Abstract: A method for manufacturing a bent member, the method includes feeding an elongated steel material in a longitudinal direction with one end portion of the steel material as a head, performing high-frequency induction heating to one portion of the steel material in the longitudinal direction by being supplied high-frequency power to form a high-temperature portion, bending the steel material by applying a bending moment in an arbitrary direction to the high-temperature portion to form a bent portion, and injecting a cooling medium to the bent portion to cool the bent portion.

Abstract: A bending device for forming a corrugation in a metal sheet, the bending device having a frame, a die having two die elements, each having a concave half-impression, mounted able to slide on the frame; a punch having a head able to engage inside the impression of the die so as to press the metal sheet; and two side clamps mounted sliding and able to move vertically with respect to the lower frame so as to clamp the metal sheet against the bearing surfaces of the die elements. During the displacement of the punch into its bending position, the metal sheet transmits a traction force to the die elements and to the side clamps so as to displace them into their near position.

Abstract: A hot-stamping furnace includes a housing defining a heating chamber partitioned into compartments configured to have different temperatures. The heating chamber includes an opening that is at least partially covered by a door movably mounted on the housing. The door is configured to extend over only a portion of the opening when in a closed position. A detachable panel extends from an edge of the door such that the panel extends over a portion of the opening that the door does not extend over.

Abstract: In a manufacturing method of sheared components, the shearing including a process of fixing a workpiece to a die, and a process of punching the workpiece by bringing a punch and the die relatively close to each other, is performed a plurality of times, and when a shearing sequence is started, the shearing is performed by using a punch including a first cutting edge having a first tip end surface which opposes the workpiece, and a first retracting surface which retracts from the first tip end surface considering an approaching direction to the die as a standard; and a die including a second cutting edge having a second tip end surface which opposes the workpiece, and a second retracting surface which retracts from the second tip end surface considering an approaching direction to the punch as a standard.

Abstract: A process is provided for making bulk textured material sheeting. As a continuous supply of flat material sheeting is fed, the sheeting is repeatedly impacted with toothed knives, each knife creating a row of raised and generally pointed structures on the sheeting to texture the sheeting.

Abstract: The present invention relates to an automatic press-molded article manufacturing system using a double robot line for a tandem press line and, more specifically, to an automatic press-molded article manufacturing system using a double robot line for a tandem press line, wherein a plurality of destackers and positioners are disposed, each group having two robots is separately disposed and moves alternately, so as to continuously and rapidly transfer and supply the raw material in proportion to a press working time, in a raw material transfer process, a material supply process, an article supply process, and a product withdrawal process.

Abstract: A full-automatic wireless die change cart and system for a press. The full-automatic wireless die change cart includes an upper working table and a lower working table which are connected together up and down of driving devices. The lower working table is driven by a driving device I to move back and forth, while the upper working table is driven by a driving device II to move rightwards or leftwards. Baffles, die lifting arms, and guide rails, all in parallel to one another, are disposed in order from outside to inside at two opposite ends of the upper working table, and push-and-pull devices, baffles, and fixed supporting plate assemblies are disposed in order from outside to inside at the other two ends perpendicular to the two ends.

Abstract: A method of making a light weight component is provided. The method including the steps of: forming a metallic foam core into a desired configuration; inserting a pre-machined component into an opening in the metallic foam core; applying an external metallic shell to an exterior surface of the metallic foam core after it has been formed into the desired configuration and after the pre-machined component has been inserted into the metallic foam core; introducing an acid into an internal cavity defined by the external metallic shell; dissolving the metallic foam core; and removing the dissolved metallic foam core from the internal cavity, wherein the component and the external metallic shell are resistant to the acid.

