Power generation unit, battery, electronic apparatus, transportation device, and method of controlling power generation unit
A power generation unit includes a deforming member adapted to deform while switching a deformation direction, a piezoelectric device provided to the deforming member, a displacement detection section adapted to detect that the deforming member is displaced beyond a predetermined level, an inductor electrically connected to the piezoelectric device, a switch disposed between the piezoelectric device and the inductor, and a control section adapted to set the piezoelectric device and the inductor to an electrically conductive state via the switch if the displacement detection section detects that the deforming member is displaced beyond the predetermined level.
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1. Technical Field
The present invention relates to a power generation unit for taking out the charge, which is generated when a piezoelectric material such as a piezoelectric device is deformed in response to an external force, as electrical energy, a method of controlling the power generation unit, a battery, an electronic apparatus, and a transportation device including the power generation unit.
2. Related Art
When a piezoelectric material such as lead zirconium titanate (PZT), quartz crystal (SiO2), or zinc oxide (ZnO) is deformed, electrical polarization is induced inside the material, and positive and negative charges appear on the surface. Such a phenomenon is called a so-called piezoelectric effect. There has been proposed an electrical power generation method of vibrating a cantilever to thereby make a weight repeatedly act on the piezoelectric material, and thus taking out the charge generated on the surface of the piezoelectric material as electricity using such a characteristic provided to the piezoelectric material.
For example, by vibrating a metal cantilever having a mass disposed at the tip and a thin plate made of the piezoelectric material bonded thereto, and taking out the positive and negative charges alternately generated on the piezoelectric material due to the vibration, an alternating current is generated. JP-A-7-107752 proposes a technology of rectifying the alternating current using diodes, and then storing the result in a capacitor, and then taking it out as electricity. JP-A-2005-312269 proposes a technology of arranging that a junction is closed only during the period in which the positive charges are generated in a piezoelectric device to thereby make it possible to obtain a direct current without causing a voltage loss in the diodes. Since it is possible to miniaturize the power generation unit by using these technologies, there is expected an application of, for example, incorporating the power generation unit in, for example, a small-sized electronic component instead of a battery.
However, in the proposed technology according to the related art, there arises a problem that the obtainable voltage is limited up to the voltage generated by the electrical polarization of the piezoelectric material. Therefore, in most cases, an additional step-up circuit is required, and there arises a problem that it is difficult to sufficiently miniaturize the power generation unit.
SUMMARYAn advantage of some aspects of the invention is to provide a technology capable of efficiently generating a high voltage in a small-sized power generation unit using the piezoelectric effect of the piezoelectric material.
(1) An aspect of the invention is directed to a power generation unit including a deforming member adapted to deform while switching a deformation direction, a piezoelectric device provided to the deforming member, a displacement detection section adapted to detect that the deforming member is displaced beyond a predetermined level, an inductor electrically connected to the piezoelectric device, a switch disposed between the piezoelectric device and the inductor, and a control section adapted to set the piezoelectric device and the inductor to an electrically conductive state via the switch if the displacement detection section detects that the deforming member is displaced beyond the predetermined level.
According to this aspect of the invention, since the piezoelectric device is provided to the deforming member, if the deforming member deforms, the piezoelectric device also deforms. As a result, positive and negative charges are generated in the piezoelectric device due to the piezoelectric effect. The generation amount of the charge increases as the deformation amount of the piezoelectric device increases. The piezoelectric device constitutes a resonant circuit together with the inductor, and the switch is disposed between the piezoelectric device and the inductor. The deformation of the deforming member is started in the state in which the conduction in the switch is cut, and the control section set the switch to the conductive state when the deforming member is displaced beyond a predetermined level (which corresponds to the time, for example, when the deformation direction is switched). Since the piezoelectric device deforms with the deforming member, and generates more charge as the deformation amount increases, when the charge generated in the piezoelectric device reaches the maximum value, the piezoelectric device is connected to the inductor to thereby form the resonant circuit. Then, the charges generated in the piezoelectric device flows into the inductor. Since the piezoelectric device and the inductor forms the resonant circuit, the current having flown into the inductor overshoots, and then flows into the terminal on the opposite side of the piezoelectric device. This period (i.e., the period until the charge flown out from one terminal of the piezoelectric device flows again into the piezoelectric device through the other terminal via the inductor) is a half of the resonance period of the resonant circuit composed of the piezoelectric device and the inductor. Therefore, by forming the resonant circuit by setting the switch to the conductive state when the deformation direction of the piezoelectric device is switched, and then setting the switch to the nonconductive state when the time period half as long as the resonance period has elapsed, it is possible to reverse the locations of the positive and negative charges having been generated in the piezoelectric device before connecting the inductor. By deforming the deforming member in turn in the opposite direction in that state, the piezoelectric device is also deformed in the opposite direction, and therefore, the charges are accumulated within the piezoelectric device in such a manner that the new charges further generated by the piezoelectric effect in the state in which the locations of the positive and negative charges are reversed are stacked incrementally thereon. Since the voltage generated also increases as the charges are stored in the piezoelectric device, it is possible to generate a voltage higher than the voltage generated by the electrical polarization of the piezoelectric material forming the piezoelectric device without additionally preparing a step-up circuit. Further, in order to efficiently accumulate the charges in the piezoelectric device in such a manner, it is important to connect the switch when the deformation direction of the piezoelectric device is switched to thereby form the resonant circuit. Here, the power generation unit according to the aspect of the invention is provided with the displacement detection section for detecting the fact that the deforming member has been displaced beyond the predetermined level. The displacement detection section can be provided with, for example, a mechanical contact, but is not limited thereto. In the case in which the displacement detection section has the mechanical contact, the control section can switch between the electrically conductive state and the electrically nonconductive state between the piezoelectric device and the inductor based on, for example, the contact the deforming member has with the mechanical contact. In other words, the power generation unit according to this aspect of the invention is capable of directly detecting the displacement of the deforming member using the displacement detection section. The control section sets the switch provided to the resonant circuit to the conductive state for a predetermined period from the switching (which corresponds to, e.g., conductive state of the displacement detection section) of the deformation direction of the piezoelectric device, it becomes possible to efficiently store the charge in the piezoelectric device. Therefore, in the small-sized power generation unit using the piezoelectric effect, it is possible to efficiently generate a high voltage.
