Abstract: A continuous device (1) is provided for impregnating, in a single step, strands or ribbons of natural fibers (100) with a specific aqueous polymer dispersion to consolidate the fibers at the core of the fiber bundle and to improve their mechanical strength without any need for twisting. The device includes a stretching component (10) for elongating by the strand or the ribbon of natural fibers by stretching to give them a required yarn count, an impregnating component (20) for impregnating the fibers with the aqueous dispersion, a shaper for shaping/calibrating the wrung fibers, a dryer (40) for drying the shaped/calibrated fibers, and a conditioner (50) for conditioning the dried fibers to transform them into yarn or ribbon.

Abstract: A process for fabricating an optical device includes injecting (301) optical silicone into a mold cavity formed by two or more mutually matching mold-elements, curing (302) the optical silicone contained by the mold cavity, and separating (303) the mold-elements from the optical device constituted by the optical silicone. The reversible elasticity of the optical silicone after the curing phase is utilized in the process so that at least one of the mold-elements has counterdraft which causes a reversible deformation in the optical device when the mold-element is separated from the optical device. As the counterdraft is allowable, the shape of the optical device as well as the dividing joints between the mold-elements can be designed more freely. For example, walls of the mold cavity corresponding to optically active surfaces of the optical device can be arranged to be free from dividing joints between the mold-elements.

Abstract: Provided are an apparatus and a method of controlling a stiffness of a soft material hardened from a liquid state having viscosity into a solid state. The apparatus of controlling a stiffness of a soft material includes: a soft material accommodating means including a chamber corresponding to a space in which the soft material having fluidity before being hardened is accommodated and a wall structure surrounding the chamber; and a stimulus means applying a stimulus to the soft material to generate a flow in the soft material, wherein a flow is applied to the soft material to control the stiffness in the soft material and control stiffnesses to be different from each other in each region of the soft material.

Abstract: A method of forming openings in a polymer layer includes positioning a layer of a material over a cavity such that a portion of the first material lies over a cavity, ablating the portion of the material at a first shape, and ablating the portion of the material at a second shape, wherein the second shape lies within the first shape. A method of forming openings in a polymer layer includes positioning a layer of a first material over a second material having a cavity such that a portion of the first material lies over the cavity, ablating the portion of the first material over the cavity at a first shape, and ablating the portion of the second material over the cavity at a second shape, wherein the second shape lies within the first shape.

Abstract: The separating device comprises: an actuating device (8) translatable along a first axis (A1) between a retracted position and a separated position, at least one separating element (28, 60) translatable along a second axis (A2) between a retracted position and a separated position, a transfer device (26) connecting the actuating device (8) and the separating device (28, 60). The transfer device (26) comprises at least two links (46), rotatable relative to one another and relative to the actuating device (8) and the separating element (28, 60), and a guide element (36) receiving said links (46), said links being moved along a movement path by the actuating device (8) and moving the separating element (28, 60).

Abstract: The ejection device comprises: a pushing device (14) translatable along a first axis (A1) between a retracted position and an ejection position, an ejection element (28) translatable along a second axis (A2) between a retracted position and an ejection position, a transfer device (26) connecting the pushing device (14) and the ejection device (28). The transfer device (26) comprises at least two links (44), translatable relative to one another and relative to the pushing device (14) and the ejection element (28).

Abstract: The present invention discloses a method of manufacturing integrated modular structure using a rotomolding process. The method comprises preparing at least a pair of molds embedded with at least one electric harness, wherein the pair of molds having a base mold and a first mold joined to form an enclosure, filling a first material in the base mold of the pair of molds, providing a heating and cooling cycle, wherein during heating at least the pair of molds being rotated for evenly spreading the molten first material and embedding the electric harness in the molten first material, obtaining a first molded part yielded by at least the pair of molds, and obtaining a second molded part yielded by at least a pair of molds, thereby the first molded part, the second molded part and the at least one embedded electric harness together forming the integrated modular structure.

Abstract: A method of preparing an optical film, preparing a coating composition including an amic acid-containing polymer represented by Chemical Formula 1 and at least one polymerization aid selected from an alkyl phosphite, an aryl phosphite, an alkyl phosphate, and an aryl phosphate; providing the coating composition on a substrate to form a coating layer; and applying heat to the coating layer to prepare a cured film: wherein, in Chemical Formula 1, are the same or different in each repeating unit, and are each independently at least one selected from an aromatic organic group, an aliphatic organic group, and an alicyclic organic group, and 0?x?1.

