Including Details Of Means Providing Product Movement (e.g., Shaft Guides, Servo Means) Patents (Class 117/218)
  • Patent number: 6673148
    Abstract: An apparatus and method is provided for manufacturing a semiconductor substrate such as web crystals. The apparatus includes a chamber and a growth hardware assembly housed within the chamber. A magnetic field system produces a vertical magnetic field within the chamber.
    Type: Grant
    Filed: September 5, 2002
    Date of Patent: January 6, 2004
    Assignee: Ebara Solar, Inc.
    Inventors: Hilton F. Glavish, Hideyuki Isozaki, Keiji Maishigi, Kentaro Fujita
  • Patent number: 6663710
    Abstract: An apparatus and a method that permits a seed crystal to be directed to a precise location of a melt for growing a ribbon-shaped crystal, but after the crystal has commenced growing, the ribbon-shaped crystal is continuously pulled up so as to produce a longitudinally extending crystal using a continuous pulling device. The method for producing a ribbon-shaped crystal includes growing a ribbon-shaped crystal on a seed crystal using a linear pulling device for pulling the seed crystal and a crystal growing at the end of the seed crystal in a vertical direction, and continuing to pull the ribbon-shaped crystal by using a continuous pulling device having a continuous pulling mechanism.
    Type: Grant
    Filed: October 29, 2001
    Date of Patent: December 16, 2003
    Assignee: Ebara Corporation
    Inventors: Kentaro Fujita, Kenji Terao, Hideyuki Isozaki, Iwao Satoh
  • Patent number: 6652645
    Abstract: A process for controlling the amount of insoluble gas trapped by a silicon melt is disclosed. After a crucible is charged with polycrystalline silicon, a gas comprising at least about 10% of a gas having a high solubility in silicon is used as the purging gas for a period of time during melting. After the polycrystalline silicon charge has completely melted, the purge gas may be switched to a conventional argon purge. Utilizing a purge gas highly soluble in silicon for a period of time during the melting process reduces the amount of insoluble gases trapped in the charge and, hence, the amount of insoluble gases grown into the crystal that form defects on sliced wafers.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: November 25, 2003
    Assignee: MEMC Electronic Materials, Inc.
    Inventor: John Davis Holder
  • Patent number: 6648967
    Abstract: A crystal-pulling apparatus for pulling and growing a monocrystalline silicon ingot comprises a quartz crucible placed in a chamber and containing a silicon melt from which a monocrystalline silicon ingot will be pulled, a graphite crucible container to support the quartz crucible by surrounding the outer circumferential surface and external base surface of crucible, and a heater provided around the outer circumferential surface of the crucible container to heat the silicon melt. This apparatus further comprises a spacer having a top surface whose area is smaller than the base area of the quartz crucible and having a melting point higher than that of silicon, is inserted between the base of the quartz crucible and the base of the crucible container while the monocrystalline silicon ingot is pulled.
    Type: Grant
    Filed: November 20, 2001
    Date of Patent: November 18, 2003
    Assignees: Mitsubishi Materials Silicon Corporation, Mitsubishi Silicon America Corporation
    Inventors: Volker R. Todt, Rocky Oakley, Peter Wildes, Fritz Kirscht, Haresh Siriwardane, Joel Kearns
  • Patent number: 6632280
    Abstract: An apparatus for growing a single crystal (20) comprising at least a main chamber (1) enclosing a crucible (5, 6) for accommodating a raw material melt (4) and a heater (7) for heating the raw material melt and a pulling chamber (2) continuously provided above the main chamber, into which a grown single crystal is pulled and stored, wherein the apparatus further comprises a cooling cylinder (11) that extends at least from a ceiling of the main chamber toward a raw material melt surface so as to surround a single crystal under pulling (3) and is forcibly cooled with a cooling medium, and an auxiliary cooling member (13) extending below the cooling cylinder and having a cylindrical shape or a shape tapered toward the downward direction. There is provided an apparatus for growing a single crystal that can exert cooling effect on a grown single crystal to the maximum extent so as to accelerate the crystal growth rate and safely produce a single crystal without leakage of cooling medium due to breakage etc.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: October 14, 2003
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Ryoji Hoshi, Koji Kitagawa, Izumi Fusegawa, Tomohiko Ohta
  • Publication number: 20030183163
    Abstract: In a high rate pulling with a cooler 10 surrounding a single crystal 8, steam explosion by leakage from the cooler 10 is prevented. Flow rates La, Lb of cooling water are measured by flowmeters 14a, 14b on a cooling water inflow side and cooling water outflow side of the cooler 10. When flow rate difference &Dgr;L (La−Lb) determined from the flow rates La, Lb exceeds 20 cc/minute, open/close valves 15a, 15b, 15c are operated to stop water supply to the cooler 10 and drain outward the cooing water in the cooler 10.
