Abstract: The invention provides a process for preparing a tobacco composition suitable for use as a smokeless tobacco composition, the process including: providing a slurry comprising water and a tobacco material, the slurry comprising at least about 75% by weight water, based on the total weight of the slurry; heating the slurry to a temperature of at least about 60° C. for a time sufficient to pasteurize the tobacco material; adding an amount of a base to the slurry sufficient to raise the pH of the slurry to at least about 8.5, thereby forming a pH-adjusted slurry; and continuing to heat the pH-adjusted slurry to a temperature of at least about 60° C. for a time sufficient for the pH of the slurry to drop at least about 0.5 pH unit following the adding step.

Abstract: The present disclosure describes tobacco varieties having reduced levels of DVTs, methods of making such varieties, and tobacco compositions including such varieties.

Abstract: The invention relates to a method for supplying a flowable medium to the tobacco rod of a smoking product, wherein the medium is introduced on a drum (1) of a cigarette machine, after the tobacco rod is formed.

Abstract: In a process for the treatment of tobacco, in particular Burley tobacco, the tobacco, which is preferably in the form of leaf tobacco, is treated with a casing, which preferably contains sugar. A thermal treatment of the casing-treated tobacco with saturated steam follows, wherein, before the steam treatment, the tobacco moisture content is in the range from 15% to 25% and wherein, after the steam treatment, the tobacco moisture content is in the range from 15% to 25% and the tobacco temperature is in the range from 80° C. to 115° C.

Abstract: A tobacco processing machine, comprising a frame that is cylindrical and hollow and has an inclined axis; the frame rotates axially so as to break up tobacco bales or slices and is internally provided with rods for moving the tobacco that protrude radially; the tobacco processing machine further comprising elements for feeding steam and/or water and/or another fluid, which are provided on the inner lateral surface of the frame.

Abstract: Tobaccos are cured in a manner so as to provide tobaccos having extremely low tobacco specific nitrosamine (TSNA) contents. Harvested Virginia tobacco is subjected to flue-curing so as to provide flue-cured tobacco. During the curing processing steps, contact of the tobacco with nitric oxide gases, such as those produced as combustion products of propane burning heating units, is avoided. Tobacco in curing barns is not subjected to direct-fire curing techniques, but rather, heat for tobacco curing can be provided by heat exchange or electrical heating methods.

Abstract: The invention concerns a method and an apparatus for expanding foodstuffs and luxury foodstuffs/tobacco materials capable of being expanded, in particular moist tobacco materials, wherein said materials in a carrier flow comprising steam pass through an expansion zone, comprising a Laval nozzle, in which the speed of sound is attained in the narrowest cross section.

Abstract: A method for chemically modifying a tobacco material during a curing process involves treating the tobacco material in a curing enclosure at a temperature and for a time sufficient to produce cured tobacco. The method also involves contacting the tobacco material with a chemical reagent before and/or during the time period that the tobacco material is cured so that the chemical reagent can interact with the tobacco material, thus resulting in further change in the chemical nature of the cured tobacco material. An exemplary chemical reagent is an ammonia source, which can be applied to a tobacco material in a variety of ways, including by spraying an aqueous ammonia source onto the tobacco or by introducing gaseous ammonia into the curing enclosure during the curing process.

Abstract: A process reorders tobacco that has been expanded by impregnating the tobacco under pressure with liquid carbon dioxide, forming a frozen mass of the tobacco and carbon dioxide, and heating the frozen mass in an expansion zone to sublimate the carbon dioxide and thereby expand the tobacco. The expanded tobacco is discharged from the expansion zone and before the temperature of the expanded tobacco is below about 80° F. and preferably when the expanded tobacco is at an elevated temperature of between about 180° F. and about 212° F., the tobacco is contacted with humidifying air having a temperature of about 80° F. to about 91° F. and a relative humidity of about 58% to about 88%.

Abstract: The invention relates to a method for conditioning comminuted tobacco material by heating and moistening with water vapor, wherein the comminuted tobacco material free-falls down through a chamber operating in a continuous process and is treated during free-fall with water vapor via nozzles; a hyperbaric pressure is maintained in said chamber.