(2) The power generation unit according to the above aspect of the invention may be configured such that the displacement detection section is a mechanical switch having a mechanical contact, and the piezoelectric device and the inductor are set to the electrically conductive state if the deforming member has contact with the mechanical switch.
(3) The power generation unit according to the above aspect of the invention may be configured such that the power generation unit further includes a timing calculation section adapted to generate a timing at which a deformation direction of the deforming member is switched, and the control section sets the piezoelectric device and the inductor to one of a conductive state and a nonconductive state using the switch with the timing generated by the timing calculation section.
According to these configurations, the displacement detection section can be a mechanical switch having a mechanical contact. The number of the displacement detection sections can be one. It is also possible that the piezoelectric device and the inductor are set to the electrically conductive state or the electrically nonconductive state if one of the surfaces of the deforming member opposed to the displacement detection section has contact with the mechanical switch (which can be shaped like a button) of the displacement detection section. On this occasion, the fact that the deforming member has been displaced beyond a predetermined level can directly be figured out by the mechanical switch having contact with the deforming member.
Here, it is also possible to provide the timing calculation section adapted to generate a timing at which the deformation direction of the deforming member is switched. One cycle of the vibration of the deforming member can be figured out from the timing at which one displacement detection section is set to the conductive state. It is also possible for the timing calculation section to obtain the timings of every half cycle by obtaining a half of the interval at which the displacement detection section is set to the conductive state by calculation. In this case, since it is sufficient to detect only one of the surfaces of the deforming member, for example, a single displacement detection section is sufficient, and therefore, the power generation unit can be miniaturized.
(4) The power generation unit according to the above aspect of the invention may be configured such that the number of the displacement detection sections is plural, a first displacement detection section as one of the displacement detection sections detects that a first surface as one of surfaces of the deforming member is displaced beyond a predetermined level, and a second displacement detection section different from the first displacement detection section detects that a surface different from the first surface is displaced beyond a predetermined level.
According to this configuration, there is disposed a plurality of displacement detection sections, and a first displacement detection section and the second displacement detection section are included. The first displacement detection section detects the displacement of one (a first surface) of the surfaces of the deforming member, and the second displacement detection section detects the displacement of another of the surfaces of thereof different from the first surface. In this case, a half cycle of the vibration of the deforming member can be figured out from the timing at which the first or the second displacement detection section is set to the conductive state. In this case, the circuit for calculating the period such as the timing calculation section described above can be eliminated, and the power consumption necessary for calculation can be reduced.
(5) The power generation unit according to the above aspect of the invention may be configured such that the displacement detection section is provided to the deforming member.
According to this configuration, since the displacement detection section is also manufactured while being provided to the deforming member, the manufacturing process can be simplified. For example, in the case of providing the displacement detection section to the housing, it is necessary to attach the displacement detection section after assembling the whole of the power generation unit. According to this aspect of the invention, since it is possible to attach the displacement detection section in the manufacturing process of the deforming member as a component, the manufacturing process can be simplified.
(6) The power generation unit according to the above aspect of the invention may be configured such that the displacement detection section includes an elastic member.
According to this configuration, it becomes possible for the displacement detection section not only to figure out the displacement of the deforming member, but also to absorb the impact in the collision using the elastic member in the case in which the deforming member is excessively deformed due to, for example, an external force. It is assumed that, for example, the displacement detection section, which is set to the conductive state when a button with a mechanical contact is pressed, includes an elastic member acting so as to push back the button. In this case, if the deforming member is excessively deformed, since the elastic member acts as a buffer to thereby absorb the impact in the collision, the power generation unit can be protected.
(7) The power generation unit according to the above aspect of the invention may be configured such that the deforming member has a plurality of surfaces, and the displacement detection section measures the displacement of the surface of the deforming member, the surface being provided with the piezoelectric device.
According to this configuration, the surface of the deforming member measured by the displacement detection section (e.g., a sensor) is a surface provided with the piezoelectric device. Therefore, the displacement of the deforming member completely coupled to the deformation of the piezoelectric device can accurately be detected. Consequently, it is possible to efficiently generate a high voltage, namely to enhance the step-up effect.
(8) The power generation unit according to the above aspect of the invention may be configured such that the displacement detection section is a sensor, and the control section differentiates the displacement detected by the displacement detection section, and then sets the switch to an electrically conductive state for a predetermined period if a sign of the differential value changes.
According to this configuration, the control section differentiates the displacement detected by the sensor in order to detect the switching (i.e., the switching of the deformation direction of the piezoelectric device) of the direction of the displacement of the deforming member. If the change (positive to negative, or negative to positive) in the sign of the differential value occurs, the switch is set to the conductive state. In this case, even in the case in which the amplitude of the vibration of the deforming member is diverse but is not constant, it is possible to accurately capture the timing at which the deformation direction of the piezoelectric device is switched to thereby enhance the step-up effect.
(9) The power generation unit according to the above aspect of the invention may be configured such that the displacement detection section is an eddy current sensor.
(10) The power generation unit according to the above aspect of the invention may be configured such that the displacement detection section is an optical sensor.
(11) The power generation unit according to the above aspect of the invention may be configured such that the displacement detection section is an ultrasonic sensor.
(12) The power generation unit according to the above aspect of the invention may be configured such that the displacement detection section is a capacitance sensor.
