Output current and input power regulation with a power converter
A power converter circuit senses the output voltage (Vo) and controls the converter's duty cycle (d1) to provide a steady output current (Io) or input power (Pin) in each switching cycle (T). During an initial period (Tramp), the controller provides a possibly smaller target current (Iramp) to reduce the system stress while the output voltage rises to a suitable value (InitVtar).
The present application claims priority of U.S. provisional application No. 60/641,919, filed on Jan. 5, 2005. The provisional application is incorporated herein by reference in its entirety, including its computer program listing appendix.
This application is related to U.S. patent application Ser. No. 10/295,739 filed on Nov. 14, 2002, by Kent Kernahan and John Carl Thomas, entitled “Switching Power Converter”, now U.S. Pat. No. 6,825,644 issued Nov. 30, 2004 which is incorporated herein by reference.
BACKGROUND OF THE INVENTIONThis invention relates to switching power supplies or converters. Some embodiments use a switching power converter in a constant current or constant power mode.
Efficient and effective backlighting of displays is important for personal digital assistant computers (PDAs) and other portable computers, cell phones, cordless phones, handheld game devices, and the like. White light emitting diodes (LEDs) are popular for backlighting, but must be white as perceived by the human eye to enable color graphics, such as pictures, to be the correct color. LEDs of other colors may also require a certain power input for a specified color. In addition, many products require the ability to dim the display in response to ambient light, product mode (e.g. sleep, run, play a movie, etc.), user preference and the like. In some applications multiple LEDs are needed to uniformly illuminate a large display.
The color of some LEDs is affected by the current with which they are driven. For example, white LEDs actually emit a mix of blue and yellow wavelengths which human eyes perceive as white. The mix of the two wavelengths is affected by the current through the LED and the power delivered to the LED.
The current driver can be implemented as a switching power converter having an output terminal connected to the LEDs. The power converter keeps the voltage on the output terminal at a pre-calculated constant target value corresponding to the desired current. This voltage regulation to provide current control is not fully satisfactory however because the current through the LEDs can drift at a constant voltage due to heating of the LEDs, age, and possibly other conditions.
This section summarizes some features of the invention. Other features are described in the subsequent sections. The invention is defined by the appended claims which are incorporated into this section by reference.
Some embodiments of the present invention provide for one or more LEDs to be driven such that a steady light of the desired color and intensity is attained with good efficiency. Some embodiments regulate the current without sensing the LED current (i.e. using an open loop scheme). The driver circuit senses the output voltage and controls the converter's duty cycle to provide a steady current to the output terminal in each switching cycle.
While the driver senses the output voltage, the driver does not attempt to keep the output voltage constant. If the output voltage increases, the driver does not decrease the output current but keeps the output current constant. Similarly, if the output voltage decreases, the driver holds the output current constant. The output voltage is sampled simply to determine the converter's duty cycle needed to provide the constant output current.
In some embodiments, the driver circuit provides constant power to the driver circuit's output terminal in each switching cycle. The converter samples the output voltage but does not sample the power flowing through the LEDs.
In some embodiments, the driver circuit provides a controlled ramp-up mode when the circuit is first turned on, to enable a controlled increase in the LEDs' lighting intensity. The controlled ramp-up is desired to reduce the stress on the system and the user's eyes.
The invention is not limited to the features and advantages described above. The invention is not limited to white LEDs or to any LEDs or flat panel displays, and includes non-LED current or power regulators. Other features are described below. The invention is defined by the appended claims.
The embodiments described in this section illustrate but do not limit the invention. The invention is not limited to particular circuitry, software, voltage and current values, or other parameters. The invention is defined by the appended claims.