Abstract: For manufacturing composite parts (1) having an inner hollow moulded body (2) with openings (3), which are accessible from outside, the moulded body is introduced into a moulding tool on the mould walls on which a shell layer (11) was applied. The hollow space between the moulded body (2) and the shell layer (11) is filled with a thermally insulating plastic foam (12) which is foamed in the moulding tool and bonds to the moulded body and the shell layer. After removal, a moulded body is provided, which has a qualitatively good surface formed by the shell layer. Such a composite part is preferably used for connecting thermally insulating pipes.

Abstract: Laterally-coalesced foam slabs and methods and apparatus, including foaming dies, for making and using such foam slabs.

Abstract: Foam slabs and methods and apparatus, including foaming dies, for making and using foam slabs.

Abstract: Manufacturing steps for manufacturing a hand tool include a step of preparing a base part which has a handle end and a head end; a step of molding: placing the base part in a molding device and coating plastic to the whole base part by way of plastic injection molding to form the base part into a semi-product which has a handle portion and a head portion, an installation hole defined through the head portion; a step of coating: electro-coating a material to outer surface of the plastic of the semi-product, and a step of assembly: assembling a ratchet driving unit in the installation hole by using fixing members so as to obtain a final product.

Abstract: An apparatus including a sleeve and a tag embedded into the sleeve by injection molding. The sleeve may include an outer wear resistant surface. The surface comprising a plurality of integral grooves traversing angularly along the surface. The sleeve may include a wear cage. The wear cage may include two rigid fiber reinforced polymer symmetrical halves, couplable to each other, wherein each symmetrical halve may include, an inner surface, a channel integral along the full circumferential length of the inner surface, an outer surface, and a plurality of annular elements separated by stand-offs.

Abstract: A method for producing a laminated glass with a resin frame includes a disposing step of disposing a laminated glass inside a shaping mold in which a cavity into which a resin material for a resin frame is injected is formed, an injection step of injecting the resin material into the cavity from a first surface side of the laminated glass or an end face side of the laminated glass, a blocking step of blocking a flow of the resin material in at least a part of a peripheral portion of the laminated glass to prevent the resin material from reaching an outer peripheral region on a second surface opposite to the first surface, and an opposing force applying step of applying an opposing force from an opposing force applying position on the second surface and inside of the outer peripheral region of the laminated glass.

Abstract: Methods of joining members, forming molded portions with members, securing inserts with members, and joined members, such as for a frame or a frame for a fenestration unit, formed thereby, are disclosed. One embodiment of the method includes placing a first member with a first cavity in a joining position, placing a second member proximate the first cavity of the first member in the joining position, injecting a resin into the first cavity, allowing the resin to solidify at least partially to join the first member and second member to form a joined member, and removing the joined member from the joining position. Optionally, the joined member can be formed in a fixture, can include molded portions formed by the resin, and/or can include inserts held in place by the resin. Further, members without cavities can form a cavity that can receive the resin.

Abstract: Provided is a molded panel having at least one surface resembling a knit-like pattern, said panel comprising a plurality of stitches at least partially interconnected through connecting members wherein at locations where the stitch strand and the connecting member intersect they form together an integrated, solid molded material location and wherein the panel comprises through going apertures extending therethrough.

Abstract: A method is provided for molding a composite sheet in an injection molding press including a female mold tool and a cooperating male mold tool. The method includes the steps of loading the composite sheet into an open mold, positioning a heating element between the composite sheet and the female mold tool to preheat the composite sheet and a cavity of the female mold tool and removing the heating element and closing the mold.

Abstract: Provided is an injection mold and a method of injection molding having a molding core system. The molding core system including a plurality of co-operable components manipulable between a first molding position at which the core system is fully deployed and a second position in which the core system is configured to axially retract and radially contract into a second drawing position, the outer shape of said core system being substantially complementary to the inner shape of the molded article.

Abstract: An injection molding apparatus comprising a heated manifold, an actuator comprised of an actuator housing containing a drive member interconnected to a valve pin having a drive axis, one or more heat convectors each heat convector comprised of a heat conductive leg disposed within a gap disposed between the manifold and a downstream end of the actuator housing and a heat conductive arm extending distally upstream and away from the gap such that heat is conducted from the leg to the arm upstream and away from the downstream end of the actuator housing.

Abstract: A shim stack foaming die for making foam slabs comprises a plurality of shims that are layered together under pressure to form a shim stack, wherein the shims combine to collectively define a plurality of die orifices in a working face, to define a main body of the shim stack foaming die, and also to define a plurality of die cavity that is fluidly connected to the plurality of die orifices. And articles foamed from the shim stack foaming die have found wide use in various applications, thermal or acoustic insulation, reinforcing layers and/or space-filling layers, and so on.

