Electrophotographic image forming apparatus and development cartridge
An electrophotographic image forming apparatus and a development cartridge are provided. The electrophotographic image forming apparatus including a body including an opening, a photoreceptor cartridge attached to, or detached from, the body through the opening, and including a mounting portion, and a development cartridge attached to, or detached from, the mounting portion through the opening while the photoreceptor cartridge is mounted in the body. The mounting portion includes first and second guide rails, and both side portions of the development cartridge respectively include first and second guide protrusions having different protrusion amounts from the both side portions to be respectively guided by the first and second guide rails.
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This application is related to, and claims priority to, U.S. Provisional Application No. 61/756,269, filed on Jan. 24, 2013, U.S. Provisional Application No. 61/758,957, filed on Jan. 31, 2013, and U.S. Provisional Application No. 61/758,970, filed on Jan. 31, 2013, in the U.S. Patent and Trademark office, and Korean Patent Application No. 10-2013-0045047, filed on Apr. 23, 2013, in the Korean Intellectual Property Office, the disclosures of which are incorporated herein by reference.
BACKGROUND1. Field
Embodiments of the present invention relate to an electrophotographic image forming apparatus capable of detaching a process cartridge, and a development cartridge.
2. Description of the Related Art
An image forming apparatus using electrophotography prints an image on a recording medium by supplying toner to an electrostatic latent image formed on a photoreceptor to form a visible toner image on the photoreceptor, transferring the visible toner image to the recording medium, and fusing the transferred visible toner image on the recording medium.
A process cartridge is an assembly of components for forming a visible toner image, and is a consumable product that is detachable from a body of an image forming apparatus and replaceable after a life is ended. An integrated process cartridge includes a photoreceptor and contains toner to be supplied to the photoreceptor. However, an amount (life) of toner contained in the integrated process cartridge is usually shorter than a life of the photoreceptor. Since a life of the integrated process cartridge may be dependent upon the amount of toner contained therein, after the toner is all used up, the integrated process cartridge has to be replaced even if the life of the photoreceptor is not expired, thereby increasing consumable product costs for a user.
In order to reduce consumable product costs, a separable process cartridge has been designed so that a photoreceptor cartridge including a photoreceptor and a development cartridge containing toner are individually replaced.
SUMMARYAdditional aspects and/or advantages will be set forth in part in the description which follows and, in part, will be apparent from the description, or may be learned by practice of the invention.
It is an aspect of the present invention to provide an electrophotographic image forming apparatus capable of individually detaching a photoreceptor cartridge and a development cartridge from a body, and a development cartridge.
According to an aspect of the present invention, t an electrophotographic image forming apparatus is provided including a body including an opening, a photoreceptor cartridge attached to or detached from the body through the opening, and including a mounting portion, and a development cartridge attached to, or detached from, the mounting portion through the opening while the photoreceptor cartridge is mounted in the body, wherein the mounting portion includes first and second guide rails, the development cartridge respectively include first and second guide protrusions in both side portions thereof to be respectively guided by the first and second guide rails, and the first and second guide protrusions have different protrusion amounts from the both side portions.
The first and second guide rails may be independent from each other. The protrusion amount of the first guide protrusion may be smaller than the protrusion amount of the second guide protrusion. The first and second guide rails may be stepped correspondingly to the first and second guide protrusions.
The second guide rail may be branched from the first guide rail. The protrusion amount of the second guide protrusion may be smaller than the protrusion amount of the first guide protrusion. The first guide rail may be stepped from the second guide rail at a branching location where the second guide rail is branched from the first guide rail so that the second guide protrusion is separated from the first guide protrusion at the branching location. A guide portion for guiding the second guide protrusion to the second guide rail may be included at an end portion of the branching location.
The photoreceptor cartridge may include a photoreceptor where an electrostatic latent image is formed, the development cartridge may include a development roller for developing the electrostatic latent image by supplying toner to the electrostatic latent image, and the first guide protrusion may be coaxial with a rotation shaft of the development roller.
The mounting portion may include first and second accommodation portions where the first and second guide protrusions respectively guided by the first and second guide rails are accommodated, wherein the first accommodation portion may include a retreat preventing portion located at a removal direction of the first guide protrusion to support the first guide protrusion.
The second accommodation portion may include a rotation preventing portion located at a downstream of the second guide protrusion in a rotation direction of the development roller to support the second guide protrusion.
According to an aspect of the present invention, a development cartridge is provided mounted in a mounting portion provided in a photoreceptor cartridge including a photoreceptor after the photoreceptor cartridge is mounted in a body of an image forming apparatus, and including a development roller for developing an image by supplying toner to the photoreceptor, wherein the development cartridge includes first and second guide protrusions in both side portions thereof, and the first and second guide protrusions have different protrusion amounts from the both side portions so that the development cartridge is mounted in the mounting portion as the first and second guide protrusions are respectively guided by first and second guide rails provided in the mounting portion.
