Aluminum Base Patents (Class 148/437)
  • Patent number: 8999083
    Abstract: An aluminum alloy fin material for a heat exchanger having suitable strength before brazing enabling easy fin formation, having high strength after brazing, having a high thermal conductivity (electrical conductivity) after brazing, and having superior sag resistance, erosion resistance, self corrosion prevention, and sacrificial anode effect, a method of production of the same, and a method of production of a heat exchanger using the fin material are provided, that is, an aluminum alloy fin material having a chemical composition of Si: 0.7 to 1.4 wt %, Fe: 0.5 to 1.4 wt %, Mn: 0.7 to 1.4 wt %, and Zn: 0.5 to 2.5 wt %, Mg as an impurity limited to 0.
    Type: Grant
    Filed: June 8, 2007
    Date of Patent: April 7, 2015
    Assignee: Nippon Light Metal Company, Ltd.
    Inventors: Hideki Suzuki, Tomohiro Sasaki, Masae Nagasawa, Nobuki Takahashi
  • Patent number: 8992705
    Abstract: During a process of cooling a hypereutectic Al—Si alloy melt, ultrasonic vibration is applied to the melt to crystallize primary crystal ?-Al using, in combination, an ultrasonic transducer (8) that generates the ultrasonic vibration, an ultrasonic horn (7) that is connected to the ultrasonic transducer (8) and transmits the ultrasonic vibration in a specified direction, a treatment vessel (2) that holds the melt and is in contact with the ultrasonic horn (7), and a treatment vessel fixing device (3) that fixes the treatment vessel (2) by pressing the treatment vessel toward the ultrasonic horn (7).
    Type: Grant
    Filed: August 2, 2010
    Date of Patent: March 31, 2015
    Assignees: Toyota Jidosha Kabushiki Kaisha, Toyota School Foundation
    Inventors: Yuichi Furukawa, Yoshiki Tsunekawa
  • Publication number: 20150083280
    Abstract: A shaped metal casting made in an aggregate mold comprises fine solidification microstructure that is finer than the solidification microstructure of an analogous metal casting made from conventional molding processes. The solidification microstructure may be up to five times finer than the solidification microstructure of a conventionally prepared casting. In preferred embodiments, as a result of directional solidification, the fine solidification microstructure is substantially continuous from a distal end of the casting to a proximal end of the casting, and exhibits greatly enhanced soundness. Because of the control of the uniformity of freezing of the casting, its properties are substantially uniform.
    Type: Application
    Filed: November 26, 2014
    Publication date: March 26, 2015
    Applicant: ALOTECH LTD. LLC
    Inventors: John R. Grassi, John Campbell, J. Fred Major
  • Patent number: 8980168
    Abstract: The beryllium content of beryllium aluminum alloys suitable for investment casting which contain a small but suitable amount of silver can be significantly reduced without adversely affecting their thermal or investment casting properties by including significantly more silicon in the alloy than done in the past.
    Type: Grant
    Filed: February 16, 2012
    Date of Patent: March 17, 2015
    Assignee: Materion Brush Inc.
    Inventor: Randolf S. Beals
  • Publication number: 20150027595
    Abstract: An aluminum material for producing light-weight components includes aluminum (Al), scandium (Sc), zirconium (Zr) and ytterbium (Yb), where a weight ratio of scandium (Sc) to zirconium (Zr) to ytterbium (Yb) [Sc/Zr/Yb] is in a range from 10/5/2.5 to 10/2.5/1.25.
    Type: Application
    Filed: July 23, 2014
    Publication date: January 29, 2015
    Inventor: Frank PALM
  • Patent number: 8858737
    Abstract: An aluminum-based sliding alloy containing 1 to 15 mass % of Si is provided. Si precipitates in the form of particles in an observation field of the aluminum-based sliding alloy. The Si particles have a maximum diameter of 0.01 to 7.5 ?m and the total area of Si particles having a diameter of not more than 5.5 ?m accounts for not less than 95% of the total area of the Si particles present in the aluminum-based sliding alloy.
    Type: Grant
    Filed: June 8, 2010
    Date of Patent: October 14, 2014
    Assignee: Daido Metal Company Ltd.
    Inventors: Kouichi Saruwatari, Yukihiko Kagohara, Tomoyuki Nirasawa
  • Patent number: 8857332
    Abstract: The invention relates to an aluminum alloy strip for the production of printing plate carriers comprising water-based coatings, wherein the aluminum alloy strip has a thickness of at most 0.5 mm. The object is to propose an aluminum alloy strip for the production of printing plate carriers comprising at least one water-based coating so that punctiform coating faults are prevented. The object is achieved for an aluminum alloy strip in that the aluminum alloy strip, in a longitudinal polished section prepared using water as a lubricant, has etch figures with a cubic etching, of which the longitudinal extent is at most 15 mm.