Abstract: Microporous breathable films include a polyolefin and an inorganic filler dispersed in the polyolefin.

Abstract: A screw element (100) for an extrusion machine is provided. The screw element (100) includes a first section (200) and a second section. The first section (200 has a first core (212) with a plurality of facets (214) connected to each other along splines (216). The facets (214) and splines (216) extend longitudinally along the screw element (100). The facets (214) and splines (216) can be helically-shaped. The first core (212) increases in diameter in a continuous manner along the direction of flow of material. The first and second sections (200, 300) include one or more helically-shaped flights (218,219) wrapped around the longitudinal axis of the screw element (100).

Abstract: A nozzle is provided for controlling the flow of extruded material, such as e.g., rubber material, from an extrusion machine. Movable pins are positioned into the path of material flow through an internal cavity. The pins are arranged across the path of flow upstream of the extrusion die. By moving the pins in and out, the flow of material through the cavity can be controlled at different locations across the width of the path of flow to the die. Manual and automatic controls can be provided for determining the position of the pins and thereby controlling the flow.

Abstract: An extruder, such as a double-screw extruder includes a double cylinder and a double-lead screw arranged therein with a drive train for the screw. The drive train has a coupling with the screw. The extruder includes a sensor for recording a moment load having torque and/or bending moment and for generating electronic data from the recorded moment load. A controller is provided in operative connection to a drive for the drive train and the sensor is in data connection with the controller. The controller is adapted to evaluate the data on the recorded moment load and to trigger a protective action if a threshold value set in the controller is exceeded. The evaluation includes a bending moment calculation. A plastic molding plant produces a film with the extruder along with a nozzle unit and a cooling and wind-up unit or a compounding plant. A method for operating such a plant for manufacturing a film includes the extruder.

Abstract: A manufacturing process for filler tube includes: a workpiece arrangement step of arranging a workpiece onto an outer peripheral mold not only to axially lock a to-be-locked portion with respect to a locking portion but also so as to make the outer peripheral mold, which is set at a predetermined temperature, support a cylinder-shaped body of the workpiece on the outer peripheral face; and a flare-molding step of flare molding a flange by inserting an inner peripheral mold, which is set at a higher temperature than the predetermined temperature of the outer peripheral mold, into a to-be-molded portion on the inner peripheral side, and by relatively moving the outer peripheral mold and the inner peripheral mold in the axial direction to make a counter-welding-face forming portion and a welding-face forming portion clamp the to-be-molded portion between them in the axial direction.

Abstract: Method of blow moulding a container from a hollow, elongated parison of a thermoplastic material, wherein the method comprises: -arranging the parison in a closed moulding equipment comprising a moulding cavity and at least one aperture, wherein the at least one aperture provides an opening into the moulding cavity from outside the closed moulding equipment, wherein the circumference of the at least one aperture is larger than or equal to a circumference of the parison, such that a first section of the parison is arranged inside the moulding cavity, a second section of the parison is arranged within the at least one aperture and a third section of the parison is arranged outside the closed moulding equipment, -closing a shutter system around the third section of the parison, thereby pinching the parison and providing a closed volume inside the first and second sections of the parison, -arranging a blow conduit in fluid communication with the closed volume inside the second section of the parison, -blowing pre

Abstract: There is provided an imprint apparatus for forming a pattern of an imprint material on a substrate by using a mold, the imprint apparatus including a mold holding unit configured to hold the mold, and a substrate holding unit configured to hold the substrate, in which a particle is captured by generating a first region and a second region charged to different polarities in at least either one of a peripheral region of a region covered by the mold of the mold holding unit and a peripheral region of a region covered by the substrate of the substrate holding unit.

Abstract: A system for laminating two different materials together allows for an operator to adjust one or more aspects of the overall system in order to produce a more robust resultant product. A first material, such as a cloth material, may be laminated to a second material, such as a latex, while controlling various aspects of the two materials within the context of the system for producing the laminated materials. One aspect that may be controlled is the speed at which each material is fed into the system. Another aspect may be the angle at which each material is fed into a first set of rollers. A third aspect may be the tension in which each roll of material is held during the laminating procedure. A fourth aspect may be the temperature of one or more rollers in the system for bringing about the lamination and adhering of the two materials together.

