Grill pan
A grill surface or pan provide for the removal of fats and oils by supporting the foodstuffs on ribs that slope downward such that the intervening regions form channels for transporting fluids to the edge of the pan, and away from the cooking food stuffs. The draining channels are interrupted by intervening ribs of a lower height than the first set of foodstuff supporting ribs. The intervening ribs have a series of slits or holes formed in there apex to enable the direct cooking of the foodstuff by radiant heat from a flame or heating source disposed underneath the grill surface. The grill surface may be combined in a pan that provides a peripheral fluid collecting channels at the termination or junction of the draining channels disposed between the sets of rib food supporting and slotted or perforated ribs.
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This application claims priority from U.S. Provisional Patent Application Ser. No. 60/554,734, filed Mar. 19, 2004, the disclosure of which is incorporated herein by reference in its entirety.
BACKGROUND OF INVENTIONThe present invention relates to improved surfaces and pans for grilling foods.
Prior methods of grilling foods involve either pacing food on a wire mesh over an open flame, or a cooking at high temperatures in enclosed pan, the pan having a series of ribs for searing the food in contact therewith, emulating in part the action of the wire mesh in open flame cooking. In the former case fat and liquid is removed from the foods by dripping through the mesh into the flame. In the latter case of pan grilling, the ribs or pan surface is situated to drain the fat away from the food being cooked, lest it reach the level of the supporting ribs and simmer rather than sear the food surface.
Open flame cooking is generally limited to outdoor cooking, as special venting is needed to exhaust the smoke and flames produced by burning fat. However, certain foods are particularly difficult to cook over an open flame. High fat foods, such as hamburgers and chicken, can produce so much liquid fat that the open flame flares up to burn or deposit soot onto the food, unless it is constantly moved or flames are constantly reduced with a water spray.
Grilling pans are frequently deployed in outdoor use to provide removable, washable cooking surface, as opposed to a grid that is very large or permanently installed on a barbeque or fire ring. Such outdoor grill pans, in order to achieve direct radiant heating have openings of some sort on the bottom, For example, they can be formed from closely spaced wires, and can take the form of a basket for retaining and even tossing particular foods, or a slat sheet of metal having a sequence of holes punched therein. Such grill pans with a closer spacing of wires or smaller holes make it easier for the cook to prepare and remove the delicate food from the grill surface with spatula as well as avoid dropping it through the opening in the larger grill surface, which would not support the grill pan. However, such grill pans do not prevent the burning of foods if the cook is not alert and ready to move the pan as dripping grease cause large flares. Alternatively, when such pans utilize a flat surface, to facilitate the removal and turning of delicate food with a spatula, the holes are readily clogged by the food, and hence the food is more likely to be at least partially braised in liquid rather than seared.
Grilling pan for indoor use are known, and frequently deploy sloping channels between supporting ribs to effectively drain the fat and liquid generated during cooking away from the food. However, such grill pans do not achieve the flavor of open flame cooked foods, even when used under an oven broiler, as some burning and sizzling of the fat in an open flame flavors the meat.
One such grill pan which attempts to expose meat to an open flame while draining away at least a portion of the fat or dripping juices as taught in U.S. Pat. No. 1,625,731, issued Apr. 19, 1927. The patent discloses a cooking utensil generally used with an upper and lower grid member. The lower grid member has a surrounding trough for collecting fat drained from slot channels in the upper and lower grid member. Ribs for supporting the meat or other food separate the channels. Slots are formed between the ribs, allowing allowing flame to pass to the upper grid and the meat or food being cooked. The slots are placed between the ribs. The lower grid is oriented with respect to the upper grid channels such that some of the juices will drip to the slots in the lower grid. The patent discloses that a single grid may be deployed instead of the double grid. However, in either case a considerable quantity of fat is liable to drip out through the slots, if they are oriented to allow direct expose to the flame.
It is therefore a first object of the present invention to provide an improved grilling surface for open flame cooking, which supports delicate foods, yet prevent burning from excess fat dripping into the fire, while at the same time giving the desired flavors of barbeque grill cooking.
It is another object of the invention to provide a pan for indoor grilling that drains the majority of the fat from food without burning, yet allows some flavoring to occur without the need for special exhaust equipment to remove the smoke produced.
