Selenium Or Tellurium Containing Patents (Class 136/264)
  • Patent number: 6974976
    Abstract: A method of manufacturing improved thin-film solar cells entirely by sputtering includes a high efficiency back contact/reflecting multi-layer containing at least one barrier layer consisting of a transition metal nitride. A copper indium gallium diselenide (Cu(InXGa1?X)Se2) absorber layer (X ranging from 1 to approximately 0.7) is co-sputtered from specially prepared electrically conductive targets using dual cylindrical rotary magnetron technology. The band gap of the absorber layer can be graded by varying the gallium content, and by replacing the gallium partially or totally with aluminum. Alternately the absorber layer is reactively sputtered from metal alloy targets in the presence of hydrogen selenide gas. RF sputtering is used to deposit a non-cadmium containing window layer of ZnS. The top transparent electrode is reactively sputtered aluminum doped ZnO. A unique modular vacuum roll-to-roll sputtering machine is described.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: December 13, 2005
    Assignee: Miasole
    Inventor: Dennis R. Hollars
  • Patent number: 6884478
    Abstract: Semiconductor liquid crystal compositions and methods for making such compositions are disclosed. One embodiment of the invention is directed to a liquid crystal composition including a solvent and semiconductor particles in the solvent. The solvent and the semiconductor particles are in an effective amount in the liquid crystal composition to form a liquid crystal phase.
    Type: Grant
    Filed: October 23, 2002
    Date of Patent: April 26, 2005
    Assignee: The Regents of the University of California
    Inventors: A. Paul Alivisatos, Liang-shi Li
  • Patent number: 6878871
    Abstract: Nanocomposite photovoltaic devices are provided that generally include semiconductor nanocrystals as at least a portion of a photoactive layer. Photovoltaic devices and other layered devices that comprise core-shell nanostructures and/or two populations of nanostructures, where the nanostructures are not necessarily part of a nanocomposite, are also features of the invention. Varied architectures for such devices are also provided including flexible and rigid architectures, planar and non-planar architectures and the like, as are systems incorporating such devices, and methods and systems for fabricating such devices. Compositions comprising two populations of nanostructures of different materials are also a feature of the invention.
    Type: Grant
    Filed: September 4, 2003
    Date of Patent: April 12, 2005
    Assignee: Nanosys, Inc.
    Inventors: Erik Scher, Mihai A. Buretea, Calvin Chow, Stephen Empedocles, Andreas Meisel, J. Wallace Parce
  • Patent number: 6825409
    Abstract: A thin-film solar cell and a method of producing a thin-film solar cell. The thin-film solar cell includes an absorber layer and at least one transparent window electrode. The window electrode is produced with a first metal-based thin-film, which receives an anti-reflection treatment, at least on the side of which the light is incident. Further, at least one first highly light-refracting oxide or nitride layer is provided between the absorbent layer and the first metallic layer. As a result, conductivity of the electrode window is improved and, at the same time, a thickness compared to conductivity of the window electrode is reduced.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: November 30, 2004
    Assignee: Saint-Gobain Glass France
    Inventors: Wulf Haussler, Nikolas Janke, Jurgen Schutt
  • Patent number: 6797874
    Abstract: Systems and methods are described for synthesis of films, coatings or layers using precursor exerted pressure containment. A method includes exerting a pressure between a first precursor layer that is coupled to a first substrate and a second precursor layer that is coupled to a second substrate; forming a composition layer; and moving the first substrate relative to the second substrate, wherein the composition layer remains coupled to the second substrate.
    Type: Grant
    Filed: July 17, 2002
    Date of Patent: September 28, 2004
    Assignee: Heliovolt Corporation
    Inventor: Billy J. Stanbery
  • Publication number: 20040163701
    Abstract: To minimize the limitations in the prior art, and to minimize other limitations that will become apparent upon reading and understanding the present specification, the present invention discloses a method and apparatus for an increased efficiency solar battery that is not as susceptible to temperature effects.
    Type: Application
    Filed: February 21, 2003
    Publication date: August 26, 2004
    Inventor: Hideo Katayama
  • Patent number: 6706959
    Abstract: A photoelectric conversion element is disposed in each of a plurality of recesses of a support. Light reflected by the inside surface of the recess shines on the photoelectric conversion element. The photoelectric conversion element has an approximately spherical shape and has the following structure. The outer surface of a center-side n-type amorphous silicon (a-Si) layer is covered with a p-type amorphous SiC (a-SiC) layer having a wider optical band gap than a-Si does, whereby a pn junction is formed. A first conductor of the support is connected to the p-type a-SiC layer of the photoelectric conversion element at the bottom or its neighborhood of the recess. A second conductor, which is insulated from the first conductor by an insulator, of the support is connected to the n-type a-Si layer of the photoelectric conversion element.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: March 16, 2004
    Assignee: Clean Venture 21 Corporation
    Inventors: Yoshihiro Hamakawa, Mikio Murozono, Hideyuki Takakura
  • Publication number: 20030230338
    Abstract: A new photovoltaic device configuration based on an n-copper indium selenide absorber and a p-type window is disclosed. A fabrication method to produce this device on flexible or rigid substrates is described that reduces the number of cell components, avoids hazardous materials, simplifies the process steps and hence the costs for high volume solar cell manufacturing.
