Metal Oxide Formed After Applied Coating Patents (Class 148/277)
  • Patent number: 8287663
    Abstract: A process for forming a magnetite coating on a ferrous metal surface and for chemical reagents used to implement the coating process. The process comprises the step of making the ferrous metal surface more reactive by contacting the surface with an activating reagent and then contacting the activated surface with an oxidizing reagent to form the coating at a relatively low temperature range. The surface is activated by contact with an acid solution to form a surface rich in reactive iron. The activated surface is then oxidized by contact with an aqueous reagent of alkali metal hydroxide, alkali metal nitrate, alkali metal nitrite, and mixtures thereof.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: October 16, 2012
    Assignee: Birchwood Laboratories, Inc.
    Inventors: William V. Block, Bryce D. Devine
  • Patent number: 8287662
    Abstract: A composition for metal surface treatment can form a chemical conversion coating film which achieves sufficient foundation surface concealment, coating adhesion and corrosion resistance. A method for treating the surface of a metal material with such a composition for metal surface treatment is used. Specifically a metal surface treatment composition used for a treatment of a metal surface, contains a zirconium compound and/or a titanium compound, and a polyamine compound having a number average molecular weight of not less than 150 but not more than 500,000. The polyamine compound contains not less than 0.1 millimole but not more than 17 millimoles of a primary and/or secondary amino group per 1 g of the solid content, and the content of the zirconium compound and/or titanium compound in the metal surface treatment composition is not less than 10 ppm but not more than 10,000 ppm in terms of metal elements.
    Type: Grant
    Filed: February 28, 2007
    Date of Patent: October 16, 2012
    Assignees: Nippon Paint Co., Ltd., Chemetall GmbH
    Inventors: Toshio Inbe, Thomas Kolberg
  • Publication number: 20120247621
    Abstract: A casting process for producing metal alloy castings, facecoats and apparatuses suitable for carrying out the process, and castings produced by the process. The casting process entails the use of a mold having a cavity with a continuous aluminum-containing solid facecoat on its surface. A molten quantity of a metal alloy is introduced into the mold cavity so that the molten alloy contacts the solid facecoat. The mold is then allowed to cool to solidify the molten alloy and form a cast product. During the casting process, aluminum in the solid facecoat diffuses into the cast product to form an aluminum-containing surface region at the casting surface. Following removal of the cast product from the mold, an alumina-containing scale grows on the casting surface as a result of oxidation of the casting surface region.
    Type: Application
    Filed: March 29, 2011
    Publication date: October 4, 2012
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: George Albert Goller, Dennis William Cavanaugh
  • Patent number: 8277577
    Abstract: The invention relates to a method for obtaining a surface of a titanium-based metal implant intended to be inserted into bone tissue, comprising: (a) projecting particles of aluminum oxide under pressure on the external area of the implant; (b) chemically treating the sandblasted external area of the implant with an acid composition comprising sulfuric acid and hydrofluoric acid; and (c) thermally treating the sandblasted external area of the implant by heating at a temperature of 200-450° C. for 15-120 min. The invention likewise defines a metal implant having said surface. The surface thus obtained has good micrometer-scale roughness with a suitable morphology, as well as a composition which is virtually free of impurities and a thickness which is approximately three times the thickness of conventional surfaces, which characteristics provide it with very good osseointegration properties.
    Type: Grant
    Filed: March 9, 2010
    Date of Patent: October 2, 2012
    Inventors: Francisco J. Garcia Saban, Juan Carlos Garcia Saban, Miguel Angel Garcia Saban
  • Patent number: 8268095
    Abstract: A method of manufacturing a hot dip galvannealed steel sheet, including the steps of: subjecting a steel sheet to hot dip galvanizing to manufacture a hot dip galvanized steel sheet; heating the hot dip galvanized steel sheet for alloying; subjecting the hot dip galvanized steel sheet to temper rolling; bringing the temper-rolled hot dip galvanized steel sheet into contact with an acid solution containing at least one ion selected from the group consisting of Zr ions, Ti ions, and Sn ions to thereby form an acid solution film on the surface of the steel sheet; after completion of the contact, a state where the acid solution film is formed on the surface of the steel sheet is held for at least 1 second; and washing with water the hot dip galvanized steel sheet after holding, to thereby form a Zn oxide layer having a thickness of 10 nm or more on the surface of the galvanized steel sheet.
    Type: Grant
    Filed: April 26, 2007
    Date of Patent: September 18, 2012
    Assignee: JFE Steel Corporation
    Inventors: Hiroyuki Masuoka, Shoichiro Taira, Yoshiharu Sugimoto, Naoto Yoshimi, Masayasu Nagoshi, Wataru Tanimoto
  • Patent number: 8268096
    Abstract: A method for producing colored layers on zinc, aluminum, magnesium or alloy surfaces. The surfaces are brought into contact with an aqueous treatment solution which is devoid of chrome, said solution containing, in total, 3-35 g/l persulfate ions and/or peroxodisulfate ions and not more than 10 g/l ammonia or ammonium ions, it has a pH value in the region of between 10-12 and a temperature in the range of between 30-80° C. The surfaces are brought into contact with the treatment solution for a period in the region of 0.5-5 minutes and optionally, they are covered with a coating based on organic polymers. The invention further relates to metal parts treated according to said method.
