Utilizing an RFID tag in manufacturing
Data associated with supply chain events for a manufactured assembly is automatically stored. In preferred embodiments the supply chain events for the manufactured assembly are stored on an RFID tag attached to the assembly as it travels through the supply chain to insure the data concerning the assembly is readily available and not separated from the assembly. In other embodiments, the supply chain events or characteristic data is stored on the RFID tag in a hierarchical structure beginning with the original state of the assembly and with additional entries for each step in the assembly process. In other embodiments, as the product undergoes rework, conversion to a different assembly, or personalizations, the new state of the assembly is stored in the RFID tag. In other preferred embodiments, other information is also stored on the RFID tag such as country of origin, failure data, cycle times and a quality status indicator.
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1. Technical Field
This invention generally relates to RFID tags, and more specifically relates to utilizing an RFID tag in a manufacturing environment and an improved method and apparatus to store historical data on the RFID tag.
2. Background Art
Through strategic product outsourcing, manufacturers continue to drive more and more manufacturing and product content to vendors that specialize in certain technologies. This product outsourcing allows primary manufacturers to specialize in technologies that provide the most value added content to their customers. A manufactured assembly may consist of multiple levels of assemblies and part numbers produced by several vendors in the chain of producing the assembly. Further, due to errors in supply/demand planning, order skew, configuration variability, as well as product defects, a manufacturer may need to change or re-personalize many of the purchased assemblies. In order to re-personalize or re-configure the assemblies it is important for the manufacturer to know exactly the current state as well as the history of the assembly.
Manufacturers may require its vendors to create a hierarchal data structure of the assemblies and supply the data to the manufacturer. The data is typically placed in a database. The data can then be used to reconfigure the product assemblies and the database updated to reflect the reconfiguration. This solution is costly and the product identity of previous sub-assemblies can be lost due to product reconfiguration. If an item is returned to the original vendor, there may be no original part number identification on the assembly for the vendor to verify its own assembly, which may require the manufacturer to search its records to prove the vendor is the original manufacturer of the assembly.
RFID tags are commonly used in the manufacturing industry to track and identify goods throughout the manufacturing process and for shipment to customers. RFID tags are similarly used by the end retailers. However, when RFID tags have been utilized in the manufacturing process, they have been used to only record “point in time” data, or the current status of the assembly.
Without a way to manage the history of a manufactured assembly in a complex supply chain, manufacturers will continue to bear the high costs of maintaining data from multiple vendors and other costs associated with re-configuring product assemblies.
DISCLOSURE OF INVENTIONThe preferred embodiments herein describe a method and apparatus to store the supply chain events for a manufactured assembly. In preferred embodiments the supply chain events for the manufactured assembly are stored on an RFID tag attached to the assembly as it travels through the supply chain to insure the data concerning the assembly is readily available and not separated from the assembly.
In other preferred embodiments, the supply chain events or characteristic data is stored on the RFID tag in a hierarchical structure such as a dynamically linked list, where data is stored beginning with the original state of the assembly and additional entries are added for each step in the assembly process. In other embodiments, as the product undergoes rework, conversion to a different assembly, or personalizations, the new state of the assembly is stored in the RFID tag in addition to previously-stored information. In other preferred embodiments, other information is also stored on the RFID tag such as country of origin, failure data, cycle times and a quality status indicator.
The foregoing and other features and advantages of the invention will be apparent from the following more particular description of preferred embodiments of the invention, as illustrated in the accompanying drawings.
The preferred embodiments of the present invention will hereinafter be described in conjunction with the appended drawings, where like designations denote like elements, and:
The present invention relates to an apparatus and method to utilize an RFID tag in manufacturing.
Again referring to
According to preferred embodiments, supply chain events for a manufactured assembly are stored on the RFID tag 140 attached to the assembly as it travels through the supply chain to insure the data concerning the assembly is readily available and not separated from the assembly.
Again referring to
The method described with reference to
As described above, embodiments provide a method and apparatus to store the supply chain events for a manufactured assembly. In preferred embodiments the supply chain events for the manufactured assembly are stored on an RFID tag attached to the assembly as it travels through the supply chain to insure the data concerning the assembly is readily available and not separated from the assembly. The method and apparatus described herein provide a way to manage the history of a manufactured assembly in a complex supply chain to reduce the costs of maintaining data from multiple vendors and other costs associated with re-configuring product assemblies.
