of about 600° C., and thus was not measured regarding conductivity.

While this disclosure has been described in connection with what is presently considered to be practical example embodiments, it is to be understood that the present disclosure is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

Claims

1. A conductive paste comprising:

a conductive powder;
a metallic glass, the metallic glass having a glass transition temperature of less than or equal to about 600° C., and the metallic glass having a supercooled liquid region of greater than or equal to about 0 K; and
an organic vehicle.

2. The conductive paste of claim 1, wherein the glass transition temperature of the metallic glass ranges from about 10° C. to about 400° C.

3. The conductive paste of claim 1, wherein the supercooled liquid region of the metallic glass ranges from about 0 K to about 200 K.

4. The conductive paste of claim 1, wherein the metallic glass exists at least partly in an amorphous state.

5. The conductive paste of claim 1, wherein the metallic glass includes at least one of an aluminum-based metallic glass, a cerium-based metallic glass, a strontium-based metallic glass, a gold-based metallic glass, an ytterbium metallic glass, a zinc-based metallic glass, a calcium-based metallic glass, a magnesium-based metallic glass, a platinum-based metallic glass, a palladium-based metallic glass, and a zirconium-based metallic glass.

6. The conductive paste of claim 5, wherein

the at least one of the aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass is an alloy including at least one of aluminum, cerium, strontium, gold, ytterbium, zinc, calcium, magnesium, platinum, palladium, and zirconium as a main component, respectively, and
the at least one of the aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass further includes at least one of nickel (Ni), yttrium (Y), cobalt (Co), lanthanum (La), zirconium (Zr), iron (Fe), titanium (Ti), calcium (Ca), beryllium (Be), magnesium (Mg), sodium (Na), molybdenum (Mo), tungsten (W), tin (Sn), zinc (Zn), potassium (K), lithium (Li), phosphorus (P), palladium (Pd), platinum (Pt), rubidium (Rb), chromium (Cr), strontium (Sr), cerium (Ce), praseodymium (Pr), promethium (Pm), samarium (Sm), lutetium (Lu), neodymium (Nd), niobium (Nb), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), thorium (Th), scandium (Sc), barium (Ba), ytterbium (Yb), europium (Eu), hafnium (Hf), arsenic (As), plutonium (Pu), gallium (Ga), germanium (Ge), antimony (Sb), silicon (Si), cadmium (Cd), indium (In), platinum (Pt), manganese (Mn), niobium (Nb), osmium (Os), vanadium (V), aluminum (Al), copper (Cu), silver (Ag), and mercury (Hg).

7. The conductive paste of claim 1, wherein the conductive powder includes one of silver (Ag), aluminum (Al), copper (Cu), nickel (Ni), and a combination thereof.

8. The conductive paste of claim 1, wherein the conductive powder and the metallic glass are respectively included in an amount of about 30 wt % to about 99 wt %, about 0.1 wt % to about 20 wt %, and a remaining balance of the conductive paste is the organic vehicle.

9. An electronic device comprising:

an electrode formed by sintering the conductive paste of claim 1.

10. The electronic device of claim 9, wherein the electronic device includes a flexible electronic device.

11. The electronic device of claim 9, wherein the electrode does not have a glass transition temperature (Tg).

12. The electronic device of claim 9, wherein

the electrode further includes at least one of a glass frit and a crystalline powder, and
the at least one of the glass frit and the crystalline powder contains an element that is the same as an element of the metallic glass.

13. The electronic device of claim 9, wherein a contact resistance of the electrode is less than or equal to about 1 kΩcm2.

14. The electronic device of claim 9, wherein a resistivity of the electrode is less than or equal to about 10 mΩcm.

15. An electronic device comprising:

an electrode formed by sintering a conductive paste, the electrode not having a glass transition temperature (Tg).

16. The electronic device of claim 15, wherein conductive paste includes at least one of an aluminum-based metallic glass, a cerium-based metallic glass, a strontium-based metallic glass, a gold-based metallic glass, an ytterbium metallic glass, a zinc-based metallic glass, a calcium-based metallic glass, a magnesium-based metallic glass, a platinum-based metallic glass, a palladium-based metallic glass, and a zirconium-based metallic glass.

