Selenium Or Tellurium Containing Patents (Class 136/264)
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Publication number: 20090242033Abstract: A method for preparing a CIS (Cu—In—Se) compound includes (S1) producing a plurality of first composite particles having an indium selenide outer layer physically coupled to at least a part of a copper selenide seed particle surface or a plurality of second composite particles having a copper selenide outer layer physically coupled to at least a part of an indium selenide seed particle surface; and (S2) making a CIS compound by thermally treating composite particles selected from the group consisting of the first composite particles, the second composite particles and their mixtures. This method may prevent loss of selenium, which inevitably requires selenium environment, and also improves dispersion, coupling and reaction uniformity for the formation of a CIS compound.Type: ApplicationFiled: July 23, 2007Publication date: October 1, 2009Inventors: Seok-Hyun Yoon, Kyoung-Soo Lee
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Publication number: 20090242030Abstract: Provided is a high performance anti-spall laminate article comprising a bi-layer polymeric composite. The bi-layer composite includes a polymeric sheet and a poly(ethylene terephthalate) (PET) film laminated to each other. The PET film has a tensile modulus of about 600,000 psi or higher in both the machine direction (MD) and the transverse direction (TD), a shock brittleness index of about 55 Joules or higher in the machine direction and about 25 joules or higher in the transverse direction, and a percent elongation at break (EOB) of about 110-160 in the machine direction and about 60-110 in the transverse direction.Type: ApplicationFiled: March 26, 2009Publication date: October 1, 2009Applicant: E. I. DU PONT DE NEMOURS AND COMPANYInventors: CYNTHIA H. KIRSCHNER, Jerrel C. Anderson, Stephen J. Bennison, Richard Allen Hayes, David F. Kristunas
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Publication number: 20090235986Abstract: The present invention discloses thin film photovoltaic devices comprising Group II-VI semiconductor layers with a substrate configuration having an interface layer between the back electrode and the absorber layer capable of creating an ohmic contact in the device. The present invention discloses thin film photovoltaic devices comprising Group II-VI semiconductor layers with a superstrate configuration having an interface layer between the back electrode and the absorber layer capable of creating an ohmic contact in the device where the interface layer comprises nanoparticles or nanoparticles that are sintered.Type: ApplicationFiled: March 13, 2009Publication date: September 24, 2009Applicant: Solexant CorpInventors: Charlie Hotz, Puthur D. Paulson, Craig Leidholm, Damoder Reddy
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Publication number: 20090223557Abstract: A method of forming a crystalline layer includes: disposing a heating layer on a substrate, wherein the heating layer is separated from the substrate by a support structure; and forming a crystalline layer on the heating layer using heat generated from the heating layer.Type: ApplicationFiled: November 13, 2008Publication date: September 10, 2009Applicant: SAMSUNG ELECTRONICS CO., LTD.Inventors: Youngjun PARK, Junhee CHOI, Junggyu NAM
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Publication number: 20090205714Abstract: To be able to form a copper-zinc-tin alloy which optionally comprises at least one chalcogenide and thus forms a semiconductor without the use of toxic substances a metal plating composition for the deposition of a copper-zinc-tin alloy is disclosed, wherein said metal plating composition comprises at least one copper plating species, at lease one zinc plating species, at least one tin plating species and at least one complexing agent and further, if the alloy contains at least one chalcogen, at least one chalcogen plating species.Type: ApplicationFiled: May 15, 2007Publication date: August 20, 2009Inventors: Holger Kühnlein, Jörg Schulze, Torsten Voss
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Patent number: 7560641Abstract: A new photovoltaic device configuration based on an n-copper indium selenide absorber and a p-type window is disclosed. A fabrication method to produce this device on flexible or rigid substrates is described that reduces the number of cell components, avoids hazardous materials, simplifies the process steps and hence the costs for high volume solar cell manufacturing.Type: GrantFiled: June 14, 2003Date of Patent: July 14, 2009Inventor: Shalini Menezes
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Patent number: 7557294Abstract: A solar cell is configured to include: a substrate (21); a conductive film (22) formed on the substrate (21); a compound semiconductor layer (23) formed on the conductive film (22), including a p-type semiconductor crystal containing an element of Group Ib, an element of Group IIIb, and an element of Group VIb; a n-type window layer (24) formed on the compound semiconductor layer (23), having apertures (29); and a n-type transparent conductive film formed on the n-type window layer (24) and on portions of the compound semiconductor layer (23) at the apertures of the n-type window layer (24). The compound semiconductor layer (23) includes high-resistance parts (23B), in portions of the compound semiconductor layer (23) in the vicinity of a surface thereof on a side opposite to the conductive film (22), and the high-resistance parts (23B) contain a n-type impurity doped in the p-type semiconductor crystal.Type: GrantFiled: January 12, 2005Date of Patent: July 7, 2009Assignee: Panasonic CorporationInventors: Yasuhito Takahashi, Yukiyoshi Ono