    Type: Application
    Filed: June 14, 2003
    Publication date: December 18, 2003
    Inventor: Shalini Menezes
  • Publication number: 20030121545
    Abstract: The invention relates to a method for constructing a layer structure on an especially fragile flat substrate. In order for thin, fragile flat substrates to be able to be subjected to refinement or construction of semiconductor components, a process is proposed with the steps: Applying an inorganic ceramic phase to the fragile substrate and subsequent heat treatment for hardening and sintering the inorganic ceramic material.
    Type: Application
    Filed: December 19, 2002
    Publication date: July 3, 2003
    Inventors: Ingo Schwirtlich, Wilfried Schmidt, Hilmar von Campe
  • Publication number: 20030102023
    Abstract: Sulfur is used to improve the performance of CIGS devices prepared by the evaporation of a single source ZIS type compound to form a buffer layer on the CIGS. The sulfur may be evaporated, or contained in the ZIS type material, or both. Vacuum evaporation apparatus of many types useful in the practice of the invention are known in the art. Other methods of delivery, such as sputtering, or application of a thiourea solution, may be substituted for evaporation.
    Type: Application
    Filed: September 20, 2002
    Publication date: June 5, 2003
    Inventor: Alan E. Delahoy
  • Patent number: 6559372
    Abstract: Systems and methods are described for compositions, apparatus and/or electronic devices. A composition, includes a composition layer defining a first surface and a second surface, the composition layer including a collection layer that is located closer to the first surface than to the second surface. An apparatus, includes a semiconductor absorber layer defining a first surface and a second surface; and an electrode layer coupled to the first surface of the semiconductor absorber layer, wherein the semiconductor absorber layer includes a collection layer that is located closer to the first surface than to the second surface.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: May 6, 2003
    Assignee: Heliovolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 6548751
    Abstract: A thin-film flexible solar cell built on a plastic substrate comprises a cadmium telluride p-type layer and a cadmium sulfide n-type layer sputter deposited onto a plastic substrate at a temperature sufficiently low to avoid damaging or melting the plastic and to minimize crystallization of the cadmium telluride. A transparent conductive oxide layer overlaid by a bus bar network is deposited over the n-type layer. A back contact layer of conductive metal is deposited underneath the p-type layer and completes the current collection circuit. The semiconductor layers may be amorphous or polycrystalline in structure.
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: April 15, 2003
    Assignee: SolarFlex Technologies, Inc.
    Inventors: Lawrence H. Sverdrup, Jr., Norman F. Dessel, Adrian Pelkus
  • Patent number: 6537845
    Abstract: A chemical surface deposition process for forming an ultra-thin semiconducting film of Group IIB-VIA compounds onto a substrate. This process eliminates particulates formed by homogeneous reactions in bath, dramatically increases the utilization of Group IIB species, and results in the formation of a dense, adherent film for thin film solar cells. The process involves applying a pre-mixed liquid coating composition containing Group IIB and Group VIA ionic species onto a preheated substrate. Heat from the substrate causes a heterogeneous reaction between the Group IIB and VIA ionic species of the liquid coating composition, thus forming a solid reaction product film on the substrate surface.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: March 25, 2003
    Inventors: Brian E. McCandless, William N. Shafarman
  • Publication number: 20030051752
    Abstract: In a photovoltaic cell having a photovoltaically active semiconductor material constituted by a plurality of metals or metal oxides, the photovoltaically active material is selected from a
    Type: Application
    Filed: August 27, 2002
    Publication date: March 20, 2003
    Inventors: Hans-Josef Sterzel, Klaus Kuhling
  • Patent number: 6534704
    Abstract: A solar cell includes a first semiconductor layer that is p-type, and a second semiconductor layer that is n-type formed over the first semiconductor layer. The solar cell includes a layer A made of a semiconductor different from the first semiconductor layer and the second semiconductor layer or an insulator between the first semiconductor layer and the second semiconductor layer. The band gap Eg1 of the first semiconductor layer and the band gap Eg2 of the second semiconductor layer satisfy the relationship Eg1<Eg2. The electron affinity &khgr;1 (eV) of the first semiconductor layer and the electron affinity &khgr;2 (eV) of the second semiconductor layer satisfy the relationship 0≦(&khgr;1−&khgr;2)<0.5, and the average layer thickness of the layer A is 1 nm or more and 20 nm or less.
    Type: Grant
    Filed: October 5, 2001
    Date of Patent: March 18, 2003
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yasuhiro Hashimoto, Takayuki Negami, Shigeo Hayashi, Takuya Satoh
  • Patent number: 6518086
    Abstract: A two-stage method of producing thin-films of group IB-IIIA-VIA on a substrate for semiconductor device applications includes a first stage of depositing an amorphous group IB-IIIA-VIA precursor onto an unheated substrate, wherein the precursor contains all of the group IB and group IIIA constituents of the semiconductor thin-film to be produced in the stoichiometric amounts desired for the final product, and a second stage which involves subjecting the precursor to a short thermal treatment at 420° C.-550° C. in a vacuum or under an inert atmosphere to produce a single-phase, group IB-III-VIA film. Preferably the precursor also comprises the group VIA element in the stoichiometric amount desired for the final semiconductor thin-film. The group IB-IIIA-VIA semiconductor films may be, for example, Cu(In,Ga)(Se,S)2 mixed-metal chalcogenides. The resultant supported group IB-IIIA-VIA semiconductor film is suitable for use in photovoltaic applications.
