Abstract: A joint is produced in at least two overlapping workpieces using a joining tool including a punch reciprocally disposed in a cylinder. The workpieces are disposed between the tool and a die. The tool applies a compressive force to deform the workpieces into a joint at a joining area between the tool and die. Continuous ultrasonic energy is applied to at least one of the workpieces in the joining area for at least part of the time during production of the joint to increase the ductility of at least one of the workpieces in the joining area. This induces an acousto-plastic effect in the material being formed which temporarily reduces its strength so as to exhibit increased ductility. The joining method may be used in self-piercing riveting and clinching techniques and enables viable joints to be formed in high strength materials or thick sheets of material.

Abstract: A method and apparatus for fastening two parts together. An initial interference fit may be created between a fastener and at least a portion of a hole extending through the two parts while maintaining a force equilibrium. A final interference fit may be created between the fastener and the hole, while maintaining a new force equilibrium.

Abstract: A method of manufacturing a die forged crankshaft to be mounted in a two or more cylinder reciprocating apparatus includes: an upsetting step that includes upsetting a billet having a constant cross-sectional area along an entire length thereof to form a blank having an enlarged cross-sectional area at a region between a portion to be formed into a leading crank arm of the crankshaft and a portion to be formed into a trailing crank arm thereof; a die forging step that includes die forging the blank formed in the upsetting step to form a forged blank having a shape of the crankshaft with a flash; and a trimming step that includes trimming the flash from the forged blank formed in the die forging step. This makes it possible to improve the material utilization and to use a billet having a cross-sectional size as small as possible.

Abstract: Disclosed is an emulsion formed using, as an emulsifier, 0.01 to 30 parts by weight of a perfluoroalkylethyl phosphonic acid salt represented by the general formula: CnF2n+1CH2CH2P(O)(OM1)(OM2) [III] (M1: a hydrogen atom, ammonium salt, or organic amine salt, M2: an ammonium salt or organic amine salt, n: 1 to 6), based on 100 parts by weight of a perfluoropolyether oil represented by the general formula: RfO(C3F6O)p(C2F4O), (CF2O), Rf? [I] (Rf and Rf?: C1-C5 perfluoroalkyl groups, p+q+r: 2 to 200) or the general formula: F(CF2CF2CF2O)nCF2CF3 [II](n: 2 to 100), or a perfluorocarbon compound. In spite of using, as an emulsifier, a compound having a perfluoroalkyl group containing 6 or less carbon atoms, which is said to have low bioaccumulation potential, the emulsion exhibits excellent emulsification stability, and therefore can be effectively used as a surface-treating agent, such as a mold-releasing agent.

Abstract: A cylindrical drum is driven for rotation about its axis by a drive mechanism. A braking mechanism selectively applies braking forces to the drum to impede or brake its rotational movement. A first movement sensor senses movement of the drive mechanism while a second movement sensor senses movement of the drum. An electronic comparator circuit compares these sensed movements and generates a control signal when the drive mechanism movement and drum movement are not in synchronism. In response to such loss of synchronism, a control mechanism causes the braking mechanism to apply braking forces.

Abstract: A low pressure aluminum casting apparatus includes a pair of steel dies each presenting a molding surface and a heat transfer surface. Copper heat sink blocks are disposed on the heat transfer surfaces to remove heat from the steel dies. Steel contact plates and steel spacer plates can be disposed between the heat sink blocks and the steel dies to optimize cooling. In addition, a portion of each contact plate can be spaced from the steel die to reduce cooling. The steel dies include conventional cooling passages for conveying cooling fluid, and the heat sink blocks, contact plates, and spacer plates also include cooling channels for conveying cooling fluid.

Abstract: The present invention pertains to the field of metal alloy, and relates a grain refiner for magnesium and magnesium alloys, which is an aluminum-zirconium-carbon (Al—Zr—C) intermediate alloy, having a chemical composition of: 0.01%˜10% Zr, 0.01%˜0.3% C, and Al in balance, based on weight percentage. Also, the present invention discloses the method for preparing the grain refiner. The grain refiner according to the present invention is an intermediate alloy having great nucleation ability and in turn excellent grain refining performance for magnesium and magnesium alloys, and is industrially applicable in the casting and rolling of magnesium and magnesium alloy profiles, enabling the wide use of magnesium in industries.