According to these configurations, by selecting a sensor of a specific type as the displacement detection section, the detection accuracy can be improved. As the sensor, there can be used a contactless sensor not hindering the deformation of the piezoelectric device. There are a variety of types of contactless sensors such as an optical type, an ultrasonic type, an eddy current type, and a capacitance type. Among these sensors, the eddy current sensor includes a detection coil for generating a high-frequency magnetic field. Since an eddy current (an induction current due to the electromagnetic induction) flows through the detection object when the detection object comes closer, the impedance of the detection coil varies. The displacement can be measured based on the variation in the impedance. On the other hand, the optical sensor includes a light emitting element and an optical position detection element. Light (e.g., a laser beam) is emitted from the light emitting element toward the detection object. The surface-reflected light from the detection object passes through a light receiving lens, and forms a spot on the optical position detection element. The displacement can be measured based on the variation in the position of the spot. The eddy current sensor and the optical sensor have a high response frequency compared to those of the rest of the types. Therefore, by using the sensor of the eddy current type or the optical type, it is possible to accurately capture the timing at which the deformation direction of the piezoelectric device is switched to thereby enhance the step-up effect.
The sensor can be of the ultrasonic type or the capacitance type. The ultrasonic sensor emits an ultrasonic wave, and then receives the ultrasonic wave reflected by the target object. It is possible to calculate the accurate distance with relative ease based on the time period between the emission and the reception. The capacitance sensor measures the displacement based on the variation in the capacitance, and is therefore capable of measuring a minute displacement.
(13) The power generation unit according to the above aspect of the invention may be configured such that the displacement detection section is of one of a contact type and a contactless type.
According to this configuration, the displacement detection section can be a contact displacement detection switch having, for example, a mechanical contact, or a contactless sensor for measuring the distance using, for example, a laser beam. In either of the cases, it is possible to accurately capture the timing at which the deformation direction of the piezoelectric device is switched to thereby enhance the step-up effect.
(14) Another aspect of the invention is directed to a battery including the power generation unit according to any one of the configurations described above.
(15) Still another aspect of the invention is directed to an electronic apparatus including the power generation unit according to any one of the configurations described above.
(16) Yet another aspect of the invention is directed to a transportation device including the power generation unit according to any one of the configurations described above.
These aspects of the invention relate to a battery incorporating the power generation unit described above, a compact electronic apparatus such as a remote controller incorporating the power generation unit described above instead of a battery, and the transportation device such as a vehicle or an electric train equipped with the power generation unit described above. The electronic apparatus can generate the electrical power due to the vibration caused therein when, for example, being transported or used. The battery has a longer life than a primary cell. In the electronic apparatus, an operation such as battery change is also eliminated. It is possible for the transportation device (e.g., a vehicle and an electric train) to generate electricity by the vibration due to the transportation, and then efficiently supply, for example, the equipment provided to the transportation device with the electricity.
(17) Still yet another aspect of the invention is directed to a method of controlling a power generation unit including a deforming member adapted to deform while switching a deformation direction, a piezoelectric device provided to the deforming member, a displacement detection section adapted to detect that the deforming member is displaced beyond a predetermined level, an inductor electrically connected to the piezoelectric device, and a switch disposed between the piezoelectric device and the inductor. The method includes detecting that the deforming member is displaced beyond a predetermined level by a displacement detection section; and setting the piezoelectric device and the inductor to an electrically conductive state via the switch if the displacement detection section detects that the deforming member is displaced beyond the predetermined level.
According to this aspect of the invention, the method of controlling the power generation unit includes the step of obtaining the displacement information of the deforming member detected by the sensor, and the step of setting the switch to the conductive state for a predetermined period based on the displacement information. Firstly, the direct and accurate information of the displacement of the deforming member detected by the sensor is obtained. Therefore, even in the case of obtaining, for example, the timing of the extreme value of the displacement by calculation, an accurate timing with little error can be obtained. In the step of setting the switch to the conductive state, such an accurate timing representing the extreme value of the displacement can be used. In this case, it becomes possible to efficiently store the charges in the piezoelectric device. Therefore, in the small-sized power generation unit using the piezoelectric effect, it is possible to realize a control method capable of efficiently generating a high voltage.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, an embodiment of the invention will be explained along the following procedure to thereby clarify the content of the invention described above.
A. First Embodiment
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- A-1. Structure of Power Generation Unit
- A-2. Operation of Power Generation Unit
- A-3. Operation Principle of Power Generation Unit
- A-4. Switching Timing of Switch
- A-5. Displacement Detection Switch
B. First Modified Example
C. Second Modified Example
D. Second Embodiment
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- D-1. Structure of Power Generation Unit
- D-2. Switching Timing of Switch
- D-3. Displacement Sensor
E. Battery, Electronic Apparatus, and Transportation Device
A. First Embodiment
A-1. Structure of Power Generation Unit
Since the beam 104 is fixed to the base 102 at the base end side thereof, and has the mass 106 disposed on the tip side thereof, when a vibration or the like is applied to the beam 104, the tip of the beam 104 vibrates with a large amplitude as indicated by the outlined arrow in the drawing. As a result, a compressive force and a tensile force alternately act on the piezoelectric element 108 attached to the surface of the beam 104. Then, the piezoelectric element 108 generates positive and negative charges due to the piezoelectric effect, and the charges appear in the first electrode 109a and the second electrode 109b. Although the mass 106 is not essential, it is desirable to create imbalance in mass between the tip side and the base end side of the beam 104. This is because the displacement of the beam 104 becomes easy to repeat in response to one vibration, for example, due to the imbalance in mass.
Displacement detection switches 130a, 130b are fixed within the power generation unit 100, detect the displacement of the beam 104 as the deforming member, and correspond to displacement detection sections. Specifically, in the case (the case in which the upper surface side of the beam 104 has a concave shape) in which the beam 104 is warped upward beyond a predetermined level due to the vibration, a button 132a of the displacement detection switch 130a is pressed. Therefore, the displacement detection switch 130a can detect the upward displacement of the beam 104. On the other hand, in the case (the case in which the lower surface side of the beam 104 has a concave shape) in which the beam 104 is warped downward beyond a predetermined level due to the vibration, a button 132b of the displacement detection switch 130b is pressed. Therefore, the displacement detection switch 130b can detect the downward displacement of the beam 104.