Abstract: A sand casting apparatus, a method of forming a sand casting apparatus, and an automotive component are provided. The sand casting apparatus includes a sand casting base including a sand mold and/or a sand core having a base sand mixture, where the base sand mixture includes a sand material and a binder material. The sand casting apparatus further includes an outer layer disposed on the sand casting base. The outer layer includes silicon, magnesium, calcium, zirconium, manganese, carbon, aluminum, and iron. The automotive component has portions defining an aperture therein. The automotive component is formed of cast iron and has a nodular graphite structure from interior matrix to surface, where the nodular graphite structure on the surface is formed by a sand core having an outer layer that has reacted with the cast iron automotive component to form the nodular graphite structured surface.

Abstract: A system and method for moulding metal parts having a first metal structure (4) which is integrally attached to a rotating machine, where said structure (4) is associated with a cover (3) and a plurality of fastening elements (1, 2), and where, in turn, the structure (4) is integrally attached to a cylindrical metal die (5) containing a ceramic mould (7) and hardened sand (6) for filling the die (5).

Abstract: A mold assembly for use in forming a component having an outer wall of a predetermined thickness is provided. The mold assembly includes a mold that includes an interior wall that defines a mold cavity within the mold. The mold assembly also includes a jacketed core positioned with respect to the mold. The jacketed core includes a jacket that includes an outer wall. The jacketed core also includes a core positioned interiorly of the jacket outer wall. The jacket separates a perimeter of the core from the mold interior wall by the predetermined thickness, such that the outer wall is formable between the perimeter and the interior wall.

Abstract: A method for producing three-dimensional work pieces comprises the steps of supplying gas to a process chamber accommodating a carrier and a powder application device, applying a layer of raw material powder onto the carrier by means of the powder application device, selectively irradiating electromagnetic or particle radiation onto the raw material powder applied onto the carrier by means of an irradiation device, discharging gas containing particulate impurities from the process chamber, and controlling the operation of the irradiation device by means of a control unit such that a radiation beam emitted by at least one radiation source of the irradiation device is guided over the layer of raw material powder applied onto the carrier according to a radiation pattern containing a plurality of scan vectors.

Abstract: An article comprises a plurality of micro-sized or nano-sized galvanic cells, wherein the article has a seamless structure encompassing a plurality of empty spaces of different sizes, geometries, distributions, or a combination thereof, and one or more of the following properties of the article vary in different directions: tensile strength; compressive strength; electrical resistance; thermal conductance; modulus; or hardness.

Abstract: An additive manufacturing system includes a platen having a top surface to support an object being manufactured, a dispenser to deliver a plurality of successive layers of precursor material over the platen, a plurality of lamps disposed below the top surface of the platen to heat the platen, and an energy source to fuse at least some of the outermost layer of precursor material.

Abstract: A method for manufacturing a gas turbine engine component from a molybdenum-rich alloy. The method includes the steps of providing a molybdenum powder of at least 50% molybdenum by weight, extruding the molybdenum powder to provide a first shape, forming the first shape to a second shape and forging the second shape to provide a third shape.

Abstract: A method of making a composite downhole article is disclosed. The method include forming at least one removable core member comprising a first metallic material that is removable in a wellbore fluid at a first removal rate; and disposing at least one outer member on the core member, the outer member comprising a second material that is removable in the wellbore fluid at a second removal rate, wherein the removable core member has a composition gradient or a density gradient, or a combination thereof, and wherein the first removal rate is substantially greater than the second removal rate. A method of using a composite downhole article is also disclosed. The method includes forming a composite downhole article as described above; using the article to perform a first wellbore operation; exposing the article to the wellbore fluid; and selectively removing the second removable member.

Abstract: Disclosed are a wheel lightweight machining fixture and method. The fixture comprises a rotating chuck, an electric cylinder, a guide rail, a slide block, a first linear motor, radial positioning blocks and the like. When the electric cylinder drives the slide block to move along the guide rail, the position where an first ultrasonic thickness measuring sensor is in contact with a wheel spoke can be adjusted, so that the spoke thicknesses at different positions can be detected. Through motion of the turrets, an second ultrasonic thickness measuring sensor can contact the outer rim of the wheel and detect the rim wall thickness. By integrating a measurement feedback system into the manufacturing process, the disclosure provides a fixture and a method for minimum entity machining of the rim wall thickness and the spoke thickness of a wheel during the first stage turning process, thereby realizing lightweight manufacturing of the wheel.

