Patents Issued in October 17, 2019
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Publication number: 20190315016Abstract: A cable-driven additive manufacturing system includes an end effector configured for linear translation within a three-dimensional workspace, an aerial hoist suspending the end effector by at least one suspension cable, a plurality of base stations disposed below the aerial hoist, and control cables running from each of the base stations to the end effector.Type: ApplicationFiled: April 12, 2019Publication date: October 17, 2019Inventors: Brian K. Post, Lonnie J. Love, Randall F. Lind, Phillip C. Chesser, Alex C. Roschli
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Publication number: 20190315017Abstract: The present invention aims to provide a method for producing a pellet and an apparatus for producing a pellet, including a conveyor belt that conveys a strand formed by melting a composition containing a thermoplastic resin and an additive and then ejecting the molten composition from a feeder, a liquid-spraying device spraying a liquid toward the strand conveyed, a gas-blowing device blowing a gas toward the strand conveyed, a strand cutter cutting the strand conveyed into a pellet, the liquid-spraying device, the gas-blowing device, and the strand cutter being disposed in this order in the conveying direction of the strand, a measurement device measuring a surface temperature of the strand, the measurement device being disposed upstream of the strand cutter in the conveying direction, and an adjustment mechanism adjusting driving of at least one of the liquid-spraying device and the gas-blowing device in accordance with the surface temperature measured.Type: ApplicationFiled: July 4, 2017Publication date: October 17, 2019Inventors: Yoshinobu Sakurai, Yasuaki Kumagai, Hisanori Ikeda, Koji Nakanishi, Yasuhiro Iriguchi, Kazunari Fukasawa, Hiroshi Yamaguchi
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Publication number: 20190315018Abstract: Disclosed herein, amongst other things, is a molded article, such as a preform that is blow moldable to form a container, and a related method of forming and recycling a container. The structure and steps includes injection molding a molded article having tubular body.Type: ApplicationFiled: October 4, 2017Publication date: October 17, 2019Inventors: John Robert GALT, Joachim Johannes NIEWELS, Georgio KFOURY, Jean- Christophe WITZ, Sebastien Sang NGUYEN-HOANG
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Publication number: 20190315019Abstract: The present invention relates to a process for recycling waste high density polyethylene (HDPE) materials, which is carried out by thermofusion. Through this recycling process, products having particular qualities are obtained, and laminated products or products in the form of a molded block may be obtained. Said products, in addition to representing a benefit for the environment, exhibit particularities that make them different from virgin raw material products and recycled products, representing a surprising and unexpected technical advantage over those currently available.Type: ApplicationFiled: October 13, 2017Publication date: October 17, 2019Inventors: Gabriel Ignacio BARAHONA OSORIO, Silvia Montserrat BRUNA PAEZ
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Publication number: 20190315020Abstract: One aspect of the present disclosure is a rod-shaped molding core used in production of a long and hollow molded object. The molding core includes divided pieces that assemble to form a rod-shaped body. The divided pieces include rod-shaped first, second, third, fourth, and fifth divided pieces. An outer peripheral surface of the first divided piece is entirely surrounded by the rest of the divided pieces in an assembled state. The second and third divided pieces are arranged to abut and interpose the first divided piece along a first direction orthogonal to a longitudinal direction and form a part of an outer peripheral surface of the rod-shaped body. The fourth and fifth divided pieces are arranged to abut and interpose the first divided piece along a second direction orthogonal to the first direction and form a part of the outer peripheral surface of the rod-shaped body.Type: ApplicationFiled: December 15, 2016Publication date: October 17, 2019Inventor: Yasuhiro BAN
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Publication number: 20190315021Abstract: A production line for manufacturing molded columns comprises a plurality of molding machines, a conveyor configured to simultaneously convey the molding machines along a closed path from a pouring station to an unloading station and back to the pouring station along a closed path. The pouring station and the unloading station are disposed adjacent the closed path in spaced relation to each other. A molding material is poured into molds in the molding machines as the molding machines at the pouring station. The molding machines are actuated as the molding machines are being conveyed from the pouring station to the unloading station. At the unloading station, the molds are unloaded from the molding machines. The unloading station may include extraction equipment to extract the molded columns from the molds.Type: ApplicationFiled: June 26, 2019Publication date: October 17, 2019Inventor: Robert Douglas Koren
