MICROFLUIDIC DEVICE FOR FLUID MIXTURE
Examples include microfluidic devices. Example microfluidic devices comprise a first microfluidic channel, a second microfluidic channel, and microfluidic output channel fluidly coupled to the first microfluidic channel and the second microfluidic channel via a fluid junction. The example device comprises a first fluid actuator disposed in the first microfluidic channel to actuate to thereby pump a first fluid into the microfluidic output channel, and the example device comprises a second fluid actuator disposed in the second microfluidic channel to actuate to pump a second fluid into the microfluidic output channel. The first fluid actuator and the second fluid actuator are to actuate to thereby pump a fluid mixture of the first fluid and the second fluid into the microfluidic output channel.
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This application is a continuation-in-part of International Patent Application No. PCT/US2016/041586, filed on Jul. 8, 2016, titled “Microfluidic Device for Fluid Mixture,” which is incorporated herein by reference in its entirety.
BACKGROUNDMicrofabrication involves the formation of structures and various components on a substrate (e.g., silicon chip, ceramic chip, glass chip, etc.). Examples of microfabricated devices include microfluidic devices. Microfluidic devices include structures and components for conveying, processing, and/or analyzing fluids.
Throughout the drawings, identical reference numbers designate similar, but not necessarily identical, elements. The figures are not necessarily to scale, and the size of some parts may be exaggerated to more clearly illustrate the example shown. Moreover the drawings provide examples and/or implementations consistent with the description; however, the description is not limited to the examples and/or implementations provided in the drawings.
DESCRIPTIONExamples provided herein include devices, methods, and processes for microfluidic devices. Some example microfluidic devices include lab-on-a-chip devices (e.g., polymerase chain reaction devices, chemical sensors, etc.), fluid ejection devices (e.g., inkjet printheads, fluid analysis devices, etc.), and/or other such microdevices having microfluidic structures and associated components. Examples described herein may comprise microfluidic channels and fluid actuators disposed therein, where the microfluidic channels may be fluidly coupled together, and the fluid actuators may be actuated to dispense nanoliter and picoliter scale volumes of various fluids.
Example devices may comprise a first microfluidic channel, a second microfluidic channel, and a microfluidic output channel. The first microfluidic channel and the second microfluidic channel may be fluidly coupled to the microfluidic output channel at a fluid junction. A first fluid actuator may be disposed in the first microfluidic channel, and a second fluid actuator may be disposed in the second microfluidic channel. The first fluid actuator is to actuate to thereby pump a first fluid into the microfluidic output channel, and the second fluid actuator is to actuate to thereby pump a second fluid into the microfluidic output channel. By selectively actuating the first and second fluid actuators, it will be appreciated that a fluid mixture that includes at least the first fluid and the second fluid may be pumped into the microfluidic output channel.
As will be appreciated, examples provided herein may be formed by performing various microfabrication and/or micromachining processes on a substrate to form and/or connect structures and/or components. The substrate may comprise a silicon based wafer or other such similar materials used for microfabricated devices (e.g., glass, gallium arsenide, plastics, etc.). Examples may comprise microfluidic channels, fluid actuators, and/or volumetric chambers. Microfluidic channels and/or chambers may be formed by performing etching, microfabrication processes (e.g., photolithography), or micromachining processes in a substrate. Accordingly, microfluidic channels and/or chambers may be defined by surfaces fabricated in the substrate of a microfluidic device.
A fluid actuator, as used herein may correspond to an inertial pump. Fluid actuators that may be implemented as inertial pumps described herein may include, for example, thermal actuators, piezo-membrane based actuators, electrostatic membrane actuators, mechanical/impact driven membrane actuators, magnetostrictive drive actuators, electrochemical actuators, other such microdevices, or any combination thereof. In some examples, fluid actuators may be formed in microfluidic channels by performing various microfabrication processes.