Abstract: The invention provides a machine tool capable of facilitating a switching between a guide bush mode and a non-guide bush mode. A machine tool comprises a headstock provided with a main spindle for gripping a workpiece, a rail extended along a main spindle axis, a first bearing fixed to the headstock and guided on the rail, a second bearing fixed to the headstock on the front side of the first bearing and guided on the rail, a supporting bed on which a guide bush is removably mounted, and a guide mounted on the supporting bed to movably support the headstock in a direction of the main spindle axis when the guide bush is removed. The rail provides a larger play on the second bearing when the headstock is supported by the guide than when the headstock is not supported by the guide.

Abstract: Indexable, double-sided turning inserts for turning operations and and a turning tool are provided with cutting edges at alternating corners on opposite sides of the insert. Chipbreaker structures can be provided without interfering with providing large supporting surfaces. When the insert is used in a cutting operation, chips from one of the cutting edges in use are unlikely to damage cutting edges that are not in use but are on adjacent corners.

Abstract: A tool body and a turning tool for grooving operations having the tool body include a fitting member extending along a longitudinal first axis for fixing the tool body to a machine. The tool body's upper and lower clamping members each having respective inner seating surfaces facing one another and separated by an intermediate gap in which a cutting insert is insertable. A major part of the lower inner seating surface extends along a second axis perpendicular to the first axis. The clamping members are movable toward one another by a tightening device in order to secure the cutting insert in the intermediate gap. The tool body is integrally formed in a unitary piece. A hinge joint is formed between the clamping members, such that they are movable with respect to one another by turning around an axis of rotation of the hinge joint, extending perpendicularly to the second axis.

Abstract: A machine tool includes: a column; a spindle head supported by the column; a spindle in the spindle head; a draw bar moved upward to clamp a tool to the lower end portion of the spindle and moved downward to release the tool therefrom; a biasing portion biasing the draw bar upward; a cam mechanism including a cam in the column and an arm whose one end slides on a cam surface such that the other end pushes down the draw bar; a measurement portion measuring the position of the draw bar; a storage portion storing a position relationship between the spindle head and the draw bar when the cam mechanism is normal; and an abnormality determination portion determining an abnormality in the cam mechanism based on the position of the draw bar measured with the measurement portion and the relationship stored in the storage portion.

Abstract: The disclosure relates to a clamping apparatus for fixing in a recess of a component and for holding a workpiece carrier against the component. The clamping apparatus includes a housing for attachment to the workpiece carrier and a clamping sleeve for insertion into the recess. A clamping mandrel is at least partially disposed inside the clamping sleeve. The clamping mandrel is movable relative to the clamping sleeve between a release position and a clamp position. When the clamping sleeve is inserted into the recess and the clamping mandrel is in the clamp position, the clamping sleeve is braced within the recess by a holding force so as to be in a clamped position. When the clamping sleeve is in the clamped position, the housing is movable relative to the clamping mandrel, which permits the housing to move the workpiece carrier into contact with the component and apply a bearing force thereagainst.

Abstract: A method for processing a drilling location in a confined area of a workpiece along a drilling axis A using an end effector is disclosed. The method comprises positioning the end effector relative to the drilling location of the workpiece, clamping the workpiece between a clamp of the end effector and a pressure foot of the end effector, wherein the pressure foot supports the clamp movable relative to the pressure foot, and drilling the workpiece with a flat angle drill of the end effector.

Abstract: A method is specified for producing a rotary tool (2) having a base body (4), which extends in a longitudinal direction (L) and in which at least one flute (6) is ground in by grinding in a first partial flute (12A) with a first helix angle (W1) in a first grinding step and by subsequently grinding in a second partial flute (12B) with a second helix angle (W2) in a second grinding step, the second helix angle differing from the first helix angle (W1) so that a flute (6) that expands in the longitudinal direction (L) is formed, wherein the two partial flutes (12A, 12B) are ground in using the same grinding wheel (11). In this way, a particularly quick production is realized. Furthermore, a corresponding rotary tool (2) is specified.