Abstract: The invention relates to a method for supplying a flowable medium to the tobacco rod of a smoking product, wherein the medium is introduced on a drum (1) of a cigarette machine, after the tobacco rod is formed.

Abstract: A facility and method steps for air curing tobacco in an enclosure include hanging the tobacco in the enclosure having at least one vertically arranged air duct positioned in a central portion of the enclosure, at least one in-line fan positioned in a vertical portion of the at least one vertically arranged air duct, at least one ventilating fan located in an upper portion of the enclosure and at least one openable and closeable opening in at least one side wall of the enclosure. The humidity within the enclosure is lowered by opening the openable and closeable openings in at least one side wall of the enclosure and forcing warm air from the top of the enclosure down through the tobacco within the enclosure by operating the ventilation fans located in a top portion of the enclosure.

Abstract: A system of applying liquid flavor to cut tobacco material includes a first tank of concentrated liquid flavor and a second tank of water. A venturi device is constructed and arranged to receive and meter concentrated liquid flavor and water from the first and second tanks and to discharge mixed flavor and water from an outlet end. A first line is connected between the first tank and a suction port on the venturi device, and a second line is connected between the second tank and an intake port on the venturi device. A spray assembly is in fluid communication with the discharge outlet of the venturi device for applying mixed flavor and water to cut tobacco.

Abstract: The invention relates to a method and a device for conditioning comminuted tobacco material by heating and moistening with water vapor, wherein the comminuted tobacco material free-falls down through a chamber operating in a continuous process and is treated during free-fall with water vapor via nozzles; a hyperbaric pressure is maintained in said chamber.

Abstract: A process for reducing lignin and nitrogenous content in tobacco lamina and tobacco fiber material, including whole leaf, stems, scraps, fines and lamina, as well as burley leaf and stem, in an extraction with a solution containing hydrogen peroxide and an alkali metal hydroxide. The treated tobacco may then be further processed for use in cigarettes and other smoking articles.

Abstract: The present invention relates to cigarettes containing gold or silver particles and manufacturing methods of cigarette filters. The tobacco leaves, added with ion particles of gold, are prepared through blending them with peach leaves or bellflower leaves, which contains tartaric acid and malic acid as major components; the cigarette pouches comprise 20% of peach leaves or bellflower leaves and the gold or silver particles prepared in 0.005˜0.015 micron m of their size; and the filters are prepared by soaking them in a liquid mixture of pulverized peach leaves, bellflower leaves, and charcoals in more than 800 meshes. Therefore, in smoking, the cigarettes and their filters in this invention produce beneficial effects such as detoxification, blood-refining, and cell-cleaning with their major components such as gold particles, tartaric acid, and malic acid being absorbed into one's lung.

Abstract: Tobacco is treated before or during curing to lower or eliminate bacterial populations and/or activity, fungal growth, and/or tobacco-specific nitrosamine or bacterial endotoxin levels in the cured tobacco, wherein the tobacco is treated with an effective amount of a wash solution. Air-cured tobacco may be cured in four weeks or less when treated with a wash solution of bicarbonate salts.

Abstract: A humidifying cylinder includes a first rotatable cylinder having an inlet end and an outlet end and a plurality of first blades extending substantially radially outwardly from an exterior surface of the first cylinder. The humidifying cylinder further includes a second rotatable cylinder having an inlet end and an outlet end and a plurality of second blades extending substantially radially inwardly from an interior surface of the second cylinder, the second cylinder being substantially coaxial with the first cylinder and the first cylinder being disposed inside of the second cylinder such that the exterior surface of the first cylinder and the interior surface of the second cylinder define an annular space. At least one drive is provided for rotating the first cylinder and the second cylinder. At least one conduit is disposed in the annular space for introducing moisture into the annular space. A method of humidifying material is also disclosed.

Abstract: The invention relates to a method for supplying a flowable medium to the tobacco of a smoking product (2), wherein the medium is introduced on a drum (1) of a cigarette machine, after the rod is formed, as well as to a device for supplying a flowable medium to the tobacco of a smoking product (2), comprising a means by which the medium is introduced on a drum (1) of a cigarette machine, after the rod is formed.