    Type: Application
    Filed: March 26, 2002
    Publication date: October 2, 2003
    Inventors: Takayuki Kubo, Hiroshi Asano, Fumio Kawahigashi, Akira Tsujino
  • Publication number: 20030150373
    Abstract: In the CZ process using a cooling member surrounding a single crystal, the cooling member is permitted to effectively serve to increase a pulling speed. Cracks of the single crystal due to excessive cooling are prevented to occur. A high crystal quality is acquired. In order to realize these objects, the temperature of the inner peripheral surface of the cooling member 6 opposing to the outer peripheral surface of the single crystal 4 is restricted to 500° C. or below, even in the lower end, the temperature of which becomes the highest. To achieve this restriction, the thickness T of the cooling member 5 is 10 to 50 mm. The height H of the cooling member 6 is 0.1 to 1.5 times the diameter D of the single crystal 4.
    Type: Application
    Filed: September 24, 2002
    Publication date: August 14, 2003
    Inventors: Takayuki Kubo, Fumio Kawahigashi, Hiroshi Asano, Shinichiro Miki, Manabu Nishimoto
  • Patent number: 6579363
    Abstract: By using a semiconductor single crystal pulling apparatus for growing single crystals by the Czochralski method while rotating the melt by a magnetic field and electric current, namely by the EMCZ method, which comprises a main pulling means for pulling a single crystal, a holding mechanism for gripping an engaging stepped portion formed on the single crystal through engaging members and a sub pulling means for moving the holding mechanism up and down and in which an electric current is passed through the main pulling means and through the sub pulling means, it is possible to prevent heavy single crystals from undergoing a falling accident and, at the same time, effectively reduce the power consumption. In this pulling apparatus, it is effective to feed an electric current to the sub pulling means alone and it is desirable to dispose two or more electrodes whether the pulling means is of a shaft type or wire type.
    Type: Grant
    Filed: October 17, 2001
    Date of Patent: June 17, 2003
    Assignees: Sumitomo Metal Industries, Ltd., NEC Corporation
    Inventors: Souroku Kawanishi, Masahito Watanabe, Minoru Eguchi
  • Publication number: 20030051661
    Abstract: An apparatus for growing a crystal, using the cooler 10 surrounding the single crystal 8 for high speed pulling. The cooler 10 is prepared using a copper-based metal and is water cooled. The supporting arm 12 that supports the cooler 10 is prepared using stainless steel or the like, which is higher in mechanical strength than copper-based metals and is inferior in thermal conductivity, and is detachably connected to the cooler 10. Excessive cooling of the supporting arm 12 and disposition due to precipitation of silicon oxide are prevented, leading to improvement in disposition free pulling rate without the prevention of speed-up. The cost of manufacture of the cooler 10 is saved. The support strength of the cooler is improved.
    Type: Application
    Filed: October 15, 2002
    Publication date: March 20, 2003
    Inventors: Takayuki Kubo, Fumio Kawahigashi, Hiroshi Asano, Naohiro Takaoka
  • Publication number: 20030041795
    Abstract: Granules/lumps poly-silicon raw material, low in raw material cost and free of the hazard of crack, is additionally charged into a crucible in a safe and steady manner.
    Type: Application
    Filed: July 3, 2002
    Publication date: March 6, 2003
    Inventors: Manabu Moroishi, Kenichi Takenaka
  • Publication number: 20030024473
    Abstract: A crystal puller for growing monocrystalline silicon ingots includes first and second electrical resistance heaters in the crystal puller in longitudinal, closely spaced relationship with each other to radiate heat toward the ingot as the ingot is pulled upward within the housing. An adapter mounting the heaters may also be provided for adapting existing crystal pullers to incorporate the heaters.
    Type: Application
    Filed: September 25, 2002
    Publication date: February 6, 2003
    Applicant: MEMC Electronic Materials, Inc.
    Inventors: Zheng Lu, Mohsen Banan, Ying Tao, Lee Ferry, Carl F. Cherko
  • Publication number: 20030010276
    Abstract: The present invention provides a method and apparatus for growing a single crystal by the Czochralski method, wherein a single crystal is grown with forced cooling of neighborhood of a crystal growth interface by disposing a cooling cylinder formed of copper or a metal having a heat conductivity larger than that of copper at least in the vicinity of the crystal growth interface so as to surround the single crystal under pulling and circulating a cooling medium in the cooling cylinder. Thus, there are provided a method and apparatus for growing a single crystal, which can exert cooling effect on a growing single crystal to the maximum extent so as to realize higher crystal growth rate, even when a silicon single crystal having a diameter of 300 mm or more is grown.
    Type: Application
    Filed: August 13, 2002
    Publication date: January 16, 2003
    Inventors: Takao Abe, Toru Yamada
  • Publication number: 20020144648
    Abstract: The present invention relates to semiconductor crystal growth equipments. A vapor controlled czochralski (VCZ) single crystal growth apparatus comprises a single crystal furnace, a heating unit, a mechanical transmission unit, and a gaseous adjustment unit. A hot-wall sealed container is mounted in the single crystal furnace, and a crucible is mounted within the hot-wall sealed container. The hot-wall sealed container includes an upper container part and a lower container part. A sealing connection device is provided between the upper and lower container parts. A crucible-transmitting shaft and a seed shaft are inserted into the hot-wall sealed container through respective sealing devices.