Abstract: The present invention provides a silver powder that has an appropriate viscosity range at the time of paste production, can be easily kneaded, and prevents flake occurrence. The silver powder has a dibutyl phthalate absorption amount, measured by a method of JIS-K6217-4, of 7.0 to 9.5 ml/100 g, and has an oil absorption profile at the time of measurement of the absorption amount, having two peaks, or one peak having a half width of not more than 1.5 ml/100 g.

Abstract: A method of preparing a metal nanorod. The method includes seeding a metal nanoparticle within the lumen of a nanotube, and growing a metal nanorod from the seeded metal nanoparticle to form a metal nanorod-nanotube composite. In some cases, the nanotube includes metal binding ligands attached to the inner surface. Growing of the metal nanorod includes incubating the seeded nanotube in a solution that includes: a metal source for the metal in the metal nanorod, the metal source including an ion of the metal; a coordinating ligand that forms a stable complex with the metal ion; a reducing agent for reducing the metal ion, and a capping agent that stabilizes atomic monomers of the metal. Compositions derived from the method are also provided.

Abstract: A method and apparatus for forming objects. Layers of precursor material may be placed on top of each other. The layers of precursor material may be selectively cured as the layers of precursor material are placed on top of each other to form an object and a frame associated with the object.

Abstract: An Fe-based sintered alloy, essentially consists of, in percentage by mass, Mn: 0.5 to 2.0, Mo: 0.3 to 1.6, Cu: 0.4 to 1.5, C: 0.4 to 0.7 and the balance of Fe plus unavoidable impurities; and has a metallic structure made of 5 to 70% of martensite phase relative to a base material except pore and 25 to 90% of bainite phase relative to the base material except the pore.

Abstract: A manufacturing method of a multilayer shell-core composite structural component comprises the following procedures: (1) respectively preparing feeding material for injection forming of a core layer, a buffer layer and a shell layer, wherein the powders of feeding material of the core layer and the shell layer are selected from one or more of metallic powder, ceramic powder or toughened ceramic powder, and are different from each other, and the powder of feeding material of the buffer layer is gradient composite material powder; (2) layer by layer producing the blank of multilayer shell-core composite structural component by powder injection molding; (3) degreasing the blank; and (4) sintering the blank to obtain the multilayer shell-core composite structural component. The multilayer shell-core composite structural component has the advantages of high surface hardness, abrasion resistance, uniform thickness of the shell layer, stable and persistent performance.

Abstract: Methods for preparing core/shell nanocrystals are provided, using mismatched shell precursors and an electron transfer agent to control the nucleation and growth phases of particle formation. One method includes forming a reaction mixture comprising a plurality of nanocrystals, a first shell precursor, a second shell precursor, a weak electron transfer agent, and optionally a solvent, wherein, the first shell precursor and the second shell precursor have different oxidation states; and heating the reaction mixture to a temperature high enough to induce formation of the shell on each of the plurality of nanocrystals.

Abstract: A fly-cutting system is disclosed, and in particular one that comprises a dynamically-controllable actuator for controlling the position, orientation, or both position and orientation of a cutting element carried by a fly-cutting head. In certain embodiments, the actuator can adjust the position or orientation of a cutting element, or both, hundreds or thousands of times per second, enabling precise control over the shape of features formed by the cutting element in a surface of a workpiece.

Abstract: A drill chuck has a chuck body having a plurality of angularly spaced and axially extending but angled guide grooves each holding a jaw that is axially displaceable between an axially front closed position and an axially rear open position. Each jaw has an outer edge formed with external teeth, and also has an axially rearwardly directed rear face extending at an acute angle to a plane perpendicular to the axis. A ring rotatable on the body about the axis has an internal screwthread meshing with the teeth, and an adjustment sleeve rotationally coupled to the ring is rotatable to move the jaws between the open and closed positions. A cover disk on the rear end of the body is formed with respective throughgoing chip-discharge holes each having an inner end aligned with a respective one of the grooves and an outwardly open outer end.