Abstract: This invention describes a pressurized drying process particularly useful for changing the aroma of Burley tobacco, and the taste and flavor of cigarettes comprising such processed tobacco. Burley tobacco is treated in a pressurized dryer at temperatures of 120° C. or more in a pressure range of 0.25-7 Bar absolute to provide a processed Burley tobacco with a more toasted character.

Abstract: In a process for the treatment of tobacco, in particular Burley tobacco, the tobacco, which is preferably in the form of leaf tobacco, is treated with a casing, which preferably contains sugar. A thermal treatment of the casing-treated tobacco with saturated steam follows, wherein, before the steam treatment, the tobacco moisture content is in the range from 15% to 25% and wherein, after the steam treatment, the tobacco moisture content is in the range from 15% to 25% and the tobacco temperature is in the range from 80° C. to 115° C.

Abstract: A process for reducing lignin and nitrogenous content in tobacco lamina and tobacco fiber material, including whole leaf, stems, scraps, fines and lamina, as well as burley leaf and stem, in an extraction with a solution containing hydrogen peroxide and an alkali metal hydroxide. The treated tobacco may then be further processed for use in cigarettes and other smoking articles.

Abstract: A method for reducing the content of nitrosamines (e.g., N′-Nitrosonornicotine, 4-(Methylnitrosamino)-1-(3-pyridyl)-1-butanone, N′-Nitrosoanatabine, and N′-Nitrosoanabasine) in tobacco is provided. In one embodiment, the method includes combining tobacco with a solvent (e.g., water and/or other compounds) to form a soluble portion. The soluble portion contains an initial total level of tobacco-specific nitrosamines per gram of the soluble portion. The soluble portion is contacted with a nitrosamine-reducing material such that the resulting weight percentage of the tobacco-specific nitrosamines per gram of said soluble portion is at least about 20% less than the initial total level of the tobacco-specific nitrosamines per gram of the soluble portion.

Abstract: A process reorders tobacco that has been expanded by impregnating the tobacco under pressure with liquid carbon dioxide, forming a solid mass of the tobacco and solid carbon dioxide, and heating the solid mass in an expansion zone to sublimate the carbon dioxide and thereby expand the tobacco. The expanded tobacco is discharged from the expansion zone and before the temperature of the expanded tobacco is below about 80° F., the tobacco is contacted with humidifying air having a temperature of about 80° F. to about 91 ° F. and a relative humidity of about 58% to about 88%.

Abstract: A process and system for continuous assay and removal of toxins from tobacco. Products such as tobacco contaminated with mycotoxins, particularly aflatoxins, and benzpyrene and its precursors, are subjected to treatment, generally in a solvent medium, to decontaminate the tobacco of the toxin. Continuous monitoring of all harmful toxins eluted from the cleaning solvent is performed by immunoantibody ultraviolet fluorescence, for example. A quality, control process ensures removal of harmful toxins from tobacco before further processing. Decontamination of extracted solvent streams and re-additives ensures safe reuse or disposal of the solvents and re-additives.

Abstract: A humidor 30 for the retaining and preserving of tobacco products includes multiple independent storage compartments 29 arranged vertically with hygrometers 9 mounted externally for ease of monitoring internal humidity levels. Independent storage compartments swivel in a variety of directions allowing multiple opening configurations and accessibility. Rotational means is achieved via a fulcrum and cantilever mechanism 12. Compartments are sealed air tight utilizing a sealing gasket material 15 imbedded within the side wall of the compartment above and mating with the side wall 11 of the compartment below. The vertical array of independent storage compartments swivel around a common bottom support base 24. Each independent storage compartment utilizes an integrated venting structure comprised of a bottom vent panel 10, a venting side panel 7, a humidity generating means, and a hygrometer 9. The humidor is preferably made of wood.

Abstract: A method of extracting corrosion inhibiting constituents from tobacco comprises the steps of soaking tobacco in an extraction solution under certain extraction conditions, followed by filtration to remove tobacco residue from the resultant aqueous tobacco solution. This tobacco solution is used as a corrosion inhibitor to minimize the amount of corrosion occurring at galvanic corrosion cells that are established at areas of union of metals having different electrochemical potentials.