SUMMARY OF INVENTIONIn the present invention, the first object is achieved by providing a grilling pan having intervening sequences of elevating ribs that are tilted slightly such that an intervening channel drains toward a large fat or grease collecting channel at the edge of the pan. At least some of the ribs have holes or slits formed in them to provide direct or radiant cooking from the flame or other heating source below the grilling pan. By disposing the slits or holes on ribs that are slightly below adjacent ribs that are solid, most of the fat is drained away, while a minor portion escapes through the slits and enhances the flavor of the foodstuffs cooked thereon.
Other objects are achieved by a close spacing of the ribs and altering the placement and number of slits in the ribs to accommodate a range of indoor ranges and outdoor grills, barbeques that utilize diverse heat sources.
The above and other objects, effects, features, and advantages of the present invention will become more apparent from the following description of the embodiments thereof taken in conjunction with the accompanying drawings.
In accordance with the present invention,
Grill section 120 is subdivided into two sides, each, which meet at a common or higher ridge bisecting grill pan 100 and disposed perpendicular to the major axis of handle 160.
Further, as shown in
It should be appreciated that other alternative embodiments, wherein the slits are placed over only a portion of the pan are also possible, and intended to be embraced by the scope of the invention. For example, the four columns of slits 158a-d in
It should be appreciated that although the presently preferred width of slits 144 is about 2.1 mm, the width can be increased, or the spacing or height of the ribs decreased such that the cooking foodstuff is more directly exposed to radiant heat through a correspondingly larger aperture. Generally, it is desirable that the width of the slit is at least about 1.5 mm, but less than about 3 mm to avoid excess drainage or dripping of juice or fat through the slits. As increasing the effective aperture of the slits can result in an increase in fat and cooking oils that will reach the flame or heating element, a further embodiment, shown in
To the extent the cook wishes to more completely avoid the possibility of excessive burning of fat and smoke generation in their kitchen (as well as the deposition of fat and grease on the stovetop) the apparatus of
It should also be understood that the beneficial construction and features of the grill sections described above can be deployed without the cooperative inclusion of a collecting channel and surrounding pan, for example as the grid for an outdoor barbeque, or even commercial or other gas grills intended for indoor use.
It should be understood that the definitions of ridges and channels is a relative term, as the term channels should be understood to mean a valley or region between food supporting structure such as ridges. The term elongated ridges refers to the layout of the ridges or a series of higher regions above such valleys in accordance through which liquids flow downward through the valleys via gravity.
It should be further understood that the definition of slits is also a relative term to denote that a series of one or more holes are arranged in sequences following the channel shape, but rising above the bottom of the channels such that liquefied fat flowing down the channel generally does not enter the hole. While the preferred shape of such slits is as a sequence of two or more high aspect ratio apertures disposed at the apex of ridges, such holes or a sequence of holes can be disposed at any location sufficient above the fluid draining valleys. Accordingly, in such arrangements the food stuffs are exposed to radiant heat of the flame, but that liquids collected in the valleys will not flow into the slits or holes, and then into the flames.
While the invention has been described in connection with a preferred embodiment, it is not intended to limit the scope of the invention to the particular form set forth, but on the contrary, it is intended to cover such alternatives, modifications, and equivalents as may be within the spirit and scope of the invention as defined by the appended claims. Such equivalents include, without limitation, variations in the shape or outer dimension of the grill pan, such as a round, oval or rectangular pan and the like. Other equivalents include variations in the orientation of the sloping sections of the grill section, with each of the one or more sections sloping downward toward a common or multiple fat or grease collecting channels disposed at the edge of the pan and surrounding the grilling section.
Claims
1. A grilling surface comprising:
- b) a sequence of elongated food supporting ribs, each rib having an apex,
- c) a sequence of channels disposed between each of said supporting ribs and disposed at an angle from the horizontal to drain fat away from food supported by the ribs during cooking,
- d) wherein at least a of portion of said supporting ribs comprise one or more apertures disposed on the apex of ribs and above the bottom of the adjacent channel, wherein the apex of the ribs at said one or more apertures is disposed below a reference plane defined by the apex of the intervening ribs not comprising said one or more slits.