The protrusion amount of the first guide protrusion may be smaller than the protrusion amount of the second guide protrusion. The protrusion amount of the second guide protrusion may be smaller than the protrusion amount of the first guide protrusion.
The first guide protrusion may be a location determining protrusion for determining a location of the development cartridge with respect to the photoreceptor, and the second guide protrusion may be a rotation preventing protrusion for preventing rotation of the development cartridge.
The first guide protrusion may be coaxial with a rotation shaft of the development roller.
SUMMARYAdditional aspects and/or advantages will be set forth in part in the description which follows and, in part, will be apparent from the description, or may be learned by practice of the invention.
It is an aspect of the present invention to provide an electrophotographic image forming apparatus capable of individually detaching a photoreceptor cartridge and a development cartridge from a body, wherein a development roller and a photoconductive drum form a stable development nip (or a development gap), and a development cartridge.
According to an aspect of the present invention, there is provided an electrophotographic image forming apparatus including: a body including an opening, a photoreceptor cartridge attached to or detached from the body through the opening, and including a photoconductive drum and a mounting portion, a development cartridge attached to or detached from the mounting portion through the opening while the photoreceptor cartridge is mounted in the body, and including a development roller supplying toner to an electrostatic latent image formed on the photoconductive drum, and a cover for opening or closing the opening, and including a pressurizing unit fixing the development cartridge to the mounting portion by providing pressing force to the development cartridge in a direction parallel to a center line connecting centers of the photoconductive drum and development roller while the opening is closed.
The pressurizing unit may include first and second pressurizing units providing first and second pressing forces to the development cartridge by being spaced apart from the center line in opposite directions respectively by first and second distances.
The second pressing force may generate a moment in an opposite direction from a moment of rotation generated by rotation of the development roller, and the second pressing force may be larger than the first pressing force.
The second distance may be longer than the first distance.
The first pressurizing unit may include a plurality of first pressurization portions spaced apart from each other in a length direction of the photoconductive drum, and the second pressurizing unit may include a plurality of second pressurization portions spaced apart from each other in the length direction of the photoconductive drum.
The development cartridge may include a memory unit including a first contact portion, wherein the memory unit may be electrically connected to the body to transfer information about the development cartridge to the body, and one of the plurality of first and second pressurization portions may be a second contact portion electrically connected to the first contact portion.
First and second gears engaged with each other may be respectively provided at one sides of a rotation shaft of the photoconductive drum and a rotation shaft of the development roller, and a pressurization portion functioning as the second contact portion from among the plurality of first and second pressurization portions may be disposed at a location where the first and second gears are not disposed.
The pressurizing unit may include a plurality of pressurization portions spaced apart from each other in a length direction of the photoconductive drum, and the development cartridge may include a plurality of pressure-receiving portions corresponding to the plurality of pressurization portions.
One of the plurality of pressure-receiving portions may be a plurality of first contact portions for communication with the body, and the plurality of first contact portions may receive pressing forces from the plurality of pressurization portions.
First and second gears engaged with each other may be respectively provided at one sides of a rotation shaft of the photoconductive drum and a rotation shaft of the development roller, and the plurality of first contact portions may be a pressure-receiving portion disposed at a location where the first and second gears are not disposed, from among the plurality of pressure-receiving portions.
A pressurization portion corresponding to the plurality of first contact portions, from among the plurality of pressurization portions may be a plurality of second contact portions pressurizing and contacting the plurality of first contact portions.
The plurality of pressurization portions may include a plurality of first and second pressurization portions which are disposed opposite to each other based on the center line, and wherein the plurality of pressure-receiving portions may include a plurality of first and second pressure-receiving portions, which are disposed opposite to each other based on the center line.
According to an aspect of the present invention, there is provided a development cartridge mounted in a mounting portion provided in a photoreceptor cartridge including a photoreceptor after the photoreceptor cartridge is mounted in a body of an image forming apparatus, and including a development roller for developing an image by supplying toner to the photoreceptor, wherein the development cartridge include a plurality of pressure-receiving portions receiving pressing force in a direction parallel to a center line connecting centers of the development roller and photoreceptor.
The development roller may be included at a front region of the development cartridge based on a mounting direction of the development cartridge mounted in the body, and the plurality of pressure-receiving portions may be included at a rear region of the development cartridge.
The development cartridge may further include a handle for detaching the development cartridge, wherein the handle may be disposed at a rear center of the development cartridge.
At least one of the plurality of pressure-receiving portions may be included at each side of the handle.
The plurality of pressure-receiving portions may be arranged in a length direction of the photoreceptor.