Abstract: A shower of tobacco particles is admitted into the inlet at the top of and descends by gravity and/or under the action of a driven cell wheel in a generally upright duct. The particles are moisturized prior to admission into the duct or due to contact with droplets of water in the inlet, and are thereupon caused to traverse an orbiting shower of steam, water and/or another conditioning medium in an intermediate portion of their path in the duct. Such treatment entails a swelling and thus increases the volume of the particles. The conditioning medium is discharged via orifices radially outwardly from at least one substantially horizontal conduit which is rotated about its axis and can be provided with external pins or analogous mechanical impellers serving to cause the particles of tobacco to orbit about the conduit prior to descending into the range of a dryer at a level below the intermediate portion of the path, e.g., at the outlet of the duct.

Abstract: Processes for producing flavorful and aromatic compounds from tobacco material are provided. The processes involve providing a tobacco suspension comprising finely ground tobacco material, and subjecting the tobacco suspension to heat treatment in an enclosed, pressure controlled, and generally inert environment at a temperature of at least 140° C.

Abstract: A shower of tobacco particles is admitted into the inlet at the top of and descends by gravity and/or under the action of a driven cell wheel in a generally upright duct. The particles are moisturized prior to admission into the duct or due to contact with droplets of water in the inlet, and are thereupon caused to traverse an orbiting shower of steam, water and/or another conditioning medium in an intermediate portion of their path in the duct. Such treatment entails a swelling and thus increases the volume of the particles. The conditioning medium is discharged via orifices radially outwardly from at least one substantially horizontal conduit which is rotated about its axis and can be provided with external pins or analogous mechanical impellers serving to cause the particles of tobacco to orbit about the conduit prior to descending into the range of a dryer at a level below the intermediate portion of the path, e.g., at the outlet of the duct.

Abstract: In a process to reduce fines and objectionable stem from tobacco in a smoking article, a humectant, particularly glycerin, is added to whole leaf tobacco prior de-stemming. After de-stemming, stems are separated from lamina and the stems and lamina are further processed for use in smoking articles, particularly cigarettes.

Abstract: Tobacco is treated with an effective amount of one or more bactericidal gases before or during curing to reduce or eliminate bacteria, bacterial activity and/or fungal activity from tobacco leaves, and/or to reduce or eliminate the amount of tobacco-specific nitrosamine or bacterial endotoxin in cured tobacco leaves. Cured tobacco is treated with an effective amount of one or more bactericidal gases before or during storage to reduce or eliminate bacteria, bacterial activity and/or fungal activity from the cured tobacco.

Abstract: A heat treatment process for fiber feedstock, comprises repeatedly subjecting the bale to a reduced pressure atmosphere followed by the introduction of steam which permeates the bale. The interior of the bale may ultimately reach a temperature of about 80° C., which conditions and sanitizes the cotton fibers. Reduced pressure in the range of 20-200 mbar and steam treatment time in the order of 5 minutes can be employed.

Abstract: A cigarette manufacturing system includes a feed hopper for feeding cut tobacco at a preselected rate to a cigarette rod forming device which in turn feeds formed cigarette rods to a filter tip attaching device. A tobacco recovery system is provided which includes air conveying conduits in flow communication with the rod forming device, the filter tip attachment device and a tobacco dust and useable tobacco particle separator wherein particles of tobacco dust and useable tobacco particles recovered from the rod forming section of the cigarette maker and the filter tip attaching device are separated. The useable particles are re-fed back into the feed hopper. The tobacco dust is transferred to a tobacco dust recovery collector. The tobacco dust and useable tobacco particles separator include a centrifugal curved conduit in combination with a classifying chamber having a bottom outlet for removing useable tobacco and a top outlet for removing tobacco dust.

Abstract: A process for manufacturing reconstituted tobacco with reduced nitrogenous content by submitting cured tobacco material, including whole leaf, stems, scraps, fines and lamina, as well as burley leaf and stem, to an extraction with a solution containing sodium acetate, sodium hydroxide, potassium hydroxide or mixtures thereof. The extraction process, in addition to denitrifying the tobacco material, also produces reconstituted tobacco paper with characteristics similar to flue cured tobacco leaf.