The voltage Vo on node 230 is sampled by a sample and hold (S/H) circuit 240 in controller 244 each switching period T (1.9 μs in some embodiments). The sampled voltage is digitized by analog to digital converter (ADC) 250. Input voltage Vin is also sampled each cycle T and digitized by the same or different sample and hold and ADC circuits in controller 244. The digitized voltages Vo, Vin are processed by microprocessor 260 (comprising an instruction execution unit 264 and a memory 270) to calculate the on and off times for switch 224 for each switching cycle T. (The on time is shown as t1 in
The time t1 is computed by processor 260 to provide a constant average current Io to terminal Vo. Io is defined as the charge provided to the Vo terminal 230 in one switching cycle T divided by T. Thus, Io is kept at a target value “Itar” specified by the system designer and provided to controller 244.
The time t1 is computed as follows. Since the coil current flows to terminal Vo only during the time t2, the charge provided to the Vo terminal in one switching cycle is the area Q2 under the line 310.2. This line has a slope −DV/L, where:
DV is the EMF (electromotive force) of the coil L1 during the time t2, i.e.
DV=Vo+Vd−Vin (1)
Vd is the voltage drop across the diode D1;
L is the inductance of coil L1.
Of note, DV is positive since this is a boost converter. The area Q2 is thus:
Q2=½*DV/L*(t2)2
Therefore, ignoring converter efficiency for now:
The time t2 can be expressed in terms of t1 from the condition that the peak coil current is provided both at the end of t1 and at the start of t2:
(Vin/L)*t1=(DV/L)*t2, and hence (3)
t2=(Vin/DV)*t1 (4)
and the duty cycle
and the duty cycle
In each period T, controller 244 turns on the transistor 224 for the time t1 computed according to (8) and turns off the transistor 224 for the rest of the T period.
To ensure the discontinuous current mode, the inductance L is chosen to so that the Itar value does not exceed the critical current Icrit defined as the output current Io in the critical current mode. Icrit can be found from the condition t3=0 (i.e. t1+t2=T) and equations (1), (4) and (5). In the critical condition (see equation (4)),
and therefore (equation (5))
If Vd is negligible, we can write:
From equation (10), and taking into account the converter efficiency (η), the following expression can be derived:
where the converter efficiency η is defined as:
and Iin is the average input current in one T period. Generally in DCM (note equation (4)),
Here the charge Q1 is the area under the line 310.1 (
In some embodiments, the efficiency η is not measured during the operation but is estimated in advance by the designer. The Itar value can be increased (for equation (9), for example, and other equations) to take into account the estimated efficiency value. The L selection to ensure DCM is described in more detail below.
In some embodiments, the constant current control as described above is enabled in response to the user turning on the display or in response to an enable signal (not shown) provided to controller 244. Controller 244 may use other control methods when the enable signal is deasserted. When the constant current control is first enabled, the output voltage Vo may have to be increased from 0 or some other value to an appropriate value InitVtar for the current control mode (see
One embodiment is illustrated in
where
ItarRamp=min(Iramp,Icrit). (18)
Equation (17) can be derived from equation (6) if Io is replaced with ItarRamp and Vo is replaced with InitVtar. Icrit is determined from equation (11) or (13) for some hypothetical Vo and η values chosen by the designer to ensure that the calculated Icrit does not exceed the actual Icrit value for the actual Vo and η ranges obtained. In some embodiments, the Vo value is InitVtar and the η value is about 85%. In some embodiments, the value Iramp, and hence ItarRamp, is less than Itar.
When Vo reaches InitVtar (a value greater than Vin), then t1 is calculated using equation (8), as shown at 530.
In some embodiments, Vin is 2.5˜5.5 V. Vo is 5.0˜30 V in normal operation (after Tramp). Vd=1.0 V; T=1.9 μs; InitVtar=12 V; Itar=20 mA; Iramp=15 mA; L=2 μH; C=1 μF. This values are exemplary and not limiting.
In some embodiments, the operation from To to Tramp takes place for at most a preset number RampCount of the T periods. If the LED current is negligible at this time, the output current Io simply charges the capacitor C1. Therefore, RampCount is calculated as:
where C is the capacitance of C1.
