Terpolymer compositions for aqueous drilling fluids

- Nalco Chemical Company

A method of improving high temperature fluid loss and rheology stabilization of high calcium brine clay-containing oil well drilling fluids which comprises adding thereto a stabilizing amount of a water-soluble terpolymer composition comprising:______________________________________ Ingredients % by weight ______________________________________ NaAMPS 72-3.8 N,N-dimethylacrylamide 13.5-0.7 Acrylonitrile 9.5-0.5 ______________________________________said composition containing lignin, modified lignin, brown coal or modified brown coal in an amount ranging between 5-95% with the lignin, modified lignin, brown cell or modified brown coal having been present during the polymerization of the water-soluble polymer.

Skip to: Description  ·  Claims  ·  References Cited  · Patent History  ·  Patent History
Description
INTRODUCTION

A serious problem is encountered when clay-based oil well drilling fluids are subjected to conditions of high temperature and high pressure in conjunction with utilization of high calcium-containing brines which are used to prepare these drilling fluids. When these conditions exist, conventional drilling fluid polymeric additives such as acrylamide polymers, when used as stabilizers for these fluids, tend to be rendered ineffective.

In U.S. Pat. No. 4,502,964, there is shown an improved high temperature fluid loss additive and rheology stabilizer for high temperature oil well drilling fluids which comprises a water-soluble terpolymer having the following compositions:

  ______________________________________                                    
                         Mole %                                                
     Ingredients           Preferred                                           
                                    General                                    
     ______________________________________                                    
     2-acrylamido-2-methylpropane-                                             
                           53.5     51-59                                      
     sulfonic acid, sodium salt (AMPS.sup.1)                                   
     N,N-dimethylacrylamide                                                    
                           16.6      6-28                                      
     acrylonitrile         29.8     20-35                                      
     ______________________________________                                    
      .sup.1 AMPS, a registered trademark of Lubrizol, Inc.,                   
      2acrylamido-2-methylpropane sulfonic acid, Na salt.                      

These polymers are further described in this patent as having a molecular weight below one million. They preferably have a molecular weight range within the range of 10,000-500,000. The other properties of these polymers and their efficacy as high temperature fluid loss additives are further described in this patent. The disclosure of U.S. Pat. No. 4,502,964 is incorporated into this disclosure by reference and forms a part hereof.

Resinex, a sulfonated lignite complexed with a sulfonated phenolic resin, is a commercially available high temperature, high pressure fluid loss additive for drilling muds. It is effective in controlling filtration properties in both fresh and sea water muds with high concentrations of soluble calcium.

If it were possible to provide high temperature fluid loss additives having superior activity to the activity of either the polymers described U.S. Pat. No. 4,502,964 or the Resinex additive, an advance in the art would be afforded.

THE INVENTION

In accordance with the invention, there is provided a method for improving high temperature fluid loss and rheology stabilization of high calcium brine clay-containing oil well drilling fluids which comprises adding thereto a stabilizing amount of a water-soluble terpolymer composition comprising: polymer prepared by polymerizing the following monomer ingredients:

  ______________________________________                                    
     Ingredients       % by weight                                             
     ______________________________________                                    
     NaAMPS             72-3.8                                                 
     N,N-dimethylacrylamide                                                    
                       13.5-0.7                                                
     Acrylonitrile     9.5-0.5                                                 
     ______________________________________                                    

said composition containing lignin, modified lignin, brown coal or modified brown coal in an amount ranging between 5-95% with the lignin, modified lignin, brown coal or modified brown coal having been present during the polymerization of the water-soluble polymer.

THE LIGNIN, MODIFIED LIGNIN, BROWN COAL OR MODIFIED BROWN COAL

A variety of material falling within this generic description may be used in the practice of the invention. One of the most common materials is lignite which is a brown coal in which the original structure of the wood is still recognizable. It is commonly known that lignite may be reacted with sulfuric acid or SO.sub.3 to produce a sulfonated lignite. A related product that may also be substituted is lignin which is a byproduct formed in the processing of wood for the manufacture of paper.

It can be modified to provide a lignosulfonate or a cyano derivative as described in U.S. Pat. No. 3,639,263.

Another related product is leonardite which is a naturally oxidized product with higher oxygen and moisture content than lignite.