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Publication number: 20090165844Abstract: A hybrid photovoltaic device comprising a plurality of nanostructures embedded in a matrix of a photosensitive material including one or more layers. A combination of innovative structural aspects of the hybrid photovoltaic device results in significant improvements in collection of incident light from the solar spectrum, better absorption of light, and better collection of the photo-carriers generated in response to the incident light, thereby improving efficiency of the hybrid photovoltaic device.Type: ApplicationFiled: December 31, 2007Publication date: July 2, 2009Applicant: BANPIL PHOTONICS INC.Inventor: Achyut Kumar Dutta
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Patent number: 7544884Abstract: A method of manufacturing improved thin-film solar cells entirely by sputtering includes a high efficiency back contact/reflecting multi-layer containing at least one barrier layer consisting of a transition metal nitride. A copper indium gallium diselenide (Cu(InxGa1-x)Se2) absorber layer (X ranging from 1 to approximately 0.7) is co-sputtered from specially prepared electrically conductive targets using dual cylindrical rotary magnetron technology. The band gap of the absorber layer can be graded by varying the gallium content, and by replacing the gallium partially or totally with aluminum. Alternately the absorber layer is reactively sputtered from metal alloy targets in the presence of hydrogen selenide gas. RF sputtering is used to deposit a non-cadmium containing window layer of ZnS. The top transparent electrode is reactively sputtered aluminum doped ZnO. A unique modular vacuum roll-to-roll sputtering machine is described.Type: GrantFiled: October 25, 2004Date of Patent: June 9, 2009Assignee: MiasoleInventor: Dennis R. Hollars
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Patent number: 7537955Abstract: The present invention is directed to different methods used in the formation of an ink, as well as being directed to the formation of layers used in the fabrication of a solar cell, particularly the absorber layer. In one embodiment, the invention is directed to formulating an ink comprising Cu-rich particles and solid Ga—In particles, wherein the step of formulating is carried out at a temperature such that no liquid phase is present within the solid Ga-In particles. In another embodiment, the specific steps taken during the formulation of the ink are described. In yet another embodiment, the process of using the formulated ink to obtain a precursor layer are described.Type: GrantFiled: May 4, 2005Date of Patent: May 26, 2009Inventor: Bulent M. Basol
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Publication number: 20090120501Abstract: The present application discloses a method and system of depositing a lead selenide film onto another material. The lead selenide film may used in a photoconductive application or a photovoltaic application. Furthermore, the applications may be responsive to infrared radiation at ambient temperature. In one embodiment, a method includes sputtering the lead selenide film, performing a sensitization process, and applying a passivation film. In one exemplary embodiment, a p-n junction is formed by directly adhering a lead selenide film to a silicon substrate.Type: ApplicationFiled: November 6, 2008Publication date: May 14, 2009Inventor: George Engle
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Publication number: 20090107546Abstract: A material set that can be used for making high aspect ratio lines includes a sacrificial feedstock comprising an organic polymer, a solvent, and one or more optional additives, and a functional material that forms a ribbon with the sacrificial feedstock without the sacrificial feedstock and the functional material substantially intermixing, wherein the sacrificial feedstock has a yield strength of greater than about 100 Pa or a viscosity of greater than about 104 cP at a shear rate of less than about 10 sec?1 to enable the ribbon to maintain structural integrity, and the sacrificial feedstock can be removed from the ribbon, leaving the functional material in place with an aspect ratio of greater than about 0.3.Type: ApplicationFiled: October 29, 2007Publication date: April 30, 2009Applicant: PALO ALTO RESEARCH CENTER INCORPORATEDInventors: Kevin Warren ALLISON, David K. FORK, Eric Stefan Garrido SHAQFEH, Scott Eugene SOLBERG
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Publication number: 20090084427Abstract: A copper indium diselenide (CIS)-based photovoltaic device includes a CIS-based solar absorber layer including copper, indium, and selenium. The CIS-based photovoltaic device further includes a substrate formed from a silicone composition. The substrate, because it is formed from the silicone composition, is both flexible and sufficiently able to withstand annealing temperatures in excess of 500° C. to obtain maximum efficiency of the device.Type: ApplicationFiled: April 18, 2007Publication date: April 2, 2009Inventors: Nicole R. Anderson, Dimitris Elias Katsoulis, Herschel Henry Reese, Bizhong Zhu, Lawrence M. Woods, Joseph H. Armstrong, Rosine M. Ribelin
