Ash Containing (e.g., Fly Ash, Volcanic Ash, Coal Ash, Etc.) Patents (Class 106/705)
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Patent number: 8137453Abstract: Fiber reinforced concrete is generated by including fiber in a dispersed manner in a cement matrix including: cement; first pozzolanic reactant particles having a high activity; second pozzolanic reactant particles having an activity lower than the first pozzolanic reactant particles; first aggregate particles having a maximum particle diameter smaller than or equal to 2.5 mm, a mean particle diameter within a range of 0.4 mm to 0.8 mm and a fineness modulus within a range of 1.5 to 3.5; second aggregate particles having a maximum particle diameter smaller than or equal to 0.425 mm, a mean particle diameter within a range of 0.1 mm to 0.3 mm and a fineness modulus within a range of 0.4 to 0.8; at least one type of plasticizer; and water.Type: GrantFiled: May 12, 2005Date of Patent: March 20, 2012Assignee: Taisei CorporationInventors: Yoshihiro Tanaka, Jun Sakamoto
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Patent number: 8133317Abstract: A cement additive contains industrial waste and has the effect of inhibiting formation of monosulfate in a hardened cementitious material. The cement additive contains specifically calcium carbonate, gypsum and coal ash and/or blast-furnace slag powder. This enables efficient use of industrial waste, allows inhibiting monosulfate formation in the hardened cementitious material, and allows producing a hardened cementitious material having good durability (sulfate resistance).Type: GrantFiled: October 13, 2006Date of Patent: March 13, 2012Assignees: Taiheiyo Cement Corporation, DC Co., Ltd.Inventors: Hiroshi Hirao, Kazuo Yamada, Kiyoshi Koibuchi, Nobukazu Nito
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Patent number: 8118927Abstract: A cementitious composition is provided that comprises an effective amount of bottom ash and an effective amount of cement. In one embodiment, a structural product formed from mixing the composition with an effective amount of water has a seven-day compressive strength of at least about 2,500 psi and, more preferably, a seven-day compressive strength of at least about 4,000 psi. In another embodiment, a structural product formed from mixing the composition with an effective amount of water has a twenty-eight-day compressive strength of at least about 4,000 psi and, more preferably, a twenty-eight-day compressive strength of at least about 5,000 psi.Type: GrantFiled: July 25, 2003Date of Patent: February 21, 2012Inventor: Charles E. Price
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Publication number: 20120031306Abstract: There is provided an apparatus and process for manufacturing a brick or paver with a high content of coal ash (ranging from 60% to 100% coal ash or fly ash) so that a waste product (coal ash, and more particularly Class F coal ash) from a coal-fired power plant is incorporated into a building product (high content fly ash brick or paver). Also provided is a variable firing tray to support the dried, high content coal ash bricks/pavers as the dried products are sent through a tunnel kiln, to improve circulation around the individual bricks/pavers and thereby result in reduced firing time in the kiln.Type: ApplicationFiled: July 13, 2011Publication date: February 9, 2012Inventors: Robert Thomas Belden, Michel Cristallo, George W. Ittmann, Robert W. Ittmann
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Publication number: 20120031307Abstract: Techniques are generally described for producing cement clinker that includes forming cement clinker in a kiln, heating waste additives, and applying the heated waste additives to the cement clinker in the kiln. Additionally, examples are generally described that include an apparatus for producing cement clinker that includes a kiln in which cement clinker is formed and a device having an opening positioned inside the kiln which provides heated waste additives to the kiln for application to the cement clinker. An example device for applying waste additives to cement clinker includes an eductor configured to receive waste additives and transport air in which the waste additives are pneumatically entrained, and includes a lance coupled to the eductor and configured to receive the pneumatically entrained waste additives and receive a support gas that reacts with the waste additives and heats the same for application to the cement clinker.Type: ApplicationFiled: August 6, 2010Publication date: February 9, 2012Inventor: John Graham Whellock
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Publication number: 20120032107Abstract: A concrete mixture for forming a breathable concrete. The mixture comprises aggregate particles and a paste comprising water, cement or cement substitute, and plasticiser. The plasticiser controls the viscosity of the paste such that the paste forms a substantially uniform layer coating the particles, with the coated particles in contact, whilst allowing spaces to be retained there between. These spaces interconnect forming channels through the concrete, allowing air to permeate there through such that the concrete exhibits good dynamic insulation properties, whist retaining structural strength.Type: ApplicationFiled: June 23, 2009Publication date: February 9, 2012Inventors: Mohammed Imbabi, Fredrik Glasser, Jim Min Wong