    Type: Application
    Filed: October 26, 2001
    Publication date: October 10, 2002
    Applicant: General Research Institute For Nonferrous Metal
    Inventors: Hailing Tu, Yonghong Wang, Jiayu Qian, Ping Song, Fengyi Zhang
  • Patent number: 6458201
    Abstract: There are provided an apparatus for producing single crystals and a method for producing single crystals, which can absorb and eliminate vibration generated by a crucible rotation driving motor, or prevent transmission of the vibration to a melt, or attenuate the vibration in the production of single crystals by the CZ method. The apparatus for producing single crystals comprises a crucible for accommodating a raw material melt, a mechanism for pulling a crystal from the melt, a mechanism for rotating the crucible, and a transfer mechanism for vertically moving the crucible, wherein, in the rotation mechanism for the crucible, a ball spline is used for power transmission between a crucible-supporting shaft and a crucible rotation driving unit, and the crucible rotation driving unit is fixedly installed on a substructure of the apparatus for producing single crystals. Further, single crystals are produced by using the apparatus.
    Type: Grant
    Filed: February 15, 2000
    Date of Patent: October 1, 2002
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Kouji Kitagawa, Kouji Mizuishi
  • Patent number: 6458203
    Abstract: There are provided a CZ system for manufacturing a single-crystal ingot, which produces a perfect crystal with good reproducibility through growth of a single-crystal ingot, as well as a method of manufacturing the single-crystal ingot. A system of manufacturing a single-crystal ingot by pulling a single-crystal ingot from molten raw material by means of a Czochralski technique, the system including measurement means for measuring the distance between the level of molten raw material and the bottom of a heat-shielding member. On the basis of the thus-measured distance, the temperature gradient of area G1 of the single-crystal pulled silicon ingot is controlled so as to produce a perfect crystal with good reproducibility, by means of controlling any factor for pulling a single-crystal silicon ingot selected from the group comprising the amount of heat applied to silicon melt, the level of silicon melt, and the pull rate of a single-crystal silicon ingot.
    Type: Grant
    Filed: April 27, 2000
    Date of Patent: October 1, 2002
    Inventors: Tadayuki Hanamoto, Shigeo Morimoto, Masato Moriya, Toshirou Kotooka
  • Patent number: 6454852
    Abstract: A low-cost method of manufacturing a silicon wafer is provided. The method comprises providing a crucible for melting silicon; adding silicon to the crucible; melting the silicon to form a melt; applying an electrical potential across the crucible; pulling a silicon crystal from the melt according to the Czochralski technique at a pulling rate of greater than 1.1 mm/min; and forming a silicon wafer from the silicon crystal. The method may also include adding a nitrogen-containing dopant to the crucible. Furthermore, the method may include etching the wafer first in an alkaline etching solution, and then in an acidic etching solution. The method may also include simultaneously depositing an epitaxial first film on the frontside of the wafer and a second film on the backside of the wafer, wherein the second film traps impurities on the backside of the wafer so the impurities do not contaminate the frontside of the wafer while the epitaxial first film is being grown.
    Type: Grant
    Filed: January 11, 2001
    Date of Patent: September 24, 2002
    Assignee: SEH America, Inc.
    Inventors: Gerald R. Dietze, Sean G. Hanna, Zbigniew J. Radzimski
  • Publication number: 20020124795
    Abstract: The invention relates to a method and to a device for supporting a crystal ingot while pulling a single crystal, in particular such a crystal composed of silicon, according to the Czochralski method. To this end, a crystal support is provided which engages with a specialized bead, which is formed on the neck of the single crystal ingot and which has the shape of a bicone, by means of bearings in a housing. A support of the crystal ingot is thus achieved which may be disengaged at any time, and which has no disruptive effects on crystal growth and which acts independently of the length of the grown crystal. The bearings are moved into the support position on the bicone by a central pulling element which can be independently displaced relative to a second pulling element.
    Type: Application
    Filed: March 11, 2002
    Publication date: September 12, 2002
    Inventors: Winfried Schulmann, Helmut Kaiser
  • Patent number: 6444028
    Abstract: A charging material made from semiconductor material, is used for charging or recharging a melting crucible during the Czochralski crucible-pulling process. This charging material has a polycrystalline semiconductor rod, which at one end has a groove, and a monocrystalline semiconductor rod, which at one end has a tongue, which rods are coupled by means of a tongue-and-groove connection. There is also a holding system for holding a polycrystalline silicon rod during the Czochralski crucible-pulling process or the float zone process, which has a tongue-and-groove connection between the polycrystalline semiconductor rod, which at one end has a groove, and a monocrystalline semiconductor rod, which at one end has a tongue.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: September 3, 2002
    Assignee: Wacker-Chemie GmbH
    Inventors: Axel Frauenknecht, Matthäus Schantz, Viktor Beer
  • Publication number: 20020108557
    Abstract: A system is disclosed for efficient utilization of charge replenishment rods in Czochralski silicon crystal growing processes.
