Aluminum Base Patents (Class 148/437)
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Publication number: 20110140517Abstract: An aluminum alloy, an aluminum alloy wire, an aluminum alloy stranded wire, a covered electric wire, and a wire harness that are of high toughness and high electrical conductivity, and a method of manufacturing an aluminum alloy wire are provided. The aluminum alloy wire contains not less than 0.005% and not more than 2.2% by mass of Fe, and a remainder including Al and an impurity. It may further contain not less than 0.005% and not more than 1.0% by mass in total of at least one additive element selected from Mg, Si, Cu, Zn, Ni, Mn, Ag, Cr, and Zr. The Al alloy wire has an electrical conductivity of not less than 58% IACS and an elongation of not less than 10%. The Al alloy wire is manufactured through the successive steps of casting, rolling, wiredrawing, and softening treatment.Type: ApplicationFiled: June 11, 2009Publication date: June 16, 2011Inventors: Misato Kusakari, Yoshihiro Nakai, Taichirou Nishikawa, Yoshiyuki Takaki, Yasuyuki Ootsuka
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Publication number: 20110114227Abstract: Nowadays, the production of metallic parts, namely sheet metal, with high strength and formability, represents a big challenge for automotive, aerospace and assembling industries. The present invention deals with a new plastic deformation process that allows, by controlling the strain path change, the production of sheet metals with a grain size of 1-2 micron and, consequently, with a yield stress 3-4 times than the ones obtained with conventional processes, keeping the same formability. The process is easy for industrialization and its optimization requires only two fundamental parameters that characterize the ratio of thickness reduction, shear strain and amplitude in the change of strain path.Type: ApplicationFiled: May 27, 2009Publication date: May 19, 2011Inventors: José Joaquim De Almeida Grácio, Edgar Fernand Rauch, Frederic Barlat, Jeong-Whan Yoon, Gabriela Vincze
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Publication number: 20110108170Abstract: The present invention relates to aluminum-lithium alloys in general and, in particular, such products as used in the aircraft industry and the welding of these.Type: ApplicationFiled: July 3, 2009Publication date: May 12, 2011Applicant: ALCAN RHENALUInventors: Frank Eberl, Stephane Jambu, Christian Barthelemy, Gaelle Pouget
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Patent number: 7938916Abstract: An aluminum alloy sheet for a lithographic printing plate is obtained by homogenizing an ingot of an aluminum alloy at 500 to 610° C. for one hour or more, the aluminum alloy containing 0.03 to 0.15% of Si, 0.2 to 0.6% of Fe, 0.005 to 0.05% of Ti, and 2 to 30 ppm of Pb, with the balance being aluminum and unavoidable impurities, subjecting the homogenized product to rough hot rolling, a start temperature of the rough hot rolling being 430 to 500° C. and a finish temperature of the rough hot rolling being 400° C. or more, holding the product subjected to rough hot rolling for 60 to 300 seconds after the completion of the rough hot rolling to recrystallize the surface of the product, and subjecting the resulting product to finish hot rolling that is finished at 320 to 370° C.Type: GrantFiled: June 13, 2008Date of Patent: May 10, 2011Assignees: Fujifilm Corporation, Sumitomo Light Metal Industries, Ltd.Inventors: Akio Uesugi, Atsushi Matsuura, Hiroshi Ougi, Atsushi Hibino
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Patent number: 7909947Abstract: High strength heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, copper, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium.Type: GrantFiled: October 7, 2010Date of Patent: March 22, 2011Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20110061771Abstract: A process for heat-treating and coating a component, comprising the following steps: solution-annealing of the component and subsequent coating of the component which is heated to a temperature which is so high that it is thereby possible to carry out both heat treatment in order to set the material properties of the solution-annealed component and also the coating. An AlSi10MgMn aluminum alloy is preferably used. The solution-annealing takes place at 400-500° C. over the course of 5-120 minutes, and the age-hardening and coating take place at 150-300° C. over the course of 30-60 minutes. The coating may be carried out as cathodic or anodic dip painting.Type: ApplicationFiled: February 26, 2009Publication date: March 17, 2011Applicant: GEORG FISCHER DIENSTLEISTUNGEN GMBHInventors: Roland Treitler, Sebastien Nissle