    Type: Grant
    Filed: September 24, 2010
    Date of Patent: September 18, 2012
    Assignee: Henkel AG & Co. KGaA
    Inventors: Pavel Gentschev, Matthias Schweinsberg, Marco Bastian, Ulrich Jueptner
  • Patent number: 8262809
    Abstract: An easily handleable composition for metal surface treatment is provided which achieves foundation surface concealment, coating adhesion and corrosion resistance equal to or higher than those obtained by the conventional metal surface treatment compositions. This composition for metal surface treatment places no burden on the environment. A method for treating the surface of a metal material in which such a composition for metal surface treatment is used, and a metal material treated by such a metal surface treatment method, are also provided. Specifically disclosed is a metal surface treatment composition used for a treatment of a metal surface, which composition contains a zirconium compound and/or titanium compound substantially not containing fluorine, and an inorganic acid and/or a salt thereof. This metal surface treatment composition has a pH of not less than 1.5 but not more than 6.5.
    Type: Grant
    Filed: February 28, 2007
    Date of Patent: September 11, 2012
    Assignee: Chemetall GmbH
    Inventors: Toshio Inbe, Thomas Kolberg
  • Patent number: 8262813
    Abstract: A process for providing a niobium wire and its use for connection to niobium or niobium oxide capacitors. The wire is enriched with oxygen and preferably has oxygen concentrations of about 3,000 to 30,000 ?g/g.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: September 11, 2012
    Assignee: Heraeus Materials Technology GmbH & Co. KG
    Inventor: Bernd Spaniol
  • Publication number: 20120175024
    Abstract: Rendering a refractory coating on a metal substrate impenetrable by molten metal.
    Type: Application
    Filed: August 10, 2007
    Publication date: July 12, 2012
    Inventor: C. Edward Eckert
  • Patent number: 8211245
    Abstract: The invention concerns an analytical test element in which the sample liquid is transported from a sample application site to a determination site, where a detection site lies upstream of the sample application site in the transport direction. The analytical test element has at least one surface which is composed of at least one element that can be oxidized with water or an alloy that can be oxidized with water which has been treated by the action of boiling water or water vapor.
    Type: Grant
    Filed: March 13, 2006
    Date of Patent: July 3, 2012
    Assignee: Roche Diagnostics Operations, Inc.
    Inventors: Volker Zimmer, Hans-Peter Braun
  • Patent number: 8147621
    Abstract: A method of producing a metal article intended for at least partially coating with a substance, which includes a metal solder, a plastic, a glass, or a ceramic. The metal article itself may include, in particular, connecting, supporting, or conducting components for an electronic component. The metal article has macroscopically smooth surface portions and a plurality of multiply curved nanopores in the region of at least one surface portion.
    Type: Grant
    Filed: April 22, 2008
    Date of Patent: April 3, 2012
    Assignee: Infineon Technologies AG
    Inventors: Edmund Riedl, Wolfgang Schober
  • Publication number: 20120070585
    Abstract: A component is disclosed. The component includes a substrate made of a ferrous metal, and a coating on a surface of the substrate. The coating includes a compound having an empirical formula FexMnyOz, where x varies from about 0 to about 2, y varies from about 1 to about 4, and z varies from about 2 to about 8.
    Type: Application
    Filed: November 22, 2011
    Publication date: March 22, 2012
    Inventor: Beth Ann Sebright
  • Patent number: 8128725
    Abstract: A nickel powder with an average particle size of 0.05 to 1.0 ?m, which is composed of nickel particles having an oxidized surface layer and containing sulfur, wherein the sulfur content with respect to the total weight of the powder is 100 to 2000 ppm, and the intensity of a peak identified to sulfur bonded to nickel in surface analysis by ESCA of the nickel particles varies in a direction toward the center from the surface of the particles, and this intensity has its maximum at a location deeper than 3 nm from the particle outermost surface. This nickel powder is manufactured by bringing a nickel powder containing sulfur and dispersed in a non-oxidizing gas atmosphere into contact with an oxidizing gas at a high temperature.
    Type: Grant
    Filed: February 29, 2008
    Date of Patent: March 6, 2012
    Assignee: Shoei Chemical Inc.