Abstract: Disclosed is a pneumatic milling wheel cap section burr device, which includes a lifting cylinder, guide posts, guide sleeves, a lifting table, adjusting guide rails, an adjusting slide block, an adjusting cylinder, a connecting rod, a turnover platform, feeding guide rails, a feeding platform, a feeding cylinder, an air compressor and a pneumatic milling cutter. A servo motor drives a rotating table to turn over 90 degrees, and the clamped wheel can turn over 90 degrees, so that the wheel is upright; the lifting cylinder drives the lifting table to move up and down to adjust the height of the pneumatic milling cutter; and the adjusting cylinder adjusts the angle of the turnover platform to adjust the contact angle of the pneumatic milling cutter and the cap section edge.

Abstract: The invention relates to a device for machining a flat workpiece, which comprises: a machine stand which comprises a support surface for a flat workpiece, wherein the support surface is formed by at least one counterholder, on the front face of which the workpiece can be placed, a hold-down unit, by means of which the workpiece is pressed against the support surface, and a processing head which can be moved relative to the support surface for the machining of the workpiece, wherein the at least one counterholder comprises a vibration damper which acts in a direction perpendicular to the support surface.

Abstract: A rotary cutting tool. The tool has a body with outside diameter (OD), and outer surface, and a longitudinal axis, a plurality of flutes, helical in some embodiments. Flutes include a narrow leading edge land portion with circular segment profile and having flute cutting edge portions along a substantially uniform circumferential location, with an eccentric relief margin rotationally rearward of the narrow leading edge land portions. Face portions are provided with face cutting edge portions, and with a first dish portion adjacent each of the cutting edge portions sloping inwardly and downwardly generally toward a central longitudinal axis at a first dish angle alpha (?) Corner blend portions extend from flute cutting edge portions to the face cutting edge portions. Corner blend portions are provided in a variety of profiles, including an embodiment wherein the profile of the corner blend portions are truncated before the segment of curvature becomes tangential to the face cutting edge portions.

Abstract: A replaceable face-milling head configured for rotating about a central rotation axis AR. The head includes a cutting portion and an integrally formed threaded shank-connector portion, the latter of which being configured for connecting to a shank. A length-diameter ratio LDR, defined as a cutting portion length LC divided by a cutting portion diameter DE, fulfills the condition: LDR?1.00.

Abstract: A cutting insert has first and second end surfaces, a peripheral side surface, a reference central axis A perpendicular to and passing through the two surfaces, and a cutting edge having at least one circular-arc-shaped cutting edge. A contact surface portion is formed in the second end surface. The arc-shaped cutting edge is part of virtual circle having a center E which is spaced apart from the central axis A. A longitudinal plane B includes the central axis A and the center E; a median plane C perpendicular to the central axis A passes midway between the two end surfaces; and a virtual plane D perpendicular to both the longitudinal plane B and the median plane C, intersects the circular-arc-shaped cutting edge and traverses the contact surface portion. In a cross-section along the virtual plane D, the contact surface portion is inclined relative to the median plane C.

Abstract: An alignment device for a portable motorized miter saw may allow a user to easily reproduce cuts of the same length, even when the miter saw is taken off and replaced back on a portable miter saw stand. The alignment device includes a three piece connector that allows for easy set-up of wings on either side of the saw, which are used to support the material being cut. Because the wings attach directly to the saw itself, the wings stay in exactly the same relationship to the saw blade. Thus, when a stop is attached to the wing, material can be cut to the same size lengths, even though the saw may be taken down one day and set up another day.

Abstract: A reciprocating tool with a reduced number of parts is provided. A jigsaw reciprocates a saw blade in a direction along an axis with the power of an electric motor. The jigsaw includes a housing accommodating the electric motor, a guide member fixed to the housing and provided along the axis, a connector member sandwiching the guide member and reciprocating when the power of the electric motor is transmitted thereto, and a plunger attached to the connector member and holding the saw blade.