Abstract: A method for making a gas-tight container (1) in elastomeric material comprises: providing two or more separate elastomeric portions (2, 3), cleaning and/or roughening the gluing surfaces (6) of the gluing edges (5), applying an adhesive (7) onto the previously cleaned, degreased and/or roughened gluing surfaces (6), assembling the portions (2, 3) to form the container (1) and inserting between the gluing surfaces (6) a raw elastomeric tape (8) not yet cured, applying a cold pressure on the overlapped gluing edges (5), heating the overlapped gluing edges (5) to thermally activate the curing of the raw tape (8), cooling the gluing areas.

Abstract: A shaping apparatus includes: a bench unit that has a light shielding wall around the bench unit; an ejecting unit that is moved relatively with respect to the bench unit and ejects a droplet of a light curable shaping liquid toward the bench unit; and an irradiating unit that performs scanning the ejected droplet on the bench unit with irradiation light to cure the droplet in a state where the ejecting unit is moved to outside from the light shielding wall.

Abstract: The invention relates to a device and a method for the production of three-dimensional objects, in particular of at least parts of dental prosthetic restorations, by a stripping device wiping off plastic material, which protrudes vertically beyond a container, into a collecting container and forms a projection surface. According to the invention, a stripping device and a light source are coupled and simultaneously guided, at a defined distance, across the liquid light-curing plastic material, whereby the stripping device is guided at a defined distance right ahead of the light source and forms the projection surface for the illuminated field of the light source.

Abstract: The invention relates to a stereolithography apparatus comprising: a container for a fluid material curable by radiation, a substrate plate, an actuator means for generating a relative movement between the container and the substrate plate, and an irradiation device for selectively irradiating the material arranged in the container. According to the invention, the actuator means and the irradiation device are mounted on a frame assembly, and the container and the substrate plate are combined to form an assembly and the assembly consisting of the container and the substrate plate is jointly inserted into the frame assembly, detachably secured therein by means of an attachment means and to be jointly removed from the frame assembly.

Abstract: A system of manufacturing a plurality of components at a location in which the components are used includes a computing device having a software program configured to generate at least one data file for the components and a non-transient memory configured to store the data file. Additionally, the system includes a three-dimensional printing device electrically coupled to the computing device. The three-dimensional printing device is configured to receive the data file and form the components in at least one of an axial plane and a radial plane during a single operation of the printing device.

Abstract: A touch substrate manufactured by three-dimensional printing and a method for manufacturing the same are disclosed. The method for manufacturing the touch substrate works together with a three-dimensional printer. The three-dimensional printer includes a first nozzle, a second nozzle, and a light source. The method includes the steps of: jetting a photocuring material by the first nozzle and exposing the photocuring material to the light source to form a base layer; jetting a conductive material on the base layer by the second nozzle and exposing the conductive material to the light source to form a touch electrode layer; and jetting the photocuring material on the base layer and the touch electrode layer by the first nozzle and exposing the photocuring material to the light source to form a protective layer. The touch electrode layer is embedded between the base layer and the protective layer.

Abstract: An additive manufacturing process includes pressurizing and heating a slurry, flowing the pressurized heated slurry through a nozzle, and depositing the slurry in a predetermined pattern.

Abstract: An additive manufacturing device for forming a three-dimensional object includes a parking station for receiving a number of removably seated modules and a movable carriage having a carriage latching mechanism for receiving one of the removably seated modules. Movement of the carriage to a module transfers the module to the carriage.

Abstract: An additive elastomeric manufactured part having an elongation at break of at least 50% may be made by a method comprising the following. A material comprising a prepolymer and filler is first dispensed through a nozzle to form an extrudate deposited on a base. The base, nozzle or combination thereof is moved while dispensing the material so that there is horizontal displacement between the base and nozzle in a predetermined pattern to form an initial layer of the material on the base. Subsequent layers are then formed on the initial layer by repeating the dispensing and movement on top of the initial layer and layers that follow.

Abstract: A curing device includes a curing platform having at least one curing component arranged on a surface of the curing platform facing a print direction and at least one actuator connecting the curing platform to a dispensing tip. A three dimensional printing system includes a reservoir of curable material, a dispensing tip connected to the reservoir, a curing platform surrounding the dispensing tip, the curing platform having at least one curing component arranged on a surface of the curing platform facing a print direction, and at least one actuator connecting the curing platform to the dispensing tip.

Abstract: An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device is shown and described. Either a build platform or a solidification substrate has a curved surface, and each point on the curved surface traverses a trochoidal path during an object solidification operation. The curved surface allows the separation forces between the solidification substrate and the most recently solidified layer of material to be concentrated along a line instead of along a planar section which reduces the overall separation force and the likelihood of damaging a part.