    Inventors: Yuji Akimoto, Kazuro Nagashima, Hidenori Ieda, Hitomi Yanagi
  • Patent number: 8097357
    Abstract: A battery can of the present invention ensures a stable and favorable contact with an electrode and thus makes it possible to obtain a highly reliable battery excellent in high rate discharge characteristics. The battery can having an opening, including a cylindrical side portion and a bottom portion, of the present invention is formed from a steel plate. The steel plate has an Ni—Fe alloy layer on the inner face side of the battery can. The Ni—Fe alloy layer has an oxide layer containing iron and having a thickness of 10 to 50 nm on the inner face side of the battery can.
    Type: Grant
    Filed: June 20, 2006
    Date of Patent: January 17, 2012
    Assignees: Panasonic Corporation, Toyo Kohan Co., Ltd.
    Inventors: Katsuhiko Mori, Kouhei Kitagawa, Masatoshi Hano, Toru Morimoto, Hideo Omura, Tatsuo Tomomori, Masao Suda, Hitoshi Omura
  • Patent number: 8021497
    Abstract: The invention relates to a method for producing a hardened steel part having a cathodic corrosion protection, whereby a) a coating is applied to a sheet made of a hardenable steel alloy in a continuous coating process; b) the coating is essentially comprised of zinc; c) the coating additionally contains one or more oxygen-affine elements in a total amount of 0.1% by weight to 15% by weight with regard to the entire coating; d) the coated steel sheet is then, at least in partial areas and with the admission of atmospheric oxygen, brought to a temperature necessary for hardening and is heated until it undergoes a microstructural change necessary for hardening, whereby; e) a superficial skin is formed on the coating from an oxide of the oxygen-affine element(s), and; f) the sheet is shaped before or after heating, and; g) the sheet is cooled after sufficient heating, whereby the cooling rate is calculated in order to achieve a hardening of the sheet alloy.
    Type: Grant
    Filed: June 9, 2004
    Date of Patent: September 20, 2011
    Assignee: voestalpine Stahl GmbH
    Inventors: Martin Fleischanderl, Siegfried Kolnberger, Josef Faderl, Gerald Landl, Anna Elisabeth Raab, Werner Brandstätter
  • Publication number: 20110180400
    Abstract: The invention relates to a method of providing an electric current taker made from silver and having a highly electroconductive contact surface into an aluminium support bar to be used in electrolysis.
    Type: Application
    Filed: June 25, 2009
    Publication date: July 28, 2011
    Applicant: VALVAS OY
    Inventor: Niko Hagner
  • Publication number: 20110174628
    Abstract: A cathodic member for electrochemical cells used in hypochlorite production comprises a zirconium plate coated with a zirconium oxide layer, which is particularly suitable for minimising the decomposition of the hypochlorite product while ensuring a prolonged lifetime. The coated zirconium plate can be used as the cathodic plate in a monopolar cell, or can be welded to a titanium plate for use in a bipolar configuration.
    Type: Application
    Filed: March 28, 2011
    Publication date: July 21, 2011
    Applicant: Industrie De Nora S.p.A.
    Inventors: Carl W. Brown, JR., Richard C. Carlson, Kenneth L. Hardee
  • Patent number: 7935385
    Abstract: The object of the present invention is to form a chromium-oxide film excellent in corrosion resistance without containing an oxide film of other metal onto the optional metallic material. The chromium-oxide passivation film excellent in corrosion resistance without containing the oxide film of other metal can be formed inexpensively and in a short time, and a fluid supplying system for supplying fluid hard in corrosivity in safety is able to be provided. This invention comprises a step of forming the passivation film consisting of a chromium oxide by giving heat treatment in an oxidizing atmosphere after coating chromium on metallic material of which surface roughness (Ra) of a coat surface is not more than 1.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: May 3, 2011
    Assignees: Fujikin, Inc.
    Inventors: Tadahiro Ohmi, Yasuyuki Shirai, Nobukazu Ikeda, Eiji Ideta, Akihiro Morimoto, Tetsutaro Ogushi, Takehisa Konishi
  • Publication number: 20110076505
    Abstract: A metallic material is provided that is superior to an iron-based metallic material in all of adhesion, heat resistance, electrical conductivity, and corrosion resistance, and a method of manufacturing the metallic material is also provided. A metallic material is provided that includes an iron-based metallic material and an oxide layer formed on the surface of the iron-based metallic material. The oxide layer includes Fe and at least one kind of metal (A) selected from a group consisting of Zr, Ti, and Hf. There is also provided a method of manufacturing the metallic material.
    Type: Application
    Filed: August 26, 2010
    Publication date: March 31, 2011
    Applicant: Henkel AG & Co., KGaA
    Inventors: Hitoshi Ishii, Yasuhiko Nagashima, Ryosuke Kawagoshi
  • Patent number: 7850790
    Abstract: Methods of passivating a metal surface are described, the methods comprising the steps of exposing the metal surface to a silicon-containing passivation material, evacuating the metal surface, exposing the treated surface to a gas composition, having a concentration of reactive gas that is greater than an intended reactive gas concentration of gas to be transported by the metal surface, evacuating the metal surface to remove substantially all of the gas composition to enable maintenance of an increased shelf-life, low concentration reactive gas at an intended concentration, and exposing the metal surface to the reactive gas at the intended reactive gas concentration. Manufactured products, high stability fluids, and methods of making same are also described.