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Publication number: 20190315022Abstract: A method and an apparatus for forming a down feather sheet is described and wherein a mixture of down feathers and a binder material is fused together by injecting hot air under pressure into the mixture. A plurality of hot air injection needles are caused to penetrate into a layer of the mixture as it is conveyed along a conveyor and to release hot air at a temperature sufficient to cause the binder material to fuse together and to the down causing the down and the binder material to be trapped into the layer. The displacement of the hot air injection mechanism is synchronized to the conveying speed and the projection of the needles into the layer is adjusted to the thickness of the layer being conveyed.Type: ApplicationFiled: April 16, 2018Publication date: October 17, 2019Inventor: Ronie Reuben
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Publication number: 20190315023Abstract: A compound for protection of an object from a blast or shock wave. The compound include a matrix material and at least a first and second sets of inclusions in the matrix material that differ in size, quantity, shape and/or composition in a direction through the impact-absorbing material, the combination of which contributes to the ability of the material to exhibit at least one property that changes as the inclusions are deformed in response to a blast or shock wave.Type: ApplicationFiled: December 12, 2018Publication date: October 17, 2019Inventors: Eric Nauman, Anne Dye Zakrajsek, Andrew Zakrajsek, Steven Forrest Son, Evan Louis Breedlove
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Publication number: 20190315024Abstract: A method for producing a reinforcing component from different materials, wherein, in a first step, the component is produced in a first mould by plastics injection-moulding with foaming of the plastics material used and by reducing large cross sections of the component by insert parts of the same plastics material, wherein, in a second step, at least one type of fibre is wound around the component, and wherein, in the third method step, the component as a whole is overmoulded with plastic of a second plastics material in a second mould.Type: ApplicationFiled: April 9, 2019Publication date: October 17, 2019Inventors: Josef PUTA, Radim ZDÁRSKÝ
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Publication number: 20190315025Abstract: The invention relates to an apparatus (1) for injection molding, said apparatus comprising -a mold cavity member (20) having a mold cavity (22), -a melt channel, -an injection chamber (16) and -an injection gate having an injection gate hole (24). The apparatus further comprises a movable injection sleeve (10) and furthermore -the melt channel is configured for providing a flow of molten material from a source of molten material to an injection chamber (16), -the apparatus (1) is configured for transferring the molten material from the injection chamber (16) to the mold cavity (22) via said injection gate hole (24), said injection gate being controllable by a forward part of a movable filling valve (6), and -the injection chamber (16) has a volume that is controllable by movement of the movable injection sleeve (10). The invention further relates to a method of injection molding.Type: ApplicationFiled: December 7, 2017Publication date: October 17, 2019Inventor: Henrik JØRGENSEN
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Publication number: 20190315026Abstract: A method for producing a thermoplastic panel, including the steps of providing a rotary injection tool exhibiting a die cavity and featuring at least one lifter component within the cavity. The tool is positioned to orient the cavity in a first configuration during which a first shot injection molding of a doghouse is conducted onto a receiving location of the lifter component. The cavity is open and the tool rotated to reposition the cavity in a second configuration, following which a second shot injection molding operation is conducted for forming a skin of the panel in communication with the first shot doghouse clip. Following this, the mold is opened and the finished part removed.Type: ApplicationFiled: December 10, 2018Publication date: October 17, 2019Applicant: U.S. Farathane CorporationInventor: John Klinkman
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Publication number: 20190315027Abstract: A rotor core manufacturing equipment used in a manufacture of a rotor core where magnets are inserted into magnet housing holes formed in a core body and a resin is supplied into the holes and subsequently cured therein. The equipment includes a stationary mold for holding the core body, a movable mold which is arranged on the core body and in which a resin flow passage is formed, and a cull plate that is arranged between the core body and the movable mold, the cull plate including a filling pot that guides the resin flowing out through the resin flow passage to the magnet housing holes and holds a cull as the cured resin. The filling pot includes an inlet which is opposite an outlet of the resin flow passage. The inlet of the filling pot has an area greater than the outlet of the resin flow passage.Type: ApplicationFiled: April 4, 2019Publication date: October 17, 2019Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHAInventor: Masaki SUGIYAMA