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Publication number: 20090050208Abstract: A method is provided for forming a Group IBIIIAVIA solar cell absorber layer including indium (In) and gallium (Ga) that are distributed substantially uniformly between the top surface and the bottom surface of the absorber layer. In one embodiment method includes forming a precursor by depositing a metallic layer including copper (Cu), indium (In) and gallium (Ga) on the base, and depositing a film comprising selenium (Se) and tellurium (Te) on the metallic layer. In the precursor, the molar ratio of Te to Ga is equal to or less than 1. In the following step, the precursor is heated to a temperature range of 400-600° C. to form the Group IBIIIAVIA solar cell absorber layer.Type: ApplicationFiled: August 13, 2008Publication date: February 26, 2009Inventors: Bulent M. Basol, Yuriy B. Matus
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Publication number: 20090032109Abstract: The tin-free air side of each of float-processed soda-lime float glass substrates is quickly and accurately distinguished, and the substrates are arranged, with the air sides facing upward. CIS based thin-film photo voltaic devices are formed on the air sides to improve conversion efficiency and yield and reduce production cost. A surface of a glass substrate is irradiated with ultra violet lights. When fluorescence occurs, this side is judged to be the tin-containing float side B (P1) and a tin containment mark is put thereon (P2). When the upper side is the air side A not bearing a tin containment mark, this substrate is subjected as it is to a cleaning/drying step and to the formation of a CIS based thin-film photo voltaic device on the air side A. When the upper side is the float side B, this substrate is turned over (P3) and then subjected to a cleaning/drying step (P4) and to the formation of a CIS based thin-film photo voltaic device on the upper side, i.e., the air side A (P5).Type: ApplicationFiled: September 29, 2006Publication date: February 5, 2009Applicant: SHOWA SHELL SEKIYU K.K.Inventor: Katsumi Kushiya
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Publication number: 20090032108Abstract: An absorber layer of a photovoltaic device may be formed on an aluminum or metallized polymer foil substrate. A nascent absorber layer containing one or more elements of group IB and one or more elements of group IIIA is formed on the substrate. The nascent absorber layer and/or substrate is then rapidly heated from an ambient temperature to an average plateau temperature range of between about 200° C. and about 600° C. and maintained in the average plateau temperature range 1 to 30 minutes after which the temperature is reduced.Type: ApplicationFiled: March 31, 2008Publication date: February 5, 2009Inventors: Craig Leidholm, Brent Bollman, Yann Roussillon
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Patent number: 7479596Abstract: It is an object of the present invention to provide a solar cell, and a method for manufacturing the same, that includes a layer having Zn, Mg, and O, and with which an increase in efficiency can be achieved. The solar cell includes a first electrode layer, a second electrode layer, a p-type semiconductor layer disposed between the first electrode layer and the second electrode layer, and a layer A disposed between the second electrode layer and the p-type semiconductor layer, the layer A includes Zn, Mg, O, and at least one element M selected from Ca, Sr, Ba, Al, In, and Ga, and photoelectromotive force is generated due to light that is incident from the second electrode layer side.Type: GrantFiled: March 11, 2004Date of Patent: January 20, 2009Assignee: Panasonic CorporationInventors: Yasuhiro Hashimoto, Takayuki Negami, Takuya Satoh
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Patent number: 7468146Abstract: A metal chalcogenide composite nano-particle comprising a metal capable of forming p-type semiconducting chalcogenide nano-particles and a metal capable of forming n-type semiconducting chalcogenide nano-particles, wherein at least one of the metal chalcogenides has a band-gap between 1.0 and 2.9 eV and the concentration of the metal capable of forming p-type semiconducting chalcogenide nano-particles is at least 5 atomic percent of the metal and is less than 50 atomic percent of the metal; a dispersion thereof; a layer comprising the nano-particles; and a photovoltaic device comprising the layer.Type: GrantFiled: September 11, 2003Date of Patent: December 23, 2008Assignee: Agfa-GevaertInventor: Hieronymus Andriessen
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Publication number: 20080308156Abstract: A photovoltaic device including a rear electrode which may also function as a rear reflector. In certain example embodiments, the rear electrode comprises a reflective film (e.g., of Mo or the like) including one or more layers provided on an interior surface of a rear glass substrate of the photovoltaic device. In certain example embodiments, the interior surface(s) of the rear glass substrate and/or reflective film is/are textured so as to provide desirable electrical and reflective characteristics. The rear glass substrate and textured rear electrode/reflector are used in a photovoltaic device (e.g., CIS or CIGS solar cell) where an active semiconductor film is provided between the rear electrode/reflector and a front electrode(s).Type: ApplicationFiled: June 12, 2007Publication date: December 18, 2008Applicant: Guardian Industries Corp.Inventor: Leonard L. Boyer, JR.