Abstract: Processes for producing flavorful and aromatic compounds from flue-cured tobacco material are provided. The processes involve providing a tobacco suspension comprising finely ground flue-cured tobacco material in intimate contact with ammonia, and subjecting the tobacco suspension to heat treatment for a time and under conditions sufficient to generate a flavorful and aromatic composition. The composition can be applied to smoking articles such as cigarettes to improve the flavor and aroma character thereof.

Abstract: A method of treating tobacco to reduce the content of, or prevent formation of, harmful nitrosamines which are normally found in tobacco is disclosed. The method includes the step of subjecting at least a portion of the plant, while the portion is uncured and in a state susceptible to having the amount of nitrosamines reduced or formation of nitrosamines arrested, to a controlled environment capable of providing a reduction in the amount of nitrosamines or prevention of the formation of nitrosamines, for a time sufficient to reduce the amount of or substantially prevent the formation of at least one nitrosamine, wherein the controlled environment is provided by controlling at least one of humidity, rate of temperature change, temperature, airflow, CO level, CO2 level, O2 level, and arrangement of the tobacco plant. Tobacco products and an apparatus for producing such tobacco products are also disclosed.

Abstract: The present invention provides a new method for the in situ generation of chlorine dioxide from a solution of sodium chlorite and carbon dioxide. The present invention produces effective levels of chlorine dioxide without having to resort to the use of hydrochloric acid, sulfuric acid, hydrogen peroxide, chlorine, sulfur dioxide, or methanol. By eliminating the use of toxic and/or hazardous compounds, the present invention provides a safer means for generating and using chlorine dioxide in a wider variety of applications than previously possible. For instance, the present invention can easily be adapted for the treatment of combustion exhaust gases, flue gases, cooling towers, chilled water systems, contaminated groundwater, and agricultural produce or products.

Abstract: A method of treating tobacco to reduce the content of, or prevent formation of, harmful nitrosamines which are normally found in tobacco is disclosed. The method includes the step of subjecting at least a portion of the plant, while the portion is uncured and in a state susceptible to having the amount of nitrosamines reduced or formation of nitrosamines arrested, to a controlled environment capable of providing a reduction in the amount of nitrosamines or prevention of the formation of nitrosamines, for a time sufficient to reduce the amount of or substantially prevent the formation of at least one nitrosamine, wherein the controlled environment is provided by controlling at least one of humidity, rate of temperature change, temperature, airflow, CO level, CO2 level, O2 level, and arrangement of the tobacco plant. Tobacco products and an apparatus for producing such tobacco products are also disclosed.

Abstract: The invention relates to a method for supplying a flowable medium to the tobacco of a smoking product (2), wherein the medium is introduced on a drum (1) of a cigarette machine, after the rod is formed, as well as to a device for supplying a flowable medium to the tobacco of a smoking product (2), comprising a means by which the medium is introduced on a drum (1) of a cigarette machine, after the rod is formed.

Abstract: A method and an apparatus for expanding foodstuffs and luxury foodstuffs/tobacco materials capable of being expanded, in particular moist tobacco materials, wherein said materials in a carrier flow comprising steam pass through an expansion zone, comprising a Laval nozzle, in which the speed of sound is attained in the narrowest cross section.

Abstract: The invention relates to a method and a device for conditioning comminuted tobacco material by heating and moistening with water vapor, wherein the comminuted tobacco material free-falls down through a chamber operating in a continuous process and is treated during free-fall with water vapor via nozzles; a hyperbaric pressure is maintained in said chamber.

Abstract: A humidifying cylinder includes a first rotatable cylinder having an inlet end and an outlet end and a plurality of first blades extending substantially radially outwardly from an exterior surface of the first cylinder. The humidifying cylinder further includes a second rotatable cylinder having an inlet end and an outlet end and a plurality of second blades extending substantially radially inwardly from an interior surface of the second cylinder, the second cylinder being substantially coaxial with the first cylinder and the first cylinder being disposed inside of the second cylinder such that the exterior surface of the first cylinder and the interior surface of the second cylinder define an annular space. At least one drive is provided for rotating the first cylinder and the second cylinder. At least one conduit is disposed in the annular space for introducing moisture into the annular space. A method of humidifing material is also disclosed.