In some examples, a fluid actuator may correspond to an inertial pump. As used herein, an inertial pump corresponds to a fluid actuator and related components disposed in an asymmetric position in a microfluidic channel, where an asymmetric position of the fluid actuator corresponds to the fluid actuator being positioned less distance from a first end of a microfluidic channel as compared to a distance to a second end of the microfluidic channel. Accordingly, in some examples, a fluid actuator of an inertial pump is not positioned at a mid-point of a microfluidic channel. The asymmetric positioning of the fluid actuator in the microfluidic channel facilitates an asymmetric response in fluid proximate the fluid actuator that results in fluid displacement when the fluid actuator is actuated. Repeated actuation of the fluid actuator causes a pulse-like flow of fluid through the microfluidic channel.
In some examples, an inertial pump includes a thermal actuator having a heating element (e.g., a thermal resistor) that may be heated to cause a bubble to form in a fluid proximate the heating element. In such examples, a surface of a heating element (having a surface area) may be proximate to a surface of a microfluidic channel in which the heating element is disposed such that fluid in the microfluidic channel may thermally interact with the heating element. In some examples, the heating element may comprise a thermal resistor with at least one passivation layer disposed on a heating surface such that fluid to be heated may contact a topmost surface of the at least one passivation layer. Formation and subsequent collapse of such bubble may generate circulation flow of the fluid. As will be appreciated, asymmetries of the expansion-collapse cycle for a bubble may generate such flow for fluid pumping, where such pumping may be referred to as “inertial pumping.” In other examples, a fluid actuator corresponding to an inertial pump may comprise a membrane (such as a piezo-electric membrane) that may generate compressive and tensile fluid displacements to thereby cause fluid flow.
As will be appreciated, a fluid actuator may be connected to a controller, and electrical actuation of a fluid actuator (such as a fluid actuator of an inertial pump) by the controller may thereby control pumping of fluid. Actuation of a fluid actuator may be of relatively short duration. In some examples, the fluid actuator may be pulsed at a particular frequency for a particular duration. In some examples, actuation of the fluid actuator may be 1 microsecond (μs) or less. In some examples, actuation of the fluid actuator may be within a range of approximately 0.1 microsecond (μs) to approximately 10 milliseconds (ms). In some examples described herein, actuation of a fluid actuator comprises electrical actuation. In such examples, a controller may be electrically connected to a fluid actuator such that an electrical signal may be transmitted by the controller to the fluid actuator to thereby actuate the fluid actuator. Each fluid actuator of an example microfluidic device may be actuated according to actuation characteristics. Examples of actuation characteristics include, for example, frequency of actuation, duration of actuation, number of pulses per actuation, intensity or amplitude of actuation, phase offset of actuation. As will be appreciated in some examples, at least one actuation characteristic may be different for each fluid actuator. For example, a first fluid actuator may be actuated according to first actuation characteristics and a second fluid actuator may be actuated according to second actuation characteristics, where the actuation characteristics for a respective fluid actuator may be based at least in part on a desired concentration of a respective fluid in a fluid mixture, a fluid characteristic of the respective fluid, a fluid actuator characteristic, and/or other such characteristics or input/output variables. For example, the first fluid actuator may be actuated a first number of times and the second fluid actuator may be actuated a second number of times such that a desired concentration of a first fluid and a desired concentration of a second fluid are present in a fluid mixture.
In some examples described herein, at least one dimension of a microfluidic channel and/or capillary chamber may be of sufficiently small size (e.g., of nanometer sized scale, micrometer sized scale, millimeter sized scale, etc.) to facilitate pumping of small volumes of fluid (e.g., picoliter scale, nanoliter scale, microliter scale, milliliter scale, etc.). For example, some microfluidic channels may facilitate capillary pumping due to capillary force. In addition, examples may couple at least two microfluidic channels to a microfluidic output channel via a fluid junction. At least one fluid actuator may be disposed in each of the at least two microfluidic channels, and the fluid actuators may be selectively actuated to thereby pump fluid into the microfluidic output channel.