Another brown coal-type material is humic acid which is a completed polycyclic polycarboxylic acid which can be converted into its salt form e.g. alkali metal, ammonia or amine, or it can be sulfonated. Such products as well as other derivatives of humic acid are described in U.S. Pat. No. 3,266,887. The disclosure of which is incorporated herein by reference.

The polymer portion of the composition used to practice the invention is prepared in accordance with the teachings of U.S. Pat. No. 4,502,964. The reaction temperature and times may be varied with the reaction time being temperature dependent, e.g. the higher the temperature the shorter the reaction time. Generally, temperatures within the range of about 35.degree.-80.degree. C. may be employed. Although, the temperature and reaction times vary, they are further governed by the amount of catalyst as well as the ratio of the reactants. Often, routine experimentation must be used to optimize the process.

As indicated, the compositions are prepared by conducting the polymerization in the presence of the lignin, modified lignin, brown coal or modified brown coal.

The amount of brown coal combined with the polymer as indicated ranges between 5-95%, preferably 20-50% and most preferably 20-35% by weight.

One of the suprising facts of the invention is that the entire broad range of lignin, modified lignin, brown coal or modified brown coal used shows excellent results are achieved in providing fluid loss control.

The composition of this invention provides good results at dosages ranging between 0.5-10 lbs. per barrel. A preferred dosage range is between 1-5 lbs. per barrel. The dosages are varied depending upon the conditions and type of formation being treated.

  ______________________________________                                    
     Method for Preparing the Compositions of the Invention                    
     Composition I                                                             
            Component     Weight Percent                                       
     ______________________________________                                    
     (1)      Deionized Water 55.77                                            
     (2)      Causticized Lignite                                              
                              9.53                                             
     (3)      50% Na AMPS Solution                                             
                              28.87                                            
     (4)      Dimethylacrylamide                                               
                              2.71                                             
     (5)      Acrylonitrile   1.90                                             
     (6)      EDTA            .10                                              
     (7)      Sodium Bisulfite                                                 
                              .56                                              
     (8)      Ammonium Persulfate                                              
                              .56                                              
                              100.00                                           
     ______________________________________                                    

Charge (1) and (2) to reactor with stirring, heat to 60.degree. C. and continue stirring at 60.degree. C. for 30 minutes. Charge (3)-(6). Close in reactor, pull vacuum, break with nitrogen, repeat. Charge catalyst pair (7) and (8), portion-wise (approximately 0.14 weight percent) at one hour intervals. A small exotherm (10.degree.-15.degree. C.) may occur and the solution should gain viscosity. It appears that a Brookfield viscosity greater than 200 centipoise is necessary for peak product performance. Continue adding catalyst doses until residual monomer levels are at acceptable levels (less than 1% for AMPS and dimethylacrylamide, and less than 25 ppm for acrylonitrile). Typical residuals for open pot laboratory reactions are as follows:

  ______________________________________                                    
     Monomer               Residual                                            
     ______________________________________                                    
     ACN                    1.7 ug/g                                           
     AMPS                   .07%                                               
     diMeAcAM              <.05%                                               
     ______________________________________                                    

Using this general preparative method, the following compositions in Table I were prepared:

                TABLE I                                                     
     ______________________________________                                    
     Product Compositions                                                      
     Weight Percents                                                           
     Composition        N,N-dimethyl-        Lig-                              
     No.      NaAMPS    acrylamide  Acrylonitrile                              
                                             nite                              
     ______________________________________                                    
     1        50.5      9.5         6.7      33.3                              
     2        60.7      11.4        7.9      20                                
     3        72.0      13.5        9.5      5                                 
     4        3.8       0.7         0.5      95                                
     5        54.3      12.4        --       33.3                              
     6        47.2      18.4        1.1      33.3                              
     7        48.6      14.7        3.4      33.3                              
     8        51.6      6.7         8.4      33.3                              
     9        56.9      2.1         7.7      33.3                              
     10       59.3      --          7.4      33.3                              
     11       66.7      --          --       33.3                              
     ______________________________________                                    

The following variations contain the same base polymer with different lignin/lignite variations:

NaAMPS (50.5%), N,N-dimethylacrylamide (9.5%), acrylonitrile (6.5%), lignin/lignite variation (33.3%).