Abstract: The invention relates to a drill chuck which has a drilling needle receptacle device for removable receiving of a drilling needle (1), a hollow cylindrical magnetic holder for the drilling needle receptacle device and a coupling device for torque transfer from a drive device to the drilling needle receptacle device. The drilling needle receptacle device, in which a drilling needle (1) having a flattened end section (1?) can be received, has a receptacle element (7), at least two clamping bodies (10) and a clamping insert (6). The receptacle element (7) has at least one cylindrical section (72) having a recess (71) and the clamping insert (6) has counter-molded bodies (61) which supplement the clamping bodies (10) and which extend away from a stop disc (62). The stop disc (62) contacts a face of the cylindrical section (72) and has a lead-through opening (63) for the drilling needle (1).

Abstract: A method for producing a friction bearing or a part, particularly half thereof, is provided. While machining the entire width of an inner surface, both the radial extension and also the advance in the axial direction of at least one tool are changed during machining. A device for machining friction bearings or parts, particularly halves thereof, is also provided. The device has a spindle and at least one cutting tool, the radial extension and advance of which can be changed during machining. In a friction bearing or part, particularly a half thereof, slots or grooves are formed running in the peripheral direction. The depth and width of the grooves are designed to be larger in at least one axial edge area.

Abstract: A power tool includes a housing that encloses a motor, and a collet configured to be driven to rotate by the motor. The collet defines a drill axis about which the collet is configured to rotate. The power tool also includes a sensor assembly having a front wall with a wall contact surface. The front wall includes a first wall portion and a second wall portion that define a gap therebetween. An object sensor is secured to the front wall proximate the gap. A support member includes a first end portion attached to the front wall and a second end portion attached to the housing. The support member extends from the housing to position the front wall forwardly of the collet such that the drill axis intersects the gap.

Abstract: A spirally-fed drilling and milling cutter to be driven spirally in order to drill and mill includes a shank, a groove at one of a plurality of offset positions at one end of the shank, a blade at a bottom side of the groove, and a spiral flute on the periphery of the main body of the shank, wherein the spiral flute has a flute end connected with the groove. When the cutter is rotated at high speed and in high torsion, drilling/milling chips are pushed upward, along with a cutting liquid, through the spiral flute out of a hole being made. Thus, the heat generated by the cutting action is reduced, and the chips are efficiently discharged, allowing the cutting edges to stay sharp and the cutter to make deep holes.

Abstract: A drill has a replaceable cutting head mounted to a shank in an interlocking fashion. The shank has a pocket with at least one flat, vertically-angled retention surface located closer to a rotational axis than at least one driving surface. Similarly, the cutting head has at least one vertically-angled retention surface located closer to the rotational axis of the drill than at least one driven surface. As a result of the relative locations between the surfaces with respect to the rotational axis, the stresses and fatigue imposed on the drill are minimized, thereby prolonging tool life.

Abstract: A router includes a housing and a motor assembly disposed within the housing. The motor assembly includes a driven shaft having a cavity on a first end of the driven shaft. The router includes a collet that is configured to mate into the cavity of the driven shaft with the collet being configured to grip a shank of a router bit. The router includes a gear mechanism that is configured to couple and decouple from a second end of the driven shaft such that a rotation of the gear mechanism when the gear mechanism is coupled to the second end of the driven shaft causes at least one of tightening and loosening of the collet.

Abstract: A cutting insert for a tool for machining a workpiece, wherein the cutting insert has a 180° rotational symmetry about a bore axis extending perpendicularly and centrally through two opposing, identical base surfaces of the cutting insert, and has two identical parts which are connected along a center plane, wherein said center plane extends orthogonally to the bore axis and has the same distance from each of the two base surfaces, wherein each part has two identical mutually opposite main sides and two identical mutually opposite secondary sides, wherein each main side has a rectilinear main cutting edge extending parallel to the center plane, and each secondary side has a planar bearing surface extending orthogonally to the center plane, wherein the two main cutting edges of each part extend parallel to one another and transversely to the two main cutting edges of the respective other part, and wherein the two main cutting edges of each part extend parallel to the two bearing surfaces of the respective othe

Abstract: A cutting machine includes a cutting element for cutting material, a motor for driving the cutting element to rotate and a housing for containing the motor. The motor includes a rotor sleeve being formed with a receiving chamber, a motor shaft being capable of rotating together with the rotor sleeve, a stator core at least partially contained in the receiving chamber, stator coils wound around the stator core, and a stator bracket for fixing the stator core. The stator core is formed with a through hole for the motor shaft to pass there through, the stator coils are located outside the through hole and, the motor shaft is capable of rotating relative to the stator core.