The microfluidic channels may facilitate conveyance of different fluids (e.g., liquids having different chemical compounds, different concentrations, etc.) to the microfluidic output channel. In some examples, fluids may have at least one different fluid characteristic, such as vapor pressure, temperature, viscosity, density, contact angle on channel walls, surface tension, and/or heat of vaporization. It will be appreciated that examples disclosed herein may facilitate mixing of miscible fluids. Furthermore it will be appreciated that examples disclosed herein may facilitate manipulation of small volumes of liquids.
The fluid actuators of each microfluidic channel may be selectively actuated to pump the different fluids into the microfluidic output channel to thereby create a mixture of the different fluids in the microfluidic output channel, where the mixture may have desired concentrations of each different fluid. Therefore, it will be appreciated that examples disclosed herein may facilitate small volume (e.g., picoliter scale, nanoliter scale, microliter scale, milliliter scale, etc.) mixing of at least two fluids at various ratios/concentrations. In some examples, a fluid mixture of a microfluidic output channel may include a first fluid at a first concentration and a second fluid at a second concentration. As will be appreciated, fluid actuators may be correspondingly actuated in some examples to achieve the desired fluid concentrations for the fluid mixture. In some examples, the at least one fluid actuator of each microfluidic channel may be actuated alternatively such that fluid from each respective channel may be pumped into the microfluidic output channel alternatively. In some examples, such pumping by actuation of fluid actuators may be referred to as asynchronous actuation, where asynchronous actuation describes that the fluid actuators may be actuated alternatively, out-of-phase, not at the same time, etc.
Turning now to the figures, and particularly to
In examples similar to the example of
For example, if a ratio of a fluid mixture for the microfluidic output channel is 2:1 with regard to a first fluid to a second fluid, some examples may actuate a first fluid actuator at a first frequency to pump a first volume of the first fluid into the microfluidic output channel, and a second fluid actuator may be actuated at a second frequency to pump a second volume of the second fluid into the microfluidic output channel such that the first fluid and second fluid in the microfluidic output channel at the ratio of 2:1. As another example, a first fluid actuator may be actuated twice for every one actuation of the second fluid actuator. As another example, a first fluid actuator may be actuated for a longer duration (i.e., with a longer pulse width) as compared to the second fluid actuator. Other examples may perform some combination of such examples to cause a desired ratio of fluids, a desired concentration of fluids, etc. to be pumped into the microfluidic output channel.
In other examples, it will be appreciated that the fluid actuators 20, 22 may be implemented in inertial pumps. As discussed previously, the fluid actuators 20, 22 are positioned asymmetrically in the microfluidic channels 12, 14. In this example, the fluid actuators 20, 22 are disposed in the microfluidic channels 12, 14 nearer (i.e., less distance) to the fluid junction 18 as compared to the opposite ends of the microfluidic channels 12, 14. Accordingly, the fluid actuators 20, 22 of
In
In examples similar to the examples of
Accordingly, as illustrated in the examples of
In examples similar to the example of
For example, if the fluid actuators of the first set 308a-e correspond to thermal based fluid actuators, each fluid actuator may comprise a thermal resistor of a particular surface area. By actuating two of the fluid actuators concurrently, the two fluid actuators may operate in a manner similar to a single fluid actuator having the total surface area of the two fluid actuators (e.g., double the particular surface area). As will be appreciated, examples may selectively actuate: a single fluid actuator of the first set 308a-e; at least two fluid actuators of the first set 308a-e; or all fluid actuators of the first set 308a-e to thereby pump different volumes of fluid at different flow rates into the microfluidic output channel 306. The fluid actuators of the second set 310a-f may be operated similarly. In the example of
As will be appreciated, microfluidic devices may be configured for a particular application (i.e., application specific) such that a characteristics of a microfluidic device may be based at least in part on a desired mixing ratio, a desired concentration, a desired flow rate, and/or other such factors. Example characteristics of some example microfluidic devices include, for example, characteristics of fluid actuators, such as size of fluid actuators, positioning of fluid actuators in microfluidic channels, number of fluid actuators in a respective channel, etc. Further example characteristics of a microfluidic device that may vary based on application include characteristics of the microfluidic channels implemented therein. Example microfluidic channel characteristics include microfluidic channel width, microfluidic channel cross-sectional area, microfluidic channel geometry (e.g., cross-sectional shape), microfluidic channel length, channel texture/surface roughness, etc.