The plurality of pressure-receiving portions may include pluralities of first and second pressure-receiving portions disposed opposite to each other based on the center line.
The development cartridge may include a memory unit electrically connected to the body to transfer information about the development cartridge to the body and include a plurality of contact portions for communication with the body, wherein the plurality of contact portions may be one of the plurality of pressure-receiving portions.
The development cartridge may include a gear disposed at one side of the development cartridge to transfer driving power from the body to the development roller, wherein the plurality of pressure-receiving portions may be arranged in a length direction of the photoreceptor, and the plurality of contact portions may be a pressure-receiving portion that is disposed opposite to a location where the gear is disposed, in the length direction from among the plurality of pressure-receiving portions.
The development cartridge may further include a guide protrusion for contacting an entry guide included in the body while being inserted into the body to guide development cartridge to the mounting portion.
The guide protrusion may protrude upward from a top surface of a housing of the development cartridge.
The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
Exemplary embodiments of present invention are described more fully with reference to the accompanying drawings, in which exemplary embodiments of the present invention are shown. In the drawings, like reference numerals denote like elements.
Referring to
The photoreceptor cartridge 200 includes a photoconductive drum 1. The photoconductive drum 1 is an example of a photoreceptor, wherein an electrostatic latent image is formed on a surface thereof, and may include a conductive metal pipe and a photosensitive layer around the conductive metal pipe. A charging roller 2 is an example of a charger for charging the photoconductive drum 1 to have uniform surface potential. A charging brush or a corona charger may be used instead of the charging roller 2. A cleaning roller 3 may be used for removing foreign materials on a surface of the charging roller 2. A cleaning blade 8 is an example of a cleaning unit for removing toner and foreign materials on a surface of the photoconductive drum 1 after a transfer process described later. A cleaning apparatus having another shape, such as a rotating brush, may be used instead of the cleaning blade 8. The toner and foreign materials removed by the cleaning blade 8 may be contained in a waste toner container 9.
The development cartridge 300 supplies toner contained therein to an electrostatic latent image formed on the photoconductive drum 1 to develop the electrostatic latent image into a visible toner image. When a one-component development method is used, toner is contained in the development cartridge 300, and when a two-component development method is used, toner and a carrier are contained in the development cartridge 300. A development roller 4 is used to supply the toner in the development cartridge 300 to the photoconductive drum 1. A development bias voltage may be applied to the development roller 4. A regulator 5 constrains an amount of toner supplied from the development roller 4 to a development region where the photoconductive drum 1 and the development roller 4 face each other. The regulator 5 may be a doctor blade elastically contacting a surface of the development roller 4.
A one-component development method may be classified into a contact development method, wherein the development roller 4 and the photoconductive drum 1 are rotated while contacting each other, and a non-contact development method, wherein the development roller 4 and the photoconductive drum 1 are rotated by being spaced apart from each other by dozens to hundreds of microns.
When a two-component development method is used, the development roller 4 may be spaced apart from the photoconductive drum 1 in the order of dozens to hundreds of microns. Although not illustrated, the development roller 4 may have a structure wherein a magnetic roller is disposed in a hollow cylindrical sleeve. The toner is adhered to a surface of a magnetic carrier. The magnetic carrier is adhered to the surface of the development roller 4 to be transferred to the development region where the photoconductive drum 1 and the development roller 4 face each other. Only the toner is supplied to the photoconductive drum 1 according to the development bias voltage applied between the development roller 4 and the photoconductive drum 1, and thus the electrostatic latent image formed on the surface of the photoconductive drum 1 is developed into the visible toner image. The development cartridge 300 may include a transport agitator (not shown) for mixing and stirring the toner and a carrier and transporting the mixture to the development roller 4. The transport agitator may be an auger, and a plurality of the transport agitators may be included in the development cartridge 300.
Examples of development methods of the electrophotographic image forming apparatus according to an embodiment are described, but the present invention is not limited thereto, and development methods may be variously modified and changed.
The exposure unit 110 forms the electrostatic latent image on the photoconductive drum 1 by irradiating light modulated according to image information to the photoconductive drum 1. The exposure unit 110 may be a laser scanning unit (LSU) using a laser diode as a light source, or a light-emitting diode (LED) exposure unit using an LED as a light source.
The transfer roller 120 is an example of a transfer unit for transferring a toner image from the photoconductive drum 1 to the recording medium P. A transfer bias voltage for transferring the toner image to the recording medium P may be applied to the transfer roller 120. A corona transfer unit or a transfer unit using a pin scorotron method may be used instead of the transfer roller 120.
The recording media P may be picked up one by one from a loading table 141 by a pickup roller 142, and are transferred to a region where the photoconductive drum 1 and the transfer roller 120 face each other by feed rollers 143, 144, and 145.