    Type: Application
    Filed: October 26, 2001
    Publication date: August 15, 2002
    Inventors: Henry D. Wood, John Peter Hill, Jay Curtis Nelson, William John Juhasz, Howard J. Dawson
  • Publication number: 20020108558
    Abstract: A system is disclosed for efficient utilization of charge replenishment rods in Czochralski silicon crystal growing processes.
    Type: Application
    Filed: October 5, 2001
    Publication date: August 15, 2002
    Inventors: John Peter Hill, Jay Curtis Nelson, William John Juhasz, Henry Dare Wood
  • Publication number: 20020096109
    Abstract: A chamber with a quartz crucible established therein for growing a single crystalline ingot with a predetermined diameter D which is to be put in the crucible. The quartz crucible is wrapped in a crucible supporter fixed to a rotational axis, with a heater surrounding the crucible support and a thermos surrounding the heater to prevent heat radiated from the heater from propagating into a wall of the chamber. A thermal shield is included which has a first cylindrical shielding part installed between the ingot and the crucible, a second flange type shielding part connected to an upper part of the first shielding part, and a third shielding part connected to a lower part of the first shielding part and protruding toward the ingot.
    Type: Application
    Filed: August 3, 2001
    Publication date: July 25, 2002
    Inventors: Hong-Woo Lee, Joon-Young Choi, Hyon-Jong Cho, Hak-Do Yoo
  • Publication number: 20020088391
    Abstract: A seed crystal holder holds a SiC seed crystal while a SiC bulk single crystal is grown on the front surface of the seed crystal. The holder includes a back surface body with a bearing surface for bearing against a back surface of the SiC seed crystal. The holder includes a lateral mount for receiving the back surface body and the SiC seed crystal. The lateral mount has a projection located on an end facing the SiC seed crystal. The SiC seed crystal rests on the projection.
    Type: Application
    Filed: January 7, 2002
    Publication date: July 11, 2002
    Inventors: Harald Kuhn, Rene Stein, Johannes Voelkl, Wolfgang Zintl
  • Patent number: 6409833
    Abstract: Heat shields for Czochralski pullers include a ring-shaped heat shield housing comprising inner and outer heat shield housing walls and an oblique heat shield housing floor and a heat shield housing roof that extend between the inner and outer heat shield housing walls. The heat shield housing contains insulating material therein. A support member is configured to support the heat shield housing within the crucible in a Czochralski puller. In one embodiment, the support member includes at least one support arm that extends to the ring-shaped heat shield housing. The at least one support arm may be hollow and may contain insulating material therein. In another embodiment, the support member is a ring-shaped support member. The ringshaped support member may include inner and outer support member walls containing insulating material therebetween. The ring-shaped support member may also include at least one window therein. The ring-shaped member may be oblique.
    Type: Grant
    Filed: March 9, 2001
    Date of Patent: June 25, 2002
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Jea-gun Park
  • Publication number: 20020073919
    Abstract: By using a semiconductor single crystal pulling apparatus for growing single crystals by the Czochralski method while rotating the melt by a magnetic field and electric current, namely by the EMCZ method, which comprises a main pulling means for pulling a single crystal, a holding mechanism for gripping an engaging stepped portion formed on the single crystal through engaging members and a sub pulling means for moving the holding mechanism up and down and in which an electric current is passed through the main pulling means and through the sub pulling means, it is possible to prevent heavy single crystals from undergoing a falling accident and, at the same time, effectively reduce the power consumption. In this pulling apparatus, it is effective to feed an electric current to the sub pulling means alone and it is desirable to dispose two or more electrodes whether the pulling means is of a shaft type or wire type.
    Type: Application
    Filed: October 17, 2001
    Publication date: June 20, 2002
    Inventors: Souroku Kawanishi, Masahito Watanabe, Minoru Eguchi
  • Patent number: 6379460
    Abstract: A thermal shield device is equipped in a crystal-pulling apparatus for pulling a silicon monocrystal ingot from a silicon melt reserved in a quartz crucible having an outer peripheral surface encircled with a heater. The thermal shield device has a tubular part to be used for surrounding a silicon monocrystal ingot being pulled and grown in an upward direction to prevent radiant heat from the heater toward the silicon monocrystal ingot. The tubular part has a lower end positioned above a surface of the silicon melt with a predetermined spacing therebetween. A protruding part is formed on a lower portion of the tubular part and filled with a thermal-insulating member. The protruding part extends to the inside of the tubular part and has a bottom wall, a vertical wall, and a top wall. The bottom wall is shaped like a ring having an outer edge connected to a lower edge of the tubular part and extends to the proximity of an outer peripheral surface of the silicon monocrystal ingot.
    Type: Grant
    Filed: August 23, 2000
    Date of Patent: April 30, 2002
    Assignee: Mitsubishi Materials Silicon Corporation
    Inventors: Kazuhiro Harada, Yoji Suzuki, Senlin Fu, Hisashi Furuya
  • Patent number: 6372040
    Abstract: In an arrangement to grip lower part of a portion with larger diameter of single crystal formed by CZ method, the present invention provides an apparatus and a method for growing and pulling up the single crystal without causing deformation or rupture and under dislocation-free and stable condition even when the portion with larger diameter is at high temperature and when the single crystal rod has heavy weight of about 400 kg and large diameter. Under the condition that a material having Shore hardness of not less than 70, Vickers hardness of not more than 100, and tensile strength of not less than 400 MPa is used as a contact member which is used on a portion of gripping members in contact with lower part of the portion with larger diameter, and when minimum diameter of a constricted portion under the portion with larger diameter is set to 12 mm or more, temperature (° C.