    Type: Grant
    Filed: December 18, 2001
    Date of Patent: February 11, 2003
    Assignee: Midwest Research Institute
    Inventors: Markus E. Beck, Rommel Noufi
  • Patent number: 6429369
    Abstract: The invention relates to a thin-film solar cell on the basis of IB-IIIA-VIA compound semiconductors and a method for producing such a solar cell. Between the polycrystalline IB-IIIA-VIA absorber layer of the p-type conductivity and the carrier film serving as a substrate, a back electrode of intermetallic phases of the same IB- and IIIA-metals are located which are deposited for the generation of the absorber layer. The absorber layer and the back electrode are produced in such a way that the precursor consisting of IB-IIIA-metals is vertically only incompletely converted into the photovoltaicly active absorber material from the side opposite to the carrier film by reaction with chalcogen such that intermetallic phases of the IB- and IIIA-metals are directly located on the carrier film, which metals serve as back electrode of the solar cell structure.
    Type: Grant
    Filed: May 10, 2000
    Date of Patent: August 6, 2002
    Assignee: IST-Institut fur Solartechnologies GmbH
    Inventors: Olaf Tober, Jürgen Penndorf, Michael Winkler, Klaus Jacobs, Thomas Koschack
  • Patent number: 6423565
    Abstract: An apparatus and processes for large scale inline manufacturing of CdTe photovoltaic modules in which all steps, including rapid substrate heating, deposition of CdS, deposition of CdTe, CdCl2 treatment, and ohmic contact formation, are performed within a single vacuum boundary at modest vacuum pressures. A p+ ohmic contact region is formed by subliming a metal salt onto the CdTe layer. A back electrode is formed by way of a low cost spray process, and module scribing is performed by means of abrasive blasting or mechanical brushing through a mask. The vacuum process apparatus facilitates selective heating of substrates and films, exposure of substrates and films to vapor with minimal vapor leakage, deposition of thin films onto a substrate, and stripping thin films from a substrate. A substrate transport apparatus permits the movement of substrates into and out of vacuum during the thin film deposition processes, while preventing the collection of coatings on the substrate transport apparatus itself.
    Type: Grant
    Filed: May 30, 2000
    Date of Patent: July 23, 2002
    Inventors: Kurt L. Barth, Robert A. Enzenroth, Walajabad S. Sampath
  • Patent number: 6355873
    Abstract: A spherical shaped solar diode having an n-type substrate surrounded by a p-type layer of semiconductor material is disclosed. In addition, a plurality of hetero-junction super lattice structures are formed surrounding the p-type layer. The plurality of hetero-junction super lattice structures include alternating layers of Si and SeBeTe. The plurality of hetero-junction super lattice structures adapt the diode to convert higher energy light (as compared to 1.1eV light) to electrical energy. The diodes are formed into a solar panel assembly. The panel assembly includes a wire mesh to secure the diodes and electrically contact one electrode of each diode. A dimpled sheet is also used for securing the diodes and electrically contacting the other electrode of each diode. The diodes are positioned adjacent to the dimpled sheet so that when light is applied to the solar panel assembly, the diodes are exposed to the light on a majority of each diode's surface.
    Type: Grant
    Filed: June 21, 2000
    Date of Patent: March 12, 2002
    Assignee: Ball Semiconductor, Inc.
    Inventor: Akira Ishikawa
  • Patent number: 6323417
    Abstract: Provided is a method for making layers of I-III-VI semiconductor materials for use in photovoltaic cells, and particularly for making CIS and variations on CIS, such as CIGS and CIGSS. The method includes formation of a plurality of precursor films of the elemental components and at least one final heat treatment step in which the final semiconductor material is formed, with the precursor film for at least one III component being deposited prior to any precursor film including the I component.
    Type: Grant
    Filed: September 28, 1999
    Date of Patent: November 27, 2001
    Assignee: Lockheed Martin Corporation
    Inventors: Timothy J. Gillespie, Craig H. Marshall, Bruce R. Lanning
  • Patent number: 6319747
    Abstract: Process and separating means for the production of a thin film solar module (10) comprising a plurality of solar cells (11) arranged side-by-side on a common substrate (12), which are produced by employing a plurality of layer deposition steps and layer separating steps during the course of cell production and which are electrically interconnected with one another, wherein after the application of a first contact layer (14) on substrate (12) and the cell-wise separation thereof a pn double layer (16) is applied on a contact layer and, thereafter, is mechanically separated in that a scraping cutting tool serving as separating means scrapes, by a relative movement to the coated substrate, a cell structure into said pn double layer, wherein said cutting tool slides, preferably without being raised or rotated, with a plane sliding surface of a flattened tip on said first contact layer (14) which has a higher hardness than said pn double layer (16).