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Publication number: 20190315028Abstract: A tool and a method for manufacturing a bypass in an injection device are disclosed. The preforms of the injection device are inserted into a tool. A partial region of the cylindrical portion is heated by a heat source. The heated partial region of the cylindrical portion is plastically deformed with a male die part of the tool, so that the bypass channel is formed.Type: ApplicationFiled: April 8, 2019Publication date: October 17, 2019Inventors: Franz KALB, Christian LANZL
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Publication number: 20190315029Abstract: An injector for introducing a fluid includes a main body designed as an insert and including a first tool contact surface for an injection-molding tool and a second tool contact surface for the injection-molding tool; and an injection-molded housing that completely encloses the main body on at least one portion of the main body, the injection-molded housing including at least one first opening that extends linearly towards the main body.Type: ApplicationFiled: October 19, 2017Publication date: October 17, 2019Inventors: Frank-Holger Schoefer, Ralf Kromer, Andreas Glaser, Lars Wittko, Marcio Dos Santos Trombin, Onur Sahiner
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Publication number: 20190315030Abstract: A keycap forming method includes the following steps. Firstly, a stabilizer bar is fixed on a first male mold. Then, a keycap is formed through a second male mold and a female mold according to an injection molding process. Then, the second male mold and the female mold are separated from each other, so that the keycap is fixed on the female mold. Then, the first male mold and the female mold are stacked on each other, so that the stabilizer bar and the keycap are combined together. Then, the first male mold and the female mold are separated from each other. Consequently, the stabilizer bar is detached from the first male mold. By using the keycap forming method, it is not necessary to manually assemble the stabilizer bar with the keycap.Type: ApplicationFiled: June 25, 2018Publication date: October 17, 2019Inventors: Yi-Te Chou, Che-An Li
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Publication number: 20190315031Abstract: A molded body includes: a first resin part; a metal part that is covered by the first resin part and that has a protrusion portion which protrudes from a first end portion of the first resin part; and a second resin part that has a second end portion which is positioned on an opposite side of the protrusion portion with respect to the first end portion in an extension direction of the protrusion portion and that covers the first resin part in a state where the first resin part protrudes in the extension direction.Type: ApplicationFiled: April 9, 2019Publication date: October 17, 2019Inventors: Atsushi Asahi, Kazuya Hirota, Yoshifumi Onishi
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Publication number: 20190315032Abstract: A mold apparatus includes a first mold plate formed with a runner flow path, a second mold plate, a runner stripper plate having a through hole that communicates with the runner flow path, a runner locking part formed with an inverse tapered space which communicates with the through hole and has an inverse tapered shape and in which a locking portion made of a molding material is formed, and a runner unlocking means for moving the runner stripper plate away from the runner locking part to unlock the locking portion.Type: ApplicationFiled: April 9, 2019Publication date: October 17, 2019Applicant: SODICK CO., LTD.Inventors: Shuji AIBA, Satoru INOUE
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Publication number: 20190315033Abstract: A mold apparatus includes first and second mold plates that constitute a cassette mold, a first base mold, a base intermediate mold for loading the first mold plate, a second base mold for loading the second mold plate, a base intermediate mold driving device for positioning and fixing the base intermediate mold at any position between the first and second base molds, and a controller for performing control to position and fix the base intermediate mold so that the first mold plate and the first base mold are in contact with each other when a molded product is taken out.Type: ApplicationFiled: April 12, 2019Publication date: October 17, 2019Applicant: SODICK CO., LTD.Inventors: Shuji AIBA, Satoru INOUE, Yasuhiro KITAMURA
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Publication number: 20190315034Abstract: An apparatus for injection molding of fluid plastic materials includes a mold, a hot runner distributor of the fluid plastic material, at least one injector, and an actuator for controlling the opening and closing of the injector, including a jack whose cooling is performed by means of an air flow.Type: ApplicationFiled: April 12, 2019Publication date: October 17, 2019Inventors: Riccardo VILLA, Nico TREVISIOL