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Patent number: 8110039Abstract: A method of manufacturing a hydratable cementitious material, which includes: a) providing at least one waste material containing calcium, silica, magnesium, aluminium, and/or iron; b) thermally treating each waste material to a first temperature such that surface water vapour present is substantially removed; and c) blending the treated waste material such that the resultant blend has a reactive oxide chemical/physical composition in the following range, by weight of the blend: Calcium Oxide 7.0 to 76% Alumina 0.1 to 30% Iron Oxide 0.4 to 19% Silica Oxide 1 to 36% Magnesia 0.1 to 2%. The resultant blend from step c) may subsequently be mixed with Portland cement.Type: GrantFiled: April 29, 2004Date of Patent: February 7, 2012Assignee: Cenin LimitedInventor: Gary Hunt
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Publication number: 20120012034Abstract: Hydraulic cements, such as Portland cements and other cements that include substantial quantities of tricalcium silicate (C3S), dicalcium silicate (C2S), tricalcium aluminate (C3A), and/or tetracalcalcium alumino-ferrite (C4AF), are particle size optimized to have increased reactivity compared to cements of similar chemistry and/or decreased water demand compared to cements of similar fineness. Increasing hydraulic cement reactivity increases early strength development and release of reactive calcium hydroxide, both of which enhance SCM replacement and 1-28 day strengths compared to blends of conventional Portland cement and one or more SCMs, such as coal ash, slag or natural pozzolan. Decreasing the water demand can improve strength by decreasing the water-to-cement ratio for a given workability. The narrow PSD cements are well suited for making blended cements, including binary, ternary and quaternary blends.Type: ApplicationFiled: July 14, 2011Publication date: January 19, 2012Inventors: John M. Guynn, Andrew S. Hansen
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Patent number: 8092593Abstract: Compositions for fabricating architectural works wherein the compositions utilize one or more cement materials, additives, fibers and recycled glass. Exemplary cement materials include Portland cement, calcium aluminate, fly ash and/or E glass. Exemplary additives include boric acid, citric acid, lithium, plasticizer and/or methylcellulose ethers. Exemplary fibers include polyvinyl alcohol (PVA) and/or micro-fibers. Crushed recycled glass is used as an aggregate or non-reactive material. Other ingredients may be used including: sodium hydroxide, potassium hydroxide and hydrated lime to alter the PH; ferrous sulfate, mono-potassium phosphate, or manganese carbonate and magnesium sulfate as color enhancements; and/or pozzolans (Vcas) to neutralize the ASR efflorescence.Type: GrantFiled: June 17, 2010Date of Patent: January 10, 2012Inventor: Melvin Scott McCombs
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Publication number: 20120000396Abstract: Reduced-carbon footprint concrete compositions, and methods for making and using the same, are provided. Aspects of the reduced-carbon footprint concrete compositions include CO2-sequestering carbonate compounds, which may be present in the hydraulic cement and/or aggregate components of the concrete. The reduced-carbon footprint concrete compositions find use in a variety of applications, including use in a variety of building materials and building applications.Type: ApplicationFiled: July 19, 2010Publication date: January 5, 2012Inventors: Brent R. CONSTANTZ, Andrew Youngs, Terence C. Holland
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Patent number: 8066813Abstract: A method of making a cementitious composition comprises (a) selecting at least one pozzolanic particulate material; (b) selecting and grinding at least one feldspar material to a fineness of at least 3000 Blaine; (c) mixing calcium oxide or calcium hydroxide with gypsum; (d) mixing the ground feldspar with the lime-gypsum mixture to produce an activator; (e) conditioning the pozzolanic particulate material with an aqueous solution; (f) adding the activator to the conditioned material to produce a slurry; and (g) curing the slurry in a sealed container. The pozzolanic particulate material can be slag, fly ash, or siliceous rock. A cementitious composition of the invention comprises a pozzolanic particulate material, a ground feldspar material, a lime compound and gypsum, and uses readily available materials, as an economic replacement for Portland cement, fly ash or other materials in filling, backfilling and paving, particularly for backfilling or stabilizing mine sites.Type: GrantFiled: February 24, 2009Date of Patent: November 29, 2011Assignee: Her Majesty the Queen in right of Canada, as represented by the Minister of Natural ResourcesInventor: Allen Pratt
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Publication number: 20110283922Abstract: Cementitious compositions in which the cementitious properties of fly-ash are carefully controlled. The cementitious compositions may be substantially free harsh acids and bases such as citric acids (?pH 2.2) and alkali metal activators including alkali hydroxides (?pH 12-14) and metal carbonates (?pH 11.6). The use of these harsh chemicals creates acid base reactions during use of the products. Instead of these harsh chemicals, a citric salt, for example potassium citrate, may be used as a reaction accelerator. Boric compounds may be used as a retarder in the compositions.Type: ApplicationFiled: August 3, 2011Publication date: November 24, 2011Applicant: CeraTech, Inc.Inventors: Glenn SCHUMACHER, Rajeshkumar Patel, Paul Sampson, Michael Riley