    Type: Grant
    Filed: August 29, 2013
    Date of Patent: October 14, 2014
    Assignee: Hydro Aluminium Rolled Products GmbH
    Inventors: Stefan Knabben, Bernhard Kernig, Jochen Hasenclever, Gerd Steinhoff, Werner Droste, Katrin Kuhnke
  • Patent number: 8844796
    Abstract: Disclosed herein is a method of making a structure by ultrasonic welding and superplastic forming. The method comprises assembling a plurality of workpieces comprising a first workpiece including a first material having superplastic characteristics; ultrasonically welding the first workpiece to a second workpiece, to form an assembly; heating the assembly to a temperature at which the first material having superplastic characteristics is capable of superplastic deformation, and injecting a fluid between the first workpiece and the second workpiece to form a cavity between the first workpiece and the second workpiece.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: September 30, 2014
    Assignee: The Boeing Company
    Inventor: Kevin T. Slattery
  • Publication number: 20140283952
    Abstract: A method of processing a metal for improved damping of a metal part is provided. The method comprises placing the metal part inside a current carrying coil and closing a circuit for to apply current to the coil, thus producing a magnetic field in the metal part. Thereafter, the circuit is opened for a time and then the circuit is closed a second time to apply a second current to the coil. The circuit is then opened a second time and the metal part is removed from the current carrying coil.
    Type: Application
    Filed: June 10, 2011
    Publication date: September 25, 2014
    Inventors: Jason Paul Mitchick, Raju Karthik, Mauricio Gonzalez-Rocha, Jerzy Hieronim Sokolowski
  • Patent number: 8828156
    Abstract: An aluminum sheet material for lithographic printing plates wherein the number of aluminum carbide particles having a circle equivalent diameter, measured by the PoDFA method, of 3 ?m or more is four or less, the number of aluminum carbide particles having a circle equivalent diameter, measured by the PoDFA method, of 3 ?m or more.
    Type: Grant
    Filed: June 11, 2010
    Date of Patent: September 9, 2014
    Assignees: Fujifilm Corporation, Sumitomo Light Metal Industries, Ltd.
    Inventors: Shinya Kurokawa, Hirokazu Sawada, Akio Uesugi, Masanori Tsunekawa, Kazuaki Hatano, Hiroshi Ougi, Koushi Nagae
  • Publication number: 20140212324
    Abstract: Provided by the present invention are a fine crystallite high-function metal alloy member, a method for manufacturing the same, and a business development method thereof, in which a crystallite of a metal alloy including a high-purity metal alloy whose crystal lattice is a face-centered cubic lattice, a body-centered cubic lattice, or a close-packed hexagonal lattice is made fine with the size in the level of nanometers (10?9 m to 10?6 m) and micrometers (10?6 m to 10?3 m), and the form thereof is adjusted, thereby remedying drawbacks thereof and enhancing various characteristics without losing superior characteristics owned by the alloy.
    Type: Application
    Filed: April 10, 2012
    Publication date: July 31, 2014
    Applicant: THREE-O CO., LTD.
    Inventor: Kazuo Ogasa
  • Patent number: 8613374
    Abstract: A fuel tank for a vehicle is made of a cast aluminum alloy and has good ductility and toughness. The cast aluminum alloy is subjected to a heat treatment at a temperature of no less than about 350° C. and no more than about 390° C. to possess a Vickers hardness of about 70 HV or less.
    Type: Grant
    Filed: November 21, 2006
    Date of Patent: December 24, 2013
    Assignee: Yamaha Hatsudoki Kabushiki Kaisha
    Inventors: Toru Kitsunai, Atsushi Hirose
  • Patent number: 8551267
    Abstract: Aluminum or aluminum alloy sputter targets and methods of making same are provided. The pure aluminum or aluminum alloy is mechanically worked to produce a circular blank, and then the blank is given a recrystallization anneal to achieve desirable grain size and crystallographic texture. A 10-50% additional strain is provided to the blank step after the annealing to increase the mechanical strength. Further, in a flange area of the target, the strain is greater than in the other target areas with the strain in the flange area being imparted at a rate of about 20-60% strain. The blank is then finished to form a sputtering target with desirable crystallographic texture and adequate mechanical strength.