One skilled in the art will appreciate that many variations are possible within the scope of the present invention. Thus, while the invention has been particularly shown and described with reference to preferred embodiments thereof, it will be understood by those skilled in the art that these and other changes in form and details may be made therein without departing from the spirit and scope of the invention.
Claims
1. A method for utilizing a radio frequency identification (RFID) tag in manufacturing comprising the steps of:
- a first vendor storing data for an initial manufacturing event in an as built history on the RFID tag associated with a manufactured assembly;
- a second vendor storing additional data for a second manufacturing event into the as built history on the RFID tag, wherein the step of storing the additional data for the second manufacturing event comprises a micro-controller on the RFID tag processing commands from an RFID reader to append the data of the second manufacturing event to the data for the initial manufacturing event in the as built history that creates a history of the manufactured assembly;
- wherein the step of storing the data for the initial and second manufacturing events comprises storing a different part number and serial number for each sub-assembly installed into the manufactured assembly, and storing a vendor ID for each sub-assembly to reflect a changing nature of the assembly as sub-assemblies are added to the assembly; and
- wherein the commands include initialize the data storage, add data to head of the list, read head node, read a node at a list location, and clear the list.
2. The method of claim 1 wherein data for the initial and second manufacturing events include a vendor ID, a part number, a serial number, a date and time for each manufacturing event.
3. The method of claim 2 wherein the data for the second manufacturing event includes at least one quality status parameter.
4. The method of claim 3 wherein the at least one quality status parameter includes a good/no good indication of usability of the assembly.
5. A tangible, computer-readable non-transitory signal bearing medium bearing computer-executable instructions for performing the method of claim 1.
6. An RFID tag associated with a manufactured assembly comprising:
- an antenna;
- an RFID chip connected to the antenna to receive a communication signal from an RFID reader;
- an as built history stored on the RFID chip that includes data for a plurality of manufacturing events for a plurality of sub-assemblies that comprise the manufactured assembly; wherein data for a first manufacturing event is stored by a first vendor and data for a second manufacturing event is stored by a second vendor;
- a micro-controller to process commands from the RFID reader to append data for the first manufacturing event with data from the second manufacturing event in the as built history;
- wherein data for the plurality of manufacturing events include a vendor ID, a part number, a serial number, and a date and time for each sub-assembly installed into the manufactured assembly to reflect a changing nature of the assembly as sub-assemblies are added to the assembly; and
- wherein the commands include initialize the data storage, add data to head of the list, read head node, read a node at a list location, and clear the list.
7. The RFID tag of claim 6 further comprising at least one quality status parameter stored in the as built history.
8. The RFID tag of claim 7 wherein the at least one quality status parameter includes a good/no good indication of usability of the assembly.
9. An RFID tag associated with a manufactured assembly comprising:
- an antenna;
- an RFID chip connected to the antenna to receive a communication signal from an RFID reader;
- a micro-controller to manage commands received from the RFID reader;
- an as built history stored on the RFID chip that includes data for a plurality of manufacturing events for a plurality of sub-assemblies that comprise the manufactured assembly wherein data for a first manufacturing event is stored by a first vendor and data for a second manufacturing event is stored by a second vendor;
- wherein the micro-controller, in response to commands received from the RFID reader, appends data for the first manufacturing event with data from the second manufacturing event in the as built history that creates a history of the manufactured assembly;
- wherein the data for the plurality of manufacturing events includes a vendor ID, a part number, a serial number, and a date and time for each sub-assembly installed into the manufactured assembly to reflect a changing nature of the assembly as sub-assemblies are added to the assembly; and
- wherein the commands include initialize the data storage, add data to head of the list, read head node, read a node at a list location, and clear the list.
10. The RFID tag of claim 9 further comprising at least one quality status parameter stored in the as built history.
11. The RFID tag of claim 10 wherein the at least one quality status parameter includes a good/no good indication of usability of the assembly.
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Type: Grant
Filed: Dec 10, 2012
Date of Patent: Jul 15, 2014
Patent Publication Number: 20130093570
Assignee: International Business Machines Corporation (Armonk, NY)
Inventors: Steven C. Erickson (Rochester, MN), Ivory W. Knipfer (Rochester, MN), Jeffrey G. Komatsu (Kasson, MN), Fraser A. Syme (Rochester, MN)
Primary Examiner: Daniel Wu
Assistant Examiner: Frederick Ott
Application Number: 13/709,599
International Classification: H04Q 5/22 (20060101);