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Publication number: 20110287198Abstract: The present invention relates to an alkali-activated binder which can be used as a binder for replacing cement, and more particularly, to an alkali-activated binder, and to mortar, concrete, concrete products, and wet loess paving material comprising the binder, in which inorganic sodium-free alkaline materials are contained to reduce the total amount of Na2O and K2O in concrete, thus improving the workability and the strength stability and inhibiting the alkali-aggregate reaction.Type: ApplicationFiled: January 29, 2010Publication date: November 24, 2011Applicant: INDUSTRY FOUNDATION OF CHONNAM NATIONAL UNIVERSITYInventors: Jin Kyu Song, Keun Hyeok Yang
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Patent number: 8062413Abstract: Disclosed herein are an asphalt concrete mixture, an asphalt binder composition, and methods of preparing the related compositions. The asphalt binder compositions include heavy oil fly ash that contains more than about 90 wt. % carbon. The compositions are capable of being performance graded. The binder can be used to modify the asphalt and also as a filler in asphaltic concrete compositions.Type: GrantFiled: November 1, 2010Date of Patent: November 22, 2011Assignee: Saudi Arabian Oil CompanyInventors: Mohammed Al-Mehthel, Hamad L Al-Abdul Wahhab, Ibenalwaleed A. Hussein
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Patent number: 8057594Abstract: The various embodiments of the present invention relate generally to high strength foam materials and methods of making the same. More particularly, various embodiments of the present invention relate to high strength foam materials comprising pozzolans, such as cenospheres derived from fly ash. An embodiment of the present invention comprises, a pozzolan foam material comprising a pozzolan, an alkali, a silicate, and an organosilicon compound. Various embodiments of the present invention are directed to strong, lightweight materials that are environmentally-friendly and can be economically manufactured.Type: GrantFiled: June 19, 2008Date of Patent: November 15, 2011Assignee: Georgia Tech Research CorporationInventors: Mulalo Doyoyo, Paul Biju-Duval
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Patent number: 8048219Abstract: A method of placing a concrete compositions including a) combining 3-40 volume percent cement, 5-50 volume percent fine aggregate, 5-50 volume percent coarse aggregate, and 10-22 volume percent water; b) adding 1.5-40 volume percent of prepuff particles to form a concrete composition; and c) pumping the concrete composition to a point higher in elevation than the delivery point of the concrete to place the concrete. The concrete composition contains less than 30 volume percent of other light weighting aggregates and the prepuff particles have an average particle diameter of from 0.2 mm to 8 mm, a bulk density of from 0.02 g/cc to 0.64 g/cc, an aspect ratio of from 1 to 3. The slump value of the placed concrete measured according to ASTM C 143 is greater than 1 inch and the concrete has a density of from about 40 to about 135 lb./ft3.Type: GrantFiled: September 17, 2008Date of Patent: November 1, 2011Assignee: NOVA Chemicals Inc.Inventors: Daniel Woolfsmith, Michael T. Williams, Rick Hughes, Michael R. Kelley, John K. Madish, Kristen Van Buskirk, Tricia Guevara Ladely
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Patent number: 8043425Abstract: A subject of the invention is a mixture comprising in proportions by mass: from 0.4 to 4%, preferably from 0.8 to 1.7%, of materials in the ultrafine particle size range, constituted by particles with a D90 smaller than 1 ?m and/or with a specific BET surface area greater than 6 m2/g; from 1 to 6%, preferably from 2 to 5%, of Portland cement; from 8 to 25%, preferably from 12 to 21%, of materials in the fine particle size range, constituted by particles the D10 and the D90 of which are comprised between 1 ?m and 100 ?m and with a specific BET surface area of less than 5 m2/g, different from the cement; from 25 to 50%, preferably from 30 to 42%, of materials in the medium particle size range, constituted by particles the D10 and the D90 of which are comprised between 100 ?m and 5 mm; and from 25 to 55%, preferably from 35 to 47%, of materials in the larger particle size range, constituted by particles the D10 of which is greater than 5 mm.Type: GrantFiled: May 16, 2007Date of Patent: October 25, 2011Assignee: LafargeInventor: Emmanuel Garcia