In the present embodiment, the displacement detection switches 130a, 130b each having a mechanical contact are respectively installed so as to be opposed to the surface (the upper surface corresponding to a first surface) of the beam 104 on which the piezoelectric element 108 is disposed, and the surface (the lower surface) as a reverse side of the upper surface and provided with the mass 106.
Here, it is preferable for the displacement detection switches 130a, 130b to measure the displacement of the tip side of the beam 104 for accurate displacement detection. This is because the tip side of the beam 104 vibrates with a larger amplitude in response to application of a vibration compared to the base end side thereof
Although the displacement detection switches 130a, 130b respectively correspond to, for example, the first displacement detection section and the second displacement detection section according to the invention, the correspondence relationship can be reversed. The displacement detection switches 130a, 130b can also be fixed to, for example, a housing (not shown) of the power generation unit 100 so as to be set to the conductive state if the level of the displacement of the beam 104 exceeds a predetermined level. It is also possible to arrange that the displacement detection switches 130a, 130b are fixed to the surfaces of the beam 104, and are set to the conductive state when, for example, the buttons have contact with the housing of the power generation unit 100 and are pressed by the housing.
Here, by receiving signals representing whether or not the conductive state occurs from the displacement detection switch 130a (corresponding to the first displacement detection section) and the displacement detection switch 130b (corresponding to the second displacement detection section), the control circuit 112 can figure out the timing (i.e., the timing of switching of the displacement direction of the piezoelectric device) at which the beam 104 is displaced beyond a predetermined level, and the direction of the displacement is switched, as described later. Since the timing at which the switch SW is set to the ON state is accurately determined based on the signals from the displacement detection switches 130a, 130b, the step-up effect can be improved.
A-2. Operation of Power Generation Unit
As shown in
In the power generation unit 100 according to the present embodiment, the switch SW is set to the ON state at the timings shown in
As is obvious from the comparison between the case of keeping the switch SW in the OFF state shown in
If the charge is stored in the capacitor C1 to thereby increase the inter-terminal voltage of the capacitor C1, the shift amount of the voltage waveform also increases in accordance therewith. For example, in comparison between the period B (the state in which no charge is stored in the capacitor C1) in
A-3. Operation Principle of Power Generation Unit
Subsequently, when the current flowing through the inductor L reaches a peak, the variation rate of the magnetic flux reaches “0,” and therefore, the back electromotive force reaches “0” as shown in
If the switch SW is kept in the ON state without change, a converse phenomenon to the content described above occurs in turn. Specifically, the positive charge on the lower surface side of the piezoelectric element 108 is urged to flow into the inductor L, and at this moment, the back electromotive force in the direction of hindering the flow of the charge occurs in the inductor L. Subsequently, when the current flowing through the inductor L reaches the peak and then takes a downward turn, the electromotive force in the direction (the direction of urging the current to continue to flow) of preventing the current from decreasing occurs in turn in the inductor L. As a result, there occurs the state (the state shown in
As described above, if the switch SW is set to the ON state in the state in which the charge is stored in the capacitor CO and is then kept in the ON state, there occurs a kind of resonant phenomenon in which the direction of the current is reversed alternately between the piezoelectric element 108 and the inductor L. The period of the resonant phenomenon corresponds to the resonance period T of the so-called LC resonant circuit, and is therefore obtained by the formula T=2π(LC)0.5, assuming that the value (capacitance) of the capacitor C0 (the capacitive component) included in the piezoelectric element 108 is C, and the value (inductance) of the inductive component of the inductor L is L. Therefore, the period immediately after (the state shown in
Therefore, the switch SW is set to the OFF state as shown in
When setting the switch SW to the ON state in this state, the positive charge stored on the lower surface side of the piezoelectric element 108 is urged to flow into the inductor L. At this moment, since the back electromotive force occurs in the inductor L (see
As explained hereinabove, in the power generation unit 100 according to the present embodiment, by deforming the piezoelectric element 108 to thereby generate the charges, and then connecting the piezoelectric element 108 to the inductor L to thereby form the resonant circuit for a half cycle of the resonance period, the distributions of the positive and negative charges in the piezoelectric element 108 are reversed. Subsequently, the piezoelectric element 108 is in turn deformed in the opposite direction to thereby generate new charges. Since the distributions of the positive and negative charges in the piezoelectric element 108 have been reversed, it results that the charges newly generated are stored in the piezoelectric element 108. Subsequently, the piezoelectric element 108 is connected again to the inductor L for a half cycle of the resonance period to thereby reverse the distributions of the positive and negative charges in the piezoelectric element 108, and then the piezoelectric element 108 is deformed in the opposite direction. By repeating such operations, it is possible to increase the charge stored in the piezoelectric element 108 every time the piezoelectric element 108 is deformed in a repeated manner.
Due to the resonance of the LC resonant circuit, by setting the switch SW to the OFF state at least when the polarity of the voltage Vgen is changed to the opposite polarity to the polarity thereof at the time point when the switch SW is set to the ON state, the voltage Vgen continues to rise. Although in the explanation described above (and the explanation hereinafter described) “T/2 (a half of the resonance period)” is adopted for the sake of convenience, the time is not limited thereto, but it is possible to efficiently raise the voltage Vgen by setting the predetermined period during which the switch SW is set to the ON state to the time at least longer than (n+1/4)T and shorter than (n+3/4)T (n denotes an arbitrary integer equal to or greater than 0) with respect to the resonance period T of the LC resonant circuit.