17. The electronic device of claim 16, wherein

the aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass are an alloy including aluminum, cerium, strontium, gold, ytterbium, zinc, calcium, magnesium, platinum, palladium, and zirconium as a main component, respectively, and the at least one of aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass further includes at least one of nickel (Ni), yttrium (Y), cobalt (Co), lanthanum (La), zirconium (Zr), iron (Fe), titanium (Ti), calcium (Ca), beryllium (Be), magnesium (Mg), sodium (Na), molybdenum (Mo), tungsten (W), tin (Sn), zinc (Zn), potassium (K), lithium (Li), phosphorus (P), palladium (Pd), platinum (Pt), rubidium (Rb), chromium (Cr), strontium (Sr), cerium (Ce), praseodymium (Pr), promethium (Pm), samarium (Sm), lutetium (Lu), neodymium (Nd), niobium (Nb), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), thorium (Th), scandium (Sc), barium (Ba), ytterbium (Yb), europium (Eu), hafnium (Hf), arsenic (As), plutonium (Pu), gallium (Ga), germanium (Ge), antimony (Sb), silicon (Si), cadmium (Cd), indium (In), platinum (Pt), manganese (Mn), niobium (Nb), osmium (Os), vanadium (V), aluminum (Al), copper (Cu), silver (Ag), and mercury (Hg).

18. The electronic device of claim 15, wherein

a contact resistance of the electrode is less than or equal to about 1 kΩcm2, and
a resistivity of the electrode is less than or equal to about 10 mΩcm.

19. The electronic device of claim 15, wherein the electronic device includes a solar cell.

20. A solar cell comprising;

a semiconductor substrate; and
at least one electrode electrically connected to the semiconductor substrate,
the at least one electrode formed by sintering the conductive paste according to claim 1.

21. The solar cell of claim 20, wherein

the at least one electrode includes first and second electrodes having different conductive types, and
the first and second electrodes are positioned on a rear side of the semiconductor substrate, respectively.

22. The solar cell of claim 20, further comprising:

a passivation layer on a rear side of the semiconductor substrate.

23. The solar cell of claim 20, wherein the at least one electrode includes:

a buffer portion in a first region adjacent to the semiconductor substrate; and
an electrode portion in a second region different from a region where the buffer portion is formed, the electrode portion including a conductive material.

24. The solar cell of claim 23, wherein the buffer portion is conductive.

25. The solar cell of claim 20, wherein the conductive paste includes at least one of an aluminum-based metallic glass, a cerium-based metallic glass, a strontium-based metallic glass, a gold-based metallic glass, an ytterbium metallic glass, a zinc-based metallic glass, a calcium-based metallic glass, a magnesium-based metallic glass, a platinum-based metallic glass, a palladium-based metallic glass, and a zirconium-based metallic glass.

26. The solar cell of claim 25, wherein

the at least one of the aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass are an alloy including aluminum, cerium, strontium, gold, ytterbium, zinc, calcium, magnesium, platinum, palladium, and zirconium as a main component, respectively, and
the at least one of the aluminum-based metallic glass, cerium-based metallic glass, strontium-based metallic glass, gold-based metallic glass, ytterbium metallic glass, zinc-based metallic glass, calcium-based metallic glass, magnesium-based metallic glass, platinum-based metallic glass, palladium-based metallic glass, and zirconium-based metallic glass further includes at least one of nickel (Ni), yttrium (Y), cobalt (Co), lanthanum (La), zirconium (Zr), iron (Fe), titanium (Ti), calcium (Ca), beryllium (Be), magnesium (Mg), sodium (Na), molybdenum (Mo), tungsten (W), tin (Sn), zinc (Zn), potassium (K), lithium (Li), phosphorus (P), palladium (Pd), platinum (Pt), rubidium (Rb), chromium (Cr), strontium (Sr), cerium (Ce), praseodymium (Pr), promethium (Pm), samarium (Sm), lutetium (Lu), neodymium (Nd), niobium (Nb), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), thorium (Th), scandium (Sc), barium (Ba), ytterbium (Yb), europium (Eu), hafnium (Hf), arsenic (As), plutonium (Pu), gallium (Ga), germanium (Ge), antimony (Sb), silicon (Si), cadmium (Cd), indium (In), platinum (Pt), manganese (Mn), niobium (Nb), osmium (Os), vanadium (V), aluminum (Al), copper (Cu), silver (Ag), and mercury (Hg).