If the constant current algorithm has been enabled and Vo is greater than or equal to UNLV, then we compare BOOST_STATE to 0 (step 650). BOOST_STATE=0 means that the calculation of Io, Vo, RampCount has not been performed for the ramp up. In this case, BOOST_STATE is set to 1 (step 654). At step 658, Icrit is calculated from the equation (13) by setting Vo=InitVtar. Io is thus set to ItarRamp (equation (18)). At step 662, RampCount is calculated from equation (19). Step 670 performs the t1 calculation using equation (6), with the Io value provided at step 658 and with the sampled Vo value. At step 640, the signal SSET is generated based on this t1 value.
If at step 650 BOOST_STATE is not zero (indicating that Io and RampCount have already been calculated for the ramp up), then two comparisons are made at step 680. If Vo is not greater than InitVtar and RampCount is not zero, then RampCount is decremented (step 684) and control passes to step 670 to calculate t1 from equation (6). Here Io=ItarRamp (calculated at step 658). If at step 680, Vo is greater than InitVtar or RampCount is zero, then BOOST_STATE is set to 2 at step 688 (meaning that the ramp up mode should be terminated), Io is set to Itar (step 692), and control passes to step 670.
To ensure the DCM operation, the coil L1 is sized so that the target current Itar would be less than Icrit (equation (13)). This means:
In DCM, the coil current Icoil may ring when it returns to zero. In some embodiments, to make it less likely that a T period may start during the ringing, the coil is chosen so that Itar would be at most 25% of Icrit, and hence:
A suitable L value can be chosen by setting Vo and η to appropriate values to provide suitable operation for an expected range of the Vo and η parameters. In some embodiments, η=85% and Vo=12 V.
The capacitance C of C1 is determined as follows. We assume that t2 is small compared to (t1+t3). Therefore, we can model the effect of the equivalent series resistance (ESR) of capacitor C1 is a voltage jump ΔV=(Itar*ESR) in normal operation. Since the converter delivers power to the output Vo only during the time t2, the voltage ripple ΔVo due to the capacitance is:
ΔVo=Itar*(t1+t3)/C=Itar*(d1+d3)*T/C (22)
where d3=t3/T. The total voltage effect of the capacitor is ΔV+ΔVo. Therefore, we get:
ΔVlimit>Itar*(t1+t3)*/C+Itar*ESR (23)
where ΔVlimit is the upper limit allowed by the designer for the output ripple voltage caused by capacitor C1 (ΔVlimit=20 mV in some embodiments). Noting that t1+t3=T−t2 and using the equations (4) and (8), we obtain:
For the C computation, Vo is set to some value to provide a suitable operation for an expected range of the actual Vo voltages. In some embodiments, Vo=12 V.
In one embodiment the intensity of the LED emissions is varied to produce a dimming effect. Doing so by simply varying the current per duty cycle (e.g. reducing t1 in each duty cycle) might cause a color shift in white LEDs. In some embodiments of the present invention dimming is accomplished by the technique of cycle skipping (setting t1=0 for some cycles). The technique consists of driving less frequent pulses (t1>0), but any individual pulse event (i.e. any T cycle with t1>0) is at a current level Itar which will preserve the LED color. This has an additional advantage in that the FET 224 may be selected for best performance at Itar with a more uniform pulse width t1, thus preserving efficiency across a wide dynamic range of light intensity.
In some embodiments, controller 224 receives a signal identifying the cycle skipping number as the number of cycles to be skipped after each cycle with t1>0. In response, controller 274 enables and disables the driver 274 at a frequency determined by the cycle skipping number to provide the cycle skipping. Note also “TPS61060 TPS61061 TPS61062 CONSTANT CURRENT LED DRIVER WITH DIGITAL AND PWM BRIGHTNESS CONTROL” (Texas Instruments Incorporated, November 2004), incorporated herein by reference.