    Type: Grant
    Filed: March 9, 2000
    Date of Patent: November 20, 2001
    Assignee: ANTEC Solar GmbH
    Inventors: Alexandra Todisco, Dieter Bonnet, Peter Dinges
  • Patent number: 6312617
    Abstract: A family of isostructural compounds have been prepared having the general formula AnPbmBinQ2n+m. These compounds possess a NaCl lattice type structure as well as low thermal conductivity and controlled electrical conductivity. Furthermore, the electrical properties can be controlled by varying the values for n and m. These isostructural compounds can be used for semiconductor applications such as detectors, lasers and photovoltaic cells. These compounds also have enhanced thermoelectric properties making them excellent semiconductor materials for fabrication of thermoelectric devices.
    Type: Grant
    Filed: October 11, 1999
    Date of Patent: November 6, 2001
    Assignee: Board of Trustees operating Michigan State University
    Inventors: Mercouri G. Kanatzidis, Duck Young Chung, Stephane DeNardi, Sandrine Sportouch
  • Patent number: 6310281
    Abstract: A new, large-area, thin-film, flexible photovoltaic structure is disclosed, as well as a general fabrication procedure, including a preferably roll-to-roll-type, process-chamber-segregated, “continuous-motion”, method for producing such a structure. A special multi-material vapor-deposition environment is disclosed to implement an important co-evaporation, layer-deposition procedure performed in and as part of the fabrication procedure. A structural system adapted to create a vapor environment generally like that just referred to is disclosed, as is an organization of method steps involved in the generation of such a vapor environment. Also, a unique, vapor-creating, materials-distributing system, which includes specially designed heated crucibles with carefully arranged, spatially distributed, localized and generally point-like, heated-nozzle sources of different metallic vapors, and a special multi-fingered, comb-like, vapor-delivering manifold structure is shown.
    Type: Grant
    Filed: March 16, 2000
    Date of Patent: October 30, 2001
    Assignee: Global Solar Energy, Inc.
    Inventors: Robert G. Wendt, Gregory M. Hanket, Robert W. Birkmire, T. W. Fraser Russell, Scott Wiedeman
  • Patent number: 6307148
    Abstract: An indium layer and a copper layer, and whenever necessary, a gallium layer or a gallium-alloy layer, are laminated on an electrode film formed on one of the surfaces of a substrate to form a metallic film. The metallic film is then subjected to sulfurization treatment or selenization treatment to form a p-type semiconductor layer made of “CuInS2 or CuInSe2” or “Cu(In, Ga)S2 or Cu(In, Ga)Se2”. This p-type semiconductor layer is subjected to KCN treatment, for removing impurities such as copper sulfide, copper selenide, etc., by a KCN solution, and an n-type semiconductor layer is formed on this p-type semiconductor layer to form a solar cell. In this instance, the indium layer is formed under heating, or is heat-treated by heat-treatment while the surface of the indium layer is exposed.
    Type: Grant
    Filed: March 27, 2000
    Date of Patent: October 23, 2001
    Assignee: Shinko Electric Industries Co., Ltd.
    Inventors: Kenji Takeuchi, Yoshio Onuma, Sumihiro Ichikawa
  • Patent number: 6281036
    Abstract: A method of fabricating Cu&agr;(InxGa1−x)&bgr;(SeyS1−y)&ggr; films for solar cells includes forming an electrode on a substrate and supplying the substrate and electrode with Cu, In, Ga, Se, and S to form a Cu&agr;(InxGa1−x)&bgr;(SeyS1−y)&ggr; film. Simultaneously with the supplying of Cu, In, Ga, Se and S, the substrate is supplied with water vapor or a gas that contains a hydroxyl group.
    Type: Grant
    Filed: October 8, 1999
    Date of Patent: August 28, 2001
    Assignee: Agency of Industrial Science & Technology, Ministry of International Trade & Industry
    Inventors: Shigeru Niki, Akimasa Yamada, Paul Fons, Hiroyuki Oyanagi
  • Patent number: 6259016
    Abstract: The present invention includes a substrate, a lower electrode film, a p-type semiconductor layer (a second semiconductor layer), an n-type semiconductor layer (a first semiconductor layer), an upper electrode film and an anti-reflection film, which are stacked sequentially on the substrate in this order, and an interconnection electrode formed on the upper electrode film. The first semiconductor layer is free from Cd, and the second semiconductor layer is a light-absorption layer. The band gap Eg1 of the first semiconductor layer and the band gap Eg2 of the second semiconductor layer satisfy a relationship: Eg1>Eg2. The electron affinity &khgr;1 (eV) of the first semiconductor layer and an electron affinity &khgr;2 (eV) of the second semiconductor layer satisfy a relationship: 0≦(&khgr;2−&khgr;1)<0.5.
    Type: Grant
    Filed: February 29, 2000
    Date of Patent: July 10, 2001
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Takayuki Negami, Yasuhiro Hashimoto, Shigeo Hayashi
  • Patent number: 6251701
    Abstract: An all dry method for producing solar cells is provided comprising first heat-annealing a II-VI semiconductor; enhancing the conductivity and grain size of the annealed layer; modifying the surface and depositing a tellurium layer onto the enhanced layer; and then depositing copper onto the tellurium layer so as to produce a copper tellurium compound on the layer.