The fusing unit 130 applies heat and pressure to an image transferred to the recording medium P so as to fuse the image on the recording medium P. The recording medium P that passed through the fusing unit 130 is discharged outside the body 100 by a discharge roller 146.
According to an exemplary embodiment, the exposure unit 110 irradiates the light modulated according to the image information to the photoconductive drum 1 to develop the electrostatic latent image. The development roller 4 supplies the toner to the electrostatic latent image to form the visible toner image on the surface of the photoconductive drum 1. The recording medium loaded in the loading table 141 may be transferred to the region where the photoconductive drum 1 and the transfer roller 120 face each other by the pickup roller 142 and the feed rollers 143, 144, and 145, and the toner image is transferred on the recording medium P from the photoconductive drum 1 according to the transfer bias voltage applied to the transfer roller 120. After the recording medium P passes through the fusing unit 130, the toner image may be fused on the recording medium P according to heat and pressure. After the fusing, the recording medium P may be discharged by the discharge roller 146. When duplex printing is performed, after an imaged is printed on a front side of the recording medium P, the recording medium P is re-transferred to the region where the photoconductive drum 1 and the transfer roller 120 face each other along a reverse transfer path 150 as the discharge roller 146 is reverse-rotated. A new toner image may be transferred to and fused on a rear side of the recording medium P, and the recording medium P having duplex images may be discharged by the discharge roller 146.
The photoreceptor cartridge 200 and the development cartridge 300 are consumable products that are replaced after their lives are expired. Since lives of the photoreceptor cartridge 200 and the development cartridge 300 may be different, the photoreceptor cartridge 200 and the development cartridge 300 may be individually replaced.
A process cartridge, wherein the photoreceptor cartridge 200 and the development cartridge 300 are combined, may be mounted in, or removed from, the body 100. For example, when only the development cartridge 300 is to be replaced, the process cartridge is removed from the body 100, the combination of the photoreceptor cartridge 200 and the development cartridge 300 is released, a new development cartridge 300 is combined with the photoreceptor cartridge 200, and the process cartridge is mounted in the body 100. Accordingly, processes for replacing the development cartridge 300 are complex. Since a weight of the process cartridge is heavy, it is difficult to handle the process cartridge during mounting and removing processes.
According to an exemplary embodiment, the photoreceptor cartridge 200 is mounted in the body 100, and then the development cartridge 300 is mounted in a mounting portion 201 provided in the photoreceptor cartridge 200. When removing the photoreceptor cartridge 200 and the development cartridge 300, the photoreceptor cartridge 200 is removed from the body 100 after the development cartridge 300 is removed from the mounting portion 201. Accordingly, since the photoreceptor cartridge 200 and the development cartridge 300 may be individually mounted in, or removed from, the body 100, it is easy to replace the photoreceptor cartridge 200 or the development cartridge 300. Also, since the photoreceptor cartridge 200 and the development cartridge 300 are individually handled during the mounting and removing processes, user convenience may be improved as a burden of weights may be reduced.
The term “front” may be defined as a mounting direction A1 of the photoreceptor cartridge 200 and the development cartridge 300 is front, and the term “rear” may be defined as an opposite direction of the mounting direction A1, i.e., a removal direction A2.
The first guide protrusion 310 may operate as a location determining protrusion for determining a location of the development roller 4 with respect to the photoconductive drum 1 when the development cartridge 300 is mounted in the mounting portion 201 of the photoreceptor cartridge 200. For example, the first guide protrusion 310 may prevent the development cartridge 300 from being pushed backward by being supported by a retreat preventing portion 243 (see, for example,
The second guide protrusion 320 may operate as a rotation preventing protrusion for preventing the development cartridge 300 from rotating with respect to the photoreceptor cartridge 200 when the photoreceptor cartridge 200 and the development cartridge 300 are driven during an image forming process. For example, the second guide protrusion 320 may prevent the development cartridge 300 from being rotated as a rotation direction of the development roller 4 is supported by a rotation preventing portion 244 (see, for example,
Referring to
When a detaching direction of the development cartridge 300 and the photoreceptor cartridge 200 is perpendicular to a transfer direction of the recording medium P, i.e., is a length direction of the photoconductive drum 1, the photoconductive drum 1 and the development roller 4 may interfere with other components in the body 100 or the development cartridge 300 and the photoconductive drum 1 may interfere with each other, and thus a risk of the photoconductive drum 1 and the development roller 4 being damaged may be high, while the development cartridge 300 and the photoreceptor cartridge 200 are attached to, or detached from, the body 100. According to the electrophotographic image forming apparatus of an exemplary embodiment, the mounting direction A1 and the removal direction A2 of the photoreceptor cartridge 200 and the development cartridge 300 are the transfer direction of the recording medium P. In other words, the mounting direction A1 and the removal direction A2 are a transverse direction crossing the length direction B of the photoconductive drum 1 at right angles. Accordingly, the development roller 4 and the photoconductive drum 1 barely interfere with each other while mounting the development cartridge 300 in the mounting portion 201. Accordingly, a risk of breakage caused by interference between the development roller 4 and the photoconductive drum 1 may be reduced.