    Type: Grant
    Filed: April 1, 2009
    Date of Patent: December 14, 2010
    Assignee: American Air Liquide, Inc.
    Inventors: Tracey Jacksier, Robert Benesch, Malik Haouchine
  • Patent number: 7837806
    Abstract: Articles of manufacture and methods of making and using same concern a container having an internal space and a passivated internal metal surface. The container contains a composition of an acid gas and a balance gas contained within the internal space and in contact with the passivated internal metal surface. The stability of the acid gas concentration over time is enhanced.
    Type: Grant
    Filed: January 13, 2009
    Date of Patent: November 23, 2010
    Assignee: American Air Liquide, Inc.
    Inventors: Robert Benesch, Malik Haouchine, Tracey Jacksier
  • Patent number: 7832550
    Abstract: Methods of passivating a metal surface are described, the methods comprising the steps of exposing the metal surface to a silicon-containing passivation material, evacuating the metal surface, exposing the treated surface to a gas composition, having a concentration of reactive gas that is greater than an intended reactive gas concentration of gas to be transported by the metal surface, evacuating the metal surface to remove substantially all of the gas composition to enable maintenance of an increased shelf-life, low concentration reactive gas at an intended concentration, and exposing the metal surface to the reactive gas at the intended reactive gas concentration. Manufactured products, high stability fluids, and methods of making same are also described.
    Type: Grant
    Filed: April 25, 2005
    Date of Patent: November 16, 2010
    Assignee: American Air Liquide, Inc.
    Inventors: Tracey Jacksier, Robert Benesch, Malik Haouchine
  • Patent number: 7829151
    Abstract: The invention relates to a method for modifying piece surfaces consisting in bringing pieces into contact with at least one type of a modifying agent in such a way that the modification of the surface is carried out.
    Type: Grant
    Filed: March 17, 2004
    Date of Patent: November 9, 2010
    Assignee: BEHR GmbH & Co. KG
    Inventors: Snjezana Boger, Peter Englert, Mathias Pfitzer, Ingo Trautwein, Sabine Sedlmeir
  • Patent number: 7828911
    Abstract: A method for producing coloured layers on zinc, aluminium, magnesium or alloy surfaces. The surfaces are brought into contact with an aqueous treatment solution which is devoid of chrome, said solution containing, in total, 3-35 g/l persulfate ions and/or peroxodisulfate ions and not more than 10 g/l ammonia or ammonium ions, it has a pH value in the region of between 10-12 and a temperature in the range of between 30-80 ° C. The surfaces are brought into contact with the treatment solution for a period in the region of 0.5-5 minutes and optionally, they are covered with a coating based on organic polymers. The invention further relates to metal parts treated according to said method.
    Type: Grant
    Filed: May 4, 2006
    Date of Patent: November 9, 2010
    Assignee: Henkel AG & Co. KGaA
    Inventors: Pavel Gentschev, Matthias Schweinsberg, Marco Bastian, Ulrich Jueptner
  • Patent number: 7815751
    Abstract: The invention provides a method and composition for coating a ferrous metal surface with a zirconium/vanadium conversion coating which is substantially free of an organic film forming composition and tannins. The method is a low temperature method which contemplates an aqueous conversion coating composition which is low in phosphates and which comprises zirconium, vanadium, fluoride, as well as phosphate ions in a ratio and a concentration effective for providing a conversion-coated ferrous metal surface.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: October 19, 2010
    Assignee: Coral Chemical Company
    Inventors: Joseph D. Pemberton, John P. Jandrists
  • Patent number: 7811392
    Abstract: It is an object of the present invention to efficiently suppress radionuclide deposition on a reactor component of nuclear power plant. Radionuclide deposition on the surface of a metallic reactor component of nuclear power plant is suppressed by forming a ferrite film on the component, wherein the film is formed, after decontamination for removing radionuclides contaminants from the component surface is completed and before the plant is started up, by contacting a treatment solution which mixes a first agent containing the iron (II) ions, a second agent for oxidizing the iron (II) ions into the iron (III) ions and a third agent for adjusting pH level of a solution to 5.5 to 9.0 in this order with the reactor component surface.
    Type: Grant
    Filed: July 14, 2006
    Date of Patent: October 12, 2010
    Assignee: Hitachi-GE Nuclear Energy, Ltd.