    Type: Grant
    Filed: January 6, 2010
    Date of Patent: October 8, 2013
    Assignee: Tosoh SMD, Inc.
    Inventors: Weifang Miao, David B. Smathers, Robert S. Bailey
  • Publication number: 20130248053
    Abstract: The present disclosure concerns a method for assembling aluminum alloy parts, in which (i) at least a first aluminum alloy part is procured in a solution heat treated, quenched, optionally cold worked, and naturally aged at ambient temperature or pre-aged temper, and at least a second aluminum alloy part, (ii) said parts are welded to obtain a welded assembly having a welded zone, (iii) cold working the entire welded zone between 0.3% and 5% is performed, (iv) the welded assembly thus cold worked undergoes post-weld aging to obtain a final metallurgical temper.
    Type: Application
    Filed: May 22, 2013
    Publication date: September 26, 2013
    Applicant: CONSTELLIUM FRANCE
    Inventors: Isabelle Bordesoules - Eberl, Armelle Danielou, Christine Henon, Philippe Lequeu
  • Publication number: 20130213536
    Abstract: The present invention provides a method for manufacturing a metal material. The method comprises a temperature increasing step of increasing the temperature of a silver material having undergone final plastic working to 700° C. or more and less than a melting point of the silver material in a vacuum or a helium gas atmosphere, a heating step of maintaining the silver material at 700° C. or more and less than the melting point, and a cooling step of cooling the silver material to room temperature in a vacuum or a helium gas atmosphere. For a part of the period of the heating step, the silver material is heated in a mixed atmosphere in which hydrogen gas is mixed with helium gas.
    Type: Application
    Filed: April 1, 2013
    Publication date: August 22, 2013
    Applicant: Canon Denshi Kabushiki Kaisha
    Inventor: Canon Denshi Kabushiki Kaisha
  • Patent number: 8500928
    Abstract: A method of making sputter targets using rotary axial forging is described. Other thermomechanical working steps can be used prior to and/or after the forging step. Sputter targets are further described which can have unique grain size and/or crystal structures.
    Type: Grant
    Filed: July 18, 2012
    Date of Patent: August 6, 2013
    Assignee: Global Advanced Metals, USA, Inc.
    Inventors: John P. Matera, Robert B. Ford, Charles E. Wickersham, Jr.
  • Patent number: 8480822
    Abstract: The invention relates to an aluminum alloy having good electrical conductivity and good thermal conductivity for producing die-cast components, containing: 8.0 to 9.0 wt % silicon, 0.5 to 0.7 wt % iron, max. 0.010 wt % copper, max. 0.010 wt % magnesium, max. 0.010 wt % manganese, max. 0.001 wt % chromium, max. 0.020 wt % titanium, max. 0.020 wt % vanadium, max. 0.05 wt % zinc, 0.010 to 0.030 wt % strontium, and aluminum as the rest, with further elements and manufacturing-caused impurities individually max. 0.05 wt %, in total max. 0.2 wt %. The alloy is suited in particular for producing components having good electrical conductivity and good thermal conductivity in the die casting process.
    Type: Grant
    Filed: March 3, 2010
    Date of Patent: July 9, 2013
    Assignee: Rheinfelden Alloys GmbH & Co. KG
    Inventor: Peter Kohlmann
  • Publication number: 20130092294
    Abstract: The invention concerns a process to manufacture a flat-rolled product, notably for the aeronautic industry containing aluminum alloy comprising 2.1% to 3.9% Cu by weight, 0.7% to 2.0% Li by weight, 0.1% to 1,0% Mg by weight, 0% to 0.6% Ag by weight, 0% to 1% Zn by weight, at least 0.20% Fe+Si by weight, at least one element chosen from Zr, Mn, Cr, Sc, Hf and Ti, the quantity of said element, if chosen, being 0.05% to 0.18% by weight for Zn, 0.1% to 0.6% by weight for Mn, 0.05% to 0.3% by weight for Cr, 0.02% to 0.2% by weight for Sc, 0.05% to 0.5% by weight for Hf and 0.01% to 0.15% by weight for Ti, the other elements at most 0.05% by weight each and 0.15% by weight in total, the rest being aluminum, in which, notably a flattening and/or stretching is performed with a cumulated deformation of at least 0.5% and less than 3%, and a short heat-treatment is performed in which the sheet reaches a temperature between 130° C. and 170° C. for a period of 0.1 to 13 hours.