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Publication number: 20080245413Abstract: An apparatus (and a method of making the apparatus) that includes a first electrode, self-assembled photovoltaic layer(s) formed over the first electrode, and a second electrode formed over the self-assembled photovoltaic layer(s). The self-assembled photovoltaic layer(s) may be flexible (e.g. include polymer material and quantum dots). The self-assembled photovoltaic layer(s) may be formed at approximately room temperature.Type: ApplicationFiled: April 4, 2008Publication date: October 9, 2008Inventors: Hang Ruan, Yuhong Kang, Jennifer Hoys Lalli, Richard Otto Claus
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Publication number: 20080230120Abstract: Photovoltaic devices or solar cells are provided. More particularly, the present invention provides photovoltaic devices having IR and/or UV absorbing nanostructured layers that increase efficiency of solar cells. In some embodiments the nanostructured materials are integrated with one or more of: crystalline silicon (single crystal or polycrystalline) solar cells and thin film (amorphous silicon, microcrystalline silicon, CdTe, CIGS and III-V materials) solar cells whose absorption is primarily in the visible region. In some embodiments the nanoparticle materials are comprised of quantum dots, rods or multipods of various sizes.Type: ApplicationFiled: February 12, 2007Publication date: September 25, 2008Applicant: Solexant Corp.Inventor: Damoder Reddy
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Publication number: 20080202584Abstract: A method of forming a Group IBIIIAVIA solar cell absorber which includes an active portion and an electrically resistive portion. The absorber is interposed between a base layer and a transparent conductive layer. The electrically resistive portion increases resistance between the base layer and a connector layer that is formed on the transparent conductive layer. The connector layer comprises the busbar and the fingers of the solar cell. The busbar is preferably placed over the electrically resistive portion while the fingers extend over the active portion of the absorber layer.Type: ApplicationFiled: January 3, 2008Publication date: August 28, 2008Inventor: Bulent M. Basol
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Publication number: 20080178924Abstract: A photovoltaic cell includes a first electrode, a second electrode, and a photovoltaic material located between and in electrical contact with the first and the second electrodes. The photovoltaic material comprises i) semiconductor nanocrystals having a bang gap that is significantly smaller than peak solar radiation energy to exhibit a multiple exciton effect in response to irradiation by the solar radiation; and/or ii) a first and a second set of semiconductor nanocrystals and the nanocrystals of the first set have a different band gap energy than the nanocrystals of the second set. A width of the photovoltaic material in a direction from the first electrode to the second electrode is less than about 200 nm while a height of the photovoltaic material in a direction substantially perpendicular to the width of the photovoltaic material is at least 1 micron.Type: ApplicationFiled: January 29, 2008Publication date: July 31, 2008Inventors: Krzysztof Kempa, Michael Naughton, Zhifeng Ren
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Publication number: 20080169025Abstract: A method of forming a doped Group IBIIIAVIA absorber layer for solar cells by reacting a a metallic precursor layer with a dopant structure. The metallic precursor layer including Group IB and Group IIIA materials such as Cu, Ga and In are deposited on a base. The dopant structure is formed on the metallic precursor layer, wherein the dopant structure includes a stack of one or more Group VIA material layers such as Se layers and one or more a dopant material layers such as Na.Type: ApplicationFiled: September 10, 2007Publication date: July 17, 2008Inventors: Bulent M. Basol, Serdar Aksu, Yuriy Matus
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Publication number: 20080163928Abstract: The invention relates to a photovoltaic cell and to a process for producing a photovoltaic cell comprising a photovoltaically active semiconductor material of the formula (I) or (II): ZnTe ??(I) Zn1-xMnxTe ??(II) where x is from 0.01 to 0.Type: ApplicationFiled: March 7, 2006Publication date: July 10, 2008Inventor: Hans-Josef Sterzel
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Publication number: 20080156372Abstract: A thin film solar cell module of see-through type and a method of fabricating the same are provided. First, bi-directional openings are formed in the transparent electrode material layer to avoid problems that affect the production yield such as short-circuit resulted by the high-temperature laser scribing process. Moreover, the thin film solar cell module of see-through type has openings that expose the transparent substrate without covering the transparent electrode material layer to increase the transmittance of the cells.Type: ApplicationFiled: March 6, 2007Publication date: July 3, 2008Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTEInventors: Jian-Shu Wu, Yih-Rong Luo