    Inventors: Hideyuki Hosokawa, Makoto Nagase, Kazushige Ishida, Youichi Wada, Naoshi Usui, Motohiro Aizawa, Motomasa Fuse
  • Patent number: 7799150
    Abstract: Methods of passivating a metal surface are described, the methods comprising the steps of i) exposing the metal surface to a silicon-containing passivation material; ii) evacuating the metal surface; iii) exposing the treated surface to a gas composition having a concentration of reactive gas that is greater than an intended reactive gas concentration of gas to be transported by the metal surface; iv) evacuating the metal surface to remove substantially all of the gas composition to enable maintenance of an increased shelf-life, low concentration reactive gas at an intended concentration; and v) exposing the metal surface to the reactive gas at the intended reactive gas concentration. Manufactured products, high stability fluids, and methods of making same are also described.
    Type: Grant
    Filed: January 11, 2007
    Date of Patent: September 21, 2010
    Assignee: American Air Liquide, Inc.
    Inventors: Tracey Jacksier, Robert Benesch
  • Patent number: 7763113
    Abstract: The present invention provides a photocatalyst material, which can comprise a photocatalyst with an excellent adherence to a substrate and a high photocatalytic activity, and a production method thereof. The photocatalyst material (20) obtained by reacting crystal nuclei with a sol solution containing an organic metallic compound or the like and then carrying out gelation, solidification and heat treatment has a structure where more than one basic structures (10) are fixed to the surface of the substrate (1). The basic structure consists of abase portion (2) comprising crystal nuclei fixed to the surface of the substrate (1) and a photocatalyst crystalline body (3), which connects to and is extended from the base portion (2) and has a columnar structure having a hollow portion (5) formed therein. A cylindrical substrate may be used for the substrate (1). The above photocatalytic activity is further enhanced by the formation of an interior-exposing structure (8) in a shell portion (4).
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: July 27, 2010
    Assignee: Andre Andes Electric Co., Ltd.
    Inventors: Azuma Ruike, Takeshi Kudo, Yuko Nakamura, Kazuhito Kudo, Fumie Kawanami, Akira Ikegami
  • Patent number: 7736445
    Abstract: A surface treatment method for solder joint employs alkali buffer solution dipping the solder joint and the alkali buffer solution reacts with the solder joint thus yielding a passive layer. As the resultant passive layer forms on the surface of the solder joint, thereby prevents further corrosion and dissolution during aqueous cleaning or water dipping thereafter. In addition, the passive layer ensures a good appearance with maximum protection of the solder joint and also provides a sound reliability and a high testability of a finished electronic product equipped with the solder joint.
    Type: Grant
    Filed: August 15, 2007
    Date of Patent: June 15, 2010
    Assignee: SAE Magnetics (H.K.) Ltd.
    Inventors: Ichiro Yagi, DeFeng Lu, XiaoGang Yang, DeYu He
  • Publication number: 20100109195
    Abstract: Release agents with increased affinity toward nano-imprint lithography template surfaces interact strongly with the template during separation of the template from the solidified resist in a nano-imprint lithography process. The strong interaction between the surfactant and the template surface reduces the amount of surfactant pulled off the template surface during separation of a patterned layer from the template in an imprint lithography cycle. Maintaining more surfactant associated with the surface of the template after the separation of the patterned layer from the template may reduce the amount of surfactant needed in a liquid resist to achieve suitable release of the solidified resist from the template during an imprint lithography process. Strong association of the release agent with the surface of the template facilitates the formation of ultra-thin residual layers and dense fine features in nano-imprint lithography.
    Type: Application
    Filed: November 4, 2009
    Publication date: May 6, 2010
    Applicant: MOLECULAR IMPRINTS, INC.
    Inventors: Frank Y. Xu, Weijun Liu
  • Patent number: 7687007
    Abstract: Method for manufacturing a mold tool (1), devised for forming a structured nanoscale pattern on an object (24) and having a layer (16) which is anti-adhesive with regard to the object (24). A stamp blank (2) is provided with a structured pattern (4) on a surface (8). The patterned surface (8) is coated with a layer (6) of a metal, which has a stable oxidation number and can form a mechanically stable oxide film. The metal layer (6) is oxidized for forming of an oxide film (10). The oxide film (10) is exposed to a reagent comprising molecule chains (18), each of which has a linkage group (20) which bonds to the oxide film (10) by chemical bonding, wherein the molecule chains (18) either at the outset comprise at least a group (22) comprising fluorine, or in a subsequent step is provided with at least one such group (22).
    Type: Grant
    Filed: June 16, 2003
    Date of Patent: March 30, 2010
    Assignee: Obducat AB
    Inventors: Torbjörn Ling, Lars Montelius, Matthias Keil, Marc Beck
  • Patent number: 7622197
    Abstract: A method, and an article produced thereby, of providing a corroson-resistant, scratch-resistant, and stick-resistant, surface on a ferrous-metal-containing article, including forming microcavities in a ferrous-metal-containing article surface by ferritic nitrocarburization and seasoning the surface, including a non-stick agent deposited thereon. In preferred embodiments, the surface of the article including the exposed microcavities is oxidized before seasoning. The article includes cookware. Certain preferred embodiments include forming microcavities by ferritic nitrocarburization wherein the article is heated in an atmosphere including ammonia, nitrogen, and carbon-containing gas to a nitriding temperature of between about 800° F. and about 1300° F. for a time of about 0.5 hours to about 10 hours.