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Publication number: 20190315035Abstract: A die includes an upper body member and an adjustment system. The upper body member has a upper surface, a gap surface, a gap edge positioned between the upper surface and the gap surface, and a gap flange. The adjustment system includes an adjustment body that defines a plurality of channels, and a plurality of adjusters. Each of the plurality of adjusters is slideably positioned within a respective one of the plurality of channels. Each of the plurality of adjusters is configured to couple to the gap flange of the upper body member. When the plurality of adjusters are coupled to the gap flange movement of the plurality of adjusters causes a change in a position of the gap edge.Type: ApplicationFiled: April 13, 2018Publication date: October 17, 2019Inventors: Salvatore G. Iuliano, Chris Bergeman, Nathan Rich, Michael Truscott
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Publication number: 20190315036Abstract: An installation for producing a profiled band based on several mixtures of elastomers of a different composition by means of coextrusion. The installation includes at least two extruders for supplying a mixture of elastomers to an extrusion head. The extrusion head comprises an assembly of at least two plates which are arranged side by side. Each plate having at least one cavity which enables the mixture from an extruder to be chaneled towards an outlet hole. The plates are arranged substantially transversely relative to the output direction of the mixture flows of the extruders in order to produce a discharge at approximately 90° of the mixture flow at the outlet of the screw of each extruder.Type: ApplicationFiled: December 22, 2017Publication date: October 17, 2019Inventors: Christophe Ougier, Arnaud Letocart
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Publication number: 20190315037Abstract: The invention relates to the determination of the optical quality of a film. On the one hand, a correlation of the obtained measured values with the production parameters, which are detected in a time-synchronous manner at the extrusion plant, is carried out. On the other hand, a correlation of said obtained measurement data with the geometric and/or functional properties of a film, for example the water vapor permeability, is carried out. The obtained correlation of data is used in the process for controlling the running production process of the film to an optimum operating point. Consequently, the resulting functional properties of a film are improved in an automated manner and met according to the desired specifications. The operator can predetermine which geometric and/or functional properties of a film are accepted as a control variable.Type: ApplicationFiled: August 3, 2017Publication date: October 17, 2019Inventors: Holger Schumacher, Christoph Lettowsky, Jürgen Rehkopf, Paul Walach
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Publication number: 20190315038Abstract: A method for forming plastic preforms into plastic bottles includes introducing a plastic preform to be expanded into a blow mould, wherein this blow mould has at least two side parts and a bottom part which is movable in a longitudinal direction of the plastic preform in relation to these side parts; introducing a rod-shaped body through a mouth of the plastic preform into the interior of the plastic preform; applying a first pressure to the plastic preform; applying a second pressure to the plastic preform, wherein this second pressure differs from the first pressure and is higher than the first pressure; applying a third pressure to the plastic preform, wherein this third pressure differs from the second pressure and is higher than the second pressure. After applying the third pressure to the plastic preform, the bottom part is moved in the longitudinal direction of the plastic preform towards the latter.Type: ApplicationFiled: December 12, 2017Publication date: October 17, 2019Inventors: Martin Hintermeier, Gerald Huettner, Ludovic Laine, Andreas Steiner
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Publication number: 20190315039Abstract: A method for forming plastic parisons to plastic bottles includes the following steps: introducing in a blow mold a plastic parison to be expanded, the blow mold having at least two lateral parts and a base part that is mobile in relation to said lateral parts in a longitudinal direction of the plastic parison; inserting a rod-shaped element in the interior of the plastic parison through a mouth of the plastic parison; applying a first pressure the plastic parison, applying a second pressure to the plastic parison, the second pressure deviating from the first pressure and being higher than the first pressure, applying a third pressure to the plastic parison, the third pressure deviating from the second pressure and being higher than the second pressure. The base part is advanced in the longitudinal direction of the plastic parison while at least temporarily applying the second pressure to the plastic parison.Type: ApplicationFiled: December 11, 2017Publication date: October 17, 2019Inventors: Gerald Huettner, Ludovic Laine