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Patent number: 7901521Abstract: An aluminum base alloy is produced by supercooling a molten alloy composed mainly of aluminum. The molten alloy contains an element capable of forming a quasicrystalline phase, an element which aids formation of the quasicrystals, and an element which stabilizes a supercooled state of the molten alloy and delays crystallization of a crystalline phase, and is composed of a mixed composition of a fine amorphous phase and an aluminum crystalline phase or an aluminum supersaturated solid solution phase, or a single phase of only an amorphous phase.Type: GrantFiled: March 28, 2008Date of Patent: March 8, 2011Assignee: Honda Motor Co., Ltd.Inventors: Masashi Fujita, Akihisa Inoue, Hisamichi Kimura
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Publication number: 20110036464Abstract: The present invention discloses an aluminum alloy product having a first outer layer, a central layer, and a second outer layer. The central layer of the aluminum alloy product has a higher concentration of particulate matter than said first or second outer layers. The particular matter has a size of at least about 30 microns. And, the aluminum alloy product has a thickness ranging from between about 0.004 inches to about 0.25 inches.Type: ApplicationFiled: October 28, 2010Publication date: February 17, 2011Inventors: David A. Tomes, JR., Gavin F. Wyatt-Mair, David W. Timmons, Ali Unal
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Patent number: 7875131Abstract: An improved amorphous aluminum alloy having high strength, ductility, corrosion resistance and fracture toughness is disclosed. The alloy has an amorphous phase and a coherent L12 phase. The alloy has nickel, cerium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, niobium and iron. The volume fraction of the amorphous phase ranges from about 50 percent to about 95 percent and the volume fraction of the coherent L12 phase ranges from about 5 percent to about 50 percent.Type: GrantFiled: April 18, 2008Date of Patent: January 25, 2011Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Patent number: 7850796Abstract: An aluminum alloy fin material for brazing, characterized by comprising an aluminum alloy comprising more than 1.4% by mass but not more than 1.8% by mass of Fe, 0.8% by mass or more but 1.0% by mass or less of Si, and more than 0.6% by mass but not more than 0.9% by mass of Mn, with the balance being Al and inevitable impurities, wherein 80% or more of the surface area, as viewed from the surface layer of the fin plane, is occupied by recrystallized grains with a length of 10 mm or more, in a direction rolled.Type: GrantFiled: August 20, 2007Date of Patent: December 14, 2010Assignees: Denso Corporation, Furukawa-Sky Aluminum Corp.Inventors: Kyoji Inukai, Tomohiro Ito, Akira Kawahara, Akio Niikura
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Publication number: 20100307645Abstract: An aluminum alloy sheet for motor vehicles is produced by casting a melt, containing 3.0-3.5 mass % Mg, 0.05-0.3 mass % Fe, 0.05-0.15 mass % Si, and less than 0.1 mass % Mn, a balance substantially being inevitable impurities and Al, into a slab having a thickness of 5 to 15 mm in a twin-belt caster so that cooling rate at ¼ depth of thickness of the slab is 20 to 200° C./sec; winding the cast thin slab into a coiled thin slab subjected to cold rolling with a roll having a surface roughness of 0.2 to 0.7 ?m Ra at a cold rolling reduction of 50 to 98%; subjecting the cold rolled sheet to final annealing either continuously in a CAL at a holding temperature of 400 to 520° C. or in a batch annealing furnace at a holding temperature of 300 to 400° C.; and subjecting the resulting sheet to straightening with a leveler.Type: ApplicationFiled: February 6, 2008Publication date: December 9, 2010Applicant: Nippon Light Metal Co., Ltd.Inventors: Pizhi Zhao, Toshiya Anami, Kazumitsu Mizushima, Akira Goto, Hitoshi Kazama, Kunihiro Yasunaga