    Type: Grant
    Filed: November 20, 2006
    Date of Patent: November 24, 2009
    Assignee: Ferroxy-Aled, LLC
    Inventors: Robert A. Balow, Donald E. Whyte
  • Patent number: 7588835
    Abstract: A method of treating the surface of copper is provided to ensure adhesive strength between the surface of copper and an insulating layer without forming irregularities exceeding 1 ?m on the surface of copper and to improve insulation reliability between wirings. A copper whose surface is treated by the above surface treating method is also provided. The method of treating the surface of copper comprises the surface of copper comprising the steps of: forming a metal nobler than copper discretely on the surface of copper; and subsequently oxidizing the surface of copper by using an alkaline solution containing an oxidant.
    Type: Grant
    Filed: March 10, 2006
    Date of Patent: September 15, 2009
    Assignee: Hitachi Chemical Company, Ltd.
    Inventors: Tomoaki Yamashita, Yasuo Inoue, Masaharu Matsuura, Toyoki Ito, Akira Shimizu, Fumio Inoue, Akishi Nakaso
  • Publication number: 20090199931
    Abstract: A method for coating a flat steel product manufactured from a high strength steel with a metallic coating, wherein the flat steel product is initially subjected to a heat treatment, in order then, in the heated state, to be hot-dip galvanized with the metallic coating in a melting bath containing overall at least 85% zinc and/or aluminum. The heat treatment includes heating the steel product in a reducing atmosphere, followed by converting a surface of the flat product to an iron oxide layer by a heat treatment lasting 1 to 10 secs in an oxidizing atmosphere, followed by annealing in a reducing atmosphere over a period of time which is longer than the duration of the formation of the iron oxide layer such that the iron oxide layer is reduced at least on its surface to pure iron, followed by cooling the product to a melting bath temperature.
    Type: Application
    Filed: April 26, 2006
    Publication date: August 13, 2009
    Inventors: Ronny Leuschner, Manfred Meurer, Wilhelm Warnecke, Sabine Zeizinger, Gernot Nothacker, Michael Ullmann, Norbert Schaffrath
  • Patent number: 7572345
    Abstract: Substrates comprising a surface comprising chromium, said surface being adapted to exhibit reduced coefficient of friction and/or increased hardness.
    Type: Grant
    Filed: December 14, 2007
    Date of Patent: August 11, 2009
    Assignee: Southwest Research Institute
    Inventors: Geoffrey Dearnaley, Kevin C. Walter
  • Patent number: 7544631
    Abstract: The present invention provides for titanium oxide-based photocatalysts having a general formula of TiO2-X-?CXN? and self-cleaning materials that are prepared by substituting O of pure TiO2 with C and N. A preparation method comprising a process for forming thin films of TiO2-X-?CXN? by using gases such as Ar, N2, CO2, CO and O are used for reactive sputtering, and a process of heat treating at around 500° C., thereby crystallizing, is provided. The titanium oxide-based photocatalysts having a general formula of TiO2-X-?CXN? and self-cleaning materials according to the present invention have a smaller optical bandgap compared to pure titanium oxides, and therefore, the photocatalysts can be activated under the visible light range. In addition, they comprise only pure anatase crystallization phase, and since the crystallized particles are small in size, the efficiency and self-cleaning effect of the photocatalysts are very high.
    Type: Grant
    Filed: April 26, 2006
    Date of Patent: June 9, 2009
    Assignee: Korea Institute of Science and Technology
    Inventors: Won-Kook Choi, Yeon-Sik Jung, Dong-Heon Kang, Kyung-Ju Lee
  • Patent number: 7524791
    Abstract: A method for producing a substrate having a carbon-doped titanium oxide layer, which is excellent in durability (high hardness, scratch resistance, wear resistance, chemical resistance, heat resistance) and functions as a visible light responding photocatalyst, is provided. The surface of a substrate, which has at least a surface layer comprising titanium, a titanium alloy, a titanium alloy oxide, or titanium oxide, is heat-treated in a combustion gas atmosphere of a gas consisting essentially of a hydrocarbon, or in a gas atmosphere consisting essentially of a hydrocarbon, such that the surface temperature of the substrate is 900 to 1,500° C.; or a combustion flame of a gas consisting essentially of a hydrocarbon, is directly struck against the surface of the substrate for heat treatment such that the surface temperature of the substrate is 900 to 1,500° C., thereby forming a carbon-doped titanium oxide layer, whereby the substrate having the carbon-doped titanium oxide layer is obtained.