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Publication number: 20080149176Abstract: CIGS absorber layers fabricated using coated semiconducting nanoparticles and/or quantum dots are disclosed. Core nanoparticles and/or quantum dots containing one or more elements from group IB and/or IIIA and/or VIA may be coated with one or more layers containing elements group IB, IIIA or VIA. Using nanoparticles with a defined surface area, a layer thickness could be tuned to give the proper stoichiometric ratio, and/or crystal phase, and/or size, and/or shape. The coated nanoparticles could then be placed in a dispersant for use as an ink, paste, or paint. By appropriate coating of the core nanoparticles, the resulting coated nanoparticles can have the desired elements intermixed within the size scale of the nanoparticle, while the phase can be controlled by tuning the stochiometry, and the stoichiometry of the coated nanoparticle may be tuned by controlling the thickness of the coating(s).Type: ApplicationFiled: December 11, 2007Publication date: June 26, 2008Applicant: Nanosolar Inc.Inventors: Brian M. Sager, Dong Yu, Matthew R. Robinson
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Publication number: 20080149179Abstract: A process for large-scale production of CdTe/CdS thin film solar cell the films of the solar cells being deposited as a sequence on a transparent substrate, which comprises the steps of: depositing a film of a transparent conductive oxide (TCO) on the substrate; depositing a film of CdS on the TCO film; treating the CdTe film with Chlorine-containing inert gas; and depositing a back-contact film on the treated CdTe film. The Chlorine-containing inert gas is a Chlorofluorocarbon or a Hydrochlorofluorocarbon product and the treatment is carried out in a vacuum chamber at an operating temperature of 380-420° C. The Chlorine released as a result of the thermal dissociation of the product reacts with solid CdTe present on the cell surface to produce TeCl2 and CdCl2 vapors. Any residual CdCl2 is removed from the cell surface by applying a vacuum to the vacuum chamber while keeping the temperature at the operating value.Type: ApplicationFiled: February 2, 2006Publication date: June 26, 2008Inventors: Nicola Romeo, Alessio Bosio, Alessandro Romeo
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Publication number: 20080142082Abstract: An ink for forming CIGS photovoltaic cell active layers is disclosed along with methods for making the ink, methods for making the active layers and a solar cell made with the active layer. The ink contains a mixture of nanoparticles of elements of groups IB, IIIA and (optionally) VIA. The particles are in a desired particle size range of between about 1 nm and about 500 nm in diameter, where a majority of the mass of the particles comprises particles ranging in size from no more than about 40% above or below an average particle size or, if the average particle size is less than about 5 nanometers, from no more than about 2 nanometers above or below the average particle size. The use of such ink avoids the need to expose the material to an H2Se gas during the construction of a photovoltaic cell and allows more uniform melting during film annealing, more uniform intermixing of nanoparticles, and allows higher quality absorber films to be formed.Type: ApplicationFiled: October 31, 2007Publication date: June 19, 2008Inventors: Dong Yu, Jacqueline Fidanza, Brian M. Sager
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Publication number: 20080142083Abstract: An ink for forming CIGS photovoltaic cell active layers is disclosed along with methods for making the ink, methods for making the active layers and a solar cell made with the active layer. The ink contains a mixture of nanoparticles of elements of groups IB, IIIA and (optionally) VIA. The particles are in a desired particle size range of between about 1 nm and about 500 nm in diameter, where a majority of the mass of the particles comprises particles ranging in size from no more than about 40% above or below an average particle size or, if the average particle size is less than about 5 nanometers, from no more than about 2 nanometers above or below the average particle size. The use of such ink avoids the need to expose the material to an H2Se gas during the construction of a photovoltaic cell and allows more uniform melting during film annealing, more uniform intermixing of nanoparticles, and allows higher quality absorber films to be formed.Type: ApplicationFiled: October 31, 2007Publication date: June 19, 2008Inventors: Dong Yu, Jacqueline Fidanza, Brian M. Sager
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Publication number: 20080142084Abstract: An ink for forming CIGS photovoltaic cell active layers is disclosed along with methods for making the ink, methods for making the active layers and a solar cell made with the active layer. The ink contains a mixture of nanoparticles of elements of groups IB, IIIA and (optionally) VIA. The particles are in a desired particle size range of between about 1 nm and about 500 nm in diameter, where a majority of the mass of the particles comprises particles ranging in size from no more than about 40% above or below an average particle size or, if the average particle size is less than about 5 nanometers, from no more than about 2 nanometers above or below the average particle size. The use of such ink avoids the need to expose the material to an H2Se gas during the construction of a photovoltaic cell and allows more uniform melting during film annealing, more uniform intermixing of nanoparticles, and allows higher quality absorber films to be formed.Type: ApplicationFiled: October 31, 2007Publication date: June 19, 2008Inventors: Dong Yu, Jacqueline Fidanza, Brian M. Sager