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Patent number: 8038789Abstract: A process for making a pervious concrete comprising a geopolymerized pozzolanic ash. Generally, the process includes mixing a solid aggregate and a geopolymerized pozzolanic ash binder together to form a pervious concrete mixture. Some examples of suitable aggregates comprise recycled carpet, recycled cement, and aggregates of coal-combustion byproducts. The geopolymerized pozzolanic ash binder is made by combining a pozzolanic ash, such as fly ash, with a sufficient amount of an alkaline activator and water to initiate a geopolymerization reaction. The activator solution may contain an alkali metal hydroxide, carbonate, silicate, aluminate, or mixtures thereof. In some aspects, the final concrete forms a solid mass in the form of pavement or a pre-cast concrete shape. The solid mass of concrete may have a void content of between about 5% and about 35%.Type: GrantFiled: September 3, 2009Date of Patent: October 18, 2011Assignee: Ceramatec, Inc.Inventor: Chett Boxley
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Patent number: 8016937Abstract: Cementitious compositions in which the cementitious properties of fly-ash are carefully controlled. The cementitious compositions may be substantially free harsh acids and bases such as citric acids (?pH 2.2) and alkali metal activators including alkali hydroxides (?pH 12-14) and metal carbonates (?pH 11.6). The use of these harsh chemicals creates acid base reactions during use of the products. Instead of these harsh chemicals, a citric salt, for example potassium citrate, may be used as a reaction accelerator. Boric compounds may be used as a retarder in the compositions.Type: GrantFiled: January 22, 2008Date of Patent: September 13, 2011Assignee: Ceratech, Inc.Inventors: Glenn Schumacher, Rajeshkumar Patel, Paul Sampson, Michael Riley
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Patent number: 8007581Abstract: Cuttings from drilling through or into natural rock and/or soil can be incorporated into useful, high quality load-bearing structures such as vehicle roads and pads for deep drilling rigs. This process recycles a material previously regarded as valueless at best and often as a pollution hazard. The cuttings, optionally mixed with drilling mud and/or soil, are converted to the useful structures by pozzolanic and/or cementitious reactions after being mixed with suitable other materials and/or are bonded into the useful structures by asphaltic materials.Type: GrantFiled: October 26, 2009Date of Patent: August 30, 2011Assignee: Scott Environmental Services, Inc.Inventors: Jonathan Blake Scott, Billy Roy Scott, Jeanne McCoy Scott, legal representative, Dallas N. Little
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Patent number: 7998268Abstract: A method of making durable, non-vitrified masonry units comprising fly ash, the method comprising mixing fly ash comprising a minimum of 15% CaO by weight and no more than about 10% loss on ignition, water, and an air entrainment agent to form a fly ash mixture; compacting the fly ash mixture in a shaping device by applying pressure of at least 1000 psi to the fly ash mixture; and curing the compacted fly ash mixture to cause the mixture to harden and gain strength.Type: GrantFiled: January 19, 2006Date of Patent: August 16, 2011Assignee: Ecologic Tech Company, Inc.Inventor: Henry Liu
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Publication number: 20110192324Abstract: A device is provided for use at temperatures above 1000° C. or in steel melts. The device has a body based on a material selected from at least one of high temperature-resistant hollow balls and high temperature-resistant hollow fibers. The body further contains water glass and a cement.Type: ApplicationFiled: April 19, 2011Publication date: August 11, 2011Applicant: HERAEUS ELECTRO-NITE INTERNATIONAL N.V.Inventor: Johan KNEVELS
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Patent number: 7993449Abstract: A binder composition includes a) an ash, b) an additive composition, wherein the additive composition includes one or more components from group (b1) and one or more components from group (b2), wherein group (b1) consists of metal chlorides and wherein group (b2) consists of silica, zeolite and apatite, and c) a cement. In addition to that the present application relates to a construction composition including the present binder composition and a basic component, and also to a method for preparing the construction composition and to uses thereof.Type: GrantFiled: February 12, 2007Date of Patent: August 9, 2011Assignee: Mega-Tech Holding B.V.Inventor: Robin de la Roij
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Patent number: 7993450Abstract: The object is to remove unburned carbon in a fly ash in a stable and economically advantageous manner. A fly ash, water and a trapping agent are mixed together in a hybrid mixer (2), a shearing force is applied to the mixture to prepare a slurry containing surface-modified unburned carbon within a short time, a foaming agent is added to the slurry, and then the unburned carbon is separated by performing flotation separation in a flotator (11).Type: GrantFiled: December 13, 2006Date of Patent: August 9, 2011Assignee: Mitsui Engineering & Shipbuilding Co., Ltd.Inventors: Kazuo Abe, Takao Suzuki, Hitoshi Koyama, Kazuyoshi Matsuo, Shinichiro Saito
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Publication number: 20110174196Abstract: A CO2 control device and method for capturing CO2 from fluid flow, including: a flow-through apparatus and an CO2 absorbing filter treated with an alkaline material which is housed within the flow-through apparatus. The flow-through apparatus receives fluid flow and the CO2 from the fluid flow is absorbed by the CO2 absorbing filter. The absorbed CO2 is converted into CaCO3 which is combined with volcanic ash to form a useful cement material.Type: ApplicationFiled: March 30, 2011Publication date: July 21, 2011Inventors: Kenneth D. MURRAY, Katherine A. Murray