While the examples illustrated in
In this example, the first microfluidic channel 604 is fluidly connected to a fluid input 610 (which, in the example, is illustrated as a fluid reservoir) to input a first fluid that may be conveyed to the microfluidic output channel 608 via the first microfluidic channel 604. The second microfluidic channel 606 may be fluidly connected to a fluid input 612 to input a second fluid that may be conveyed to the microfluidic output channel 608 via the second microfluidic channel 606. While the example device 600 is illustrated with a fluid reservoir 610 and a fluid input 612, it will be appreciated that in other examples, the microfluidic channels may be connected to other fluid sources, such as fluid reservoirs, fluid inputs, microfluidic reaction chambers, fluid junctions, etc. The microfluidic device 600 includes a first fluid actuator 614 disposed in the first microfluidic channel 604, and the device includes a second fluid actuator 616 disposed in the second microfluidic channel 606. Furthermore, the microfluidic output channel 608 may be fluidly connected to a microfluidic chamber 620, and the microfluidic chamber 620 may store the fluid mixture. While not shown in this example, the microfluidic chamber 620 may comprise various other components and/or structures, such as fluid ejectors and nozzles, heating elements, fluid analysis sensors, optical detectors, microfluidic columns, and/or other such components that may facilitate further processing and/or analysis of a fluid mixture conveyed to the microfluidic chamber 620 from the microfluidic output channel 608. Therefore, it will be appreciated that the microfluidic chamber 620 may correspond to a microfluidic reaction chamber, an ejection chamber, a chromatography column, an optical detection chamber, or any combination thereof.
In this example, the fluid actuators 614, 616 may be electrically connected to a controller 630. While not shown other components, such as fluid sensors, optical detectors, fluid ejectors, etc. may be electrically connected to the controller 630. Accordingly, the controller may electrically actuate these components, and the controller may receive data in the form of electrical signals from these components. For example, the controller 630 may electrically actuate fluid actuators 614, 616 to thereby cause the fluid actuators 614, 616 to pump fluid. As another example, the controller may receive sensor data from the fluid sensors that corresponds to a flow rate of a fluid.
While the term “controller” may be used herein, it will be appreciated that a controller may comprise various types of data processing resources. A controller may include, for example, at least one hardware based processor. Similarly, a controller may comprise one or more general purpose data processors and/or one or more specialized data processors. For example, a controller may comprise a central processing unit (CPU), an application-specific integrated circuit (ASIC), and/or other such configurations of logical components for data processing.
In some examples, such as the example of
In some examples, the controller may be externally located (e.g., in a data processing system) and may be electrically connected to components of an example microfluidic device via electrical connections and conductive traces of the microfluidic device. In other examples, the microfluidic device may comprise a controller disposed on a common substrate and electrically connected to components of the microfluidic device via conductive traces.
As shown in
By asynchronously pumping the first fluid and the second fluid into the microfluidic output channel with the first fluid actuator and the second fluid actuator, the example device thereby pumps a fluid mixture that includes the first fluid and the second fluid in the microfluidic output channel (block 706). As will be appreciated, a ratio of the first fluid and the second fluid in the fluid mixture may be based at least in part on fluid actuator characteristics (e.g., fluid actuator size, fluid actuator position in a respective microfluidic channel, number of fluid actuators, etc.), microfluidic channel characteristics (e.g., microfluidic channel length, microfluidic channel width, microfluidic channel geometry, etc.), and/or actuation characteristics (e.g., frequency of actuation, duration of actuation, number of pulses per actuation, intensity of actuation, etc.). Furthermore, a concentration and/or a volume of each fluid in the fluid mixture of the microfluidic output channel may be similarly based on fluid actuator characteristics, microfluidic channel characteristics, and/or actuation characteristics. Furthermore, it will be appreciated that examples may pump the fluid mixture into the microfluidic output channel to thereby control a temperature and/or pressure of the microfluidic device.