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Publication number: 20080142081Abstract: An ink for forming CIGS photovoltaic cell active layers is disclosed along with methods for making the ink, methods for making the active layers and a solar cell made with the active layer. The ink contains a mixture of nanoparticles of elements of groups IB, IIIA and (optionally) VIA. The particles are in a desired particle size range of between about 1 nm and about 500 nm in diameter, where a majority of the mass of the particles comprises particles ranging in size from no more than about 40% above or below an average particle size or, if the average particle size is less than about 5 nanometers, from no more than about 2 nanometers above or below the average particle size. The use of such ink avoids the need to expose the material to an H2Se gas during the construction of a photovoltaic cell and allows more uniform melting during film annealing, more uniform intermixing of nanoparticles, and allows higher quality absorber films to be formed.Type: ApplicationFiled: October 31, 2007Publication date: June 19, 2008Inventors: Dong Yu, Jacqueline Fidanza, Brian M. Sager
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Publication number: 20080135099Abstract: An ink for forming CIGS photovoltaic cell active layers is disclosed along with methods for making the ink, methods for making the active layers and a solar cell made with the active layer. The ink contains a mixture of nanoparticles of elements of groups IB, IIIA and (optionally) VIA. The particles are in a desired particle size range of between about 1 nm and about 500 nm in diameter, where a majority of the mass of the particles comprises particles ranging in size from no more than about 40% above or below an average particle size or, if the average particle size is less than about 5 nanometers, from no more than about 2 nanometers above or below the average particle size. The use of such ink avoids the need to expose the material to an H2Se gas during the construction of a photovoltaic cell and allows more uniform melting during film annealing, more uniform intermixing of nanoparticles, and allows higher quality absorber films to be formed.Type: ApplicationFiled: October 31, 2007Publication date: June 12, 2008Inventors: Dong Yu, Jacqueline Fidanza, Brian M. Sager
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Publication number: 20080128023Abstract: A photovoltaic device utilizing a gain means and an amplification means to intake and convert incident light/photons to greater intensities of highly coherent and monochromatic photons whereby said photons are passed to a resonating means and absorption means, allowing for said photons to be absorbed with increased conversion efficiency.Type: ApplicationFiled: June 25, 2007Publication date: June 5, 2008Inventors: Ashkan A. Arianpour, James P. McCanna, Joshua R. Windmiller, Semeon Y. Litvin
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Publication number: 20080115827Abstract: In an embodiment, one reinforced substrate for use in a photovoltaic device includes a polymer base material and a reinforcing structure bonded with the base material. The reinforced substrate presents a surface in a condition that is made-ready for deposition of thin film layers of the photovoltaic device. A thin film photovoltaic device includes the reinforced substrate, a back contact layer formed on the surface of the reinforced substrate, and a solar absorber layer formed on the back contact layer. A plurality of thin film photovoltaic devices may be formed on a common reinforced substrate. A process of producing a reinforced substrate includes combining a fluid base material and a fiber reinforcing structure to form an impregnated fiber reinforcement. The impregnated fiber reinforcement is cured to form the reinforced substrate, and the reinforced substrate is annealed.Type: ApplicationFiled: April 18, 2007Publication date: May 22, 2008Applicants: ITN ENERGY SYSTEMS, INC., DOW CORNING CORPORATIONInventors: Lawrence M Woods, Joseph H. Armstrong, Rosine M. Ribelin, Thomas Duncan Barnard, Yukinari Harimoto, Hidekatsu Hatanaka, Maki Itoh, Dimitris Elias Katsoulis, Michitaka Suto, Bizhong Zhu, Nicole R. Anderson, Herschel Henry Reese
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Patent number: 7374963Abstract: The present invention advantageously provides for, in different embodiments, low-cost deposition techniques to form high-quality, dense, well-adhering Group IBIIIAVIA compound thin films with macro-scale as well as micro-scale compositional uniformities. In one embodiment, there is provided a method of growing a Group IBIIIAVIA semiconductor layer on a base, and includes the steps of depositing on the base a film of Group IB material and at least one layer of Group IIIA material, intermixing the film of Group IB material and the at least one layer of Group IIIA material to form an intermixed layer, and forming over the intermixed layer a metallic film comprising at least one of a Group IIIA material sub-layer and a Group IB material sub-layer. Other embodiments are also described.Type: GrantFiled: March 15, 2005Date of Patent: May 20, 2008Assignee: Solopower, Inc.Inventor: Bulent M. Basol