    Type: Application
    Filed: October 12, 2012
    Publication date: April 18, 2013
    Applicant: CONSTELLIUM FRANCE
    Inventor: CONSTELLIUM FRANCE
  • Patent number: 8409373
    Abstract: A two or three phase aluminum alloy having high strength, modulus, ductility and toughness, comprising a fine grain matrix phase nano L12 alloy having a particle size ranging from about 20 nm to 5 microns and a more ductile larger aluminum alloy coarse grain phase having a particle size ranging from about 25 to 250 microns. The fine grain matrix phase alloy comprises aluminum, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. The alloy may also include ceramic reinforcements in addition to the fine grain matrix phase and the coarse grain phase.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: April 2, 2013
    Assignee: United Technologies Corporation
    Inventor: Awadh B. Pandey
  • Patent number: 8404058
    Abstract: A housing includes a substrate made of aluminum or aluminum alloy, an ion implantation layer formed on the substrate, and a vacuum coated layer formed on the ion implantation layer. The ion implantation layer is implanted with one or more ion species selected from the group consisting of nitrogen ion, oxygen ion, and boron ion and is substantially comprised of one or more selected from the group consisting of aluminum nitride, aluminum oxide, and aluminum boride. The implanted ions can improve the compactness of the ion implantation layer. Thus, the corrosion resistance of the housing can be improved.
    Type: Grant
    Filed: April 21, 2011
    Date of Patent: March 26, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Zhi-Jie Hu
  • Publication number: 20130061987
    Abstract: The invention relates to a method for manufacturing an aluminum/metal assembly including the steps involving: thermally processing an aluminum sheet by heating said sheet to a temperature of between 80% and 100% of the melting temperature of the material of which it consists for a sufficiently long duration to create and stabilize by allotropic conversion an alpha alumina layer at the surface of said aluminum sheet, and then cooling same; providing a metal layer having a ductility less than or equal to the ductility of the aluminum sheet after cooling, said layer having surface irregularities having a depth greater than or equal to the thickness of the alpha alumina layer; and roll bonding the aluminum layer and the metal layer to produce the metal assembly.
    Type: Application
    Filed: March 11, 2011
    Publication date: March 14, 2013
    Applicants: Centre National de la Recherche Scientifique (CNRS), Ecole Normale Superieure De Cachan, CNAM - Conservatoire National Des Arts Et Metiers
    Inventors: Laurent Prevond, Nicolas Collard, Renaud Caplain, Pierre Francois
  • Patent number: 8366846
    Abstract: Disclosed is an Al—Mg—Si aluminum alloy sheet that can prevent ridging marks during press forming and has good reproducibility even with stricter fabricating conditions. In an Al—Mg—Si aluminum alloy sheet of a specific composition, hot rolling is performed on the basis of a set relationship between the rolling start temperature Ts and the rolling finish temperature Tf° C., whereby the relationship of the cube orientation distribution profile in the horizontal direction of the sheet with the cube orientation alone or another crystal orientation distribution profile at various locations in the depth direction of the sheet is made more uniform, suppressing the appearance of ridging marks that develop during sheet press forming.
    Type: Grant
    Filed: March 26, 2009
    Date of Patent: February 5, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Yasuo Takaki, Takeo Sakurai, Kwangjin Lee
  • Publication number: 20120321507
    Abstract: An aluminum alloy conductor, containing: 0.4 to 0.9 mass % of Fe, with the balance being Al and inevitable impurities, wherein the conductor contains two kinds of intermetallic compounds A and B, in which the intermetallic compounds A and B have a particle size of 0.1 ?m or more but 2 ?m or less, and 0.03 ?m or more but less than 0.1 ?m, respectively, and area ratios a and b of the intermetallic compounds A and B, in an arbitrary region in the conductor, satisfy: 1%?a?6%, and 1%?b?5%.
    Type: Application
    Filed: August 24, 2012
    Publication date: December 20, 2012
    Inventors: Shigeki SEKIYA, Kyota Susai
  • Patent number: 8323373
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5. Om2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Grant
    Filed: June 14, 2007
    Date of Patent: December 4, 2012
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
  • Patent number: 8317947
    Abstract: The present invention provides an aluminum alloy sheet for press forming, having the crystallo-graphic texture in which the orientation density of CR orientation ({001}<520>) is higher than that of any orientation other than the CR orientation. The orientation density of the CR orientation is preferably 10 or more (random ratio). The orientation densities of all orientations other than the CR orientation are preferably less than 10. The aluminum alloy sheet is preferably made of an Al—Mg—Si alloy.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: November 27, 2012
    Assignee: Sumitomo Light Metal Industries, Ltd.