Abstract: There is provided in a preferred embodiment an apparatus for feeding an elongated material in a direction substantially generally along a length thereof to a cutting device having a cutting surface. The apparatus includes a lifting base assembly and a material shuttling assembly secured on the pivoting base assembly, the latter defining a feeding path. The lifting base assembly has a lower base portion and an upper base portion hingedly coupled to the lower base portion along a base pivoting axis generally parallel to and laterally offset from the feeding path.

Abstract: An accessory for a cutting blade, more particularly, to a flexible plate that attaches to the blade and blows debris when the plate reciprocates up and down with the blade is described. The plate may be thin so that the plate bends/flaps as the blade (and attached plate) moves up and down. The plate may include a slit so that the plate removably attaches to the blade via a friction fit and the plate is transparent so that the plate does not block the operator's view.

Abstract: A power tool includes a swing arm movable along a swing arm path, an actuating assembly configured to transfer a force to the swing arm, a control system configured to control the actuating assembly to transfer a force to the swing arm, and a detection system configured to detect the operability of the actuating assembly.

Abstract: The invention concerns a method of machining a workpiece, wherein an end-facing tooth edge of a gear profile of the workpiece that was generated by a chip-removing machining process is reworked at a first location into a chamfered edge by way of a plastic forming operation. The material which in the plastic forming operation was displaced towards the end surface of the gear profile is pushed outward as a material protrusion in the end surface of the tooth, while the material displaced towards the flank of the tooth is pushed outward as a material protrusion on the flank side of the chamfer, and the resulting material protrusions in the end surface and on the flank side are removed. The workpiece, while still carrying the material protrusion on the end surface of the gear profile, is transferred to a second location where the protrusion on the flank side of the chamfer is removed.

Abstract: A method for forming a brazed joint between a first part having a first surface and a second part having a second surface may comprise applying at least two beads of braze filler at either of the first surface and the second surface, and assembling the first surface and the second surface to define a shiplap interface therebetween. The shiplap interface may terminate at a first terminus and a second terminus, and may include a first cavity and a second cavity. One of the beads of braze filler may be localized at the first cavity and the other may be localized at the second cavity. The method may further comprise melting each of the beads of braze filler to a braze liquid, and allowing the braze liquid to flow through the shiplap interface from the first cavity towards the first terminus, and from the second cavity towards the second terminus.

Abstract: A method for welding two or more conduits includes aligning end portions thereof in an abutting relationship to define a gap. The method includes performing a spatter free root weld along the gap to configure a root layer while the inner circumferential surface side is unobstructed. After the root weld is complete, an outward thrust is applied along the inner circumferential surfaces of the conduits. During the application of the outward thrust, a filler weld is performed along the gap to fill the gap and to facilitate shrinkage of the filler and root weld materials longitudinally and radially outward while preventing pressing out of the filler and root weld materials radially inward of the inner circumferential surface.

Abstract: The invention described herein generally pertains to a system and method for evaluating one or more conditions or preliminary weld condition related to a welding system and/or method that utilizes a welding sequence to perform two or more welds with respective welding schedules. In an embodiment, an operator registration is provided that verifies the operator and identifies welding sequences to which the operator is authorized to perform. In another embodiment, one or more fixture locations are monitored to determine whether a workpiece is accurately configured prior to a welding operation. In still another embodiment, locations on a workpiece can be displayed to assist an operator in performing two or more welds utilizing a welding sequence. Moreover, a wireless system communications a data signal to a welding work cell in which such data is used to identify a welding sequence.

Abstract: A welding system including a helmet having one or more sensing devices configured to detect a position and an orientation of a welding torch relative to a workpiece during performance of a welding session, and a controller coupled to the one or more sensing devices and configured to receive arc parameters corresponding to the performance of the welding session.

Abstract: A power supply for use in a welding or cutting system includes a housing configured to hold circuitry of the power supply. The housing includes clips at one or more corners of the housing. The clips are configured to receive and hold a cable when the cable is wrapped around the housing. The cable is coupled to and extending from the power supply.