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Publication number: 20110174194Abstract: A pumpable grout mixture includes a first grout stream including a hydraulically active cementitious material suitable for cementing in underground applications and water, and a second grout stream including a pozzalanic material and an inorganic gelling agent wherein the two grout streams are combined into a grout mixture to form a self-supporting load bearing structure.Type: ApplicationFiled: March 6, 2008Publication date: July 21, 2011Inventor: Duncan Hird
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Publication number: 20110168059Abstract: A CO2 control device and method for capturing CO2 from fluid flow, including: a flow-through apparatus and an CO2 absorbing filter treated with an alkaline material which is housed within the flow-through apparatus. The flow-through apparatus receives fluid flow and the CO2 from the fluid flow is absorbed by the CO2 absorbing filter. The absorbed CO2 is converted into CaCO3 which is combined with volcanic ash to form a useful cement material.Type: ApplicationFiled: March 28, 2011Publication date: July 14, 2011Inventors: Kenneth D. Murray, Katherine A. MURRAY
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Patent number: 7976625Abstract: A compound and method for treating fly ash includes an amphoteric, alkyl polyglycoside, ester, derivative of triglyceride, fatty alcohol, alkoxylated fatty alcohol, alkoxylated polyhydric alcohol, and mixtures thereof, wherein the treated fly ash is incorporated into a cement admixture, and is effective in blocking absorptive carbon. Also, a method is included that reduces the amount of Portland cement by substituting up to 40 by total weight of the cement in a mixture with an equal amount of fly ash treated with an an amphoteric, alkyl polyglycoside, ester, derivative of triglyceride, fatty alcohol, alkoxylated fatty alcohol, alkoxylated polyhdric alcohol, and mixtures thereof.Type: GrantFiled: January 19, 2007Date of Patent: July 12, 2011Assignee: Cognis IP Management GmbHInventors: Jianhua Mao, James H. Irvine
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Patent number: 7976626Abstract: The problems to be solved by the invention are to provide a fiber reinforced cement composition for obtaining a fiber reinforced cement product which is inexpensive and economical, and to provide pushing forward disposal of defective products. Namely, the fiber reinforced cement composition comprises a hydraulic inorganic material, a siliceous material, a woody reinforcement, a finely dividing fiber reinforced cement product and/or a finely dividing intermediate of fiber reinforced cement product which is produced by said raw materials.Type: GrantFiled: September 27, 2006Date of Patent: July 12, 2011Assignee: Nichiha CorporationInventors: Kazuo Utagaki, Tadashi Sugita, Satoshi Takayama
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Publication number: 20110162559Abstract: Methods of manufacture and use of flowable materials are provided. The flowable fill materials include a cement-based fill material with a cement component and an aggregate component that are mixed with a chemical agent and the like in water. This provides the cement-based material in a flowable state that can be controllably set over time.Type: ApplicationFiled: March 17, 2011Publication date: July 7, 2011Applicant: VCNA PRAIRIE IP, INC.Inventors: Jeffrey Jerald Krozel, Gary Lee Matney
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Patent number: 7972432Abstract: A high early strength pozzolan cement includes larger sized pozzolan particles blended with smaller sized hydraulic cement particles containing tricalcium silicate and/or dicalcium silicate (e.g., Portland cement). Excess calcium release from the hydraulic cement when mixed with water forms calcium hydroxide available for reaction with the pozzolan. The fineness of the hydraulic cement particles is substantially greater than the fineness of the pozzolan particles (e.g., about 1.25 to about 50 times greater). Reducing or eliminating coarse hydraulic cement particles that cannot fully hydrate but include unreacted cores reduces or eliminates wasted cement normally found in concrete. Replacing some or all of the coarse cement particles with pozzolan particles provides a pozzolan cement composition having significantly lower water demand compared to the hydraulic cement by itself.Type: GrantFiled: August 2, 2010Date of Patent: July 5, 2011Assignee: Roman Cement, LLCInventors: John M. Guynn, Andrew S. Hansen
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Publication number: 20110155020Abstract: Integrated cement production systems and methods implementing the systems are disclosed, where the integrated cement production systems include a burnable fuel supply subsystem, a cement raw material supply subsystem, a kiln subsystem and a cement clinker composition storage subsystem. The burnable fuel supply subsystem is adapted to receive one or a plurality of used and/or unused healthcare materials. The burnable fuel supply subsystem can feed the materials directly into the kiln subsystem, can convert the materials into different form and feed the different form to the kiln subsystem or feed a combination of the materials, different forms and optionally conventional fuels to the kiln subsystem.Type: ApplicationFiled: December 29, 2009Publication date: June 30, 2011Applicant: SHARPS COMPLIANCE, INC.Inventors: Burton J. Kunik, James C. Berns, David G. Gossman