    Inventors: Mineo Asano, Hidetoshi Uchida
  • Patent number: 8313590
    Abstract: An aluminium extrusion having a minimum section thickness and made from an aluminium alloy includes, in weight percent, between approximately 1.0 and 1.7 manganese, and between approximately 0.5 and 1.1 silicon, less than 0.3 iron with the balance being Al and inevitable impurities each less than 0.05 weight % and totaling less than 0.15 weight %, the extrusion being formed with an extrusion ratio less than 125 to retain a fibrous grain structure in which less than 40% of the minimum section thickness is recrystallized.
    Type: Grant
    Filed: December 3, 2009
    Date of Patent: November 20, 2012
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Nicholas Charles Parson, Martin Fortier
  • Patent number: 8241561
    Abstract: Inventors of the present invention have found that, by manufacturing a stress-buffering material with a Ca-containing aluminum alloy including 0.1 to 12 at % of Ca, the stress-buffering material at low cost, capable of expanding its use in various fields, and having low Young's modulus that is beyond a conventional level, can be obtain.
    Type: Grant
    Filed: March 3, 2010
    Date of Patent: August 14, 2012
    Assignees: Nissan Motor Co., Ltd., National University Corporation Kitami Institute of Technology
    Inventors: Fumihiko Gejima, Hiroki Sakamoto, Mamoru Sayashi
  • Patent number: 8226781
    Abstract: A heat exchanger use high strength aluminum alloy fin material having a high strength and excellent in thermal conductivity, elusion resistance, sag resistance, sacrificial anodization effect, and self corrosion resistance, characterized by containing Si: 0.8 to 1.4 wt %, Fe: 0.15 to 0.7 wt %, Mn: 1.5 to 3.0 wt %, and Zn: 0.5 to 2.5 wt %, limiting the Mg as an impurity to 0.05 wt % or less, and having a balance of ordinary impurities and Al in chemical composition, having a metal structure before brazing of a fibrous crystal grain structure, a tensile strength before brazing of not more than 240 MPa, a tensile strength after brazing of not less than 150 MPa, and a recrystallized grain size after brazing of 500 ?m or more.
    Type: Grant
    Filed: August 11, 2011
    Date of Patent: July 24, 2012
    Assignee: Nippon Light Metal Company, Ltd.
    Inventors: Hideki Suzuki, Yoshito Oki, Tomohiro Sasaki, Masae Nagasawa
  • Publication number: 20120168040
    Abstract: During a process of cooling a hypereutectic Al—Si alloy melt, ultrasonic vibration is applied to the melt to crystallize primary crystal ?-Al using, in combination, an ultrasonic transducer (8) that generates the ultrasonic vibration, an ultrasonic horn (7) that is connected to the ultrasonic transducer (8) and transmits the ultrasonic vibration in a specified direction, a treatment vessel (2) that holds the melt and is in contact with the ultrasonic horn (7), and a treatment vessel fixing device (3) that fixes the treatment vessel (2) by pressing the treatment vessel toward the ultrasonic horn (7).
    Type: Application
    Filed: August 2, 2010
    Publication date: July 5, 2012
    Applicants: TOYOTA SCHOOL FOUNDATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi Furukawa, Yoshiki Tsunekawa
  • Patent number: 8211247
    Abstract: Compositions, apparatus incorporating a composition, and methods of use are described, one composition embodiment consisting essentially of one or more reactive metals in major proportion, and one or more alloying elements in minor proportion, with the provisos that the composition is high-strength, controllably reactive, and degradable under defined conditions. Compositions of the invention may exist in a variety of morphologies, including a reactive metal or degradable alloy processed into an alloy of crystalline, amorphous or mixed structure that may constitute the matrix of other composition, for instance a composite. Methods of using apparatus comprising a composition, particularly in oilfield operations are also described (e.g. flow and displacement control, sensors, actuators). This abstract allows a searcher or other reader to quickly ascertain the subject matter of the disclosure. It will not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.72(b).
    Type: Grant
    Filed: June 28, 2006
    Date of Patent: July 3, 2012
    Assignee: Schlumberger Technology Corporation
    Inventors: Manuel P. Marya, Rashmi B. Bhavsar, Gary L. Rytlewski
  • Patent number: 8211331
    Abstract: A packaged reactive material includes a reactive material that is configured to increase in size when exposed to a predetermined gas, and an inert coating material surrounding a surface of the reactive material. The inert coating material is configured to allow the predetermined gas to diffuse through to the reactive material and has an elongation that will not accommodate expansion of the reactive material at full saturation of the predetermined gas.