  ______________________________________                                    
     Composition No.   Lignin/Lignite Variation                                
     ______________________________________                                    
     12                Ca lignosulfonate                                       
     13                Na lignosulfonate                                       
     14                Lignin                                                  
     15                Sulfomethylated lignite                                 
     16                Sulfonated lignite                                      
     ______________________________________                                    
FLUID TEST PROCEDURES

The variations were tested in a high temperature, high pressure fluid loss additive test which is described in detail in the American Petroleum Institute publication RP13(B). Improved fluid loss control was observed for the variations tested. The results in both unaged muds and muds aged overnight at 350.degree. F. are shown in Table II. The base mud used for testing consisted of:

  ______________________________________                                    
     280       g          water                                                
     15        g          bentonite                                            
     40        g          kaolinite                                            
     4         g          chrome lignosulfonate                                
     294       g          barite                                               
     10.6      g.         sea salt                                             
     ______________________________________                                    

Using the above test procedures, the compositions of Table I were evaluated with the results being shown in Table II.

                TABLE II                                                    
     ______________________________________                                    
     Composi-                                                                  
            Concentration                                                      
                         HTHP Fluid Loss (ml)                                  
     tion No.                                                                  
            (lbs/bbl)    Unaged        Aged 350.degree. F.                     
     ______________________________________                                    
     Blank  --           dry @ 27 min  dry @ 28 min                            
     1      2            80            70                                      
     2      2            64            62                                      
     3      2            76            66                                      
     4      2            142           134                                     
     5      2            90            70                                      
     6      2            78            60                                      
     7      2            74            62                                      
     8      2            96            66                                      
     9      2            98            94                                      
     10     2            112           94                                      
     11     2            84            70                                      
     12     2            dry @ 29 min 30 sec                                   
                                       82                                      
     13     2            134           102                                     
     14     2            dry @ 27 min  96                                      
     15     2            dry @ 29 min 30 sec                                   
                                       124                                     
     16     2            124           96                                      
     ______________________________________                                    

The products of the invention, either in solution or in dry form, provide effective and improved performance as fluid loss additive in oil field drilling fluids. These products show especially improved performance at elevated temperatures. These additives may be used in a wide range of drilling fluid types including the following:

(1) fresh water muds

(2) fresh water muds contaminated with calcium or other multivalent ion

(3) sea water muds

(4) gypsum muds

(5) lime muds

Claims

1. A method of improving high temperature fluid loss and rheology stabilization of high calcium brine clay-containing aqueous oil well drilling fluids which comprises adding thereto a stabilizing amount of a water-soluble terpolymer composition comprising: a polymer prepared by polymerizing the following monomer ingredients:

ranging between 5-95% by weight..]. 3. The method of claim 1 where the lignin, modified lignin, brown coal or modified brown coal is present in an amount ranging between 20-35% by weight.

Referenced Cited
U.S. Patent Documents
2650197 August 1953 Rahn
2718497 September 1955 Oldham et al.
2935504 May 1960 King et al.
3266887 August 1966 Kramer et al.
3639263 February 1972 Troscinski et al.
3700728 October 1972 Moschopedis et al.
3985659 October 12, 1976 Felicetta et al.
4374738 February 22, 1983 Kelly
4502964 March 5, 1985 Giddings et al.
4547299 October 15, 1985 Lucas
4650593 March 17, 1987 Slingerland
4676317 June 30, 1987 Fry et al.
Foreign Patent Documents
72445 February 1983 EPX
Other references
  • Amer. Petroleum Institute, publication RP 13 (B), 6th Ed., Apr. 1976, pp. 1-33, "Standard Procedure for Testing Drilling Fluids".
Patent History
Patent number: RE33856
Type: Grant
Filed: Jan 15, 1988
Date of Patent: Mar 24, 1992
Assignee: Nalco Chemical Company (Naperville, IL)
Inventors: David M. Giddings (Sugar Land, TX), Charles D. Williamson (Houston, TX)
Primary Examiner: John F. Terapane
Assistant Examiner: Gary Geist
Law Firm: Arnold, White & Durkee
Application Number: 7/144,260