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Publication number: 20110132233Abstract: Methods of forming a shaped article having a matrix that contains sintered fly ash are disclosed that include forming a fly ash dough that includes fly ash and water. In one form a superplasticiser is added in the dough. A green article is formed in a desired shape from the fly ash dough that is subsequently fired so that the shaped article is hardened by sintering its fly ash matrix. In one form, the green article is cured under conditions of moderate heating and high humidity. A building element having a matrix of sintered fly ash is also disclosed.Type: ApplicationFiled: January 24, 2011Publication date: June 9, 2011Applicant: UNISEARCH LIMITEDInventors: Obada Kayali, Karl John Shaw
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Patent number: 7955577Abstract: Sorbent components containing calcium, alumina, and silica are used in combination during coal combustion to produce environmental benefits. Sorbents are added to the coal ahead of combustion and/or are added into the flame or downstream of the flame, preferably at minimum temperatures to assure complete formation of the refractory structures that result in various advantages of the methods. When used together, the components reduce emissions of elemental and oxidized mercury; increase the level of Hg, As, Pb, and/or Cl in the coal ash; decrease the levels of leachable heavy metals (such as Hg) in the ash, preferably to levels below the detectable limits; and make a highly cementitious ash product.Type: GrantFiled: June 10, 2010Date of Patent: June 7, 2011Assignee: NOx II, LtdInventor: Douglas C. Comrie
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Publication number: 20110120348Abstract: Described and claimed herein is a method of producing enhanced combustion ash for use in pozzolanic applications or cement clinker manufacture. The method employs a primary process in which wet or dry feedstock is pulverized with sonication using one or more grinding media having a maximum component size of about 2 mm. Alternatively, the media may have a true grinding medium volume to chamber volume ratio of at least 0.29. Also disclosed an claimed is an enhanced combustion ash produced by the method, whereby the enhanced combustion ash has one or more qualities that make it particularly suitable in pozzolanic applications or cement clinker manufacture.Type: ApplicationFiled: June 4, 2009Publication date: May 26, 2011Applicant: SONOASH LLCInventors: Klaus Oehr, Rod McElroy, Michael Kiktavy
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Patent number: 7947229Abstract: When fly ash is added to a cement kiln to materialize it after being desalinated by washing, scale is prevented from growing in a dissolution reaction apparatus depositing calcium-containing compounds dissolved in slurry, and the fly ash is effectively used as a cement material. A dissolution reaction apparatus according to the invention comprises: a dissolution tub 3 for dissolving powder material, a wet dust collector 5 for collecting powder material and mist while reacting slurry S in the dissolution tub 3 with gas G and returning the collected powder material and mist to the dissolution tub 3. A second wet dust collector 7 can be provided for collecting powder material and the like accompanying to the gas G discharged from the wet dust collector 5, and both the wet dust collectors 5, 7 can be vertical type and mounted independently with each other on the dissolution tub 3.Type: GrantFiled: August 26, 2006Date of Patent: May 24, 2011Assignee: Taiheiyo Cement CorporationInventors: Yukinori Sakamoto, Shinichiro Saito, Toshiaki Hirose
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Publication number: 20110088598Abstract: Provided are cementitious compositions and related systems and methods. The cementitious compositions, or admixtures, according to the present invention generally comprise gypsum, a first alkaline component and glass. The admixture may further comprise fly ash, which is preferably obtained as a waste by-product from a coal-burning power plant. A method according to the present invention comprises an initial step of analyzing or receiving an analysis of a fly ash sample. Based at least in part on the analysis of the fly ash sample, a mix rate may be selected and an initial admixture can be formulated, which, when added to the fly ash sample, creates an alternative or additive to Portland cement for use in concrete, for example.Type: ApplicationFiled: October 21, 2009Publication date: April 21, 2011Inventors: David A. Lisowski, John R. Miglautsch
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Publication number: 20110083585Abstract: An aqueous slurry including a particulate pozzolan, different from silica fume, which pozzolan includes less than 80% silicon dioxide, and, optionally, a particulate substantially inert filler: wherein the dry matter content of the slurry is from 30% to 90% by weight; substantially all of the elementary particles of pozzolan and filler have an elementary particle size less than 100 ?m; and the particles have a mean particle size less than 15 ?m.Type: ApplicationFiled: July 10, 2009Publication date: April 14, 2011Applicant: LAFARGEInventors: Philippe Fonollosa, Fabrice Pourcel