Even when the development cartridge 300 is mounted in the mounting portion 201 of the photoreceptor cartridge 200 after the photoreceptor cartridge 200 is mounted in the body 100, the development cartridge 300 is not fixedly combined to the photoreceptor cartridge 200. In other words, a user may remove the development cartridge 300 from the photoreceptor cartridge 200 and the body 100 by pulling the development cartridge 300 in a removal direction, without having to unlock the development cartridge 300 from the photoreceptor cartridge 200.
Referring to
Referring to
According to the electrophotographic image forming apparatus of an exemplary embodiment, when the photoreceptor cartridge 200 and the development cartridge 300 are removed from the body 100, the development cartridge 300 may be first removed from the mounting portion 201 of the photoreceptor cartridge 200, and then the photoreceptor cartridge 200 is removed from the body 100. Referring to
Driving members such as the photoconductive drum 1 and the charging roller 2 provided in the photoreceptor cartridge 200, and the development roller 4, the supply roller 6, and the agitators 7a and 7b provided in the development cartridge 300 may be rotated by receiving driving power from a driving unit (not shown) included in the body 100, when the photoreceptor cartridge 200 and the development cartridge 300 are mounted in the body 100.
According to an electrophotographic image forming apparatus of an exemplary embodiment, e a development cartridge 300 is mounted in the mounting portion 201 in the photoreceptor cartridge 200. The photoreceptor cartridge 200 and the development cartridge 300 may be individually connected to the driving unit of the body 100. A mounting location of the development cartridge 300 in the body 100 may be multiply constrained, e.g., triply constrained by a location relationship between the photoreceptor cartridge 200 and the body 100, a location relationship between the development cartridge 300 and the mounting portion 201, and a location relationship between the development cartridge 300 and the driving unit included in the body 100. In other words, the mounting location of the development cartridge 300 in the body 100 may be over-constrained. Accordingly, when any one of the location relationships is not stable, the mounting location of the development cartridge 300 in the body 100 is unstable, and thus the development cartridge 300 may be twisted or vibrated when the development roller 4 is driven. The twisting or vibrating of the development cartridge 300 may be a reason for toner leakage. In the contact development method, the development roller 4 and the photoconductive drum 1 may not stably contact each other, and in the non-contact development method, an interval between the development roller 4 and the photoconductive drum 1 may not be uniformly maintained. Such an unstable location relationship between the photoconductive drum 1 and the development roller 4 may cause an image defect, such as an image omission or uneven image concentration. Since two driving couplers are required in the body 100 to transfer driving power to the photoreceptor cartridge 200 and the development cartridge 300, a driving structure becomes complex and the number of components are increased, thereby increasing material costs, assembly costs, and a size of the electrophotographic image forming apparatus.
according to an electrophotographic image forming apparatus of an exemplary embodiment, the driving power of the driving unit included in the body 100 may be transferred to the photoreceptor cartridge 200 and the development cartridge 300 along a path of the body 100, the photoreceptor cartridge 200, and the development cartridge 300.
Referring to
Referring to
While the first and second guide protrusions 310 and 320 are mounted in the first and second accommodation portions 241 and 242, the gap maintaining member 42a does not yet contact the photoconductive drum 1 and the surfaces of the development roller 4 and photoconductive drum 1 contact each other but the development nip N is not formed, in the contact development method illustrated in
Referring to
The first pressing force F1 may be applied to a location spaced apart from the center line L of the development cartridge 300 by the first distance D1 and opposite to the second pressing force F2 based on the center line L. Only the first pressing force F1 may be applied to the development cartridge 300 in order to compensate for the moment of rotation M and the force F, but in this case, strong pressing force is focused on one location, and thus the stresses of the development cartridge 300 and the first pressurizing unit 410 may be increased. When the thickness of the development cartridge 300 is high, it may be difficult to balance a moment of rotation applied to the development cartridge 300 only by using the first pressing force F1. Accordingly, the second pressing force F2 may be applied to the opposite side based on the center line L so as to reduce the sizes of the first and second pressing forces F1 and F2 for compensating for the force F while easily balancing the moment of rotation. The size of the first pressing force F1 may be larger than the size of the second pressing force F2 in order to compensate for the moment of rotation M and a moment of rotation by the second pressing force F2. By setting the first distance D1 to be larger than the second distance D2, the size of the first pressing force F1 for compensating for the moment of rotation M and the moment of rotation by the second pressing force F2 may be decreased as small as possible. Accordingly, the sizes of the first and second pressing forces F1 and F2 may be reduced, thereby reducing the stresses of the development cartridge 300 and the first and second pressurizing units 410 and 420.