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Publication number: 20190315040Abstract: Transforming plastic parisons into plastic bottles includes: a blow mould having at least two lateral parts and a base part which is movable relative to these lateral parts in a longitudinal direction of the plastic parison, inserting a rod-shaped body into the interior of the plastic parison through a mouth of the plastic parison, applying a first pressure to the plastic parison, applying a second pressure to the plastic parison, wherein this second pressure deviates from the first pressure and is higher than the first pressure, applying a third pressure to the plastic parison, wherein this third pressure deviates from the second pressure and is higher than the second pressure. During the application of at least one of the pressures the base part is advanced towards the plastic parison in the longitudinal direction of the plastic parison in at least two time intervals spaced apart in time.Type: ApplicationFiled: December 11, 2017Publication date: October 17, 2019Inventors: Gerald Huettner, Ludovic Laine
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Publication number: 20190315041Abstract: Disclosed is molding unit for the forming of containers made of thermoplastic material including: two half-molds delimited by a front joint face and by a rear assembly face, with the two half-molds being able to occupy a joined position via their joint face; and a molding cavity that is made of two parts in each joint face, where the cavity opens vertically upward via a passage opening. In the joined position, the assembly faces of the mold have two planes of symmetry that intersect at a central vertical axis of the mold. The central axis of the passage opening is offset transversely in relation to the central axis of the mold.Type: ApplicationFiled: April 16, 2019Publication date: October 17, 2019Inventors: Damien HELLOUIN, Alexandre TOUTOUX
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Publication number: 20190315042Abstract: Container having a body and a bottom that together delimit an internal primary volume of the container, this container also comprising a protruding base comprising an outer wall and an inner wall, the base comprising a skirt which protrudes from the region of the join between the body and the bottom, and a foot which lies at a lower end of the skirt and defines a setting-down plane for the container, in which container: —the walls are locally welded together in the region of the skirt; —the foot forms a hollow bulge, and the outer wall, the inner wall and the setting-down plane together define a secondary volume isolated from the primary volume by the weld.Type: ApplicationFiled: June 25, 2019Publication date: October 17, 2019Inventor: Mikael DERRIEN
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Publication number: 20190315043Abstract: Provided is an apparatus for heating plastic parisons, including a transport device or transporter, which transports the plastic parisons at least in sections along a predefined transport path, wherein the transport device or transporter has a plurality of holding devices or holders for holding the plastic parisons, with a heating device or heaters for heating the plastic parisons at least at times, while they are being transported by the transport device or transporters, wherein the apparatus has at least one heat shielding device or heat shield which is suitable and intended to counteract the heating of mouth regions of the plastic parisons.Type: ApplicationFiled: November 13, 2017Publication date: October 17, 2019Inventors: Andreas Steiner, Roland Reiner
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Publication number: 20190315044Abstract: While naturally suctioning air between a first thermoplastic resin sheet and a second thermoplastic resin sheet from a fluid passage formed in a first thermoplastic resin sheet, the first thermoplastic resin sheet is subjected to vacuum-molding by a first vacuum molding die, a first shaping section is formed in the first thermoplastic resin sheet by a molded section of the first vacuum molding die, the second thermoplastic resin sheet is subjected to vacuum-molding by a second vacuum molding die, a second shaping section is formed in the second thermoplastic resin sheet by the molded section of the second vacuum molding die, and a hollow section is defined between the first thermoplastic resin sheet and the second thermoplastic resin sheet by the first shaping section and the second shaping section.Type: ApplicationFiled: June 27, 2019Publication date: October 17, 2019Inventors: Yasufumi SUGAUCHI, Jungo HORIYAMA, Hidetoshi MOROHASHI
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Publication number: 20190315045Abstract: Foldable composite structures and methods for fabricating foldable composite structures are provided. For example, a method comprises selectively applying a rigidifying substance to a sheet of composite material to define a plurality of hinges; allowing the rigidifying substance to cure; and folding the sheet of composite material along the hinges to form the composite structure. As another example, a method comprises laying out flat a sheet of composite material; masking a plurality of hinges on the sheet; applying a polymer to a sheet face; curing the polymer; removing the masking; and folding the sheet along the hinges to form the composite structure. An exemplary foldable composite structure comprises a planar sheet of composite material folded to define a plurality of surface segments and a plurality of hinges. A portion of the hinges form peaks and the remainder of the hinges form valleys. The hinges are defined between adjacent surface segments.Type: ApplicationFiled: April 11, 2019Publication date: October 17, 2019Inventor: Joseph Choma