Abstract: The present invention provides high performance polymer (HPP) compositions, methods, processes, and systems for the manufacture of three-dimensional articles made of polymers using molding or 3D printing. The HPP compositions comprise a first HPP dissolved in a solvent and a second HPP present as a solid.

Abstract: A printing system may be provided. The printing system may include an agent distributor to selectively deliver at least one printing agent onto a substrate on a first type of supply module and a layer of build material on a second type of supply module. The printing system may include a controller to control the agent distributor to selectively deliver the at least one printing agent in patterns derived from data representing a slice of a three-dimensional object to be generated and representing an image to be generated on the substrate.

Abstract: A three-dimensional (3D) printing system includes a fabrication bed, a build material to be introduced into the fabrication bed, an inkjet applicator, a coalescing agent to be selectively introduced by the inkjet applicator onto the build material in the fabrication bed, and a radiation source to expose the coalescing agent and the build material in the fabrication bed to electromagnetic radiation. The coalescing agent includes a co-solvent having a boiling point of less than 300 C, a surfactant having a hydrophilic lipophilic balance (HLB) value that is less than 10, a carbon black pigment, a polymeric dispersant, and a balance of water.

Abstract: Disclosed is a method for unpacking a component 16 manufactured by means of a generative manufacturing process, from a particulate material fill 18. In the method, an auxiliary frame 20 having a vertical circumferential wall structure 22, open downward, is arranged above a vertical circumferential wall structure 12 of a construction box 10. In addition, a construction platform 14 of the construction box 10 is displaced upward, so that the particulate material fill 18 containing the component 16 is transferred from the construction box 10 to the auxiliary frame 20. In addition, the auxiliary frame 20 with the particulate material fill 18 containing the component, and the construction box 10 are moved away from each other, and the component 16 is unpacked from the particulate material fill 18 at least in part and is removed from the auxiliary frame 20.

Abstract: In a quality certification method, a digital, three-dimensional Quality Certificate (3DQC) is created by the manufacturer and is delivered to the customer along with the manufactured part. The data in the 3DQC can be viewed using a three-dimensional rendering system, such that the customer that review and confirm that certain process monitor values were within specification during the entire manufacturing process.

Abstract: This invention relates to a method for using a multivariate statistical control process to reduce the variation of an additively manufactured part or object. The invention also relates to a system and software that can be used to implement the method in additive manufacturing devices or apparatuses.

Abstract: A method of forming a three-dimensional object includes non-deterministically generating halftone data for portions of a slice of three-dimensional model data of the three-dimensional object that overlap with a previous slice. The non-deterministically generating halftone data may comprise using randomized initialization for each slice of a three-dimensional object.

Abstract: At least a portion of a 3-D object is converted into a format suitable for printing. A material volume coverage vector for each voxel of a 3-D bit map of a 3-D object is determined. The 3-D bit map comprises a plurality of voxels, each voxel located at a unique 3-D location. A rectangular cuboid comprising an M×N×L array of voxel locations enclosing at least a portion of the 3-D object is determined. A halftone threshold matrix comprising an array of threshold values is provided. The halftone threshold matrix is converted to provide an M×N×L 3-D array of threshold values. Each material volume coverage vector of the at least a portion is compared with each threshold value at corresponding 3-D locations to select a printable voxel at each 3-D location to convert the at least a portion of the 3-D object into a format suitable for printing.

Abstract: An apparatus and method for multi-stage printing teaches means for removing and replacing a printed component during the printing process and accurately placing the component in the printer for continuation of the printing process. This can be accomplished through the use of a scanner, probe machine, or scanning Additionally, the present invention teaches the use of heating means in combination with a 3D printer to overcome additional issues with multi-sage printing.

Abstract: A method for producing a fiber preform or semi-finished textile product comprises providing a fiber preform or semi-finished textile product comprising at least one thermoplastic fiber. The thermoplastic fiber has a core constructed of a first material, a shell constructed of a second material positioned to surround the core, and magnetic particles that are one of mainly arranged in the shell, almost exclusively arranged in the shell, and exclusively arranged in the shell. Continually adding the fiber preform or semi-finished textile product with simultaneous heating thereof in continuous passing through or passing by a magnetic induction heating device or the same by way of a relative movement. Fixing the fiber preform or semi-finished textile product by allowing the fiber preform or semi-finished textile product to rigidify.

Abstract: A processing apparatus such as a heating and/or debulking apparatus that may be used to debulk a plurality of uncured composite layers to form an article such as an aircraft component may include a plurality of interconnected smart susceptor heater blankets. The plurality of smart susceptor heater blankets may be connected in series or in parallel, and may be controlled to uniformly heat the component during formation.