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Publication number: 20100288400Abstract: The present disclosure concerns a method for assembling aluminum alloy parts, in which (i) at least a first aluminum alloy part is procured in a solution heat treated, quenched, optionally cold worked, and naturally aged at ambient temperature or pre-aged temper, and at least a second aluminum alloy part, (ii) said parts are welded to obtain a welded assembly having a welded zone, (iii) cold working the entire welded zone between 0.3% and 5% is performed, (iv) the welded assembly thus cold worked undergoes post-weld aging to obtain a final metallurgical temper.Type: ApplicationFiled: May 3, 2010Publication date: November 18, 2010Applicant: ALCAN RHENALUInventors: Isabelle Bordesoules, Armelle Danielou, Christine Henon, Philippe Lequeu
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Patent number: 7824507Abstract: A method of producing high strength nanophase metal alloy powder by cryomilling metal powder under conditions which cause the formation of intrinsic nitrides, and of producing high strength metal articles by subjecting the nitrided cryomilled powder to thermo-mechanical processing. The intrinsic nitrides present within the alloy significantly reduce grain growth during thermo-mechanical processing, resulting in formed metal products of high strength and improved ductility.Type: GrantFiled: January 25, 2008Date of Patent: November 2, 2010Assignee: The Boeing CompanyInventors: Thomas J. Van Daam, Clifford C. Bampton
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Patent number: 7811394Abstract: Aluminum alloy strips less than 0.3 mm thick for making heat exchangers, containing, in wt. %: Si<1.0, Fe<1.0, Cu<0.8, Mg<1.0, Mn?1.8, Zn<2.0, In<0.2, Sn<0.2, Bi<0.2, Ti<0.2, Cr<0.25, Zr<0.25, Si+Fe+Mn+Mg>0.8, other elements <0.05, each and <0.15 in total. The strips have between the surface and half the thickness a difference of corrosion potential, measured relative to a saturated calomel electrode in accordance with the ASTM G69 standard, of at least 10 mV. The invention also concerns a method for making such strips by continuous casting in conditions promoting formation of segregations in the strip core, optionally hot rolling, cold rolling optionally with one or several intermediate or final annealing(s) of 1 to 20 hours at a temperature between 200 and 450° C. The fins or separators made from the inventive strips have enhanced resistance to perforating corrosion.Type: GrantFiled: November 12, 2002Date of Patent: October 12, 2010Assignee: Pechiney RhenaluInventors: Sylvain Henry, Nathalie Remond, Bruno Chenal
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Publication number: 20100243108Abstract: The present invention is directed to a method for coating a substrate comprising: (a) applying a caustic cleaner onto at least a portion of the substrate; (b) rinsing at least a portion of the substrate that was subjected to step (a) with water; (c) applying an acid cleaner onto at least a portion of the caustically cleaned substrate; (d) rinsing at least a portion of the substrate that was subjected to step (c) with water; and (e) applying a conversion coating comprising zirconium onto at least a portion of the acid cleaned substrate; and wherein at least one of the materials used in steps (c) and (e) is substantially chrome free. The present invention is also directed to a substrate, such as an aluminum substrate, that has been coated using the aforementioned method.Type: ApplicationFiled: March 31, 2009Publication date: September 30, 2010Applicant: PPG INDUSTRIES OHIO, INC.Inventors: Richard F. Karabin, Alan J. Kaylo, Mark W. McMillen, Michelle S. Miles, Robin M. Peffer, Edward F. Rakiewicz, Craig A. Wilson
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Publication number: 20100242677Abstract: Disclosed are cover gas compositions comprising fluoroolefins for impeding the oxidation of molten nonferrous metals and alloys, such as magnesium. The cover gas compositions can include at least one fluoroolefin and a carrier gas.Type: ApplicationFiled: June 10, 2010Publication date: September 30, 2010Applicant: HONEYWELL INTERNATIONAL INC.Inventors: Matthew H. Luly, Rajiv R. Singh, Robert G. Richard