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Publication number: 20190315046Abstract: A method of making an optical film includes providing a film, substantially uniaxially orienting the film, and heat setting the oriented film. The film includes a polymeric material capable of developing birefringence.Type: ApplicationFiled: June 27, 2019Publication date: October 17, 2019Inventors: William W. Merrill, Timothy J. Hebrink
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Publication number: 20190315047Abstract: A biaxially oriented polypropylene film containing a polypropylene resin, the film having a thickness of 1.0 to 3.0 ?m, and a molecular orientation coefficient ?Nx of 0.013 to 0.016, as calculated according to ?Nx=(?Nxy+?Nxz)/2 on the basis of a birefringence value ?Nxy in the slow axis direction with respect to the fast axis direction and a birefringence value ?Nxz in the slow axis direction with respect to the thickness direction, as measured via optical birefringence measurement.Type: ApplicationFiled: December 28, 2017Publication date: October 17, 2019Inventors: Takeshi TOMINAGA, Michiko SUEYOSHI, Yoshimune OKUYAMA, Yoshikazu FUJISHIRO, Masahiro NAKATA, Tadakazu ISHIWATA
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Publication number: 20190315048Abstract: A system and method for forming 3D printed structures on a base component includes extruding material through a nozzle while moving the nozzle vertically. Extruded material flows from the nozzle and spreads outwardly upon contact with an underlying portion of material. The outward spread of material is controlled to form a desired geometry for the 3D printed structure. An optical sensing device may provide feedback for controlling the outward spread of material. Using a molding component, structures with anchored portions extending through openings in the base component can be formed.Type: ApplicationFiled: June 26, 2019Publication date: October 17, 2019Applicant: NIKE, Inc.Inventors: Yoav Sterman, Todd A. Waatti
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Publication number: 20190315049Abstract: Provided are a three-dimensional shaped object production device and method capable of producing a predetermined three-dimensional shaped object by forming a ball at a leading end of a conductive wire through use of the conductive wire based on scanned data or designed data and aligning and stacking the balls.Type: ApplicationFiled: September 12, 2017Publication date: October 17, 2019Inventor: Akihisa NAKANO
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Publication number: 20190315050Abstract: The invention relates to a method for the additive manufacturing of a three-dimensional workpiece, in the case of which a thermoplastic material is transferred into a liquid phase by heating and is applied selectively to locations which are predetermined by the shape and the dimensions of the workpiece, wherein the workpiece is constructed in layers on a substrate carrier. According to the invention, in order for the material to be cooled and hardened, the workpiece, which is constructed in layers on the substrate carrier, is moved from a heated construction chamber into a cooling chamber, which is separate from the construction chamber. The invention also relates to an apparatus for the additive manufacturing of a three-dimensional workpiece.Type: ApplicationFiled: October 30, 2017Publication date: October 17, 2019Inventor: Christian Dueformantel
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Publication number: 20190315051Abstract: In order to produce a three-dimensional object in a stereolithographic process a plurality of layers (30) are cured in a chronological sequence such that, as a whole, they form the three-dimensional object. The layers are divided into two or more sub-regions (31, 32) which lie substantially adjacent to one another within the layer, wherein one sub-region in an edge area (34) adjoining another sub-region of the same layer contains area parts (35) which protrude into the other sub-region in a form-fitting manner. These sub-regions are developed one after the other and thus together form the desired layer regions.Type: ApplicationFiled: December 9, 2016Publication date: October 17, 2019Inventor: Klaus STADLMANN
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Publication number: 20190315052Abstract: A method of producing a three-dimensional shaped article includes a step of forming particle layers by arranging particles containing a material for forming a shaped article and particles containing a material having higher solubility in fluid than the material for forming the shaped article, a step of forming a stack by melting and stacking the particle layers, and a step of removing the material having higher solubility in the fluid than the material for forming the shaped article from the stack by dissolving the material having higher solubility in the fluid than the material for forming the shaped article in the fluid.Type: ApplicationFiled: June 26, 2019Publication date: October 17, 2019Inventors: Yukio Hanyu, Akira Sugiyama, Naotake Sato, Tatsuya Tada, Satoru Yamanaka