    Type: Grant
    Filed: December 8, 2004
    Date of Patent: April 28, 2009
    Assignee: Central Research Institute of Electric Power Industry
    Inventor: Masahiro Furuya
  • Patent number: 7488392
    Abstract: A stainless steel comprising at least 20 weight % of chromium and at least 1.0 weight % of manganese is adapted to support an overcoating having a thickness from 1 to 10 microns of a spinel of the formula MnxCr3?xO4 wherein x is from 0.5 to 2. Preferably the overcoating is on chromia and has stability against chemical reaction at temperatures at least 25° C. higher than the uncoated chromia.
    Type: Grant
    Filed: December 8, 2005
    Date of Patent: February 10, 2009
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Leslie Wilfred Benum, Michael C. Oballa, Sabino Steven Anthony Petrone
  • Patent number: 7445679
    Abstract: Methods to form metal oxide material are described. In one process, an oxide film on a metal material is diffused throughout the metal material to form a preferred uniform metal oxide material. The present invention further relates to products formed by the process. Also, the present invention relates to the use of the products in capacitor anodes and other applications.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: November 4, 2008
    Assignee: Cabot Corporation
    Inventors: John W. Koenitzer, Yongjian Qiu
  • Patent number: 7125458
    Abstract: A simple and direct method of forming a SiGe-on-insulator that relies on the oxidation of a porous silicon layer (or region) that is created beneath a Ge-containing layer is provided. The method includes the steps of providing a structure comprising a Si-containing substrate having a hole-rich region formed therein and a Ge-containing layer atop the Si-containing substrate; converting the hole-rich region into a porous region; and annealing the structure including the porous region to provide a substantially relaxed SiGe-on-insulator material.
    Type: Grant
    Filed: September 12, 2003
    Date of Patent: October 24, 2006
    Assignee: International Business Machines Corporation
    Inventors: Stephen W. Bedell, Kwang Su Choe, Keith E. Fogel, Devendra K. Sadana
  • Patent number: 7045024
    Abstract: A method employing oxide film conversion coatings prepared using ferrate (VI) as the oxidizing agent is disclosed. Metal substrates or surfaces, such as aluminum, aluminum alloys or other metals, are contacted with an aqueous solution comprising ferrate (VI) anions to form a corrosion resistant conversion coating on the surface thereof. The ferrate anion concentration is preferably between about 0.0166% and about 1.66% by weight. The coating process is carried out by dipping, spraying, or painting at temperatures ranging from 25° C. to 100° C. for a period of time ranging from about 1 second to about 5 minutes.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: May 16, 2006
    Assignee: Lynntech Coatings, Ltd.
    Inventors: Zoran Minevski, Jason Maxey, Carl Nelson, Cahit Eylem
  • Patent number: 7025836
    Abstract: A process is provided for the production of a surface coating as well as the use of surface coatings to increase the surface tension of objects. The surface coating is obtained by depositing a layer of at least one element that can be oxidized with water or an alloy that can be oxidized with water. Subsequently, the deposited layer is subjected to boiling water or water vapor. The element is generally derived from the following group of elements: Al, Si, Ti, V, Cr, Mn, Fe, Co, Ni, Zn, Ga, Ge, Zr, Nb, Cd, In, Sn, Sb.
    Type: Grant
    Filed: January 23, 2001
    Date of Patent: April 11, 2006
    Assignee: Roche Diagnostics GmbH
    Inventors: Volker Zimmer, Hans-Peter Braun
  • Patent number: 7005056
    Abstract: A method for inhibiting corrosion, e.g., pitting corrosion, of alloys is provided. Particularly, the method comprises contacting at least a portion of a surface of the alloy with an aqueous solution comprising a salt of one or more rare earth elements selected from the group consisting of yttrium, gadolinium, cerium, europium, terbium, samarium, neodymium, praseodymium, lanthanum, holmium, ytterbium, dysprosium and erbium; and establishing a voltage differential between an anode comprising the alloy and a cathode in the solution at an effective level and for a sufficient period of time wherein a rare earth element oxide-containing coating is formed on the surface of the alloy to inhibit corrosion thereof.
    Type: Grant
    Filed: October 2, 2001
    Date of Patent: February 28, 2006
    Assignee: The Johns Hopkins University
    Inventors: Rengaswamy Srinivasan, Hassan M. Saffarian, Stuart A. Fogel
  • Patent number: 6977016
    Abstract: A method has been developed for surface modifications of high temperature resistant alloys, such as FeCrAl alloys, in order to increase their resistance to corrosion at high temperatures. Coating it with a Ca-containing compound before heat-treating builds a continuous uniform and adherent layer on the surface of the alloy, that the aluminum depletion of the FeCrAl alloy is reduced under cyclic thermal stress. By this surface modification the resistance to high temperature corrosion of the FeCrAl alloy and its lifetime are significantly increased.