As described above with reference to
When deforming the beam 104 in the opposite direction in the state in which the locations of the positive and negative charges are replaced with each other, the voltage waveform due to the piezoelectric effect appears between the first electrode 109a and the second electrode 109b of the piezoelectric element 108. In other words, it results that the voltage change due to the deformation of the piezoelectric element 108 occurs in the state in which the polarities of the first electrode 109a and the second electrode 109b of the piezoelectric element 108 are replaced with each other. As a result, there appears in the period B shown in
As described above with reference to
Firstly, as shown in the period A or the period B in
In addition, as described above with reference to
A-4. Switching Timing of Switch
As described hereinabove, in the power generation unit 100 according to the present embodiment, by applying the cyclic deformation to the piezoelectric element 108 (the beam 104, to be precise), and connecting the piezoelectric element 108 to the inductor L for a period of time half as long as the resonance period when the deformation direction is switched, it is possible to obtain an excellent feature that it can easily be miniaturized because the efficiency is high, and in addition, no step-up circuit is required.
The timing at which the deformation direction of the beam 104 is switched coincides with the timing at which the displacement of the beam 104 takes a local maximum value or a local minimum value (hereinafter the local maximum value and the local minimum value are collectively referred to as an extreme value). Therefore, by adopting the configuration in which the displacement detection switch including a mechanical contact is used, and the displacement detection switch is set to the conductive state in the case in which the level of the displacement of the beam 104 exceeds a predetermined level, the timing at which the deformation direction of the beam 104 is switched can easily be obtained.
In the power generation unit 100 according to the present embodiment, the displacement detection switch is set to the conductive state in the case in which the level of the displacement of the beam 104 exceeds a predetermined level, and the control section does not perform the ON/OFF control of the switch SW of the resonant circuit until the control section makes sure of the conductive state. Therefore, in the case of controlling the switch SW of the resonant circuit, the power consumption is prevented from overtaking the power generation amount, and the efficient power generation unit 100 can be realized.
As described above with reference to
As shown in
On this occasion, since the beam 104 vibrates in response to the external force, the magnitude (the amplitude) of the displacement of the vibration is diverse. However, in the present embodiment, the displacement detection switches 130a, 130b are not set to the ON state if the vibration does not have an amplitude equal to or greater than a predetermined level. Therefore, in the case of controlling the switch SW of the resonant circuit, the power consumption is prevented from overtaking the power generation amount, and the efficient power generation unit 100 can be realized.
When the switch control process is started, the CPU of the control circuit 112 determines (step S101) whether or not the displacement detection switch 130a, 130b is in the ON state (corresponding to the conductive state). For example, the CPU of the control circuit 112 can receive a digital signal taking the high/low levels in accordance with the ON/OFF states of the displacement detection switch 130a. The same is also applied to the displacement detection switch 130b. Here, the high level denotes a high electrical potential such as VDD, and the low level denotes a low electrical potential such as GND. Here, the fact that either one of the displacement detection switches 130a, 130b is in the ON state as described above means that the displacement of the beam 104 is at the peak (the extreme value).
If the peak of the displacement of the beam 104 is detected (yes in the step S101), the CPU of the control circuit 112 sets (step S102) the switch SW of the resonant circuit (the resonant circuit composed of the capacitor CO of the piezoelectric element 108 and the inductor L) to the ON state, and then starts (step S104) a timer not shown incorporated in the control circuit 112. Whether or not the time half as long as the resonance period of the resonant circuit composed of the capacitor CO of the piezoelectric element 108 and the inductor L has elapsed is determined (step S106). If the peak of the displacement of the beam 104 is not detected (no in the step S101), the CPU waits until either one of the displacement switches 130a, 130b is set to the ON state.
As a result, if it is determined that the period half as long as the resonance period has not yet elapsed (no in the step S106), the same determination is repeatedly performed to thereby continue the standby state until the period half as long as the resonance period elapses. If it is determined that the period half as long as the resonance period has elapsed (yes in the step S106), the switch SW of the resonant circuit is set to the OFF state (step S108). Subsequently, the process returns to the top of the switch control process, and the series of processes described above are repeated.
By performing the ON/OFF control of the switch SW of the resonant circuit in such a manner as described hereinabove, the switch SW can easily be switched between the ON/OFF states at appropriate timings in accordance with the movement of the beam 104, and therefore, it becomes possible to efficiently generate the electrical power using the power generation unit 100.
A-5. Displacement Detection Switch
In the present embodiment, the displacement detection switches 130a, 130b are mechanical switches (switches including a mechanical contact) respectively provided with the buttons 132a, 132b, which set the displacement detection switches 130a, 130b to the ON state when being pressed. In other words, the displacement detection switches 130a, 130b are each a switch including a contact-type contact. Although in the present embodiment, the displacement detection switches 130a, 130b are set to the ON state when the buttons are pressed, there can also be adopted a normally-on switch changed to the OFF state. The displacement detection switch according to the invention is not limited to a specific type providing the switch includes a mechanical contact.
In this example, the displacement detection switches 130a, 130b are installed in the housing of the power generation unit 100 not shown so that the buttons 132a, 132b face to the beam 104 side. The distance from the beam 104 is adjusted so that the displacement detection switches 130a, 130b are set to the ON state at the extreme values of the vibration (e.g., the vibration with the characteristic frequency) of the beam 104. In other words, the “predetermined level” described above can be adjusted with the installation positions of the displacement detection switches 130a, 130b. For example, the length of the shaft of each of the buttons 132a, 132b can also be adjustable. In this case, fine adjustment of the distance from the beam 104 can be performed.
In the present embodiment, the displacement detection switches 130a, 130b are installed in the housing of the power generation unit 100 not shown. However, by contraries, it is also possible to adopt the configuration in which the displacement detection switches 130a, 130b are installed in the beam 104, and the housing not shown depresses the buttons 132a, 132b due to the vibration of the beam 104. In this case, since it becomes possible to attach the displacement detection switch in the manufacturing process of the beam 104 as a component without assembling the whole of the power generation unit, the manufacturing process can be simplified.