In some embodiments, the converter is controlled to provide a constant input power Pin rather than the constant output current Itar. The input power delivered in any cycle T is given by:
Pin=Vin*Iin (25)
The LEDs drop more voltage when cold, less when hot, but the emission of light is a factor of the power applied. Also, the source (not shown) of voltage Vin may be able to provide more power with the rising temperature, so the input power regulation reduces the waste of the input energy. Moreover, some devices (e.g. cellular telephone radio transmitters) may have to operate in a power range restricted by law. Constant power control simplifies meeting the legal requirements.
In some embodiments, power is only delivered to the load during the time period t2. The power developed during t2 is equal to the power delivered during t1. Iin is given by equation (15). Neglecting Vd, we obtain:
Here, Pin is the average power, i.e. Iin is the average current, equal to (Q1+Q2)/T. From equation (26), we obtain:
Controller 244 obtains the target power value Ptar (which is provided by the designer) and uses the equation (27B) with Pin=Ptar to calculate the time t1 for each cycle T from the sampled voltages Vin, Vo.
Alternatively, for each T cycle n, d1=d1(n) can be calculated from the ratio d1(n)/d1(n−1) where d1(n−1) is the d1 value for the previous cycle. From equation (27A),
where Vin(i), Vo(i) are the Vin and Vo values for the T cycle i for i=n−1, n. The same relationship holds for the t1 values t1(i) for the cycles i=n, n−1, i.e.:
Controller 244 uses this equation to calculate t1(n) from t1(n−1) for each cycle n (except the first one or more cycles of the constant power control operation, after the ramp up).
1. Step 692 is replaced with step 760, at which Pin is set to Ptar.
2. Step 670 (t1 calculation) is replaced with step 770, showing that t1 is calculated from equation (27B) or equation (29). Equation (29) can be used for any calculation after one or more T periods in which t1 was calculated with equation (27B).
The constant power control embodiments may use the cycle skipping techniques described above for the constant current control embodiments.
Some embodiments of
The invention is not limited to the embodiments described above. Processor 260 does not have to be a microprocessor (e.g. within a single integrated circuit). Also, processor 260 can be any computing circuit, e.g. an analog computer or some other computer. Processor 260 can include multiple processors. The processor instructions can be stored on a data carrier such as a writable computer memory or a read-only memory. The data carrier can also be a physical electromagnetic wave transmitted through space or over a cable. Other embodiments and variations are within the scope of the invention, as defined by the appended claims.
Claims
1. A method for controlling an average output current provided by a power converter on the converter's output terminal in a plurality of consecutive periods of time of an equal length T, wherein the average output current in any one of said periods of time is Q/T where Q is a charge provided to the output terminal said one of the periods of time, the method comprising, for at least one period of time:
- (1) receiving, by a computing circuit, (i) an input-voltage-defining value which defines a sampled input voltage on the converter's input terminal, and (ii) an output-voltage-defining value which defines a sampled output voltage on the output terminal; and
- (2) calculating by the computing circuit a pulse-width-defining value PW1 which defines a pulse width of a control signal in said at least one period of time, the pulse width controlling the average output current, wherein the value PW1 is calculated as a function of (i) the input-voltage-defining value, (ii) the output-voltage-defining value, and (iii) a target value for the average output current to be delivered to the output terminal in said at least one period of time;
- wherein the converter is a boost converter;
- wherein the value PW1 is calculated to represent the pulse width as directly proportional to (a) a square root of said target value, and (b) a square root of said length T.
2. The method of claim 1 wherein the value PW1 is not calculated as a function of any sampled values other than said sampled input voltage and said sampled output voltage.