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Patent number: 7914758Abstract: A CO2 control device and method for capturing CO2 from fluid flow, including: a flow-through apparatus and an CO2 absorbing filter treated with an alkaline material which is housed within the flow-through apparatus. The flow-through apparatus receives fluid flow and the CO2 from the fluid flow is absorbed by the CO2 absorbing filter. The absorbed CO2 is converted into CaCO3 which is combined with volcanic ash to form a useful cement material.Type: GrantFiled: November 19, 2009Date of Patent: March 29, 2011Inventors: Kenneth D. Murray, Katherine A. Murray
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Publication number: 20110067601Abstract: The present invention provides combustion products of hydrocarbon fuels and controlled amounts of metal oxide strength enhancing materials. The combustion products are useful as additives to cementitious materials. A hydrocarbon fuel such as coal is introduced into a combustion chamber and selected amounts of materials comprising CaO, SiO2 and Al2O3 are also introduced into and/or downstream from the chamber. The hydrocarbon fuel undergoes combustion while the metal oxide strength enhancing materials react with each other and/or the ash or other reaction products of the hydrocarbon fuel. The combustion products have been found to significantly increase compressive strengths of cements such as Portland cement. A reduction in SO2 emission levels also results from the introduction of the metal oxide strength enhancing materials into the combustion process.Type: ApplicationFiled: September 23, 2010Publication date: March 24, 2011Applicant: Ash Improvement Technology, Inc.Inventor: Wayne Fried
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Patent number: 7905956Abstract: A fiber reinforced cement composition having the following raw material composition is provided to manufacture a fiber reinforced cement product which is excellent in bending strength, dimension stability, handling property, flexibility performance, and processability such as nail performance, as well as to provide a process for manufacturing the product. Namely, the fiber reinforced cement composition comprises a hydraulic inorganic material, a siliceous material and a woody reinforcement in a mass ratio of CaO to SiO2 contained in the hydraulic inorganic material and the siliceous material in the raw materials in a range of from 23:77 to 60:40.Type: GrantFiled: February 15, 2006Date of Patent: March 15, 2011Assignee: Nichiha CorporationInventors: Kazuo Utagaki, Tadashi Sugita, Satoshi Takayama
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Patent number: 7901505Abstract: A method of producing cementitious mixtures containing fly ash as one of the cementitious components, under air entrainment conditions. The method involves forming a mixture comprising water, cement, fly ash, optionally other cementitious materials, aggregate, conventional chemical admixtures, and an air entrainment agent and agitating the mixture to entrain air therein. Additionally, at least one sacrificial agent is also included in the mixture. The sacrificial agent is a material or mixture of materials that is not required to act as an air entrainment agent but interacts preferentially with components of the fly ash that otherwise neutralize, repress or depress the activity of the air entrainment agent. The invention includes cementitious mixtures and hardened concretes resulting from the method and fly ash treated with sacrificial agent, or air entrainment agent/sacrificial agent combinations, and processes for selecting suitable sacrificial agents.Type: GrantFiled: February 2, 2009Date of Patent: March 8, 2011Assignee: Boral Material Technologies Inc.Inventors: Russell L. Hill, Carmel R. Jolicoeur, Monique Page, Ioan Spiratos, Thi Cong To
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Publication number: 20110048285Abstract: The present invention relates to the field of settable compositions for general purpose concrete mixes, and more particularly to settable compositions containing pulverized fly ash and/or bottom ash for improved final and early strength. The fly ash and/or bottom ash is pulverized to a Blaine fineness of 4000 cm2/g or more.Type: ApplicationFiled: December 30, 2009Publication date: March 3, 2011Inventor: Ronald L. Barbour
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Patent number: 7892350Abstract: A method of producing cementitious mixtures containing fly ash as one of the cementitious components, under air entrainment conditions. The method involves forming a mixture comprising water, cement, fly ash, optionally other cementitious materials, aggregate, conventional chemical admixtures, and an air entrainment agent and agitating the mixture to entrain air therein. Additionally, at least one sacrificial agent is also included in the mixture. The sacrificial agent is a material or mixture of materials that is not required to act as an air entrainment agent but interacts preferentially with components of the fly ash that otherwise neutralize, repress or depress the activity of the air entrainment agent. The invention includes cementitious mixtures and hardened concretes resulting from the method and fly ash treated with sacrificial agent, or air entrainment agent/sacrificial agent combinations, and processes for selecting suitable sacrificial agents.Type: GrantFiled: February 2, 2009Date of Patent: February 22, 2011Assignee: Boral Material Technologies Inc.Inventors: Russell L. Hill, Carmel R. Jolicoeur, Monique Page, Ioan Spiratos, Thi Cong To