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Patent number: 7803238Abstract: An Al-base alloy sputtering target consisting Ni and one or more rare earth elements, wherein there are 5.0×104/mm2 or more compounds whose aspect ratio is 2.5 or higher and whose equivalent diameter is 0.2 ?m or larger, when a cross sectional surface perpendicular to the plane of the target is observed at a magnification of 2000 or higher.Type: GrantFiled: January 30, 2006Date of Patent: September 28, 2010Assignees: Kobe Steel, Ltd., Kobelco Research Institute, Inc.Inventors: Toshihiro Kugimiya, Katsutoshi Takagi, Hitoshi Matsuzaki, Kotaro Kitashita, Yoichiro Yoneda
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Publication number: 20100224290Abstract: There are provided an aluminum alloy casting free from crack-causing needle-shaped crystallized substances and an apparatus and a method for producing a slide member excellent in mechanical properties such as abrasion resistance. A melt of an iron-containing aluminum alloy poured into a vessel in the completely liquid state is vibrated by a vibrating needle of a vibration applying unit, and then a core is inserted into the melt to cool the melt, whereby the aluminum alloy casting is produced as a sleeve of a slide member. The vibrating step is carried out at a frequency of 20 to 1000 Hz, and is continued until just before the melt is cooled to the solid-liquid coexisting temperature region.Type: ApplicationFiled: March 2, 2010Publication date: September 9, 2010Applicant: HONDA MOTOR CO., LTD.Inventors: Takashi IDEGOMORI, Akio Shimoda
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Patent number: 7789978Abstract: There is disclosed an Al alloy suitable for processing into a lithographic sheet, the alloy having a composition in wt %: Fe up to 0.4; Si up to 0.25; Ti up to 0.05; Cu up to 0.05; Zr up to 0.005; Cr up to 0.03; Ni up to 0.006; V up to 0.03; Zn up to 0.008 to 0.15; Mg up to 0.30; Mn up to 1.5. Unavoidable impurities up to 0.05 wt % total Al balance. The alloy allows production of the required surface for lithographic sheet over a wide range of process conditions.Type: GrantFiled: September 11, 2002Date of Patent: September 7, 2010Assignee: Novelis Inc.Inventor: John Andrew Ward
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Publication number: 20100213793Abstract: The invention proposes a process for the surface treatment of aluminium in order to produce an electrical contact, and a corresponding component part, wherein an oxide layer on the aluminium surface is removed, for example by etching, in a first step and, in a second step, before an oxide layer is re-formed, the surface is sealed wet-chemically with a conversion layer having metal ions of zirconium or titanium.Type: ApplicationFiled: July 9, 2008Publication date: August 26, 2010Applicant: VALEO SCHALTER UND SENSOREN GMBHInventors: Hans-Wilhelm Wehling, Stefan Robert Muller, Dietmar Gruedl
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Patent number: 7767042Abstract: A high-strength aluminum alloy extruded product for heat exchangers which excels in extrudability, allows a thin flat multi-cavity tube to be extruded at a high critical extrusion rate, and excels in intergranular corrosion resistance at a high temperature, and a method of manufacturing the same. The aluminum alloy extruded product includes an aluminum alloy including 0.2 to 1.8% of Mn and 0.1 to 1.2% of Si, having a ratio of Mn content to Si content (Mn %/Si %) of 0.7 to 2.5, and having a content of Cu as an impurity of 0.05% or less, with the balance being Al and impurities, the aluminum alloy extruded product having an electric conductivity of 50% IACS or more and an average particle size of intermetallic compounds precipitating in a matrix of 1 ?m or less.Type: GrantFiled: February 9, 2005Date of Patent: August 3, 2010Assignees: Denso Corporation, Sumitomo Light Metal Industries, Ltd.Inventors: Yoshiharu Hasegawa, Tomohiko Nakamura, Masaaki Kawakubo, Naoki Yamashita, Tatsuya Hikida
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Publication number: 20100163137Abstract: The invention relates to a light metal alloy.Type: ApplicationFiled: August 30, 2006Publication date: July 1, 2010Inventors: Lars Würker, Dietrich Kahn, Andreas Hennings, Andreas Bührig-Polaczek