    Type: Grant
    Filed: October 6, 2000
    Date of Patent: April 16, 2002
    Assignee: Super Silicon Crystal Research Institute Corp.
    Inventor: Hirotoshi Yamagishi
  • Publication number: 20020029738
    Abstract: The present invention was achieved in order to provide an apparatus for pulling a single crystal, wherein a flow of an inert gas to a single crystal to be grown, pressure in an apparatus body, and a temperature environment are always kept constant by keeping the melt level at a prescribed position in spite of changes in volume of a quartz crucible between batches and thermal deformation of the quartz crucible, so that high quality single crystals can be pulled, comprising a reference reflector arranged inside an apparatus body, a level position measuring means to measure an actual level position by detecting a mirror image position of the reference reflector reflected in the melt surface using a one-dimensional CCD camera arranged outside the apparatus body, a crucible ascent speed adjustment value calculating means to calculate an adjustment value of the crucible ascent speed based on an output from the level position measuring means, an adjustment value adding means to add the adjustment value to the crucib
    Type: Application
    Filed: May 31, 2001
    Publication date: March 14, 2002
    Inventors: Keiichi Takanashi, Tokuji Maeda, Ken Hamada
  • Patent number: 6348095
    Abstract: The present invention was achieved in order to provide a method for pulling a single crystal, wherein a single crystal hanging portion makes it possible to pull even a heavy single crystal safely, a new cost related to a seed crystal is not caused by the use of a general and usual seed crystal, the time required for the process can be shortened by making the single crystal hanging portion dislocation-free at a high speed, and even a seed crystal containing a few dislocations can be made dislocation-free, so that a seed crystal to which a few dislocations were induced can be reused without replacement, and an apparatus for pulling a single crystal.
    Type: Grant
    Filed: May 15, 2000
    Date of Patent: February 19, 2002
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Hideki Watanabe, Hiroshi Morita
  • Patent number: 6340391
    Abstract: A method for producing a single crystal by pulling the single crystal with a wire according to the Czochralski method, wherein temperature around an end of joint part of the wire and a seed crystal holder is controlled so as not to exceed 1200° C., preferably 800° C., at any time, and material of the wire is one selected from tungsten, stainless steel and molybdenum, and a pulling apparatus therefor. According to the present invention, there can be provided a method in which temperature around an end of joint part of a wire and a seed crystal holder is controlled so as not to exceed a temperature at which material degradation of the wire begins during the period of from seeding to an early stage of the pulling, and a pulling apparatus therefor.
    Type: Grant
    Filed: August 14, 2000
    Date of Patent: January 22, 2002
    Assignee: Shin-Etsu Handotai Co.
    Inventors: Eiichi Iino, Kouji Kitagawa
  • Patent number: 6340392
    Abstract: Czochralski pullers are modified to grow perfect monocrystalline silicon ingots that are free of vacancy agglomerates and interstitial agglomerates, by modifying components of the Czochralski puller to produce a temperature gradient at the ingot-melt interface that is greater than about 2.5 degrees Kelvin per millimeter at the ingot axis and is also at least about equal to the temperature gradient at a diffusion length from the cylindrical edge of the ingot. By producing a temperature gradient at the ingot-melt interface that is greater than about 2.5 degrees Kelvin per millimeter at the ingot axis and that is also at least about equal to the temperature gradient at a diffusion length from the diffusion edge, an ingot-melt interface that is planar or is convex relative to the silicon melt may be produced. The ingot so pulled is sliced into a plurality of pure silicon wafers that may include point defects but that are free of vacancy agglomerates and interstitial agglomerates.
    Type: Grant
    Filed: September 12, 2000
    Date of Patent: January 22, 2002
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Jae-gun Park
  • Patent number: 6338757
    Abstract: The present invention was achieved in order to provide an apparatus for pulling a single crystal with which a single crystal having a low density of grown-in defects called infrared scatterers, dislocation clusters or the like can be grown. In the apparatus for pulling a single crystal having a crucible to be charged with a melt, a heater arranged around the crucible, a straightening vane in the shape of a side surface of an inverted truncated cone or a cylinder surrounding a pulled single crystal and a heat shield plate for inhibiting the radiant heat from diverging upward in the chamber from the side surface of the pulled single crystal located in the vicinity of the melt surface are arranged.