    Type: Grant
    Filed: June 2, 2010
    Date of Patent: July 3, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Scott W. Jorgensen, Martin P. Sulic
  • Publication number: 20120152416
    Abstract: The method relates to a method of forming an Al-alloy sheet component. The method comprises heating an Al-alloy sheet blank to its Solution Heat Treatment temperature at a heating station and, in the case of alloys not in a pre age hardened temper, maintaining the SHT temperature until Solution Heat Treatment is complete. The sheet blank is then transferred to a set of cold dies and forming is initiated within 10 s of removal from the heating station so that heat loss from the sheet blank is minimised. The cold dies are closed to form the sheet blank into a shaped component, said forming occurring in less than 0.15S, and the formed component is held in the closed dies during cooling of the formed component. The claimed method will find application for any Aluminium alloy with a microstructure and mechanical properties that can be usefully modified by solution treatment and age-hardening.
    Type: Application
    Filed: September 16, 2009
    Publication date: June 21, 2012
    Inventors: Alistair Foster, Trevor A. Dean, Jianguo Lin
  • Patent number: 8182742
    Abstract: An aluminum-based bearing alloy material and a bearing made therefrom is described, the bearing material having a composition comprising in weight %: 5-10 tin; 0.8-1.3 copper; 0.8-1.3 nickel; 1.5-3 silicon; 0.13-0.19 vanadium; 0.8-1.2 manganese; 0.4-0.6 chromium; balance aluminum apart from incidental impurities.
    Type: Grant
    Filed: July 5, 2007
    Date of Patent: May 22, 2012
    Assignee: Mahle International GmbH
    Inventors: Kenneth Macleod Mcmeekin, Patricia Morton McMeekin, legal representative, Raymond Bridgeman
  • Patent number: 8172961
    Abstract: An Al-base alloy sputtering target consisting Ni and one or more rare earth elements, wherein there are 5.0×104/mm2 or more compounds whose aspect ratio is 2.5 or higher and whose equivalent diameter is 0.2 ?m or larger, when a cross sectional surface perpendicular to the plane of the target is observed at a magnification of 2000 or higher.
    Type: Grant
    Filed: August 23, 2010
    Date of Patent: May 8, 2012
    Assignees: Kobe Steel, Ltd., Kobelco Research Institute, Inc.
    Inventors: Toshihiro Kugimiya, Katsutoshi Takagi, Hitoshi Matsuzaki, Kotaro Kitashita, Yoichiro Yoneda
  • Patent number: 8147624
    Abstract: The present invention relates to an electrode composed of an Al-M-Cu based alloy, to a process for preparing the Al-M-Cu based alloy, to an electrolytic cell comprising the electrode the use of an Al-M-Cu based alloy as an anode and to a method for extracting a reactive metal from a reactive metal-containing source using an Al-M-Cu based alloy as an anode.
    Type: Grant
    Filed: June 13, 2006
    Date of Patent: April 3, 2012
    Assignee: University of Leeds
    Inventors: Animesh Jha, Xiaobing Yang
  • Patent number: 8142575
    Abstract: [PROBLEMS] To provide an aluminum alloy fin material for a heat exchanger, which has high strength and high heat conductivity after brazing, and is excellent in the resistance to sagging, erosion and self-corrosion and the in the sacrificial anode effect. [MEANS FOR SOLVING PROBLEMS] A method for producing an aluminum alloy fin material for a heat exchanger which comprises providing a molten aluminum alloy having a chemical composition, in wt %, that Si: 0.5 to 1.5%, Fe: 0.15 to 1.00%, Mn: 0.8 to 3.0%, Zn: 0.5 to 2.5%, with the proviso that the content of Mg as an impurity is limited to 0.05 wt % or less, and the balance: Al and inevitable impurities, casting the molten alloy continuously into a thin slab having a thickness of 5 to 10 mm by the use of a twin belt casting machine, winding up the slab into a roll, cold-rolling the slab into a sheet having a thickness of 0.05 to 2.0 mm, subjecting the sheet to an inter annealing at 350 to 500° C.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: March 27, 2012
    Assignee: Nippon Light Metal Company, Ltd.
    Inventors: Yoshito Oki, Hideki Suzuki, Haruo Sugiyama, Toshiya Anami, Tomohiro Sasaki
  • Patent number: 8137755
    Abstract: The invention is a high-strength, pre-coated, aluminum or aluminum-alloy component comprising an aluminum or aluminum-alloy article having ultra-fine, submicron grain microstructure and an organic coating of phenolic resin applied to the surface of the article. The article is prepared from a coarse grain aluminum or aluminum-alloy material that is cryomilled into an ultra-fine, submicron grain material, degassed, and densified. The densified material is formed into an article, and coated with an organic coating containing phenolic resin prior to installation or assembly.