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Publication number: 20100139815Abstract: A method for producing high strength aluminum alloy containing L12 intermetallic dispersoids by using gas atomization to produce powder that is then consolidated into L12 aluminum alloy billets or by casting the alloy into molds to produce L12 aluminum alloy billets or by casting the alloy into directly useable parts.Type: ApplicationFiled: December 9, 2008Publication date: June 10, 2010Applicant: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20100139899Abstract: A heat exchanger use high strength aluminum alloy fin material having a high strength and excellent in thermal conductivity, erosion resistance, sag resistance, sacrificial anodization effect, and self corrosion resistance, characterized by containing Si: 0.8 to 1.4 wt %, Fe: 0.15 to 0.7 wt %, Mn: 1.5 to 3.0 wt %, and Zn: 0.5 to 2.5 wt %, limiting the Mg as an impurity to 0.05 wt % or less, and having a balance of ordinary impurities and Al in chemical composition, having a metal structure before brazing of a fibrous crystal grain structure, a tensile strength before brazing of not more than 240 MPa, a tensile strength after brazing of not less than 150 MPa, and a recrystallized grain size after brazing of 500 ?m or more.Type: ApplicationFiled: July 18, 2006Publication date: June 10, 2010Applicant: NPPON LIGHT METAL COMPANY, LTD.Inventors: Hideki Suzuki, Yoshito Oki, Tomohiro Sasaki, Masae Nagasawa
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Publication number: 20100132843Abstract: A low sludge trivalent chromium based conversion coating bath is provided which forms corrosion resistant coatings on aluminum and aluminum alloys by immersion in aqueous solutions containing trivalent chromium ions and fluorometallate ions followed by optional rinsing. Trivalent chromium coated aluminum also serves as an effective base for paint primers.Type: ApplicationFiled: May 10, 2007Publication date: June 3, 2010Inventor: Kirk Kramer
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Patent number: 7717166Abstract: The invention relates to a fin stock material having aluminum, where the material also has a tensile strength of between approximately 14,000 and approximately 26,000 psi, an elongation of less than 30%, and a hardness of between approximately 50 and approximately 70 on a Rockwell 15T scale.Type: GrantFiled: May 20, 2005Date of Patent: May 18, 2010Assignee: United Aluminum CorporationInventor: Robert C. Buchanan
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Publication number: 20100084053Abstract: The present invention discloses a product comprising a 1xxx, 3xxx and 8xxx series aluminum alloy made by a non-ingot casting process, where the aluminum alloy has a thickness of about 5 micrometers to about 150 micrometers for a foil product. The product has an O-temper tensile strength, O-temper elongation, and O-temper Mullen pressure that are at least 10% greater compared to the average values of the same alloy in O-temper cast using a slab or roll-casting process. The product is substantially free of pinholes caused by centerline segregation of intermetallic particles. In another embodiment, the present invention discloses a 8111 or 8921 aluminum alloy made by a non-ingot casting process, where the aluminum alloy has a thickness of about 5 micrometers to about 150 micrometers for a foil product.Type: ApplicationFiled: October 7, 2008Publication date: April 8, 2010Inventors: David Tomes, David W. Timmons, Gavin F. Wyatt-Mair, Ali Unal, John W. Collins, III
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Publication number: 20100028193Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5. Om2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.Type: ApplicationFiled: June 14, 2007Publication date: February 4, 2010Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