    Type: Grant
    Filed: July 7, 2000
    Date of Patent: January 15, 2002
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Manabu Nishimoto, Masahiko Okui, Takayuki Kubo, Shingo Kizaki, Junji Horii
  • Patent number: 6315827
    Abstract: There is described an apparatus for producing a single crystal ingot capable of stably manufacturing a single crystal ingot by means of the Czochralski method, without being affected by influence of variation in extension of wires or an offset in points clamped by a clamping member. The clamping member is engaged with an engagement step formed in a single crystal which is being pulled by the CZ method, and the single crystal is pulled. The single crystal ingot manufacturing apparatus is provided with a flexible mechanism for absorbing variation in extension of the wires, in intermediate portions of the wires. Variation in extension of the wires is eliminated by means of the flexible mechanism, thereby retaining the single crystal in an upright position. Further, a sacrifice member which deforms so as to conform to the circumference of the engagement step is interposed between the clamping member and the engagement step, thereby preventing occurrence of cracking or deformation in the single crystal.
    Type: Grant
    Filed: September 30, 1999
    Date of Patent: November 13, 2001
    Assignee: Komatsu Electronics Metals Co., Ltd.
    Inventors: Shoei Kurosaka, Junsuke Tomioka, Masakazu Kobayashi, Kazuhiro Mimura, Kenji Okamura, Hiroshi Monden, Naritoshi Ohtsukasa, Hiroshi Yoshinada
  • Patent number: 6299684
    Abstract: A grip for a crystal ingot mounted on a pull shaft has grip arms which cross each other. These grip arms have respective holding jaws on the side of the crystal ingot opposite the swivel bearing of the respective grip arm. Furthermore, a respective activating arm is provided on them on the side of the grip arm opposite the swivel bearing. As a result of this configuration, the grip is biased by the weight of a gripped crystal ingot in the closing direction.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: October 9, 2001
    Assignee: Leybold Systems GmbH
    Inventor: Winfried Schulmann
  • Publication number: 20010008114
    Abstract: A process for growing single crystal silicon ingots which are substantially free of agglomerated intrinsic point defects. An ingot is grown generally in accordance with the Czochralski method. No portion of the ingot cools to a temperature which is less than a temperature TA at which agglomeration of intrinsic point defects in the ingot occurs during the time the ingot is being grown. The achievement of defect free ingots is thus substantially decoupled from process parameters, such as pull rate, and system parameters, such as axial temperature gradient in the ingot.
    Type: Application
    Filed: June 25, 1999
    Publication date: July 19, 2001
    Inventors: ROBERT J. FALSTER, HAROLD W. KORB
  • Patent number: 6251184
    Abstract: Heat shields for Czochralski pullers include a ring-shaped heat shield housing comprising inner and outer heat shield housing walls and an oblique heat shield housing floor and a heat shield housing roof that extend between the inner and outer heat shield housing walls. The heat shield housing contains insulating material therein. A support member is configured to support the heat shield housing within the crucible in a Czochralski puller. In one embodiment, the support member includes at least one support arm that extends to the ring-shaped heat shield housing. The at least one support arm may be hollow and may contain insulating material therein. In another embodiment, the support member is a ring-shaped support member. The ring-shaped support member may include inner and outer support member walls containing insulating material therebetween. The ring-shaped support member may also include at least one window therein. The ring-shaped member may be oblique.
    Type: Grant
    Filed: May 26, 1999
    Date of Patent: June 26, 2001
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Jae-gun Park
  • Patent number: 6238477
    Abstract: A process and device for the production of a single crystal of semiconductor material is by pulling the single crystal from a melt, which is contained in a crucible and is heated by a side heater surrounding the crucible. The melt is additionally heated, in an annular region around the single crystal, by an annular heating device which surrounds the single crystal and is positioned above the melt.
    Type: Grant
    Filed: March 7, 2000
    Date of Patent: May 29, 2001
    Assignee: Wacker Siltronic Gesellschaft für Halbleitermaterialien AG
    Inventors: Wilfried von Ammon, Erich Tomzig, Janis Virbulis
  • Patent number: 6238483
    Abstract: A device for supporting a semiconductor ingot during growth of the ingot. The device includes a chuck in which is mounted a seed. The seed includes an elongate rod having one end projecting from the chuck for growth of the ingot thereon. A latch pin secures the seed in the chuck in a removable manner. The chuck is suspended in a semiconductor furnace. The chuck, seed and latch pin and interengaged in a manner to reduce forming flaws in the ingot.
    Type: Grant
    Filed: August 31, 1999
    Date of Patent: May 29, 2001
    Assignee: MEMC Electronic Materials, Inc.
    Inventor: Carl F. Cherko
  • Patent number: 6228167
    Abstract: In the apparatus according to the present invention, self-weight of a single crystal is moved in soft manner when the single crystal being pulled up is gripped by grippers, and driving of pulling operation after self-weight movement is performed by a single driving source, and it is aimed to prevent contamination and dislocation of the single crystal by arranging all driving units outside a vacuum chamber for storing the single crystal. There is provided a support member 70 for supporting a portion with larger diameter 5 under a seed crystal 3, and the support member 70 is provided with a through-hole, which is communicated with outer peripheral portion via a slit 74, and it can be rotated in horizontal direction between a non-holding position and a holding position by the motor 40.
    Type: Grant
    Filed: May 9, 1999
    Date of Patent: May 8, 2001
    Assignee: Super Silicon Crystal Research Institute Corp.