27. The solar cell of claim 20, wherein a contact resistance of the at least one electrode is less than or equal to about 1 kΩcm2.

28. The solar cell of claim 20, wherein a resistivity of the at least one electrode is less than or equal to about 10 mΩcm.

29. The solar cell of claim 20, wherein the at least one electrode does not have a glass transition temperature (Tg).

30. The solar cell of claim 20, wherein

the conductive paste further includes at least one of a glass frit and a crystalline powder, and
the at least one of the glass frit and the crystalline powder contains an element that is the same as an element of the metallic glass.

31. A conductive paste, comprising:

a conductive powder,
a metallic glass, the metallic glass having a glass transition temperature of less than or equal to about 350° C., and the metallic glass having a supercooled liquid region of greater than or equal to about 0 K, and
an organic vehicle.

32. The conductive paste of claim 31, wherein the metallic glass includes at least one of an aluminum-based metallic glass, a cerium-based metallic glass, a strontium-based metallic glass, a gold-based metallic glass, an ytterbium metallic glass, a zinc-based metallic glass, a calcium-based metallic glass, a magnesium-based metallic glass, a platinum-based metallic glass, a palladium-based metallic glass, and a zirconium-based metallic glass.

33. The conductive paste of claim 31, wherein the conductive powder and the metallic glass are respectively included in an amount of about 30 wt % to about 99 wt % and about 0.1 wt % to about 20 wt %, and a balance of the conductive paste includes the organic vehicle.

34. An electrode comprising:

a sintered product of the conductive paste according to claim 31.

35. A method of making an electrode comprising:

depositing a conductive paste on a semiconductor substrate, the conductive paste including a conductive powder and a metallic glass dispersed in an organic vehicle, the metallic glass having a glass transition temperature of less than or equal to about 600° C. and a supercooled liquid region of greater than or equal to about 0 K;
heating the conductive paste on the semiconductor substrate in a furnace at a process temperature that is greater than the glass transition temperature of the conductive paste and less than or equal to about 600° C.

36. The method of claim 35, wherein the heating the conductive paste on the semiconductor substrate includes converting an amorphous portion of the metallic glass into a crystalline portion of the metallic glass.

37. The method claim 35, wherein

the glass transition temperature of the metallic glass is less than or equal to about 400° C., and
the supercooled liquid region of the metallic glass is greater than 0K and less than or equal to about 200 K.

38. The method of claim 35, wherein

the depositing the conductive paste on the semiconductor substrate includes screen printing the conductive paste onto the semiconductor substrate, and
the semiconductor substrate is part of a solar cell.

39. The method of claim 38, wherein the semiconductor substrate is silicon.

40. The method of claim 35, wherein the metallic glass includes at least one of an aluminum-based metallic glass, a cerium-based metallic glass, a strontium-based metallic glass, a gold-based metallic glass, an ytterbium metallic glass, a zinc-based metallic glass, a calcium-based metallic glass, a magnesium-based metallic glass, a platinum-based metallic glass, a palladium-based metallic glass, and a zirconium-based metallic glass.

Patent History
Publication number: 20180019350
Type: Application
Filed: Nov 9, 2012
Publication Date: Jan 18, 2018
Patent Grant number: 9947809
Applicant: SAMSUNG ELECTRONICS CO., LTD. (Suwon-Si)
Inventors: Se Yun KIM (Seoul), Suk Jun KIM (Suwon-si), Eun Sung LEE (Hwaseong-si), Sang Soo JEE (Hwaseong-si), Jeong Na HEO (Hwaseong-si)
Application Number: 13/673,359
Classifications
International Classification: H01L 31/0224 (20060101); B22F 1/00 (20060101); C22C 45/08 (20060101); B23K 35/28 (20060101); B23K 35/02 (20060101); H01B 1/22 (20060101); C22C 21/00 (20060101); C22C 45/00 (20060101); H01L 31/068 (20120101); H01L 31/18 (20060101); B23K 35/30 (20060101); B22F 3/10 (20060101);