As described above, the power generation unit according to the present embodiment can directly detect the displacement of the deforming member based on the ON/OFF states of the displacement detection switches. On this occasion, in order to figure out of the switching of the displacement direction of the deforming member, it is not required to, for example, calculate the variation in the current using the calculation process. Therefore, it is possible to suppress the growth in circuit size. The control section sets the switch provided to the resonant circuit to the conductive state for a predetermined period (e.g., a half of the resonance period) from the timing at which the displacement detection switch is switched to the ON state, for example, to thereby make it possible to efficiently store the charge in the piezoelectric device. Therefore, in the small-sized power generation unit using the piezoelectric effect, it is possible to efficiently generate a high voltage.
B. FIRST MODIFIED EXAMPLEThere exist a variety of modified examples in the present embodiment described above. A first modified example will hereinafter be explained with reference to
In the power generation unit according to the embodiment described above, there are included the two displacement detection switches for switching between the ON/OFF states (conductive state/nonconductive state) in accordance with the displacement of the surfaces of the deforming member different from each other. Therefore, either one of the two displacement detection switches is set to the ON state at the timing at which the displacement direction of the deforming member is switched, and thus the timing for setting the switch provided to the resonant circuit to the conductive state can easily be obtained. In other words, the peak of every half cycle of the vibration of the deforming member can be figured out based on the timings at which the two displacement detection switches are respectively set to the ON state.
However, depending on the size of the displacement detection switch, there is a case in which the whole of the power generation unit can further be miniaturized by eliminating one of the displacement detection switches even if the computing circuit for calculating the timing at which the displacement direction of the deforming member is switched is added. Hereinafter, the first modified example including only a single displacement detection switch will be explained. The constituents substantially the same as those of the embodiment described above will be attached with the same reference numerals in the modified examples, and the detailed explanation therefor will be omitted.
As shown in
Therefore, in the present modified example, as shown in
The timing calculation section 113 stores the period of time from when the displacement detection switch 130a is set to the ON state until next time it is set to the ON state. The time intervals are defined as P0, P1, P2, . . . . Although the time interval P1 is shown alone in
A second modified example will hereinafter be explained with reference to
Here, the displacement detection switches 140a, 140b are respectively provided with the buttons 142a, 142b, but further include elastic members 144a, 144b, respectively, unlike the embodiment described above. Although the elastic members 144a, 144b are each a spring in the present example, any member for absorbing the impact in the collision can also be adopted besides the spring.
In
As described above, in the present modified example, since the displacement detection switches 140a, 140b include the elastic members 144a, 144b to thereby absorb the impact in the collision, the power generating unit can be protected from the destruction and deformation.
D. Second Embodiment
D-1. Structure of Power Generation Unit
In the present embodiment, the displacement sensor 130, which is a contactless sensor, is disposed so as to be opposed to the surface (the upper surface) of the beam 104 on which the piezoelectric element 108 is disposed. The displacement sensor 130 measures the distance 132 between a measurement position in the upper surface of the beam 104 and the displacement sensor 130.
It is preferable for the displacement sensor 130 to measure the displacement of the tip side of the beam 104 for accurate displacement detection. This is because the tip side of the beam 104 vibrates with a larger amplitude in response to application of a vibration compared to the base end side thereof. On the other hand, there is a possibility that there occurs the different in vibration between the part to which the piezoelectric element 108 is attached and the other part in the upper surface of the beam 104. Therefore, in order for figuring out the deformation of the piezoelectric element 108, it is preferable to measure the displacement of the part to which the piezoelectric element 108 is attached. Therefore, the displacement sensor 130 in the present embodiment is disposed so as to be opposed to the upper surface of the beam 104, and measures the distance 132 from the part corresponding to the tip side of the beam 104 within the part to which the piezoelectric element 108 is attached.
The displacement sensor 130 can also be disposed so as to be opposed to the lower surface of the beam 104. However, in this case, if it is attempt to measure the tip side of the beam 104, the mass 106 with a larger thickness may intervene or fail to intervene between the displacement sensor 130 and the beam 104, and thus, the accurate measurement might be hindered. Therefore, if the displacement sensor 130 is disposed so as to be opposed to the lower surface of the beam 104, there occurs the possibility that the measurement must be performed while avoiding the tip portion of the beam 104. Therefore, it is preferable that the displacement sensor 130 is disposed so as to be opposed to the upper surface of the beam 104.
Although the explanation is presented assuming that the distance 132 is measured by the displacement sensor 130 at the measurement position of the upper surface of the beam 104, it is also possible to provide an object displacement of which can be measured to the beam 104, and measure the displacement of the object, or it is also possible to use a side surface and so on of the beam 104 depending on the installation condition of the power generation unit 100 and the type of the displacement sensor.
D-2. Switching Timing of Switch
As explained in the first embodiment section, by applying the cyclic deformation to the piezoelectric element 108 (the beam 104, to be precise), and connecting the piezoelectric element 108 to the inductor L for a period of time half as long as the resonance period when the deformation direction is switched, it is possible to realize the power generation unit which can easily be miniaturized because the efficiency is high, and in addition, no step-up circuit is required. Therefore, as shown in
As described above, the electrical power can be generated with the highest efficiency in the case of setting the switch SW to the ON state at the timing at which the displacement of the beam 104 reaches the extreme value. As is obvious from the comparison between
Therefore, as shown in
In this case, since the beam 104 vibrates due to the external force, the magnitude (the amplitude) of the displacement of the vibration is diverse. However, in the present embodiment, the displacement of the beam 104 is detected using the displacement sensor 130 of the contactless type, and the control circuit 112 can accurately calculate the timing at which the displacement reaches the extreme value from the differential value based on the displacement information. In other words, the timing at which the displacement of the beam 104 reaches the extreme value can accurately be obtained regardless of the amplitude of the vibration.