Abstract: A saw blade for dicing a sheet of copper alloy to form individual resistors is disclosed, wherein the sheet of copper alloy has a thickness of less than 0.3 mm. The saw blade includes a ring having a first side, a second side, and a circumferential surface, wherein the thickness of the ring between the first side and the second side is less than 0.6 mm.

Abstract: A grinding machine, includes a pivotable tool spindle with a workpiece spindle adapted to receive a gearwheel workpiece and for rotationally driving the gearwheel workpiece about a workpiece spindle axis, wherein the tool spindle is configured to receive a grinding tool and rotationally drive the grinding tool about a tool spindle axis, and is carried by a pivot axis in such a way that the tool spindle together with the grinding tool can be pivoted about the pivot axis, and wherein the pivot axis (A) intersects the workpiece spindle axis (C) in a common plane projection, and wherein the pivot axis is offset laterally relative to the workpiece spindle axis and does not intersect the workpiece spindle axis.

Abstract: A method may include positioning a multilayer braze tape at a joint between a first part comprising a ceramic or CMC and a second part comprising at least one of a ceramic, a CMC, a metal, or an alloy. The multilayer braze tape may include at least one layer comprising a silicon-containing braze material and at least one layer comprising a reinforcement material. The method also may include applying pressure to compress the multilayer braze tape between the first part and the second part, and heating the multilayer braze tape to melt the silicon-containing braze material and join the first part and the second part.

Abstract: A ternary near eutectic alloy of Ni, Ti, Cr is described having a relatively low melting temperature of approximately 1230 deg. C. or less, suitable for fusing cracks in turbine blades and vanes without substantial risk of cracking during the repair process. Such an alloy is suitable for low temperature joining or repair of turbine blades since it contains the same components as typical turbine blades and vanes without foreign elements to lower the melting point of the repaired material or adversely affect the mechanical properties of the repaired component. Exclusion of boron eliminates the formation of brittle boron compounds, detrimental to the properties of the repair or seam.

Abstract: Induction soldering via an assembly fixture is utilized to bond one or more items of hardware to a vehicle window to form a vehicle window assembly. A method of operating the assembly fixture to bond the one or more items of hardware to a vehicle window by induction soldering is also an aspect of the invention.

Abstract: In various embodiments, apparatuses for receiving and supporting one or more components during processing thereof at process temperatures greater than approximately 1000° C. feature refractory metal shelves separated by refractory metal support posts.

Abstract: The present invention relates to composition comprising a blend of at least one boron source and at least one silicon source, and the composition further comprises particles selected from particles having wear resistance properties, particles having surface enhancing properties, particles having catalytic properties or combinations thereof, wherein the blend comprises boron and silicon in a weight ratio boron to silicon within a range from about 3:100 wt:wt to about 100:3 wt:wt, wherein silicon and boron are present in the blend in at least 25 wt %, and wherein the at least one boron source and the at least one silicon source are oxygen free except for inevitable amounts of contaminating oxygen, and wherein the blend is a mechanical blend of particles in and the particles have an average particle size less than 250 ?m. The present invention relates further to a method for providing a coated product and a coated product obtained by the method.

Abstract: Disclosed is a method for attaching an interconnector of a solar cell panel. The method includes forming a first interconnector-jig coupling by fixing a plurality of first interconnectors to a jig, locating the first interconnector-jig coupling over a working table, fixing the first interconnectors and a first solar cell to each other, separating the jig from the first interconnectors, and attaching the first interconnectors to the first solar cell by applying heat to the first interconnectors and the first solar cell, which are thereby fixed to each other.

Abstract: A welding system includes an orientation sensing system associated with a welding torch and is configured to sense a welding torch orientation relative to a direction of gravity. The welding system also includes a processing system communicatively couple to the orientation sensing system and configured to determine an angular position of the welding torch relative to a pipe based at least in part on the sense welding torch orientation.