A total moment Mt applied to the development cartridge 300 by the first and second pressing forces F1 and F2 may be obtained according to an equation (1):
M+F2×D2−F1×D1=Mt Equation (1)
By setting F1, F2, D1, and D2 in equation (1) such that the total moment Mt is decreased, the location stability of the development cartridge 300, i.e., the location stabilities of the development roller 4 and photoconductive drum 1 may be obtained by using a minimum pressing force.
According to the electrophotographic image forming apparatus of an exemplary embodiment, by pressurizing the development cartridge 300 in the mounting direction A1 by closing the cover 400, the development cartridge 300 is fixed to the photoreceptor cartridge 200 while maintaining the development roller 4 and the photoconductive drum 1 in the locations illustrated in
The first pressurizing unit 410 includes a plurality of first pressurization portions, for example, two first pressurization portions 411 and 412 spaced apart from each other in the length direction B. The second pressurizing unit 420 includes a plurality of second pressurization portions, for example, two second pressurization portions 421 and 422 spaced apart from each other in the length direction B. As such, by preparing the two first pressurization portions 411 and 412 and the two second pressurization portions 421 and 422, which are spaced apart from each other in the length direction B, so as to provide the first and second pressing forces F1 and F2, the first and second pressing forces F1 and F2 may be easily balanced in the length direction B. Since sizes of pressing forces applied respectively by the first pressurization portions 411 and 412 and the second pressurization portions 421 and 422 may be reduced, stresses applied to the cover 400 and the development cartridge 300 may be reduced.
The first and second gears 12 and 43 may be located only on one side of the length direction B of the photoconductive drum 1 and the development roller 4. Forces applied to the development cartridge 300 as the first and second gears 12 and 43 rotate may differ at a location where the first and second gears 12 and 43 are disposed and at a location where the first and second gears 12 and 43 are not disposed. For example, a force dragging the second gear 43 towards the first gear 12, i.e., a force pulling the development cartridge 300 in the mounting direction A1 may be applied according to the rotation of the first and second gears 12 and 43 at the location where the first and second gears 12 and 43 are disposed. Considering such a configuration, pressing forces of the first and second pressurization portions 411 and 421 disposed at the location where the first and second gears 12 and 43 are disposed may be smaller than pressing forces of the first and second pressurization portions 412 and 422 disposed at the location where the first and second gears 12 and 43 are not disposed. As such, by arranging the first pressurization portions 411 and 412 and the second pressurization portions 421 and 422 in the length direction B, the development cartridge 300 may be further stably fixed to the photoreceptor cartridge 200.
Each of the first pressurization portions 411 and 412 and the second pressurization portions 421 and 422 may include, for example, a pressurization member 431 for pressurizing the development cartridge 300, and an elastic member 432 for providing elastic force to the pressurization member 431 to push the development cartridge 300.
Referring to
By fixing the development cartridge 300 to the mounting portion 201 by closing the cover 400, a locking apparatus or the like for fixing the development cartridge 300 to the photoreceptor cartridge 200 does not need to be separately included in the development cartridge 300 or the photoreceptor cartridge 200, and thus material costs may be reduced. Since the combination of the development cartridge 300 and the photoreceptor cartridge 200 may be maintained/released only by opening and closing the cover 400, processes of mounting/detaching the development cartridge 300 and the photoreceptor cartridge 200 may be simplified, and thus user convenience may be improved. By dividing pressing force for pressurizing the development cartridge 300 into the first and second pressing forces F1 and F2 based on the center line L connecting the centers of the photoconductive drum 1 and development roller 4, positional stability of the development cartridge 300 may be improved by compensating for the force F and the moment of rotation M, thereby stably maintaining the development nip N (or the development gap g).
Referring to
A plurality of first contact portions 391 for communication between the memory unit 390 and the body 100 may be included in the development cartridge 300. A plurality of second contact portions electrically connected to the first contact portions 391 may be in the cover 400. For example, the numbers of each of the first contact portions 391 and the second contact portions may be equal to, or higher than, 4. The first contact portion 391 may be included in any one of the first pressure-receiving portions 371 and 372 and the second pressure-receiving portions 381 and 382. Any one of the first pressurization portions 411 and 412 and the second pressurization portions 421 and 422 may operate as the second contact portion. Accordingly, by operating the first pressurization portion 412 as the second contact portion, manufacturing costs of the electrophotographic image forming apparatus may be reduced.