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Publication number: 20190315053Abstract: Method for operating at least one apparatus (1) for additively manufacturing three-dimensional objects (2) by means of successive layerwise selective irradiation and consolidation of layers of a build material (3) which can be consolidated by means of at least one energy beam (4), wherein the energy beam (4) can be guided along at least one defined beam path (9) arranged in a build plane (6) to irradiate build material (3), wherein dependent on at least one parameter relating to a length of the at least one defined beam path (9) and/or relating to a geometry of at least one region (10, 13) of at least one layer to be irradiated, the energy beam (4) is guided along the defined beam path (9) or along a substitute beam path (12).Type: ApplicationFiled: February 13, 2019Publication date: October 17, 2019Applicant: CONCEPT LASER GMBHInventors: Timo VOIGT, Jürgen WERNER, Stefan BRÜSCHKE
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Publication number: 20190315054Abstract: A system is disclosed for use in additively manufacturing a composite structure. The system may include a head configured to discharge a continuous reinforcement. The system may further include an external applicator configured to apply a matrix to the discharged continuous reinforcement, and a cure enhancer configured to expose the matrix to a cure energy at a side of the external applicator opposite the head.Type: ApplicationFiled: February 19, 2019Publication date: October 17, 2019Applicant: CC3D LLCInventors: Tyler B. Alvarado, Trevor David Budge, Ryan C. Stockett
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Publication number: 20190315055Abstract: A print head is disclosed for use in an additive manufacturing system. The print head may include a discharge outlet configured to discharge a continuous reinforcement, and an applicator disposed upstream of the discharge outlet and configured to apply a solid film to the continuous reinforcement prior to discharge. The print head may also include a cure enhancer configured to soften the solid film after discharge.Type: ApplicationFiled: February 19, 2019Publication date: October 17, 2019Applicant: CC3D LLCInventor: Kenneth Lyle Tyler
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Publication number: 20190315056Abstract: A system is disclosed for use in additively manufacturing a composite structure. The system may include at least one support, and a print head operatively connected to the at least one support and configured to discharge composite material. The system may further include an auxiliary tool operatively connected to the at least one support and configured to receive the composite material discharged by the print head.Type: ApplicationFiled: February 19, 2019Publication date: October 17, 2019Applicant: CC3D LLCInventors: NATHANIEL ISAAK STUART, Tyler B. Alvarado, Ryan C. Stockett
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Publication number: 20190315057Abstract: A print head is disclosed for use in an additive manufacturing system. The print head may include a receiving end configured to receive a matrix and a continuous reinforcement, and a discharging end configured to discharge the continuous reinforcement at least partially coated in the matrix. The print head may also include a compactor located at the discharging end and forming a tool center point for the print head.Type: ApplicationFiled: March 28, 2019Publication date: October 17, 2019Applicant: CC3D LLCInventors: Trevor David Budge, Ryan C. Stockett, Tyler B. Alvarado, Kenneth Lyle Tyler, Colin Hugh Hambling, Brian Dunham, Nathan Andrew Stranberg
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Publication number: 20190315058Abstract: A print head is disclosed for use in an additive manufacturing system. The print head may include a receiving end configured to receive a matrix and a continuous reinforcement, and a discharging end configured to discharge the continuous reinforcement at least partially coated in the matrix. The print head may also include a feeder located between the receiving end and the discharging end. The feeder may be configured to push the continuous reinforcement out of the print head at only select times during discharge of the continuous reinforcement and the matrix.Type: ApplicationFiled: March 29, 2019Publication date: October 17, 2019Applicant: CC3D LLCInventors: TREVOR DAVID BUDGE, Ryan C. Stockett, Tyler B. Alvarado, Kenneth Lyle Tyler, Colin Hugh Hambling, Brian Dunham, Nathan Andrew Stranberg
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Publication number: 20190315059Abstract: A print head is disclosed for use in an additive manufacturing system. The print head may include a first end configured to receive a continuous reinforcement, and a second end configure to discharge the continuous reinforcement at least partially coated in a matrix. The print head may also include a cutting module disposed between the first and second ends. The cutting module may include a blade, an anvil, and an actuator operatively connected to at least one of the blade and the anvil.Type: ApplicationFiled: March 29, 2019Publication date: October 17, 2019Applicant: CC3D LLCInventors: TREVOR DAVID BUDGE, Ryan C. Stockett, Tyler B. Alvarado, Kenneth Lyle Tyler, Colin Hugh Hambling, Brian Dunham, Nathan Andrew Stranberg