    Type: Grant
    Filed: July 11, 2003
    Date of Patent: December 20, 2005
    Assignee: Sandvik AB
    Inventors: Jan Andersson, Magnus Cedergren
  • Patent number: 6881452
    Abstract: A thermal barrier coating system having an improved life as a result of a preoxidation treatment applied to a single phase platinum aluminide bond coat. After coating the substrate to form a diffusion platinum aluminum bond coat, the surface finish of the bond coat was grit blasted with an inert grit of preselected size at a preselected pressure to achieve a predetermined surface finish. After the grit blasting, but before application of the ceramic top coat of yttria-stabilized zirconia (YSZ), the coating was preoxidized to form a thin alumina scale by heat treating the diffusion platinum aluminide bond coat at an elevated temperature at a preselected partial pressure of oxygen.
    Type: Grant
    Filed: July 6, 2001
    Date of Patent: April 19, 2005
    Assignee: General Electric Company
    Inventor: Irene Spitsberg
  • Patent number: 6881491
    Abstract: An aluminum alloy article is cleaned to remove oxides and organic matter from a coatable surface, coated with a composition comprising an organic resin and a fluorine compound, and then heated to an elevated temperature to decompose the organic resin and at least a portion of the fluorine compound. After heating the coated surface is left with a protective oxyfluoride film that prevents blistering and hydrogen pickup and promotes hydrogen degassing from the article.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: April 19, 2005
    Assignee: Alcoa Inc.
    Inventors: Sally A. Jankosky, Susanne M. Opalka, Paula L. Kolek, Joseph P. Harenski, Roger W. Kaufold, Larry F. Wieserman
  • Patent number: 6855212
    Abstract: Oxidation protection of a titanium-based alloy is provided with improved fatigue properties by a titanium aluminide coating of between 2 to 12 microns by diffusing the Al into the Ti at a temperature below the melting point of the Al. The coating is gas deposited and protects the titanium-based alloys from oxidation at high temperature utilization.
    Type: Grant
    Filed: February 15, 2002
    Date of Patent: February 15, 2005
    Assignee: Honeywell International Inc.
    Inventors: Derek Raybould, Paul Chipko, William E. Fischer
  • Patent number: 6846367
    Abstract: Disclosed is a method for improving the wear- and corrosion-resistance of a chromium-plated steel substrate by heat-treating the chromium-plated steel substrate under optimum conditions to inhibit a drop in corrosion-resistance of a steel substrate due to fine cracks formed at a chromium layer, and to improve a hardness of the chromium layer. The heat-treating method comprises the steps of: plating the chromium layer onto the steel substrate; and heating the chromium-plated steel substrate in an oxidizing gas environment at above atmospheric pressure to form oxidized layers containing magnetite (Fe3O4) on the surface of the steel substrate, the surface of the steel substrate being partly exposed to the air through penetrating cracks formed in the chromium layer.
    Type: Grant
    Filed: February 11, 2003
    Date of Patent: January 25, 2005
    Assignee: Korea Institute of Machinery & Materials
    Inventors: Kee-Seok Nam, Sik-Cheol Kwon, Do-Yon Chang, Kyu-Hwan Lee, Man Kim, Dong-Soo Kim, Gun-Hwan Lee
  • Publication number: 20040226630
    Abstract: Methods to form metal oxide material are described. In one process, an oxide film on a metal material is diffused throughout the metal material to form a preferred uniform metal oxide material. The present invention further relates to products formed by the process. Also, the present invention relates to the use of the products in capacitor anodes and other applications.
    Type: Application
    Filed: May 16, 2003
    Publication date: November 18, 2004
    Inventors: John W. Koenitzer, Yongjian Qiu
  • Publication number: 20040099344
    Abstract: Disclosed is a method for improving the wear- and corrosion-resistance of a chromium-plated steel substrate by heat-treating the chromium-plated steel substrate under optimum conditions to inhibit a drop in corrosion-resistance of a steel substrate due to fine cracks formed at a chromium layer, and to improve a hardness of the chromium layer. The heat-treating method comprises the steps of: plating the chromium layer onto the steel substrate; and heating the chromium-plated steel substrate in an oxidizing gas environment at above atmospheric pressure to form oxidized layers containing magnetite (Fe3O4) on the surface of the steel substrate, the surface of the steel substrate being partly exposed to the air through penetrating cracks formed in the chromium layer.
    Type: Application
    Filed: February 11, 2003
    Publication date: May 27, 2004
    Applicant: Korea Institute of Machinery and Materials
    Inventors: Kee-Seok Nam, Sik-Cheol Kwon, Do-Yon Chang, Kyu-Hwan Lee, Man Kim, Dong-Soo Kim, Gun-Hwan Lee