    Type: Grant
    Filed: April 20, 2005
    Date of Patent: March 20, 2012
    Assignee: The Boeing Company
    Inventors: Steven G. Keener, Patrick B. Berbon
  • Publication number: 20120055588
    Abstract: New 7xxx aluminum alloy bodies and methods of producing the same are disclosed. The new 7xxx aluminum alloy bodies may be produced by preparing the aluminum alloy body for post-solutionizing cold work, cold working by at least 25%, and then thermally treating. The new 7xxx aluminum alloy bodies may realize improved strength and other properties.
    Type: Application
    Filed: September 8, 2011
    Publication date: March 8, 2012
    Applicant: Alcoa Inc.
    Inventors: Rajeev G. Kamat, John M. Newman, Ralph R. Sawtell, Jen C. Lin
  • Publication number: 20120055590
    Abstract: New Al—Li alloy bodies and methods of producing the same are disclosed. The new Al—Li alloy bodies may be produced by preparing the aluminum alloy body for post-solutionizing cold work, cold working by at least 25%, and then thermally treating. The new Al—Li alloy bodies may realize improved strength and other properties.
    Type: Application
    Filed: September 8, 2011
    Publication date: March 8, 2012
    Applicant: Alcoa Inc.
    Inventors: Rajeev G. Kamat, John M. Newman, Ralph R. Sawtell, Jen C. Lin
  • Publication number: 20120042991
    Abstract: A housing includes a substrate made of aluminum or aluminum alloy, an ion implantation layer formed on the substrate, and a vacuum coated layer formed on the ion implantation layer. The ion implantation layer is implanted with one or more ion species selected from the group consisting of nitrogen ion, oxygen ion, and boron ion and is substantially comprised of one or more selected from the group consisting of aluminum nitride, aluminum oxide, and aluminum boride. The implanted ions can improve the compactness of the ion implantation layer. Thus, the corrosion resistance of the housing can be improved.
    Type: Application
    Filed: April 21, 2011
    Publication date: February 23, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, ZHI-JIE HU
  • Publication number: 20120040132
    Abstract: According to one embodiment, a protective film formed on a component in a plasma treatment apparatus and having a plasma resistance includes a base film formed on the component and having a concave-convex structure, and an upper film formed on the base film to cover the concave-convex structure.
    Type: Application
    Filed: August 12, 2011
    Publication date: February 16, 2012
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Hideo ETO, Makoto Saito
  • Patent number: 8097100
    Abstract: A physical vapor deposition target for the manufacturing of flat panel displays is provided. The target includes a ternary alloy system having, by atom percent, a first component in an amount of about 90 to 99.98, wherein the first component is aluminum, a second component in an amount of about 0.01 to 2.0, wherein the second component is a rare earth element selected from the group consisting of Nd, Ce, Dy and Gd, and a third component in an amount of about 0.01 to 8.0, wherein the third element is selected from the group consisting of Ni, Co, Mo, Sc, and Hf.
    Type: Grant
    Filed: April 3, 2006
    Date of Patent: January 17, 2012
    Assignee: Praxair Technology, Inc.
    Inventors: Jaydeep Sarkar, Chi-Fung Lo, Paul S. Gilman
  • Patent number: 8097101
    Abstract: A method of forming a hypoeutectic aluminium silicon alloy including the steps of: forming an aluminium melt including greater than zero and less than about 12 wt % silicon, adding 20-3000 ppm of a eutectic modifying element selected from the group consisting of strontium, sodium, antimony, barium, calcium, yttrium, lithium, potassium, ytterbium, europium and mischmetal; and either adding nucleant particles and/or causing nucleant particles to be formed in the melt, the nucleant particles being selected from the group of TiSix, MnCx, AlP, AlBx and CrBx wherein x is an integer of 1 or 2.
    Type: Grant
    Filed: December 2, 2005
    Date of Patent: January 17, 2012
    Assignee: Cast Centre Pty Ltd
    Inventors: Arne Kristian Dahle, Liming Lu, Kazuhiro Nogita, Stuart David McDonald
  • Publication number: 20110253266
    Abstract: High strength forged aluminum alloys and methods for producing the same are disclosed. The forged aluminum alloy products may have grains having a high aspect ratio in at least two planes, generally the L-ST and the LT-ST planes. The forged aluminum alloy products may also have a high amount of texture. The forged products may realize increased strength relative to conventionally prepared forged products of comparable product form, composition and temper.