    Type: Grant
    Filed: March 1, 2000
    Date of Patent: June 26, 2001
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventor: Brian E. McCandless
  • Patent number: 6207219
    Abstract: A method for manufacturing a thin-film solar cell substrate of group IB, IIIB and VIB elements of the Periodic Table, by using an apparatus for depositing selenium (Se) on the thin-film solar cell substrate. The apparatus has a base with gas inlet and outlet pipes. A bell jar is placed on top of the base with an O-ring interposed between them. A thin-film solar cell precursor and Se powder are placed in a recess formed in a lower heating jig, and the lower heating jig is positioned on the base. An upper heating jig is placed on top of the lower heating jig. The upper heating jig is vertically moved by a vertically actuating mechanism. The upper and lower heating jigs are heated under vacuum so as to diffuse Se to the thin-film solar cells, whereby a CuInSe2 alloy film is formed.
    Type: Grant
    Filed: January 20, 1998
    Date of Patent: March 27, 2001
    Assignee: Yazaki Corporation
    Inventors: Takeshi Ikeya, Kenji Sato, Kazuhiro Toyoda, Takeshi Kamiya
  • Patent number: 6188013
    Abstract: A solar cell comprising a substrate of insulating material, a bottom side electrode layer formed on one surface of the substrate, a semiconductor photoelectric conversion layer formed on the bottom side electrode layer, a transparent top side electrode layer formed on the semiconductor photoelectric conversion layer and a non-transparent electrode comprising a plurality of strips of non-transparent conductive layers disposed separately from each other on the top side transparent electrode layer. The solar cell further comprises an additional bottom side electrode layer formed on the opposite surface of the substrate and a plurality of conductive paths connecting the bottom side electrode layer to the additional bottom side electrode layer through holes or slits formed to penetrate the substrate.
    Type: Grant
    Filed: May 28, 1999
    Date of Patent: February 13, 2001
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Atsushi Inaba, Katsuhiko Takebe, Yamato Ishikawa
  • Patent number: 6121541
    Abstract: Efficient broader spectrum monolithic solar cells are produced by coupling a CIS or CIGS polycrystalline semiconductor to an amorphous silicon semiconductor. Coupling can be accomplished with a n-type conductor, such as cadmium sulfide or microcrystalline n-doped amorphous silicon. Cadmium sulfide can be deposited on the CIS or CIGS polycrystalline semiconductor by solution growth, sputtering or evaporation. A transparent conductive oxide can be deposited on the cadmium sulfide by low pressure chemical vapor deposition. The microcrystalline n-doped amorphous silicon and the amorphous silicon semiconductor can be deposited by enhanced plasma chemical vapor deposition. The amorphous silicon can comprise: hydrogenated amorphous silicon, hydrogenated amorphous silicon carbon, or hydrogenated amorphous silicon germanium. Triple junction solar cells can be produced with an amorphous silicon front cell, an amorphous silicon germanium middle cell, and a CIS or CIGS polycrystalline back cell, on a substrate.
    Type: Grant
    Filed: July 28, 1997
    Date of Patent: September 19, 2000
    Assignee: BP Solarex
    Inventor: Rajeewa R. Arya
  • Patent number: 6117703
    Abstract: The invention relates to a method of fabricating a strip CIS solar cell and an apparatus for practicing the method. It is the task of the invention to describe a method and an apparatus for providing a technical solution as well as the required layer structure, by which it is possible economically to fabricate adhering CIS solar cells on copper strips. In accordance with the invention the task is solved by a first step of continuously galvanically coating one side of a pre-cleaned copper strip with indium, a second step of very quickly heating the copper strip coated with indium by a contact method with a heated body of graphite and to bring one side into contact with a heated sulfur or selenium containing carrier gas in a narrow gap, a third step of selectively removing by an etching technique the generated cover layer of copper sulfide or selenide, and a fourth step of providing a p.sup.+ conductive transparent collector or planarizing layer of copper oxide/sulfide.
    Type: Grant
    Filed: March 1, 1999
    Date of Patent: September 12, 2000
    Assignee: IST - Institut fuer Solartechnologien GmbH
    Inventor: Juergen Penndorf
  • Patent number: 6107562
    Abstract: A semiconductor thin film comprises an n-type compound semiconductor layer including at least one element from each of groups Ib, IIIb, VIb and II. A solar cell using this semiconductor thin film comprises a substrate and a rear electrode, a p-type compound semiconductor layer, an n-type compound semiconductor layer, an n-type semiconductor layer, a window layer, and a transparent conductive film, formed in this order on the substrate. The n-type compound semiconductor layer including at least one element from each of groups Ib, IIIb, VIb and II has a high carrier density.
    Type: Grant
    Filed: March 18, 1999
    Date of Patent: August 22, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Yasuhiro Hashimoto, Takayuki Negami, Shigeo Hayashi, Takahiro Wada
  • Patent number: 6078007
    Abstract: A selenium photovoltaic cell has a top electrode formed of lemon juice or another fluid which enters into a chemical reaction with the selenium which produces a sulfur compound. A contact disk fixed to the selenium surface makes reliable contact to the fluid top electrode and provides a connection point for a top electrode lead.