Referring to
Referring to
The second guide protrusion 320 may be located in the second accommodation portion 242. When the first and second gears 12 and 43 rotate, the moment of rotation M is applied to the development cartridge 300. In order to prevent the development cartridge 300 from rotating, the second accommodation portion 242 includes a rotation preventing portion 244 supporting the second guide protrusion 320 by being located at a downstream of the second guide protrusion 320 in the rotation direction of the first gear (or the development roller 4). The second guide protrusion 320 operates as a rotation preventing protrusion of the development cartridge 300.
Accordingly, the development cartridge 300 may maintain a stable position without being retreated or rotated while the development roller 4 rotates, and a relative location of the photoconductive drum 1 and the development roller 4 may be stably maintained.
A body 100a, a photoreceptor cartridge 200a, and a development cartridge 300a are illustrated in
The electrophotographic image forming apparatus according to an exemplary embodiment is different from that illustrated in
The photoreceptor cartridge 200a is mounted in the body 100a, and the development cartridge 300a is mounted in a mounting portion 201a illustrated in
The first guide protrusion 310a may operate as a location determining protrusion for determining a location of the development roller 4 with respect to the photoconductive drum 1 when the development cartridge 300a is mounted in the mounting portion 201a of the photoreceptor cartridge 200a. For example, the first guide protrusion 310a may prevent the development cartridge 300a from being pushed backward by being supported by a retreat preventing portion 243a of
The second guide protrusion 320a may operate as a rotation preventing protrusion for preventing the development cartridge 300a from rotating when the photoreceptor cartridge 200a and the development cartridge 300a are driven during an image forming process. For example, the second guide protrusion 320a may prevent the development cartridge 300a from being rotated as a downstream thereof in a rotation direction of the development roller 4 is supported by a rotation preventing portion 244a of
Referring to
Referring to
Referring to
Driving members such as the photoconductive drum 1 and the charging roller 2 provided in the photoreceptor cartridge 200a, and the development roller 4, the supply roller 6, and the agitator 7 provided in the development cartridge 300a may be rotated by receiving driving power from a driving unit (not shown) included in the body 100a, when the photoreceptor cartridge 200a and the development cartridge 300a are mounted in the body 100a.
According to an electrophotographic image forming apparatus of an exemplary embodiment, the driving power of the driving unit included in the body 100a may be transferred to the photoreceptor cartridge 200a and the development cartridge 300a along a path of the body 100a, the photoreceptor cartridge 200a, and the development cartridge 300a.
Referring to
The first coupler 160 may be supported by the shaft 102 included in the body 100a so as to move in the axial direction. The spring 103 applies elastic force to the first coupler 160 in the direction where the first and second combining portions 161 and 281 are combined. The structures of the first and second couplers 160 and 280 are not limited to those illustrated in
Even when the development cartridge 300a is mounted in the mounting portion 201a of the photoreceptor cartridge 200a after the photoreceptor cartridge 200a is mounted in the body 100a, the development cartridge 300a is not fixedly combined to the photoreceptor cartridge 200a. In other words, the user may remove the photoreceptor cartridge 200a and the body 100a by simply pulling the development cartridge 300a in the removal direction, without having to perform an operation of releasing a combination (unlocking) of the development cartridge 300a from the photoreceptor cartridge 200a. According to the electrophotographic image forming apparatus of an exemplary embodiment, by pressurizing the development cartridge 300a in the mounting direction by closing the cover 400a, the development cartridge 300a may be fixed to the photoreceptor cartridge 200a.
As illustrated in
Referring to
The first contact portion 391a may be included in any one of the pressure-receiving portions 371a, 372a, and 373a, and one of the pressurization portions 441 through 444 corresponding to the first contact portion 391a may operate as the second contact portion. A pressing force applied to the development cartridge 300a may be larger at the location where the first and second gears 12 and 43 are not disposed than at the location where the first and second gears 12 and 43 are disposed. Accordingly, the first contact portion and the second contact portion may be disposed at a location where a pressing force is large based on the length direction B. According to an exemplary embodiment, the first contact portion 391a may be included in the pressure-receiving portion 372a disposed at the location where the first and second gears 12 and 43 are not disposed, and the pressurization portion 443, which is illustrated in
The second guide protrusion 320a may be located in the second accommodation portion 242a. When the first and second gears 12 and 43 rotate, the moment of rotation M is applied to the development cartridge 300a. In order to prevent the development cartridge 300a from rotating, the second accommodation portion 242a includes a rotation preventing portion 244a supporting the second guide protrusion 320a by being located at a downstream of the second guide protrusion 320 in the rotation direction of the first gear (or the development roller 4). The second guide protrusion 320a operates as a rotation preventing protrusion of the development cartridge 300a.
Accordingly, the development cartridge 300a may maintain a stable position without being retreated or rotated while the development roller 4 rotates, and a relative location of the photoconductive drum 1 and the development roller 4 may be stably maintained.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.