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Publication number: 20080105302Abstract: This invention relates to a front electrode/contact for use in an electronic device such as a photovoltaic device. In certain example embodiments, the front electrode of a photovoltaic device or the like includes a multilayer coating including at least one transparent conductive oxide (TCO) layer (e.g., of or including a material such as tin oxide, ITO, zinc oxide, or the like) and/or at least one conductive substantially metallic IR reflecting layer (e.g., based on silver, gold, or the like). In certain example instances, the multilayer front electrode coating may include one or more conductive metal(s) oxide layer(s) and one or more conductive substantially metallic IR reflecting layer(s) in order to provide for reduced visible light reflection, increased conductivity, cheaper manufacturability, and/or increased infrared (IR) reflection capability.Type: ApplicationFiled: September 13, 2007Publication date: May 8, 2008Applicant: Guardian Industries Corp.Inventors: Yiwei Lu, Willem den Boer
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Patent number: 7319190Abstract: The present invention relates generally to the field of photovoltaics and more specifically to manufacturing thin-film solar cells using a thermal process. Specifically, a method is disclosed to manufacture a CIGS solar cell by an in-situ junction formation process.Type: GrantFiled: November 10, 2005Date of Patent: January 15, 2008Assignee: Daystar Technologies, Inc.Inventor: John R. Tuttle
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Publication number: 20070289627Abstract: A nanoscale solar cell with vertical and lateral p-n junctions or Schottky barriers includes a light transparent or an opaque substrate with n- and p-type materials thereon. The size of the materials is tailored to optimize their bandgap energies. During use, photons impact the n and p type materials and generated electrons and holes travel through the materials to reach the vertical and horizontal junctions with reduced or neglible recombination loss, and thence to their respective electrodes. Representatively, the n-type material is CdS while the p-type material is CIS. Both are arranged in layers and thicknesses can vary. Fabrication includes forming an alumina template and filling voids with the materials to form n-p junctions. Thereafter, the template is removed and further junctions are formed by filling spaces left by the removed template. Organic semiconductor embodiments of the invention are also contemplated.Type: ApplicationFiled: June 20, 2006Publication date: December 20, 2007Inventors: Vijay P. Singh, Suresh Ks Rajaputra
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Publication number: 20070289628Abstract: Disclosed herein is a method for modifying the surface of a counter electrode. According to the method, the surface modification is achieved by treating the surface of a counter electrode with a polyethylene glycol derivative having a pendant group at one end. Also disclosed is a counter electrode whose surface is modified by the method. The electron transfer rate at the interface between the counter electrode and an electrolyte layer of a photovoltaic device is increased and the affinity of the counter electrode for the electrolyte layer is improved, resulting in an improvement in the power conversion efficiency of the photovoltaic device.Type: ApplicationFiled: April 5, 2007Publication date: December 20, 2007Applicant: SAMSUNG ELECTRONICS CO., LTD.Inventors: Byung Hee Sohn, Sang Cheol Park, Yong Soo Kang, Young Gun Lee
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Patent number: 7297868Abstract: A photovoltaic cell exhibiting an overall conversion efficiency of at least 9.0% is prepared from a copper-indium-gallium-diselenide thin film. The thin film is prepared by simultaneously electroplating copper, indium, gallium, and selenium onto a substrate using a buffered electro-deposition bath. The electrodeposition is followed by adding indium to adjust the final stoichiometry of the thin film.Type: GrantFiled: July 25, 2003Date of Patent: November 20, 2007Assignee: Davis, Joseph & NegleyInventor: Raghu Nath Bhattacharya
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Patent number: 7255926Abstract: A component involving a substrate, a layered structure arranged on the substrate, and a barrier layer arranged over the layered structure, wherein the barrier layer has the reaction product of an epoxy resin and a polymeric polyol.Type: GrantFiled: January 31, 2003Date of Patent: August 14, 2007Assignee: Shell Oil CompanyInventors: Heiner Bayer, Hermann Calwer, Dieter Dlugosch, Gudrun Kühne
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Patent number: 7179677Abstract: A process for making a thin film ZnO/Cu(InGa)Se2 solar cell without depositing a buffer layer and by Zn doping from a vapor phase, comprising: depositing Cu(InGa)Se2 layer on a metal back contact deposited on a glass substrate; heating the Cu(InGa)Se2 layer on the metal back contact on the glass substrate to a temperature range between about 100° C. to about 250° C.; subjecting the heated layer of Cu(InGa)Se2 to an evaporant species from a Zn compound; and sputter depositing ZnO on the Zn compound evaporant species treated layer of Cu(InGa)Se2.Type: GrantFiled: September 3, 2003Date of Patent: February 20, 2007Assignee: Midwest Research InstituteInventors: Kannan Ramanathan, Falah S. Hasoon, Sarah E. Asher, James Dolan, James C. Keane
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Patent number: 7148123Abstract: Systems and methods are described for synthesis of films, coatings or layers using templates. A method includes locating a template within at least one of a first precursor layer that is coupled to a first substrate and a second precursor layer that is coupled to a second substrate; forming a composition layer; and moving the first substrate relative to the second substrate, wherein the composition layer remains coupled to the second substrate.Type: GrantFiled: April 18, 2005Date of Patent: December 12, 2006Assignee: HelioVolt CorporationInventor: Billy J. Stanbery