2. A grilling surface according to claim 1 wherein said sequence of elongated food supporting ribs is disposed at an angle from the horizontal so as to drain fat away from food supported by the ribs during cooking.
3. A grilling surface according to claim 1 wherein said apertures are slits oriented substantially parallel to the direction of said elongated ribs.
4. A grilling surface according to claim 3 wherein at least a portion of the one or more apertures have an aspect ratio greater than 1.
5. A grilling surface according to claim 1 wherein the apertures have a width from about 1.5 mm to about 3 mm.
6. A grilling surface according to claim 4 wherein the apertures have a width of about 2.1 mm.
7. A grilling surface according to claim 1 wherein the apex of the ribs at said one or more slits is disposed below the reference plane defined by the apex of the adjacent ribs not comprising said one or more slits by at least 1 mm.
8. A grilling surface comprising:
- a) a first sequence of two or more elongated ribs, having a top surface,
- b) a second sequence of elongated ribs, wherein substantially all of the ribs in each sequence are disposed between a rib in the other sequence, wherein at least a portion of the top surface of said first sequence of ribs are disposed below the top surface of said second sequence of ribs.
- c) a sequence of channels disposed between each of pair of adjacent supporting ribs of said first and second sequence and disposed at an angle from the horizontal to drain fat away from food supported by the ribs during cooking
- d) wherein at least a portion of said first sequence of supporting ribs comprise one or more apertures disposed on a portion of the first sequence of elongated ribs above the bottom of the adjacent channel, being oriented in the direction of the ribs.
9. A grilling surface according to claim 8 wherein at least a portion of the one or more apertures is disposed on the apex of the first sequence of elongated ribs.
10. A grilling surface according to claim 8 wherein at least a portion of the one or more apertures have an aspect ratio greater than 1 so as to form slits oriented substantially parallel to the direction of said elongated ribs.
11. A grilling surface according to claim 8 in which at least one of said first and second sequence of elongated ribs is disposed at an angle from the horizontal so as to define a first reference plane substantially parallel to a second reference plane defined by said intervening channels.
12. A grilling pan comprising:
- a) a cooking surface, which comprises a first portion having; i) a plurality of elongated ribs, ii) a sequence of channels disposed between each of the ribs and disposed at an angle from the horizontal to drain fat away from food supported by the ribs during cooking,
- b) a common channel at the periphery of said cooking surface disposed at an elevation to collect fat flowing down the sequence of channels,
- c) a wall extending substantially upright from and surrounding said common channel,
- d) wherein at least a first subset of the plurality of elongated ribs are disposed below the apex of two adjacent ribs on opposite sides, and one or more of said first subset of ribs comprises apertures disposed on the ribs and above the bottom of the adjacent channel.
13. A grilling pan according to claim 12 further comprising a second portion of the cooking surface, the second portion comprising;
- i) a plurality of elongated food supporting ribs,
- ii) a sequence of channels disposed between each of said supporting ribs and disposed at an angle from horizontal to drain fat away from food supported by the ribs during cooking,
- b) wherein the first and second portions of the cooking surface slope away from a common point of intersection proximate the center of the pan whereby juice or fat dripping from food supported on the ribs in each portion drains away from the center of the pan in the opposite directions from juice or fat draining in the other portion such that the fat or juice from both portions is collected in the common channel surrounding each of the first and second portions.
14. A grilling pan according to claim 13 wherein at least a portion of the one or more apertures is disposed on the apex of the elongated ribs.
15. A grilling pan according to claim 12 wherein at least a first subset of the plurality of elongated food supporting ribs in said second portion are disposed below the apex of adjacent ribs, and on one or more of said first subset of ribs of said second portion the apertures are slits disposed on the ribs and above the bottom of the adjacent channel, being oriented in the direction of the ribs.
16. A grilling pan according to 15 wherein the apertures have a different width in each portion of the cooking surface.
17. A grilling pan according to claim 12 wherein at least a portion of the one or more apertures have an aspect ratio greater than about 3.
18. A grilling pan according to claim 12 in which the sequence of elongated food supporting ribs is disposed at an angle from the horizontal so as to define a first reference plane substantially parallel to a second reference plane defined by the channels.