    Type: Grant
    Filed: July 26, 1999
    Date of Patent: June 20, 2000
    Inventor: Nicholai Hart Lidow
  • Patent number: 6072116
    Abstract: Efficient thermophotovoltaic conversion can be performed using photovoltaic devices with a band gap in the 0.75-1.4 electron volt range, and selective infrared emitters chosen from among the rare earth oxides which are thermally stimulated to emit infrared radiation whose energy very largely corresponds to the aforementioned band gap. It is possible to use thermovoltaic devices operating at relatively high temperatures, up to about 300.degree. C., without seriously impairing the efficiency of energy conversion.
    Type: Grant
    Filed: October 6, 1998
    Date of Patent: June 6, 2000
    Assignee: Auburn University
    Inventors: Henry W. Brandhorst, Jr., Zheng Chen
  • Patent number: 6057507
    Abstract: A TPV cell apparatus with a base region of GaSb crystals. The GaSb crystals are of varying orientations and joined at grain boundaries. A surface region is provided on the GaSb crystals. The GaSb crystals are Tellurium doped N-type GaSb and the surface region is thin Zinc doped P-type GaSb cells. The surface region faces an infrared source. A bus region is connected to a metal grid connected which is in contact with the surface region of the cell. A continuous metal layer is in contact with the GaSb crystals. A multilayer coating is provided on a front side of the cell. The multilayer coating forms an infrared filter for transmitting convertible infrared energy to the cell and for reflecting as much of non-convertible infrared energy back to the IR source as possible. A TPV generator may be provided with the TPV cells.
    Type: Grant
    Filed: September 1, 1999
    Date of Patent: May 2, 2000
    Assignee: JX Crystals Inc.
    Inventors: Lewis M. Fraas, Han-Xiang Huang
  • Patent number: 6040521
    Abstract: Transparent conductive ZnO films are formed at a high rate, are equal in performance to those formed by MOCVD and have a large area, while the influence of sputtering bombardment is reduced. A method for producing transparent conductive ZnO films is used to produce the window layer of a CIGS thin-film solar cell. A first conductive film functioning as an interface-protective film is formed on a high-resistance-buffer (interfacial) layer by low-output (100 W or lower) RF sputtering using a ZnO target while reducing sputtering bombardment. Second and third conductive films for the window layer are then formed by DC magnetron sputtering in steps using a ZnO--Al target in each step.
    Type: Grant
    Filed: May 9, 1997
    Date of Patent: March 21, 2000
    Assignee: Showa Shell Sekiyu K.K.
    Inventors: Katsumi Kushiya, Daisuke Okumura, Ichiro Sugiyama
  • Patent number: 6036822
    Abstract: A base is provided with a gas outlet pipe and a gas inlet pipe. A bell jar is placed on top of the base with an O-ring interposed between them. Thin-film solar cells and a Se powder are placed in a recess formed in a lower heating jig, and the lower heating jig is positioned on the base. An upper heating jig is placed on top of the lower heating jig. The upper heating jig is vertically moved by a vertically actuating mechanism. The upper and lower heating jigs are heated with a heater so as to react Se with the thin-film solar cells, whereby a CuInSe.sub.2 alloy film is formed. In a method of manufacturing a thin-film solar cell, a molybdenum layer and a copper layer are formed on a substrate by sputtering. A selenium-dispersed indium layer is formed on the copper layer in a solution, which includes indium ions and dispersed selenium colloid, by electrodeposition. The thus formed selenium-dispersed indium layer and the selenium are heated in a sealed container.
    Type: Grant
    Filed: January 20, 1998
    Date of Patent: March 14, 2000
    Assignee: Yazaki Corporation
    Inventors: Takeshi Ikeya, Kenji Sato, Kazuhiro Toyoda, Takeshi Kamiya
  • Patent number: 6023020
    Abstract: A solar cell utilizing a chalcopyrite semiconductor and reducing the density of defects on the junction interface of pn junctions is provided. This solar cell includes a substrate, a back electrode formed on the substrate, a p-type chalcopyrite semiconductor thin film formed on the back electrode, an n-type semiconductor thin film formed so as to constitute a pn junction with the p-type chalcopyrite semiconductor thin film, and a transparent electrode formed on the n-type semiconductor thin film. A material having a higher resistivity than the p-type chalcopyrite semiconductor is formed between the p-type chalcopyrite semiconductor thin film and the n-type semiconductor thin film. A thin film made of this material may be formed by deposition from a solution. For example, CuInS.sub.2 is formed on the surface of a p-type chalcopyrite based semiconductor such as CuInSe.sub.