Since it is sufficient for the control circuit 112 to detect only the inversion of the sign, reduction of the circuit size can be achieved. Specifically, the determination can be performed only by obtaining the displacement values f(n), f(n−1), and f(n−2) corresponding to the sampling timings up to the second previous one, and then comparing these values with each other.
When the switch control process is started, the CPU of the control circuit 112 obtains (step S 100) the displacement information representing the displacement of the beaml04 from the displacement sensor 130. The CPU determines (step S101) whether or not the displacement of the beam 104 has reached the peak (the extreme value) based on the displacement information. As described above, whether or not the displacement of the beam 104 has reached the peak can be determined based on the change in the sign of the differential value.
If the peak of the displacement of the beam 104 is detected in such a manner as described above (yes in the step S101), the switch SW of the resonant circuit (the resonant circuit composed of the capacitor CO of the piezoelectric element 108 and the inductor L) is set to the ON state (step S102), and then a timer not shown incorporated in the control circuit 112 is started (step S104). Whether or not the time half as long as the resonance period of the resonant circuit composed of the capacitor CO of the piezoelectric element 108 and the inductor L has elapsed is determined (step S106). If the peak of the displacement of the beam 104 is not detected (no in the step S101), the CPU continues to obtain new displacement information until the peak is detected.
As a result, if it is determined that the period half as long as the resonance period has not yet elapsed (no in the step S106), the same determination is repeatedly performed to thereby continue the standby state until the period half as long as the resonance period elapses. If it is determined that the period half as long as the resonance period has elapsed (yes in the step S106), the switch SW of the resonant circuit is set (step S108) to the OFF state. Subsequently, the process returns to the top of the switch control process, and the series of processes described above are repeated.
By performing the ON/OFF control of the switch SW of the resonant circuit in such a manner as described hereinabove, the switch SW can easily be switched between the ON/OFF states at appropriate timings in accordance with the movement of the beam 104, and therefore, it becomes possible to efficiently generate the electrical power using the power generation unit 100.
D-3. Displacement Sensor
In the present embodiment, a contactless sensor is used as the displacement sensor 130. Since the contactless sensor is used, it is possible to make the control circuit 112 appropriately determine the peak of the vibration of the beam 104 with the diverse amplitude without hindering the deformation of the piezoelectric device.
Here, there are a variety of types of contactless sensors such as an optical type, an ultrasonic type, an eddy current type, and a capacitance type. The displacement of the beam 104 can be measured by any type of sensor. However, by using the eddy current type or the optical type each having a high response frequency, the detection accuracy can be improved. For example, some of the eddy current type or optical type sensors have a response frequency of several kHz to several tens kHz while the ultrasonic type or capacitance type sensors have a response frequency in a range of several tens Hz.
The eddy current sensor supplies a detection coil included in the head Ha with a high-frequency signal of, for example, several MHz. Then, a high-frequency magnetic field is generated from the detection coil in such a manner as shown in
Rc=R0+ΔR(x)
Lc=L0+ΔL(x)
Here, R0, L0 are the values of the resistance Rc and the inductance Lc, respectively, with x taking an infinite value. When the distance x between the detection object Ta and the head Ha decreases, the eddy current Ia occurs to thereby make ΔR(x) and ΔL(x) have nonzero values. Since the eddy current Ia flows so as to generate a magnetic field canceling out the magnetic field surrounding the detection object Ta, ΔR(x) and ΔL(x) vary in accordance with the distance x. Then, it results that the impedance Zc of the detection coil of the head Ha also varies in accordance with the distance x.
The eddy current displacement sensor can calculate the distance x based on the variation in the impedance Zc of the detection coil. In other words, the eddy current displacement sensor can calculate the displacement of the detection object Ta.
Here, the eddy current displacement sensor uses the eddy current occurring on the surface of the metal. Therefore, the detection object (the beam 104 in the present embodiment) is limited to a conductive body such as metal. Therefore, if the beam 104 of the present embodiment is made of metal or coated with metal, the eddy current sensor can be used as the displacement sensor 130. In other cases, the optical sensor can also be used as the displacement sensor 130.
The ultrasonic displacement sensor emits an ultrasonic wave from a sensor head, and then receives the ultrasonic wave reflected back from the target object (the beam 104 here). The ultrasonic displacement sensor measures the time period from the emission of the ultrasonic wave to the reception thereof to thereby measure the distance (i.e., the displacement of the beam 104) from the beam 104. The distance LS from the beam 104 can be obtained by the following expression denoting the time period from the emission of the ultrasonic wave to the reception thereof by TS, and the sonic speed by CS.
LS=TS*CS/2
The accurate distance LS can be calculated with relative ease. The capacitance displacement sensor measures the displacement using the fact that the capacitance varies in inverse proportion to the distance between the electrodes. Therefore, a minute displacement can be measured.
E. Battery, Electronic Apparatus, And Transportation Device
Although the embodiments and the modified examples are hereinabove explained, the invention is not limited to the embodiments and the modified examples described above, but can be put into practice in various forms within the scope or the spirit of the invention.
For example, in the embodiments and the modified examples described above, the explanation is presented assuming that the piezoelectric element 108 is attached to the beam 104 having the cantilever structure. However, the piezoelectric element 108 can be attached to any member providing the member is easily deformed in a repeated manner due to a vibration or the like. For example, the piezoelectric element 108 can be attached to a surface of a thin film, or to a side surface of a coil spring.
If the ultracompact low power consumption displacement switches 130a, 130b or displacement sensor 130 can be used, such an application as to incorporate the power generation unit in a compact electronic apparatus such as a remote controller instead of a battery. In this case, it is also possible to perform the control of supplying the energy stored in the capacitor C1 in the previous power generation to the displacement detection switches 130a, 130b, or the displacement sensor 130 on a priority basis when using the compact electronic apparatus.
