Inspection system and device manufacturing method using the same

- Canon

An inspection system includes a light source, a scanning device for scanning a surface to be inspected, with light from the light source, wherein the scanning device includes an optical member disposed with inclination with respect to a primary scan direction, the optical member being adapted to provide a convergent light being converged to form a spot at a distance changeable with the position of a scan, and a light receiving device for receiving scattered light from the surface.

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Claims

1. An inspection system for inspecting a surface of an object, said system comprising:

a light source;
a scanning lens system for linearly scanning the surface with light from said light source, said scanning lens system having an asymmetrical refracting power in a direction of the scan, for providing a convergent light beam, to be focused on the surface to image a spot on the surface at a focal distance which is changeable in accordance with the position of scan on the surface; and
a detector for receiving light from the surface.

2. A system according to claim 1, wherein said scanning lens system further comprises a scanning mirror and further comprising a lens having a shape asymmetrical with respect to an optical axis.

3. A system according to claim 1, wherein said scanning lens system further comprises a scanning mirror and further comprising a hologram member having a changing grating pitch.

4. A system according to claim 1, wherein said scanning lens system further comprises a scanning mirror and a lens movable along an optical axis for directing the light from said light source to said scanning mirror.

5. A system according to claim 1, wherein said scanning lens system further comprises deflecting means for reflectively deflecting received light in different directions with different refractivities.

6. A device manufacturing method usable with a reticle having a device pattern, said method comprising the steps of:

scanning a surface of the reticle to be inspected, with light from a light source and through a scanning lens system having an asymmetrical refracting power in a direction of the scan, wherein the scanning lens system provides a convergent light beam being focused on the surface to image a spot on the surface at a focal distance which is changeable in accordance with the position of scan on the surface;
receiving, through light receiving means, scattered light from the surface and performing inspection of the reticle on the basis of the result of the light reception; and
transferring the device pattern of the inspected reticle to a substrate through a lithographic process.

7. An inspection method for inspecting a surface of an object, said method comprising the steps of:

providing a light beam;
deflecting the light beam to perform a linear scan of the surface;
causing the light beam to be focused on the surface to image a spot on the surface at a focal distance which is changeable in accordance with the position of scan on the surface, by use of a scanning lens system having an asymmetrical refracting power in the direction of the scan; and
detecting light from the surface.
Referenced Cited
U.S. Patent Documents
4676637 June 30, 1987 Uto et al.
4795911 January 3, 1989 Kohno et al.
4966457 October 30, 1990 Hayano et al.
5105092 April 14, 1992 Natsubori et al.
5270794 December 14, 1993 Tsuji et al.
5369486 November 29, 1994 Matsumoto et al.
Foreign Patent Documents
04 143640 May 1992 JPX
Patent History
Patent number: 5767962
Type: Grant
Filed: Nov 25, 1996
Date of Patent: Jun 16, 1998
Assignee: Canon Kabushiki Kaisha (Tokyo)
Inventors: Masayuki Suzuki (Utsunomiya), Noriyuki Nose (Atsugi), Minoru Yoshii (Tokyo), Kyoichi Miyazaki (Utsunomiya), Toshihiko Tsuji (Utsunomiya), Seiji Takeuchi (Utsunomiya)
Primary Examiner: Hoa Q. Pham
Law Firm: Fitzpatrick, Cella, Harper & Scinto
Application Number: 8/755,352
Classifications
Current U.S. Class: 356/237; 359/205; 356/239
International Classification: G01N 2100;