As will be appreciated, in the example of
Accordingly, the examples described herein provide examples of a microfluidic device in which fluids may be pumped into a fluid mixture at a desired concentration. In these examples, microfluidic channels may facilitate input of at least two different fluids. Fluid actuators disposed in the microfluidic channels may facilitate precise pumping of discrete volumes of such fluids into a microfluidic output channel to thereby pump a fluid mixture into the microfluidic channel. As will be appreciated, example devices as described herein may facilitate manipulation of small volumes of fluid (e.g., approximately 1 nL to approximately 1 pL). Because examples described herein facilitate manipulation and mixing of such small volumes of fluid, examples may be implemented for precision fluid mixing devices and/or as components in fluid processing devices.
In addition, while various examples are described herein, elements and/or combinations of elements may be combined and/or removed for various examples contemplated hereby. For example, the example operations provided herein in the flowcharts of
The preceding description has been presented to illustrate and describe examples of the principles described. This description is not intended to be exhaustive or to limit these principles to any precise form disclosed. Many modifications and variations are possible in light of the above disclosure.
Claims
1. A microfluidic device comprising:
- a first microfluidic channel;
- a second microfluidic channel;
- a microfluidic output channel fluidly coupled to the first microfluidic channel and the second microfluidic channel at a fluid junction;
- a first fluid actuator disposed in the first microfluidic channel, the first fluid actuator to actuate to thereby pump a first fluid into the microfluidic output channel; and
- a second fluid actuator disposed in the second microfluidic channel, the second fluid actuator to actuate to thereby pump a second fluid into the microfluidic output channel, and the first fluid actuator and second fluid actuator to actuate to thereby pump a fluid mixture of the first fluid and the second fluid into the microfluidic output channel.
2. The microfluidic device of claim 1, further comprising:
- a first fluid input fluidly coupled to the first microfluidic channel to input the first fluid;
- a second fluid input fluidly coupled to the second microfluidic channel to input the second fluid; and
- a microfluidic chamber fluidly coupled to the microfluidic output channel to store the fluid mixture.
3. The microfluidic device of claim 1, wherein the first fluid and the second fluid have at least one different fluid characteristic, the at least one different fluid characteristic comprising at least one of: vapor pressure, temperature, viscosity, surface tension, and heat of vaporization, and
- the first microfluidic channel and the second microfluidic channel have at least one different microfluidic channel characteristic, the at least one different microfluidic channel characteristic comprising at least one of: channel width, microfluidic channel cross-sectional area, microfluidic channel geometry, microfluidic channel length, channel surface roughness.
4. The microfluidic device of claim 1, further comprising:
- a controller coupled to the first fluid actuator and the second fluid actuator, the controller to: selectively actuate the first fluid actuator and the second fluid actuator.
5. The microfluidic device of claim 4, wherein the controller to selectively actuate the first fluid actuator and the second fluid actuator comprises the controller to:
- actuate the first fluid actuator according to first actuation characteristics; and
- actuate the second fluid actuator according to second actuation characteristics,
- wherein the first actuation characteristics and the second actuation characteristics differ with respect to at least one of frequency of actuation, duration of actuation, number of pulses of actuation, phase offset of actuation, and intensity of actuation.
6. The microfluidic device of claim 4, wherein the controller is to selectively actuate the first fluid actuator and the second fluid actuator asynchronously such that the fluid mixture comprises a first concentration of the first fluid and a second concentration of the second fluid.
7. The microfluidic device of claim 4, further comprising:
- at least one fluid sensor,
- wherein the controller is further to: detect a flow rate with the at least one fluid sensor, wherein the controller is to selectively actuate at least one of the first fluid actuator and the second fluid actuator based at least in part on the flow rate.
8. The microfluidic device of claim 7, wherein the at least one fluid sensor comprises at least one of:
- a first fluid sensor disposed in the first microfluidic channel,
- a second fluid sensor disposed in the second microfluidic channel, and
- a third fluid sensor disposed in the microfluidic output channel.