Abstract: A process for preparing tobacco, which process comprises the steps of treating a tobacco material with a phenol oxidising enzyme, such as by extracting tobacco with a solvent to provide an extract and a residue; and treating the extract with a phenol oxidising enzyme such as a laccase. An improved tobacco product having a reduced amount of phenolic compounds. This is an alternative or a supplement to a process in which the phenolic compounds are adsorbed onto the insoluble carrier polyvinylpolypyrrolidone (PVPP). In preferred embodiments, the process includes further steps of removing the oxidised phenolic compound, adding adsorbents such as bentonite; removing and/or inactivating the enzyme; and concentrating the extract. Preferred phenol oxidising enzymes are peroxidases and laccases. The thus treated extract is advantageously re-combined with the tobacco residue and further processed to provide a tobacco article for smoking.

Abstract: A humidifying cylinder includes a first rotatable cylinder having an inlet end and an outlet end and a plurality of first blades extending substantially radially outwardly from an exterior surface of the first cylinder. The humidifying cylinder further includes a second rotatable cylinder having an inlet end and an outlet end and a plurality of second blades extending substantially radially inwardly from an interior surface of the second cylinder, the second cylinder being substantially coaxial with the first cylinder and the first cylinder being disposed inside of the second cylinder such that the exterior surface of the first cylinder and the interior surface of the second cylinder define an annular space. At least one drive is provided for rotating the first cylinder and the second cylinder. At least one conduit is disposed in the annular space for introducing moisture into the annular space. A method of humidifying material is also disclosed.

Abstract: A method of, and apparatus for, incorporating particulate smoke-modifying agent in a smoking material rod, wherein said agent is introduced into a flow of filamentary smoking material to the suction band of a rod making machine, the location of introduction being in the vicinity of the suction band of said machine.

Abstract: An apparatus and a method for recovering additional expansion agent in a process for the expansion of tobacco or another agricultural product are disclosed. One embodiment is a method for recovering additional expansion agent in a process for the expansion of tobacco or another agricultural product, the process having a multi-step depressurization sequence including at least first and second depressurization steps for depressurizing an impregnation vessel, which includes the following steps: withdrawing substantially all of an amount of an expansion agent in the impregnation vessel at about the end of the second depressurization step during the multi-step depressurization sequence; and transmitting at least a portion of said amount of expansion agent to a low-pressure gas tank. In one embodiment, the expansion agent is carbon dioxide.

Abstract: The invention relates to a method of treating tobacco fine cut in which the cut tobacco is preheating and moistening is moistened to a moisture content of a maximum of 18 to 18.5%, after which it is supplied without any further drying to a screening and cooling step resulting in a moisture content of a maximum of 17-17.5%.

Abstract: The invention relates to a method and device for regulating the output moisture content of tobacco conditioned by a loosening/conditioning and optionally casing (saucing) drum comprising injecting a throughflow of water into the infeed region of the drum by a first nozzle regulated depending on the target value for the tobacco output moisture content and the actual values for the tobacco mass flow, the steam throughflow and the tobacco input moisture content; and injecting a throughflow of water in the outlet region of the drum through a second nozzle, the target value of which is computed depending on the target value and actual value for the tobacco output moisture content.

Abstract: An apparatus and a method for recovering additional expansion agent in a process for the expansion of tobacco or another agricultural product are disclosed. One embodiment is a method for recovering additional expansion agent in a process for the expansion of tobacco or another agricultural product, the process having a multi-step depressurization sequence including at least first and second depressurization steps for depressurizing an impregnation vessel, which includes the following steps: withdrawing substantially all of an amount of an expansion agent in the impregnation vessel at about the end of the second depressurization step during the multi-step depressurization sequence; and transmitting at least a portion of said amount of expansion agent to a low-pressure gas tank. In one embodiment, the expansion agent is carbon dioxide.