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Patent number: 7087833Abstract: Nanocomposite photovoltaic devices are provided that generally include semiconductor nanocrystals as at least a portion of a photoactive layer. Photovoltaic devices and other layered devices that comprise core-shell nanostructures and/or two populations of nanostructures, where the nanostructures are not necessarily part of a nanocomposite, are also features of the invention. Varied architectures for such devices are also provided including flexible and rigid architectures, planar and non-planar architectures and the like, as are systems incorporating such devices, and methods and systems for fabricating such devices. Compositions comprising two populations of nanostructures of different materials are also a feature of the invention.Type: GrantFiled: December 9, 2004Date of Patent: August 8, 2006Assignee: Nanosys, Inc.Inventors: Erik C. Scher, Mihai Buretea, Stephen A. Empedocles
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Patent number: 7087832Abstract: Nanocomposite photovoltaic devices are provided that generally include semiconductor nanocrystals as at least a portion of a photoactive layer. Photovoltaic devices and other layered devices that comprise core-shell nanostructures and/or two populations of nanostructures, where the nanostructures are not necessarily part of a nanocomposite, are also features of the invention. Varied architectures for such devices are also provided including flexible and rigid architectures, planar and non-planar architectures and the like, as are systems incorporating such devices, and methods and systems for fabricating such devices. Compositions comprising two populations of nanostructures of different materials are also a feature of the invention.Type: GrantFiled: December 9, 2004Date of Patent: August 8, 2006Assignee: Nanosys, Inc.Inventors: Erik C. Scher, Mihai Buretea, Calvin Y. H. Chow, Stephen A. Empedocles, Andreas P. Meisel, J. Wallace Parce
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Patent number: 7053294Abstract: A thin-film solar cell (10) is provided. The thin-film solar cell (10) comprises a flexible metallic substrate (12) having a first surface and a second surface. A back metal contact layer (16) is deposited on the first surface of the flexible metallic substrate (12). A semiconductor absorber layer (14) is deposited on the back metal contact. A photoactive film deposited on the semiconductor absorber layer (14) forms a heterojunction structure and a grid contact (24) deposited on the heterjunction structure. The flexible metal substrate (12) can be constructed of either aluminium or stainless steel. Furthermore, a method of constructing a solar cell is provided. The method comprises providing an aluminum substrate (12), depositing a semiconductor absorber layer (14) on the aluminum substrate (12), and insulating the aluminum substrate (12) from the semiconductor absorber layer (14) to inhibit reaction between the aluminum substrate (12) and the semiconductor absorber layer (14).Type: GrantFiled: July 13, 2001Date of Patent: May 30, 2006Assignee: Midwest Research InstituteInventors: John R. Tuttle, Rommel Noufi, Falah S. Hasoon
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Patent number: 7026543Abstract: In a photovoltaic cell having a photovoltaically active semiconductor material constituted by a plurality of metals or metal oxides, the photovoltaically active material is selected from a p- or n-doped semiconductor material constituted by a ternary compound of the general formula (I) MexSAySBz??(I) with Me=Al, Ti, Zr, V, Nb, Ta, Cr, Mo, W, Mn, Fe, Co, Ni, Cu or Ag, SA, SB=B, C, Si, Ge, Sb, Se or Te, where SA and SB respectively come from different groups of the periodic table, x, y, z are independent of one another and can take values from 0.Type: GrantFiled: August 27, 2002Date of Patent: April 11, 2006Assignee: BASF AktiengesellschaftInventors: Hans-Josef Sterzel, Klaus Kühling
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Patent number: 7019208Abstract: Sulfur is used to improve the performance of CIGS devices prepared by the evaporation of a single source ZIS type compound to form a buffer layer on the CIGS. The sulfur may be evaporated, or contained in the ZIS type material, or both. Vacuum evaporation apparatus of many types useful in the practice of the invention are known in the art. Other methods of delivery, such as sputtering, or application of a thiourea solution, may be substituted for evaporation.Type: GrantFiled: September 20, 2002Date of Patent: March 28, 2006Assignee: Energy PhotovoltaicsInventor: Alan E. Delahoy
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Patent number: RE39640Abstract: A family of isostructural compounds have been prepared having the general formula AnPbmBinO2n+m. These compounds possess a NaCl lattice type structure as well as low thermal conductivity and controlled electrical conductivity. Furthermore, the electrical properties can be controlled by varying the values for n and m. These isostructural compounds can be used for semiconductor applications such as detectors, lasers and photovoltaic cells. These compounds also have enhanced thermoelectric properties making them excellent semiconductor materials for fabrication of thermoelectric devices.Type: GrantFiled: November 6, 2003Date of Patent: May 22, 2007Assignee: Board of Trustees operating Michigan State UniversityInventors: Mercouri G. Kanatzidis, Duck-Young Chung, Stephane DeNardi, Sandrine Sportouch