9. (canceled)
10. The microfluidic device of claim 1, wherein the microfluidic output channel is fluidly coupled to at least one of: a microfluidic reaction chamber, an ejection chamber; a chromatography column, and an optical detection chamber.
11. The microfluidic device of claim 1, wherein the first fluid actuator is to pump the first fluid towards the fluid junction at a first flow rate, the microfluidic device further comprising:
- a third fluid actuator disposed in the first microfluidic channel to actuate to thereby pump the first fluid towards the fluid junction at a second flow rate.
12. The microfluidic device of claim 1, wherein the first fluid actuator corresponds to a first inertial pump disposed in the first microfluidic channel, the second fluid actuator corresponds to a second inertial pump disposed in the second microfluidic channel, and each of the first fluid actuator of the first inertial pump and the second fluid actuator of the second inertial pump are thermal resistors.
13. A microfluidic device comprising:
- a first microfluidic channel;
- a second microfluidic channel;
- a microfluidic output channel that is fluidly coupled to the first microfluidic channel and the second microfluidic channel at a fluid junction;
- a first at least one fluid actuator disposed in the first microfluidic channel, the first at least one fluid actuator to actuate to thereby pump a first fluid into the microfluidic output channel;
- a second at least one fluid actuator disposed in the second microfluidic channel, the second at least one fluid actuator to actuate to thereby pump a second fluid into the microfluidic output channel, and the first at least one fluid actuator and the second at least one fluid actuator to asynchronously actuate to thereby pump fluid into the microfluidic output channel to thereby pump a fluid mixture of the first fluid and the second fluid into the microfluidic output channel.
14. (canceled)
15. The microfluidic device of claim 13, wherein the first at least one fluid actuator comprises a first set of fluid actuators, the microfluidic device further comprising:
- a controller coupled to each fluid actuator of the first set of fluid actuators, the controller to:
- actuate a particular fluid actuator of the first set of fluid actuators to cause the particular fluid actuator to pump a first volume of the first fluid into the microfluidic output channel; and
- actuate the particular fluid actuator and at least one other fluid actuator of the first set of fluid actuators synchronously to cause the particular fluid actuator and the at least one other fluid actuator to pump a second volume of the first fluid into the microfluidic output channel.
16. The microfluidic device of claim 13, further comprising:
- a third microfluidic channel that is fluidly coupled to the microfluidic output channel at the fluid junction;
- a third at least one fluid actuator to actuate to thereby pump a third fluid into the microfluidic output channel, the third at least one fluid actuator to asynchronously actuate with the first at least one fluid actuator and the second at least one fluid actuator, the third at least one fluid actuator to pump the third fluid into the microfluidic output channel such that the fluid mixture includes the third fluid.
17-22. (canceled)
23. A method of a microfluidic device comprising:
- pumping a fluid mixture including a first fluid and a second fluid into a microfluidic output channel by: pumping, with a first fluid actuator disposed in a first microfluidic channel, the first fluid in the first microfluidic channel into the microfluidic output channel via a fluid junction that fluidly couples the first microfluidic channel and the microfluidic output channel; and pumping, asynchronous with pumping the first fluid with the first fluid actuator, pumping and with a second fluid actuator disposed in a second microfluidic channel, the second fluid in the second microfluidic channel into the microfluidic output channel via the fluid junction that fluidly couples the second microfluidic channel and the microfluidic output channel.
24-26. (canceled)
Type: Application
Filed: Jun 30, 2017
Publication Date: Oct 3, 2019
Applicant: Hewlett-Packard Development Company, L.P. (Houston, TX)
Inventors: David MARKEL (Corvallis, OR), Pavel KORNILOVICH (Corvallis, OR), Erik D TORNIAINEN (Corvallis, OR), Alexander GOVYADINOV (Corvallis, OR), Viktor SHKOLNIKOV (Palo Alto, CA), Diane R HAMMERSTAD (Corvallis, OR), Ning GE (Palo Alto, CA)
Application Number: 16/303,095