Abstract: A method and system to manufacture workpieces employing a high intensity energy source to create a puddle and at least one resistively heated wire which is heated to at or near its melting temperature and deposited into the puddle as droplets.

Abstract: The invention relates to an electric arc-welding welding head comprising a contact device and one or more wire feeder units, the contact device encompassing an electrode assembly, the electrode assembly comprising at least two fusible continuously-fed wire electrodes arranged in a contact device. An electrically insulated duct is provided for electric insulation of at least one of the electrodes so that the electrode is electrically insulated from other electrodes in the electrode assembly. The invention also relates to an electric arc-welding contact device and an electric arc-welding welding head assembly.

Abstract: A resistance welding device is provided with a moving distance measuring section for measuring distances between conductors to be joined before and after joining and evaluating joining quality based on the distances, and a projection including a base and a projecting surface is provided to the conductor to be connected in order to easily secure a distance between the conductors after the joining.

Abstract: A welding assembly including a current generator, a first electrode electrically coupled to the current generator, the first electrode including a first engagement surface, a second electrode electrically coupled to the current generator, the second electrode including a second engagement surface, a width-determining fixture positioned between the first electrode and the second electrode to define a welding volume having a width, and an electrically nonconductive material positioned to electrically insulate at least one of the first electrode and the second electrode from an electrical conductor outside the width.

Abstract: A method for producing an electrical component is provided. The method includes steps of providing a continuous strip material and separating a section from the continuous strip material using an electron beam.

Abstract: Aspects relate to systems, methods, and apparatus for a manufacturing tool. The manufacturing tool is comprised of a vacuum tool and an ultrasonic welder as a unified manufacturing tool. The manufacturing tool may be used to pick and position a manufacturing part that is then welded with the associated ultrasonic welder.

Abstract: The invention relates to a device and a method for friction stir welding materials of different thicknesses and that have fillet welds, comprising the following features: a) a receiver panel (1) that has a drive head (2) and a welding shoe (4) that has a pin bearing, said welding shoe (4) being selected and inserted according to whether it is being used with materials of different thicknesses or with materials that have fillet welds, b) the longitudinal axis of the spindle bearing being at an incline of an angle between 0 and 5 degrees relative to the vertical line; the transverse incline being 0 degrees for the fillet weld shoe (4), and c) when the welding pin (6) is exchanged, the length of the welding pin (6) being adjusted using an adjustment element (12) and the position of the counter-bearing of the welding pin (6) being adjusted using an adjustable pin stop (19) and, in the case of the pin stop (19), additionally secured by an adjustment screw (20).

Abstract: In a process for friction stir welding together pieces of dissimilar material, a first piece of a second metal is overlaid onto a first piece of a first metal that is dissimilar from the second metal such that at least a portion of the first piece of second metal overlaps a portion of the first piece of first metal. The first piece of second metal has a plurality of holes therein and the holes are disposed in overlapping relationship with the portion of the first piece of first metal. Each of the holes is filled with a plug formed from the first metal. The first piece of first metal is friction stir welded to the first piece of second metal at each of the plug locations.

Abstract: A friction stir welding method which permits advantageous production of a product which has a sound welded area without joint defects, by joining together two members formed of the same material or respective different materials selected from a cast aluminum alloy and 2000 series, 4000 series, 5000 series and 7000 series aluminum alloys which are considered difficult to be joined together by the friction stir welding method. An initiation tab member formed of a 1000 series, 3000 series, 6000 series or 8000 series aluminum alloy is disposed in abutting contact with end faces of joining portions of first and second members (in an abutting part), on the side of initiation of the welding operation, and the friction stir welding operation is performed by moving a probe of a rotary tool through the initiation tab member into the joining portions of the two members.

Abstract: A method, non-transitory computer-readable medium, and controller for manufacturing a predetermined object. The method includes machining a plurality of separate components of a work piece based on a final geometry of the predetermined object. The plurality of separate components is selected based on the final geometry of the predetermined object. A first material is added to the work piece such that a first single continuous surface is formed over, or together with, the machined surfaces of the plurality of separate components which is selected based on the final geometry of the predetermined object.