Abstract: Strip cladding heads and strip cladding systems are disclosed.

Abstract: A method and apparatus for teaching a programmed controlled robot at least one of two set up position coordinates by use of a tool having a first surface aligned with the end of a stud welding gun collet when the tool is mounted in the collet, a second surface on the tool spaced from the first surface by a predetermined set up distance. A probe carried by the stud welding engagable with the second surface on the tool to establish a predetermined set up distance. A third surface on the tool spaced from the first surface and engagable with a work piece to establish a minimum stud-welding gun set up dimension. The coordinates of the stud-welding gun when the third surface is engaged with the work piece are transmitted to a robot control program to establish the predetermined stud weld gun travel distance dimension.

Abstract: A vibrating welding torch attachment utilizes a battery-operated vibrating mechanism secured within a cylindrical housing. The attachment is configured to be detachably secured to the welding end of a traditional TIG-style welding torch. The battery pack within the attachment is rechargeable.

Abstract: Embodiments of the present invention include systems and methods of using a plasma arc torch to cut holes and contours in workpieces having varying thickness and material properties. The systems and methods of the present invention allow for the cutting of holes and contours without the need for using secondary processing by using particular overburn, tail out and/or cutting parameters.

Abstract: A swirl ring for a plasma arc torch includes a body configured to at least partially surround and slidingly engage an electrode of the plasma arc torch. The body includes a first end and a second end opposite the first end, the first and second ends defining a longitudinal axis, and at least one protuberance extending from the second end in a direction of the longitudinal axis. The at least one protuberance is configured to engage a switch of the plasma arc torch for sensing a presence of a swirl ring in the plasma arc torch.

Abstract: The present disclosure provides a system for printing at least a portion of a three-dimensional (3D) object. The system may comprise a source of at least one feedstock, a support for supporting at least a portion of the 3D object, a feeder for directing at least one feedstock from the source towards the support, and a power supply for supplying electrical current. The system may comprise a controller operatively coupled to the power supply. The controller may receive a computational representation of the 3D object. The controller may direct the at least one feedstock through a feeder towards the support and may direct electrical current through the at least one feedstock and into the support. The controller may subject such feedstock to Joule heating such that at least a portion of such feedstock may deposit adjacent to the support, thereby printing the 3D object in accordance with the computational representation.

Abstract: In a seam welding method, a pressing force applied to workpiece by roller electrodes is reduced and an energization to the roller electrodes is stopped when the roller electrodes pass at least a portion where metal sheets are temporarily fastened together through spot welding, and the pressing force to the workpiece by the roller electrodes and the energization to the roller electrodes are restored after the roller electrodes have passed the spot welded portion.

Abstract: A welding electrode for use in engaging an aluminum alloy workpiece during a spot welding process has a weld face that includes a base surface and a plurality of circular ridges that project outwardly from the base surface. The circular ridges are blunted, and their presence on the weld face provides the first welding electrode with several useful capabilities, including the ability to establish better mechanical and electrical contact with the aluminum alloy workpiece.

Abstract: A welding electrode for use in resistance spot welding an assembly of overlying metal workpieces that includes an aluminum alloy workpiece is disclosed. The welding electrode includes a body, a convex weld face at one end of the body, and ringed protrusions that project outwardly from the convex weld face. The ringed protrusions are positioned to make contact with, and indent into, a surface of the aluminum alloy workpiece when the convex weld face is pressed against the aluminum alloy workpiece during a spot welding event. When brought into contact with the surface of the aluminum alloy workpiece, the ringed protrusions disrupt the oxide film present on the aluminum alloy workpiece surface, which improves the spot welding process.

Abstract: Provided is a tip dresser blade comprising a body of M-2 steel hardened to a Rockwell C hardness in the range of 63 to 66, inclusive, by double tempering. The body may be ground to provide a specific first geometry, or a specific second geometry, or a specific third geometry, or a specific fourth geometry.