    Inventors: Makoto Kuramoto, Tetsuhiro Iida
  • Patent number: 6217648
    Abstract: With relatively simple arrangement and at low cost, the present invention provides a single crystal pulling apparatus, by which it is possible to prevent a single crystal from being turned to polycrystal, to move the crystal itself smoothly and gently from a necking portion during pulling operation of the single crystal, and to reliably hold the single crystal even in case of trouble such as power suspension.
    Type: Grant
    Filed: April 21, 1999
    Date of Patent: April 17, 2001
    Assignee: Super Silicon Crystal Research Institute Corporation
    Inventor: Yutaka Shiraishi
  • Patent number: 6203614
    Abstract: A cable assembly for supporting a seed chuck in a crystal puller to grow monocrystalline ingots according to the Czochralski method comprises a cable adapted for generally vertical movement within the crystal puller relative to a source of molten material. A chuck support is connected to an end of the cable within the crystal puller and is configured for supporting the seed chuck. The chuck support is constructed of a refractory material having a high creep rupture strength and comprises an elongate shank having an upper end and a lower end and an enlarged end member at the lower end of the shank. A coupling is constructed of a malleable material and is deformable into engagement with the end of the cable and the upper end of the shank to join the chuck support to the cable.
    Type: Grant
    Filed: May 28, 1999
    Date of Patent: March 20, 2001
    Assignee: MEMC Electronic Materials, Inc.
    Inventor: Carl F. Cherko
  • Patent number: 6197108
    Abstract: In a method of manufacturing a silicon monocrystalline ingot using the Czochralski (CZ) method, there is used a seed crystal whose tip end has a sharp-pointed shape or a truncation thereof, and the maximum apex angle is not less than 3° but not greater than 28°. In this case, a monocrystal having an etched tip end portion or a monocrystalline ingot manufactured in accordance with the CZ method and having a tail portion is used as the seed crystal. Further, there may be used a silicon seed crystal having a tapered tip end portion of a conical or pyramidal shape, a straight body portion of a cylindrical columnar or rectangular columnar shape, and an intermediate portion located between the tip end portion and the straight body portion and having a truncated conical or pyramidal shape formed by a curved outer surface. A silicon monocrystalline ingot having a desired diameter is grown through use of such a seed crystal without performance of necking.
    Type: Grant
    Filed: December 14, 1998
    Date of Patent: March 6, 2001
    Assignee: Shin-Etsu Handotai, Co. Ltd.
    Inventors: Eiichi Iino, Masanori Kimura
  • Patent number: 6183556
    Abstract: A seed chuck for supporting a seed crystal for dipping in a hot melt has a main body including a dipping support formation for connection to a dipping apparatus and a seed support formation for supporting a seed crystal. A shield is coupled to the main body that insulates the seed crystal from cooling and heats the seed crystal with radiant energy emitted from the hot melt. The shield can be in the form of an insulating layer disposed against or inside of a portion of the seed chuck. In this case, the seed crystal is insulated from the cooler seed chuck and allowed to be warmed by the hot melt. The shield can also be a removable flange extending outwardly from the seed chuck and having an inverted cup shape or parabolic umbrella shape. In this case, the shield prevents cooling external gas flow from reaching the seed crystal while capturing and directing heat radiating from the hot melt onto the seed crystal.
    Type: Grant
    Filed: October 6, 1998
    Date of Patent: February 6, 2001
    Assignee: SEH-America, Inc.
    Inventors: Richard M. Aydelott, Clifford W. Groat
  • Patent number: 6146459
    Abstract: Czochralski pullers are modified to grow perfect monocrystalline silicon ingots that are free of vacancy agglomerates and interstitial agglomerates, by modifying components of the Czochralski puller to produce a temperature gradient at the ingot-melt interface that is greater than about 2.5 degrees Kelvin per millimeter at the ingot axis and is also at least about equal to the temperature gradient at a diffusion length from the cylindrical edge of the ingot. By producing a temperature gradient at the ingot-melt interface that is greater than about 2.5 degrees Kelvin per millimeter at the ingot axis and that is also at least about equal to the temperature gradient at a diffusion length from the diffusion edge, an ingot-melt interface that is planar or is convex relative to the silicon melt may be produced. The ingot so pulled is sliced into a plurality of pure silicon wafers that may include point defects but that are free of vacancy agglomerates and interstitial agglomerates.
    Type: Grant
    Filed: May 26, 1999
    Date of Patent: November 14, 2000
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Jae-gun Park
  • Patent number: 6139633
    Abstract: Apparatus for pulling a single crystal of this invention is suitable as a silicon single crystal pulling technology that meets the needs for increased efficiency in the manufacture of semiconductors and can thus be utilized in the field of manufacturing semiconductors. The apparatus includes pulling means for forming an engaging stepped portion on a single crystal and a holding mechanism for gripping the engaging stepped portion of the single crystal. As the weight of the single crystal increases as the single crystal pulling operation proceeds, the apparatus causes the holding mechanism to start holding the single crystal before the weight of the single crystal reaches the limit of a load that can be borne by the dash neck portion. As a result of such construction, even when pulling a single crystal that is heavy, the apparatus can engage and grip such single crystal reliably, thereby implementing safe production of single crystals free from falling accidents.