Claims
1. An electrophotographic image forming apparatus comprising:
- a body comprising an opening;
- a photoreceptor cartridge attached to, or detached from, the body through the opening, and comprising a mounting portion; and
- a development cartridge attached to, or detached from, the mounting portion through the opening while the photoreceptor cartridge is mounted in the body,
- wherein:
- the photoreceptor cartridge comprises a photoreceptor where an electrostatic latent image is formed,
- the development cartridge contains toner to be supplied to the electrostatic latent image, and comprises a development roller for developing the electrostatic latent image by supplying the toner contained therein to the electrostatic latent image,
- the mounting portion comprises a first guide rail, and a second guide rail,
- the development cartridge respectively comprises a first guide protrusion and a second guide protrusion in both side portions thereof to be respectively guided by the first and the second guide rails, and
- the first and the second guide protrusions have different protrusion amounts from the both side portions, and
- wherein the second guide rail is branched from the first guide rail.
2. The electrophotographic image forming apparatus of claim 1, wherein the first and the second guide rails are independent from each other.
3. The electrophotographic image forming apparatus of claim 2, wherein the protrusion amount of the first guide protrusion is smaller than the protrusion amount of the second guide protrusion.
4. The electrophotographic image forming apparatus of claim 3, wherein the first and the second guide rails are stepped correspondingly to the first and the second guide protrusions.
5. The electrophotographic image forming apparatus of claim 1, wherein the protrusion amount of the second guide protrusion is smaller than the protrusion amount of the first guide protrusion.
6. The electrophotographic image forming apparatus of claim 5, wherein the first guide rail is stepped from the second guide rail at a branching location where the second guide rail is branched from the first guide rail so that the second guide protrusion is separated from the first guide protrusion at the branching location.
7. The electrophotographic image forming apparatus of claim 6, wherein a guide portion for guiding the second guide protrusion to the second guide rail is included at an end portion of the branching location.
8. The electrophotographic image forming apparatus of claim 1, wherein the photoreceptor cartridge comprises a photoreceptor where an electrostatic latent image is formed,
- the development cartridge comprises a development roller for developing the electrostatic latent image by supplying toner to the electrostatic latent image, and
- the first guide protrusion is coaxial with a rotation shaft of the development roller.
9. The electrophotographic image forming apparatus of claim 8, wherein the mounting portion comprises a first accommodation portion and a second accommodation portion where the first and the second guide protrusions respectively guided by the first and the second guide rails are accommodated,
- wherein the first accommodation portion comprises a retreat preventing portion located at a removal direction of the first guide protrusion to support the first guide protrusion.
10. The electrophotographic image forming apparatus of claim 9, wherein the second accommodation portion comprises a rotation preventing portion located at a downstream location of the second guide protrusion in a rotation direction of the development roller to support the second guide protrusion.
11. A development cartridge mounted in a mounting portion provided in a photoreceptor cartridge comprising a photoreceptor after the photoreceptor cartridge is mounted in a body of an image forming apparatus, and comprising a development roller for developing an image by supplying toner to the photoreceptor,
- wherein the development cartridge contains toner to be supplied to an electrostatic latent image on the photoreceptor, and comprises a development roller for developing the electrostatic latent image by supplying the toner contained therein to the electrostatic latent image,
- wherein the development cartridge comprise comprises a first guide protrusion and a second guide protrusion in both side portions thereof, and the first and the second guide protrusions have different protrusion amounts from the both side portions so that the development cartridge is mounted in the mounting portion as the first and the second guide protrusions are respectively guided by a first guide rail and a second guide rail provided in the mounting portion, and
- wherein the second guide rail is branched from the first guide rail.
12. The development cartridge of claim 11, wherein the protrusion amount of the first guide protrusion is smaller than the protrusion amount of the second guide protrusion.
13. The development cartridge of claim 11, wherein the protrusion amount of the second guide protrusion is smaller than the protrusion amount of the first guide protrusion.
14. The development cartridge of claim 11, wherein the first guide protrusion is a location determining protrusion for determining a location of the development cartridge with respect to the photoreceptor, and the second guide protrusion is a rotation preventing protrusion for preventing rotation of the development cartridge.
15. The development cartridge of claim 11, wherein the first guide protrusion is coaxial with a rotation shaft of the development roller.
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Type: Grant
Filed: May 31, 2013
Date of Patent: Feb 9, 2016
Patent Publication Number: 20140205321
Assignee: SAMSUNG ELECTRONICS CO., LTD. (Suwon-Si)
Inventors: Ho-jin Jang (Suwon-si), Sang-hoon Lee (Suwon-si), Seung-Gweon Lee (Suwon-si)
Primary Examiner: David Bolduc
Assistant Examiner: Barnabas Fekete
Application Number: 13/906,587
International Classification: G03G 15/04 (20060101); G03G 21/18 (20060101);