    Type: Grant
    Filed: October 14, 1997
    Date of Patent: February 8, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Mikihiko Nishitani, Takayuki Negami, Naoki Kohara, Takahiro Wada, Yasuhiro Hashimoto
  • Patent number: 6020556
    Abstract: A solar cell comprising a substrate of insulating material, a bottom side electrode layer formed on one surface of the substrate, a semiconductor photoelectric conversion layer formed on the bottom side electrode layer, a transparent top side electrode layer formed on the semiconductor photoelectric conversion layer and a non-transparent electrode comprising a plurality of strips of non-transparent conductive layers disposed separately from each other on the top side transparent electrode layer. The solar sell further comrises an additional bottom side electrode layer formed on the opposite surface of the substrate and a plurality of conductive paths for electrically connecting the bottom the electrode layer to said additional bottom side electrode layer through holes or slits formed to penetrate the substrate. Each of the strips of the non-transparent conductive layers is located just above each of the conductive paths, respectively.
    Type: Grant
    Filed: May 28, 1999
    Date of Patent: February 1, 2000
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Atsushi Inaba, Yamato Ishikawa
  • Patent number: 6018124
    Abstract: A selenium photovoltaic cell has a top electrode formed of lemon juice or another fluid which enters into a chemical reaction with the selenium which produces a sulfur compound. A contact disk fixed to the selenium surface makes reliable contact to the fluid top electrode and provides a connection point for a top electrode lead.
    Type: Grant
    Filed: January 15, 1998
    Date of Patent: January 25, 2000
    Inventor: Nicholai Hart Lidow
  • Patent number: 6015951
    Abstract: This invention relates to a photoelectric transfer device which comprises a photoelectric transfer element, a cholesteric liquid crystal layer and an ultraviolet cut-off layer, said cholesteric liquid crystal layer being arranged between said photoelectric transfer element and said ultraviolet cut-off layer and said ultraviolet cut-off layer being arranged at the side for the incidence of light. According to this invention, there is provided a colorful photoelectric transfer device which is prepared at an inexpensive cost without a marked decrease in the generation efficiency of the photoelectric transfer element and is fit to be used over a prolonged period.
    Type: Grant
    Filed: November 20, 1997
    Date of Patent: January 18, 2000
    Assignee: Nippon Oil Company, Limited
    Inventors: Keizo Ikai, Mitsuo Matsuno
  • Patent number: 6015950
    Abstract: A solar energy conversion system, in which two separated arrays of refracting elements disperse incident sunlight and concentrate the sunlight onto solar energy converters, such that each converter receives a narrow portion of the broad solar spectrum and thereby operates at higher efficiency.
    Type: Grant
    Filed: May 13, 1997
    Date of Patent: January 18, 2000
    Inventor: Alexander K. Converse
  • Patent number: 5994642
    Abstract: A method for forming a CdTe film of good quality by an improved close-spaced sublimation process is disclosed. This method comprises: a step of applying a paste which contains material for CdTe semiconductor on a supporting member, thereby to form a coating film which contains the material for the semiconductor on the surface of the supporting member; a step of closely arranging the supporting member and a substrate on which a CdTe film is to be formed, to make the coating film to face the surface of the substrate; and a step of forming a CdTe film on the substrate, by heating the coating film and the substrate, and causing the material for the semiconductor in the coating film to evaporate.
    Type: Grant
    Filed: March 13, 1998
    Date of Patent: November 30, 1999
    Assignee: Matsushita Battery Industrial Co., Ltd.
    Inventors: Hiroshi Higuchi, Seiji Kumazawa, Takashi Arita, Akira Hanafusa, Mikio Murozono, Tetsuya Aramoto
  • Patent number: 5990415
    Abstract: A multilayer solar cell with bypass diodes includes a stack of alternating p and n type semiconductor layers 10, 11, 12, 13, 14 arranged to form a plurality of rectifying photovoltaic junctions 15, 16, 17, 18. Contact is made to underlying layers by way of a buried contact structure comprising grooves extending down through all of the active layers, the walls of each groove being doped 33, 34 with n-or p-type impurities depending upon the layers to which the respective contact is to be connected and the grooves being filled with metal contact material 31, 32. One or more bypass diodes are provided by increasing the doping levels on either side 10, 13 of one or more portions of the junctions 16 of the cell such that quantum mechanical tunnelling provides a reverse bias characteristic whereby conduction occurs under predetermined reverse bias conditions. Ideally, the doping levels in the bypass diodes is 10.sup.18 atoms/cm.sup.3 or greater and the junction area is small.
    Type: Grant
    Filed: May 29, 1997
    Date of Patent: November 23, 1999
    Assignee: Pacific Solar Pty Ltd
    Inventors: Martin Andrew Green, Stuart Ross Wenham
  • Patent number: 5986205
    Abstract: The stainless steel sheet useful as a substrate for non-single crystalline semiconductor solar cells has minute ripples with undulations along a rolling direction, and its surface roughness is controlled in the range of R.sub.z 0.3-1.4 .mu.m and R.sub.max 0.5-1.7 .mu.m. It is manufactured by finish cold rolling a stainless steel strip with a reduction ratio of at least 20% at a rolling speed of at least 400 m/min. using work rolls polished with abrasives of gage #100-#400 at a final pass, annealing the rolled strip in an open-air atmosphere and then electrolytically pickling the annealed strip in a nitric acid solution. Since minute ripples with undulations are formed on the surface of the stainless steel sheet, an energy conversion efficiency is increased by acceleration of scattering and multiple reflection of incident light rays projected into a non-single crystalline semiconductor layer.