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Publication number: 20190315060Abstract: A method is disclosed for additively manufacturing a composite structure. The method may include coating a continuous strand with a matrix, discharging a composite tubular structure made from the coated continuous strand, and exposing the matrix in the composite tubular structure to light to cure the matrix during discharging. The method may also include depositing a material layer onto an internal surface of the composite tubular structure as the composite tubular structure is being discharged, and wiping a squeegee over the material layer.Type: ApplicationFiled: June 27, 2019Publication date: October 17, 2019Applicant: CC3D Inc.Inventors: Kenneth Lyle Tyler, Jeff Beebout
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Publication number: 20190315061Abstract: This invention enables to avoid an overall apparatus from becoming large. There is provided a shaping apparatus including a shaping unit that forms a shaped object and a case that stores the shaping unit, the case including a fixed panel having a curved surface and a moving panel having a curved surface, wherein the fixed panel and the moving panel are engaged with each other via a shaft, and the moving panel pivots about the shaft to move along one of an outer circumferential surface and an inner circumferential surface of the fixed panel.Type: ApplicationFiled: April 4, 2019Publication date: October 17, 2019Inventors: Eiji OSHIMA, Tomohiro OKATA
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Publication number: 20190315062Abstract: A method for producing an article in which a layer (200) of meltable polymer is selectively melted at least partially. This takes place according to a selected cross section of the article to be formed. The at least partially melted material is added on layer by layer to a carrier (500) or to previous layers bonded to the carrier (500). A system that is suitable for carrying out the method according to the invention has a substrate (100), a control unit (600), an application unit (700) for applying the particles to the substrate (100), an energy exposure unit (700) and a contacting unit (800).Type: ApplicationFiled: November 22, 2017Publication date: October 17, 2019Inventors: Dirk ACHTEN, Thomas BÜSGEN, Christoph TOMCZYK, Roland WAGNER, Bettina METTMANN, Dirk DIJKSTRA, Levent AKBAS, Arnaud GUEDOU
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Publication number: 20190315063Abstract: A device for manufacturing a solid article includes a beam generation unit, a control unit, a supply unit, a container containing a raw material arranged in multiple raw material layers arranged upon each other, such that a raw material surface is exposed to a beam. The beam is emittable by the beam generation unit according to instructions of the control unit. A heating surface heats the raw material surface to form a pre-heated raw material surface. The beam generation unit is disposed with a directing unit to direct the beam onto the pre-heated raw material surface. The beam generated by the beam generation unit passes through the heating surface onto the pre-heated raw material surface. The beam generation unit and/or the directing unit is movable relative to the raw material surface, such that the angle of the beam relative to the raw material surface substantially remains constant.Type: ApplicationFiled: May 29, 2017Publication date: October 17, 2019Applicant: Sintratec AGInventors: Christian Von Burg, Joscha Zeltner, Dominik Solenicki
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Publication number: 20190315064Abstract: A printing apparatus is for printing a three-dimensional object having an operative surface; a plurality of supply hoppers for dispensing powder, the powder being adapted to be melted by an energy beam, wherein the supply hoppers are configured to form a plurality of vertically-aligned powder beds adjacent to one another on the operative surface simultaneously; and an energy source for emitting an energy beam onto each powder bed simultaneously to melt or fuse a topmost layer of the powder bed onto an underlying powder bed layer or substrate.Type: ApplicationFiled: October 31, 2017Publication date: October 17, 2019Applicant: Aurora Labs LimitedInventors: David Budge, John Nathan Henry
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Publication number: 20190315065Abstract: A process for removing support material from a part made by an additive manufacturing process is disclosed. The part may be arranged in a media filled tank. Ultrasonic waves are directed for the part and/or support material. Ultrasonic waves from an ultrasonic transducer are applied to a part or support material and cause the part to vibrate. The frequency of the ultrasonic energy may be tuned to cause the part and/or the support material to vibrate at its resonant frequency. The support material may have different properties, such as density, geometry, material, or porosity. Such differences may allow the support material to resonate in response to the applied ultrasonic energy waves at a different ultrasonic frequency than, the part itself.Type: ApplicationFiled: November 15, 2017Publication date: October 17, 2019Applicant: PostProcess Technologies, Inc.Inventor: Daniel Joshua Hutchinson