3. A method for controlling an average input power provided by a power converter on the converter's input terminal in consecutive periods of time of an equal length T, the average input power being defined as a product of an input voltage on the input terminal multiplied by an average input current on the input terminal, wherein the average input current in any one of said periods of time is Q/T where Q is a charge provided to the input terminal in said one of said periods of time, the method comprising, for at least one period of time:
- receiving, by a computing circuit, (i) an input-voltage-defining value which defines a sampled input voltage on the input terminal, and (ii) an output-voltage-defining value which defines a sampled output voltage on the converter's output terminal; and
- calculating, by the computing circuit, a pulse-width-defining value PW1 which defines a pulse width of a control signal in said at least one period of time, the pulse width controlling the average input power, wherein the pulse-width-defining value PW1 is calculated as a function of:
- (A) the input-voltage-defining value;
- (B) the output-voltage-defining value; and
- (C) at least one of:
- (C1) a target value for the average input power to be provided to the input terminal in said at least one period of time;
- (C2) a pulse-width-defining value PW1 for an earlier one of said periods of time which precedes said at least one of said periods of time, wherein the pulse-width-defining value PW1 for the earlier one of said periods of time was computed to provide said target value for the average input power in the earlier one of said periods of time.
4. The method of claim 3 wherein the value PW1 for said at least one of said periods of time is not calculated as a function of any sampled values other than said sampled input voltage and said sampled output voltage.
5. The method of claim 3 wherein the converter is a boost converter.
6. The method of claim 5 wherein the value PW1 for said at least one of said periods of time is calculated to represent the pulse width as directly proportional to (a) a square root of said target value, and (b) a square root of said length T.
7. A method for controlling an average output current or an average input power of a power converter in consecutive periods of time of an equal length T, the method comprising controlling the converter in a plurality of first periods of time and in one or more second periods of time preceding the first periods of time, the method comprising:
- receiving, by a computing circuit, a first target value defining the average output current or the average input power for each of the first periods of time;
- receiving, by the computing circuit, a second target value defining the average output current for each of the one or more second periods of time;
- for each of the first and second periods of time, computing, by the computing circuit, a pulse-width-defining value PW1 which defines a pulse width of a control signal for each of the first and second periods of time, the pulse width controlling the average output current and/or the average input power for each of the first and second periods of time, wherein:
- for each of the first periods of time, the pulse-width-defining value PW1 is computed to provide the first target value for the average output current or for the average input power; and
- for each of the second periods of time, the pulse-width-defining value PW1 is computed to provide the second target value for the average output current, wherein computing the value PW1 comprises, for each of the first periods of time: receiving, by the computing circuit, (i) an input-voltage-defining value which defines a sampled input voltage on an input terminal of the power converter, and (ii) an output-voltage-defining value which defines a sampled output voltage on an output terminal of the power computer; and calculating, by the computing circuit, the pulse-width-defining value PW1 as a function of: (A) the input-voltage-defining value; (B) the output-voltage-defining value; and (C) at least one of: (C1) the first target value for the target average input power; (C2) the pulse-width-defining value PW1 for another one of said first periods of time which precedes said at least one of said first periods of time.
8. The method of claim 7 wherein the first target value is a target value for the average output current, and the second target value is lower in magnitude than the first target value.
9. The method of claim 7 wherein computing the value PW1 comprises:
- (1) receiving, by the computing circuit, (i) an input-voltage-defining value which defines a sampled input voltage on an input terminal of the power converter, and (ii) an output-voltage-defining value which defines a sampled output voltage on an output terminal of the power converter; and
- (2) calculating by the computing circuit the pulse-width-defining value PW1 as a function of:
- (i) the input-voltage-defining value;
- (ii) the output-voltage-defining value; and
- (iii) for each first period of time, of the first target value for the average output current, and for each second period of time, of the second target value.
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Type: Grant
Filed: Oct 17, 2005
Date of Patent: Jun 5, 2012
Patent Publication Number: 20060145670
Assignee: Exar, Inc. (Fremont, CA)
Inventors: Dongsheng Zhou (San Jose, CA), Kent Kernahan (Cupertino, CA), Milton D. Ribeiro (Los Altos, CA)
Primary Examiner: Jue Zhang
Attorney: Michael W. Caldwell
Application Number: 11/253,001
International Classification: G05F 1/00 (20060101);