Abstract: Laser processing machines, such as laser cutting machine (LM), including a work table receiving workpiece (W), and work arm (1) with a laser cutting head (2). Laser cutting head (2) includes nozzle receiving device (7) and nozzle (D). Via nozzle (D) laser beam (11) may be directed onto work piece (W). Machine (LM) includes main drives moving work arm (1) and/or the laser cutting head (2) on X-Y-Z axes to process work piece (W), as well as an alignment unit to adjust laser beam (11). An adjusting station (3) includes receiving unit (31) fixing nozzle (D) and/or the nozzle receiving device (7) during centering of nozzle (D). The alignment unit has head element (5B) in laser cutting head (2). Head element (5B) receives nozzle (D) and/or the nozzle receiving device (7) and is slidable in X-Y directions, via the main drives. Head element (5B) may be fixed in a selected position, within the laser cutting head (2), via clamping device (12) releasable during nozzle centering at adjusting station (3).

Abstract: A welding device provided for welding automobile parts received in a pallet to a vehicle body includes: an aligner configured to grip and align the parts received in the pallet; a mover configured to move the aligner to take out the parts and let the taken out parts adhere to an installation position of the vehicle body; and a welding machine configured to weld the adhering portion between the parts and the vehicle body.

Abstract: An apparatus and method are described for inserting angle plates in transverse duct flanges. The apparatus is especially useful in inserting angle plates into transverse duct flanges of duct fittings. Packages for holding angle plates are also described.

Abstract: Method for fitting caps by means of an automatic apparatus onto at least one end of a pipe, fed in a longitudinal direction by a pipe-feeding machine and directed to a machine for bundling the pipe, wherein said apparatus being movable alternately in both senses of the longitudinal direction between two opposite end-of-travel ends, i.e. rear end facing the feeding machine, and front end opposite to the rear end.

Abstract: A method for machining a workpiece which can prevent a reduction in machining accuracy and production efficiency. The method includes pressing a clamp part against a first portion of the workpiece, to clamp the workpiece in cooperation with a workpiece receiving part, causing the clamp part to move away from the first portion, to release the workpiece, which has been clamped by the clamp part, operating a robot to cause a robot hand to grasp a second portion of the workpiece, which is different from the first portion, to restrict the movement of the workpiece relative to the workpiece receiving part without a change in the posture of the workpiece, and operating a machine tool to machine the first portion while restricting the movement of the workpiece relative to the workpiece receiving part.

Abstract: The coupling device (1) comprises a clamping fixture (2) fixable to a manipulator and an adapter (40) securely clampable thereto. Both the clamping fixture (2) and the adapter (40) are configured substantially rectangular. The clamping fixture (2) comprises a locking mechanism (5) consisting of two laterally shiftable locking elements (6, 7) and an actuating member (8) disposed inbetween. For fixedly securing the adapter (40) to the clamping fixture (2) the locking elements (6, 7) are urged by means of the actuating member into the side widenings (45, 46) of the locking opening (44). In addition, the clamping fixture (2) is provided with a slotted recess (4) and the adapter (40) with an elongated base (41), the latter being insertable into the slotted recess (4).

Abstract: In a steady rest (1) for centering a rotationally symmetrical workpiece (2) in the space, consisting of: two housing halves (4, 5) arranged at a distance from one another and firmly connected together, a middle steady rest arm (6) arranged between the two housing shells (4, 5) that is mounted in the housing shells (4, 5) by means of an actuation piston (7) so as to be moved in an axial direction (3) towards the workpiece (2), and two outer steady rest arms (11, 12) that are in a driving connection with the middle steady rest arm (6) workpieces (2) with the largest possible diameters should be held centerd in the space by the steady rest (one), while retaining the greatest possible movement of travel of the actuation piston (7).

Abstract: A pivoting vacuum fitting support vacuum post enables fittings to be quickly manually re-oriented during set up, break down, storage, and shipping of a vacuum support or other device using the vacuum post. A segmented core pivotally supports an outer fitting pivoting support sleeve that supports a pair of segregated and independently operable vacuum ports typically to supply vacuum independently to a base of a vacuum support to hold it in place, and to an upper work piece vacuum hold down support. Incorporation of a spacer that can be supplied in varying heights enables use of the vacuum post in a variety of vacuum supports of varying height.