    Type: Application
    Filed: April 20, 2010
    Publication date: October 20, 2011
    Applicant: Alcoa Inc.
    Inventors: Dustin M. Bush, Edward L. Colvin, Roberto J. Rioja, Ralph R. Sawtell
  • Patent number: 8025748
    Abstract: An extrudable aluminum alloy billet includes an aluminum alloy composition including, in weight percent, between 0.90 and 1.30 manganese, between 0.05 and 0.25 iron, between 0.05 and 0.25 silicon, between 0.01 and 0.02 titanium, less than 0.01 copper, less than 0.01 nickel, and less than 0.05 magnesium, the aluminum alloy billet being homogenized at a temperature ranging between 550 and 600° C.
    Type: Grant
    Filed: June 9, 2009
    Date of Patent: September 27, 2011
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Nicholas Charles Parson, Alexandre Maltais
  • Patent number: 8017072
    Abstract: An improved L12 aluminum alloy having magnesium or nickel; at least one of scandium, erbium, thulium, ytterbium, and lutetium; at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium; and at least one ceramic reinforcement. Aluminum oxide, silicon carbide, aluminum nitride, titanium boride, titanium diboride and titanium carbide are suitable ceramic reinforcement particles. These alloys derive strengthening from mechanisms based on dislocation-particle interaction and load transfer to stiffen reinforcements.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: September 13, 2011
    Assignee: United Technologies Corporation
    Inventor: Awadh B. Pandey
  • Patent number: 8002912
    Abstract: High temperature aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, at least one of nickel, iron and chromium; at least one of scandium, erbium, thulium, ytterbium, and lutetium, and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: August 23, 2011
    Assignee: United Technologies Corporation
    Inventor: Awadh B. Pandey
  • Patent number: 7988764
    Abstract: A process is provided for producing an aluminium-titanium-boron grain refining master alloy containing titanium boride and titanium aluminide particles, the process comprising melting aluminium in a silicon carbide crucible in a medium frequency induction or an electric resistance furnace, adding to the melt at a temperature between 750 degrees Celsius and 900 degrees Celsius, KBF4 and K2TiF6 salts, pre-mixed in proportions to obtain a Ti/B ratio of 5 in the melt, gently mixing the salt mixture with the melt without introducing any stirring, transferring the molten alloy to an electric resistance furnace maintained at 800 degrees Celsius, decanting the K—Al—F salt, the by-product of the salt reaction, thoroughly stirring the molten alloy in the SiC crucible with graphite rods before finally casting the molten alloy into cylindrical molds in the form of billets and finally extruding the billet into 9.5 mm rods.
    Type: Grant
    Filed: January 23, 2006
    Date of Patent: August 2, 2011
    Assignee: TUBITAK
    Inventors: Yucel Birol, Osman Cakir
  • Publication number: 20110174246
    Abstract: The invention relates to a method for producing a light metal or plastic cylinder crankcase (2) of an internal combustion engine having a closed-deck design, comprising the steps of —casting a cylinder liner (4) using salt cores (6) corresponding at least to the cavities of the water jackets, —encapsulating the pre-cast cylinder liner in a pressure die-casting process in a light metal melt in order to achieve the cylinder crankcase (2) having a closed-deck design, wherein the cylinder liner (4) still contains the salt cores (6) at least in the water jackets during encapsulation.
    Type: Application
    Filed: May 6, 2008
    Publication date: July 21, 2011
    Applicant: Daimler AG
    Inventors: Erik Graf, Guido Soell
  • Patent number: RE44239
    Abstract: Disclosed is an electrode for semiconductor devices capable of suppressing the generation of hillocks and reducing the resistivity, which is suitable for an active matrixed liquid crystal display and the like in which a thin film transistor is used; its fabrication method; and a sputtering target for forming the electrode film for semiconductor devices. The electrode for semiconductor devices is made of an Al alloy containing the one or more alloying elements selected from Fe, Co, Ni, Ru, Rh and Ir, in a total amount from 0.1 to 10 At %, or one or more alloying elements selected from rare earth elements, in a total amount from 0.05 to 15 at %.
    Type: Grant
    Filed: May 9, 2006
    Date of Patent: May 28, 2013
    Assignee: Kobelco Research Institute, Inc.
    Inventors: Seigo Yamamoto, Katsutoshi Takagi, Eiji Iwamura, Kazuo Yoshikawa, Takashi Oonishi