    Type: Grant
    Filed: March 1, 1999
    Date of Patent: October 31, 2000
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventor: Kiyofumi Nishiura
  • Patent number: 6139630
    Abstract: A suspender for suspending polycrystalline rods steadfastly and easily in a furnace for single-crystal fabrication by the recharge or additionally charged method is disclosed. The suspender includes a plate which is made of molybdenum or SiC-coated graphite and a stick perpendicularly connected to the center of the plate. Both sides of the openings are arms for supporting the polycrystalline rods, thereby suspending the polycrystalline rods vertically in the opening. Means for preventing the polycrystalline rods from slipping out of the suspender are provided at ends of the arms. Therefore, the polycrystalline rods will not slip from the opening even though the plate is inclined. The suspender is suspended in the furnace by a stick. The polycrystalline rods require few tasks to form grooves and install on the suspender, thus decreasing the process time and manufacturing cost.
    Type: Grant
    Filed: May 16, 1996
    Date of Patent: October 31, 2000
    Assignee: Komatsu Electronic Metals Co., Ltd.
    Inventors: Tatsuhiro Fujiyama, Hiroshi Inagaki, Teruhiko Uchiyama, Hidetoshi Kurogi
  • Patent number: 6138481
    Abstract: In a heating furnace which holds at least one end of a glass rod with a holding portion and elongates the glass rod by softening the glass rod successively from the other end portion thereof with heating while applying a tensile force thereto, the heating furnace comprises a tubular portion through which the glass rod to be elongated is inserted such as to be longitudinally movable; heater, positioned within the tubular portion such as to circumferentially surround the glass rod, for heating the glass rod; a moving portion through which one end of the glass rod is inserted; bellows the ends of which are respectively secured to the moving portion and the tubular portion and which is longitudinally expandable and contractible and composed of at least a double cylinder surrounding the part of the glass rod such as to block an outside air from flowing into the heating furnace; and gas supply line for supplying, for purging, an inert gas into a space within the tubular portion and the inner bellows as well as the
    Type: Grant
    Filed: October 20, 1998
    Date of Patent: October 31, 2000
    Assignee: Sumitomo Electric Industries, Inc.
    Inventors: Tatsuhiko Saito, Tomomi Moriya
  • Patent number: 6132507
    Abstract: A process and device for the production of a single crystal of semiconductor material is by pulling the single crystal from a melt, which is contained in a crucible and is heated by a side heater surrounding the crucible. The melt is additionally heated, in an annular region around the single crystal, by an annular heating device which surrounds the single crystal and is positioned above the melt.
    Type: Grant
    Filed: December 4, 1998
    Date of Patent: October 17, 2000
    Assignee: Wacker Siltronic Gesellschaft fur Halbleitermaterialien AG
    Inventors: Wilfried von Ammon, Erich Tomzig, Janis Virbulis
  • Patent number: 6126746
    Abstract: A pulling shaft extension (2) is fastened to a pulling shaft (1). This pulling shaft extension contains a driver (13) that protrudes outward similar to a flange and is in the form of a ball bearing. A carrying ring (6) of a gripping device (4) is arranged above the driver (13). If the pulling shaft (1) is moved upward, it drives the gripping device (4) upward as soon as its driver (13) contacts the holding ring (6). An actuating piston (18) makes it possible to move gripping arms (5) of the gripping device (4) into a clamping position such that the crystal block is held by the gripping arms.
    Type: Grant
    Filed: November 17, 1998
    Date of Patent: October 3, 2000
    Assignee: Leybold Systems GmbH
    Inventor: Johann Scholler
  • Patent number: 6117234
    Abstract: The object of the present invention is to provide an apparatus and a method for preventing dropping of a single crystal having large diameter and heavy weight in a chamber with reduced pressure and for pulling it in reliable and safe manner. After a seed crystal 24a is immersed in Si melt in a quartz crucible 14, the seed crystal is pulled up, and a neck portion 1a with small diameter is formed under the seed crystal 24a, and a spherical constricted portion 1b is formed under the neck portion 1a, whereby a tip 23a of a single crystal support 23 is opened so that it does not come into contact with the constricted portion 1b under pulling operation.
    Type: Grant
    Filed: March 10, 1998
    Date of Patent: September 12, 2000
    Assignee: Super Silicon Crystal Research Institute Corp.
    Inventor: Hirotoshi Yamagishi
  • Patent number: 6099642
    Abstract: An object of the invention is to provide a single crystal clamping device and a single crystal supporting method. The single crystal clamping device does not become inclined and does not vibrate, and the center of the single crystal clamping device is congruous to the center of the growing single crystal.
    Type: Grant
    Filed: June 2, 1998
    Date of Patent: August 8, 2000
    Assignee: Komatsu Electronic Metals Co., Ltd.
    Inventors: Shoei Kurosaka, Hiroshi Inagaki, Shigeki Kawashima, Junsuke Tomioka