    Type: Grant
    Filed: September 4, 1997
    Date of Patent: November 16, 1999
    Assignees: Nisshin Steel Co., Ltd., Canon Kabushiki Kaisha
    Inventors: Hisashi Matsune, Yasushi Nishimura, Takuji Okiyama, Masafumi Sano
  • Patent number: 5955772
    Abstract: A heterostructure thermionic cooler and a method for making thermionic coolers, employing a barrier layer of varying conduction bandedge for n-type material, or varying valence bandedge for p-type material, that is placed between two layers of material. The barrier layer has a high enough barrier for the cold side to only allow "hot" electrons, or electrons of high enough energy, across the barrier. The barrier layer is constructed to have an internal electric field such that the electrons that make it over the initial barrier are assisted in travel to the anode. Once electrons drop to the energy level of the anode, they lose energy to the lattice, thus heating the lattice at the anode. The barrier height of the barrier layer is high enough to prevent the electrons from traveling in the reverse direction.
    Type: Grant
    Filed: December 17, 1996
    Date of Patent: September 21, 1999
    Assignee: The Regents of the University of California
    Inventors: Ali Shakouri, John E. Bowers
  • Patent number: 5948176
    Abstract: The present invention provides an economical, simple, dry and controllable semiconductor layer junction forming process to make cadmium free high efficiency photovoltaic cells having a first layer comprised primarily of copper indium diselenide having a thin doped copper indium diselenide n-type region, generated by thermal diffusion with a group II(b) element such as zinc, and a halide, such as chlorine, and a second layer comprised of a conventional zinc oxide bilayer. A photovoltaic device according the present invention includes a first thin film layer of semiconductor material formed primarily from copper indium diselenide. Doping of the copper indium diselenide with zinc chloride is accomplished using either a zinc chloride solution or a solid zinc chloride material. Thermal diffusion of zinc chloride into the copper indium diselenide upper region creates the thin n-type copper indium diselenide surface.
    Type: Grant
    Filed: September 29, 1997
    Date of Patent: September 7, 1999
    Assignee: Midwest Research Institute
    Inventors: Kannan V. Ramanathan, Miguel A. Contreras, Raghu N. Bhattacharya, James Keane, Rommel Noufi
  • Patent number: 5935324
    Abstract: An apparatus for forming I-III-VI.sub.2 thin-film layers has a reaction chamber made of a carbon material in which a precursor for forming a I-III-VI.sub.2 thin-film layer and a vapor source of an element of group VI of the periodic table are placed. The precursor and vapor source are heated under vacuum to form the I-III-VI.sub.2 thin-film layer. The reaction chamber is divided into a reaction compartment A having the precursor placed therein and a reaction compartment B having the vapor element of group IV placed therein. A communication channel C is provided between the reaction compartments A and B, and a heating unit controlled by a temperature control unit is provided exterior to each of the reaction compartments A and B.
    Type: Grant
    Filed: April 28, 1997
    Date of Patent: August 10, 1999
    Assignee: Yazaki Corporation
    Inventors: Shinnichi Nakagawa, Kenji Sato, Masami Nakamura, Kazuhiro Toyoda, Takeshi Kamiya, Kazue Suzuki, Hiroki Ishihara, Takeshi Ikeya, Masaharu Ishida
  • Patent number: 5871630
    Abstract: A photovoltaic cell exhibiting an overall conversion efficiency of 13.6% is prepared from a copper-indium-gallium-diselenide precursor thin film. The film is fabricated by first simultaneously electrodepositing copper, indium, gallium, and selenium onto a glass/molybdenum substrate (12/14). The electrodeposition voltage is a high frequency AC voltage superimposed upon a DC voltage to improve the morphology and growth rate of the film. The electrodeposition is followed by physical vapor deposition to adjust the final stoichiometry of the thin film to approximately Cu(In.sub.1-n Ga.sub.x)Se.sub.2, with the ratio of Ga/(In+Ga) being approximately 0.39.
    Type: Grant
    Filed: June 5, 1997
    Date of Patent: February 16, 1999
    Assignee: Davis, Joseph & Negley
    Inventors: Raghu N. Bhattacharya, Falah S. Hasoon, Holm Wiesner, James Keane, Rommel Noufi, Kannan Ramanathan
  • Patent number: 5868869
    Abstract: Provided is a thin film photovoltaic device and a method of manufacturing the device. The thin film photovoltaic device comprises a film layer having particles which are smaller than about 30 microns in size held in an electrically insulating matrix material to reduce the potential for electrical shorting through the film layer. The film layer may be provided by depositing preformed particles onto a surrogate substrate and binding the particles in a film-forming matrix material to form a flexible sheet with the film layer. The flexible sheet may be separated from the surrogate substrate and cut into flexible strips. A plurality of the flexible strips may be located adjacent to and supported by a common supporting substrate to form a photovoltaic module having a plurality of electrically interconnected photovoltaic cells.
    Type: Grant
    Filed: October 7, 1997
    Date of Patent: February 9, 1999
    Assignee: Photon Energy, Inc.
    Inventors: Scot P. Albright, Rhodes Chamberlin