Although the power generation unit according to the invention can be miniaturized, the installation target is not limited to electronic apparatuses. For example, by applying the power generation unit according to the invention to a transportation device such as a vehicle or an electric train, it is also possible to generate power by the vibration due to the transportation, and to supply the electrical power efficiently to the equipment provided to the transportation device.
In this case, in order to cope with all of the vibrations, it is also possible to incorporate a plurality of power generation units 100 different in length of the beam 104 and weight of the mass 106 in the transportation device. In this case, it is also possible to constitute a power generating unit having the plurality of power generation units 100 fixed to the base 102 common to the power generation units 100.
Since the power generation unit according to the invention generates power in accordance with the vibration or the transportation, by installing the power generation unit on a bridge, a building, or a possible landslide place, it is also possible to generate electrical power at the time of disaster such as an earthquake, and to supply the electricity to a network device such as an electronic apparatus at only the time of need (disaster).
Further, the power generation unit according to the invention can be provided with the same shape as, for example, a button battery or a dry-cell battery, and can also be used in general electronic apparatuses instead of being installed in a specific apparatus or the like. In this case, since it is possible to charge the capacitor by a vibration, the power generation unit can be used as a battery even in the time of disaster with electricity lost. In this case, since the life thereof is longer than that of a primary cell, reduction of environmental load can be achieved in terms of a life cycle.
This application claims priority to Japanese Patent Application No. 2011-218921 filed on Oct. 3, 2011, and Application No. 2011-219033 filed on Oct. 3, 2011, the entirety of which is hereby incorporated by reference.
Claims
1. A power generation unit comprising:
- a deforming member adapted to deform while switching a deformation direction;
- a piezoelectric device provided to the deforming member,
- a displacement detection section adapted to detect that the deforming member is displaced beyond a predetermined level;
- an inductor electrically connected to the piezoelectric device;
- a switch disposed between the piezoelectric device and the inductor
- a capacitor electrically connected to the piezoelectric device;
- a full bridge rectifier disposed between the piezoelectric device and the capacitor; and
- a control section adapted to set the piezoelectric device and the inductor to an electrically conductive state via the switch when the displacement detection section detects that the deforming member is displaced beyond the predetermined level,
- wherein the inductor is connected in parallel to the piezoelectric device and the switch is connected in series to the inductor.
2. The power generation unit according to claim 1, wherein
- the displacement detection section is a mechanical switch having a mechanical contact, and
- the piezoelectric device and the inductor are set to the electrically conductive state if the deforming member has contact with the mechanical switch.
3. The power generation unit according to claim 1, further comprising:
- a timing calculation section adapted to generate a timing at which a deformation direction of the deforming member is switched,
- wherein the control section sets the piezoelectric device and the inductor to one of a conductive state and a nonconductive state using the switch with the timing generated by the timing calculation section.
4. The power generation unit according to claim 1, wherein
- a number of the displacement detection sections is plural,
- a first displacement detection section as one of the displacement detection sections detects that a first surface as one of surfaces of the deforming member is displaced beyond a predetermined level, and
- a second displacement detection section different from the first displacement detection section detects that a surface different from the first surface is displaced beyond a predetermined level.
5. The power generation unit according to claim 1, wherein the displacement detection section is provided to the deforming member.
6. The power generation unit according to claim 1, wherein the displacement detection section includes an elastic member.
7. The power generation unit according to claim 1, wherein
- the deforming member has a plurality of surfaces, and
- the displacement detection section measures the displacement of the surface of the deforming member, the surface being provided with the piezoelectric device.
8. The power generation unit according to claim 1, wherein
- the displacement detection section is a sensor, and
- the control section differentiates the displacement detected by the displacement detection section, and then sets the switch to an electrically conductive state for a predetermined period if a sign of the differential value changes.
9. The power generation unit according to claim 1, wherein the displacement detection section is an eddy current sensor.
10. The power generation unit according to claim 1, wherein the displacement detection section is an optical sensor.
11. The power generation unit according to claim 1, wherein the displacement detection section is an ultrasonic sensor.
12. The power generation unit according to claim 1, wherein the displacement detection section is a capacitance sensor.
13. The power generation unit according to claim 1, wherein the displacement detection section is of one of a contact type and a contactless type.
14. A battery comprising the power generation unit according to claim 1.
15. An electronic apparatus comprising the power generation unit according to claim 1.
16. A transportation device comprising the power generation unit according to claim 1.
17. A method of controlling a power generation unit including
- a deforming member adapted to deform while switching a deformation direction,
- a piezoelectric device provided to the deforming member,
- a displacement detection section adapted to detect that the deforming member is displaced beyond a predetermined level,
- an inductor electrically connected to the piezoelectric device, and
- a switch disposed between the piezoelectric device and the inductor,
- a capacitor electrically connected to the piezoelectric device, and a full bridge rectifier disposed between the piezoelectric device and the capacitor,
- wherein the inductor is connected in parallel to the piezoelectric device and the switch is connected in series to the inductor, the method comprising:
- detecting that the deforming member is displaced beyond a predetermined level by a displacement detection section; and
- setting the piezoelectric device and the inductor to an electrically conductive state via the switch when the displacement detection section detects that the deforming member is displaced beyond the predetermined level.
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Type: Grant
Filed: Oct 2, 2012
Date of Patent: Aug 18, 2015
Patent Publication Number: 20130082565
Assignee: SEIKO EPSON CORPORATION (Tokyo)
Inventors: Noritaka Ide (Shiojiri), Atsuya Hirabayashi (Chino), Kunio Tabata (Shiojiri), Atsushi Oshima (Shiojiri), Hiroyuki Yoshino (Suwa)
Primary Examiner: Thomas Dougherty
Application Number: 13/633,187
International Classification: H01L 41/09 (20060101); H02N 2/18 (20060101); H01L 41/113 (20060101);