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Patent number: 7892349Abstract: A method of producing cementitious mixtures containing fly ash as one of the cementitious components, under air entrainment conditions. The method involves forming a mixture comprising water, cement, fly ash, optionally other cementitious materials, aggregate, conventional chemical admixtures, and an air entrainment agent and agitating the mixture to entrain air therein. Additionally, at least one sacrificial agent is also included in the mixture. The sacrificial agent is a material or mixture of materials that is not required to act as an air entrainment agent but interacts preferentially with components of the fly ash that otherwise neutralize, repress or depress the activity of the air entrainment agent. The invention includes cementitious mixtures and hardened concretes resulting from the method and fly ash treated with sacrificial agent, or air entrainment agent/sacrificial agent combinations, and processes for selecting suitable sacrificial agents.Type: GrantFiled: February 2, 2009Date of Patent: February 22, 2011Assignee: Boral Material Technologies Inc.Inventors: Russell L. Hill, Carmel R. Jolicoeur, Monique Page, Ioan Spiratos, Thi Cong To
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Patent number: 7892479Abstract: Methods of forming a shaped article having a matrix that contains sintered fly ash are disclosed that include forming a fly ash dough that includes fly ash and water. In one form a superplasticiser is added in the dough. A green article is formed in a desired shape from the fly ash dough that is subsequently fired so that the shaped article is hardened by sintering its fly ash matrix. In one form, the green article is cured under conditions of moderate heating and high humidity. A building element having a matrix of sintered fly ash is also disclosed.Type: GrantFiled: August 29, 2007Date of Patent: February 22, 2011Assignee: Newsouth Innovations Pty LimitedInventors: Obada Kayali, Karl John Shaw
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Publication number: 20110036272Abstract: A system and method for treating tailings from a bitumen froth treatment process such as TSRU tailings. The tailings are dewatered and then combusted to convert kaolin in the tailings into metakaolin. Calcined fines and heavy minerals may be recovered from the combustion products, namely from the flue gas and bottom ash.Type: ApplicationFiled: June 29, 2010Publication date: February 17, 2011Inventors: Payman Esmaeili, Mainak Ghosh, Brian C. Speirs
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Patent number: 7883576Abstract: An inorganic binder composition has a first constituent which is a poly(sialate) or a poly(sialate-siloxo) admixed with a second constituent which has one or more of: fly ash F, fly ash C, fumed silica, Al2O3, pozzolan, ground slag, nepheline syenite, anhydrous aluminum silicate, hydrous aluminum silicate, hydrous sodium hydroxide, silicic acid, potassium salt, and sodium salt. The binder is used to recycle and reuse revert materials from metal smelting operations.Type: GrantFiled: January 29, 2007Date of Patent: February 8, 2011Inventor: Douglas C Comrie
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Publication number: 20110028607Abstract: Methods and compositions that include a method of cementing comprising providing a cement composition comprising water, a hydraulic cement, and an additive comprising at least one additive selected from the group consisting of a stevia retarder and inulin; placing the cement composition in a subterranean formation; and permitting the cement composition to set in the formation.Type: ApplicationFiled: October 8, 2010Publication date: February 3, 2011Applicant: HALLIBURTON ENERGY SERVICES, INC.Inventors: Ronnie G. Morgan, William J. Caveny, Rickey L. Morgan
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Patent number: RE43253Abstract: A lightweight concrete composition containing from 10 to 90 volume percent of a cement composition, from 10 to 90 volume percent of particles having an average particle diameter of from 0.2 mm to 8 mm, a bulk density of from 0.03 g/cc to 0.64 g/cc, an aspect ratio of from 1 to 3, and from 0 to 50 volume percent of aggregate; where the sum of components used does not exceed 100 volume percent, and where after the lightweight concrete composition is set it has a compressive strength of at least 1700 psi as tested according to ASTM C39 after seven days. The concrete composition can be used to make concrete masonry units, construction panels, road beds and other articles.Type: GrantFiled: April 29, 2010Date of Patent: March 20, 2012Assignee: NOVA Chemicals Inc.Inventors: Tricia Guevara Ladely, Michael T. Williams, David A. Cowan, John K. Madish, Kolapo Adewale, Roger Moore, Mary Margaret Moore, legal representative, Blain Hileman