19. A grilling pan according to claim 12 in which said upright wall extends above the surface of the ribs.
20. A grilling pan according to claim 12 further comprising at least one handle attached to and extending outward from said upright wall.
21. A grilling pan according to claim 20 wherein the at least one handle comprises a U-shaped handle attached to one side of the pan and further comprising a second U-shaped handle attached to the opposite side of the pan.
22. A grilling pan according to claim 12 further comprising a pouring spout formed said upright wall.
23. A grilling pan according to claim 12 wherein said apertures have a width of greater than about 1.5 mm and less than about 3 mm.
24. A grilling pan according to claim 12 wherein said apertures have a width of about 2.1 mm.
25. A grilling pan according to claim 12 further comprising one or more support ribs that extends below and are connected to the bottom of the pan traversing between the upright walls on opposite side of the pan.
26. A grill pan according to claim 12 having a rectangular shape.
27. A grill pan according to claim 12 having a circular shape.
28. A grill pan according to claim 12 having a non-stick coating on the upward facing portion of the cooking surface.
29. A grill pan according to claim 12 having a non-stick coating on the upward facing and downward facing portion of the cooking surface.
30. A grilling pan comprising:
- a) a cooking surface, which comprises a first portion having; i) a first sequence of two or more elongated ribs, ii) a second a sequence of elongated ribs, wherein substantially all of the ribs in the first and second sequence are disposed between a rib in the other sequence,
- b) a sequence of channels disposed between each of pair of adjacent elongated ribs of the first and second sequence, wherein at least a portion of said first sequence of supporting ribs comprise one or more slits disposed substantially upon the apex ribs and above the bottom of the adjacent channel, being oriented in the direction of the ribs,
- c) a common channel at the periphery of said cooking surface disposed at an elevation to collect fat flowing down the sequence of channels,
- d) a wall extending substantially upright from and surrounding said common channel
- e) wherein at least a portion of the top surface of the first sequence of ribs are disposed below the top surface of two or more adjacent ribs of the second sequence of supporting ribs.
31. A grilling pan according to claim 30 in which at least one of the first and the second sequence of elongated ribs is disposed at an angle from the horizontal so as to define a first reference plane substantially parallel to a second reference plane defined by the bottom surface of the channels.
32. A grilling surface according to claim 30 wherein the difference in height between the ribs relative to the first reference plane is at least about 1 mm.
33. A grilling pan according to claim 32 wherein said slits have a width of greater than about 1.5 mm and less than about 3 mm.
34. A grilling pan according to claim 33 wherein said slits have a width of about 2.1 mm.
35. A grilling pan according to claim 32 wherein the apex of the rib at slit therein is at least 5 mm above the height of the immediately adjacent channel portion.
36. A grilling pan according to claim 30 wherein the slits have a width from about 1.5 mm to about 3 mm.
37. A grilling pan according to claim 30 wherein the slits have a width of about 2.1 mm.
38. A grilling pan according to claim 30 wherein at least a portion of the one or more of the slits have an aspect ratio greater than 1.
39. A grilling pan according to claim 30 in which said surrounding wall extends above the surface of the ribs.
40. A grilling pan according to claim 30 further comprising at least one handle attached to and extending outward from said upright wall.
41. A grilling pan according to claim 30 further comprising a pouring spout formed at said upright wall.
42. A grilling pan according to claim 30 wherein the spacing between adjacent ribs in the first and second set is about 24 mm.
43. A grilling pan according to claim 30 wherein the slits terminate at least 1 inch distal from the surrounding channel.
44. A grilling pan according to claim 32 wherein the apex of the rib at the slit thereon is at least 3 mm above the height of the immediately adjacent channel portion.
45. A grilling surface according to claim 30 wherein the difference in height between the ribs relative to the first reference plane is at least about 2 mm.
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Type: Grant
Filed: Mar 18, 2005
Date of Patent: Aug 26, 2008
Patent Publication Number: 20050204931
Assignee: Meyer Intellectual Properties Limited
Inventor: Stanley Kin Sui Cheng (Vallejo, CA)
Primary Examiner: Timothy F. Simone
Attorney: Edward S. Sherman
Application Number: 11/083,663
International Classification: A47J 37/00 (20060101);