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Publication number: 20100006186Abstract: Process for manufacturing aluminium alloy products, with high toughness and fatigue resistance comprising: (a) preparing an aluminium alloy bath, (b) adding a refining agent containing particles of AlTiC type phases into the bath, (c) casting an as-cast form such as an extrusion ingot, a forging ingot or a rolling ingot, (d) hot transforming the as-cast form, possibly after scalping, to form a blank or a product with final thickness, (e) optionally cold transforming the blank to a final thickness, (f) applying a solution heat treatment and quenching the product output from (d) or (e), followed by relaxation by controlled stretching with permanent elongation between 0.5 and 5%, and optionally annealing, wherein the quantity of refining agent is chosen such that the average casting grain size of the as-cast form is more than 500 ?m. The present invention may be used, for example, to manufacture fuselage sheet or light-gauge plates made with 6056 alloy.Type: ApplicationFiled: September 21, 2009Publication date: January 14, 2010Applicant: ALCAN RHENALUInventors: Bernard Bés, Philippe Jarry
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Patent number: 7641984Abstract: The present invention is directed to composite metal foams comprising hollow metallic spheres and a solid metal matrix. The composite metal foams show high strength, particularly in comparison to previous metal foams, while maintaining a favorable strength to density ratio. The composite metal foams can be prepared by various techniques, such as powder metallurgy and casting.Type: GrantFiled: November 29, 2005Date of Patent: January 5, 2010Assignee: North Carolina State UniversityInventor: Afsaneh Rabiei
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Publication number: 20090314390Abstract: An alloy casting having a protective layer disposed on a surface of the casting is provided. The protective layer is resistant to liquid metal attack, and wherein the protective layer includes an oxide of an element present in the alloy. A method of forming a protective layer on a surface of the alloy casting is also provided. The method includes disposing the alloy in a mold, and oxidizing an element of the alloy to form a protective layer on the surface of the casting.Type: ApplicationFiled: June 24, 2008Publication date: December 24, 2009Applicant: GENERAL ELECTRIC COMPANYInventors: Michael Frances Xavier Gigliotti, JR., Stephen Francis Rutkowski, Shyh-Chin Huang, Roger John Petterson, Luana Emiliana Iorio, Andrew John Elliott
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Publication number: 20090314392Abstract: The invention relates to a method for the production of a cast component made of an aluminium diecasting alloy, in which the cast component is subjected to a heat treatment process after casting, wherein an aluminium diecasting alloy is used, by means of which the cast component has an elongation at break A5 of ?10% and a yield point Rp0.2 of <120 MPa, and wherein a single-step annealing process for stability is carried out at a temperature of 120-260° C., after which the heat-treated cast component has a break at elongation A5 of ?7% and a yield point Rp0.2 of ?110 MPa. Furthermore, the invention relates to a cast component which is produced in accordance with a method of this type.Type: ApplicationFiled: June 11, 2009Publication date: December 24, 2009Applicant: BDW TECHNOLOGIES GMBHInventors: Juergen Wuest, Richard Weizenbeck, Dirk E.O. Westerheide
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Publication number: 20090308500Abstract: An aluminum alloy fin material for a heat exchanger having suitable strength before brazing enabling easy fin formation, having high strength after brazing, having a high thermal conductivity (electrical conductivity) after brazing, and having superior sag resistance, erosion resistance, self corrosion prevention, and sacrificial anode effect, a method of production of the same, and a method of production of a heat exchanger using the fin material are provided, that is, an aluminum alloy fin material having a chemical composition of Si: 0.7 to 1.4 wt %, Fe: 0.5 to 1.4 wt %, Mn: 0.7 to 1.4 wt %, and Zn: 0.5 to 2.5 wt %, Mg as an impurity limited to 0.Type: ApplicationFiled: June 8, 2007Publication date: December 17, 2009Inventors: Hideki Suzuki, Sasaki Tomohiro, Masae Nagasawa, Nobuki Takahashi
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Patent number: 7625505Abstract: Mixtures are provided of lithium salts with reducing agents for lithium evaporation. The mixtures may be particularly used in the manufacture of electroluminescent organic displays. Lithium dispensers based on the use of these mixtures are also provided.Type: GrantFiled: September 6, 2005Date of Patent: December 1, 2009Assignee: SAES Getters S.p.A.Inventors: Lorena Cattaneo, Simona Pirola, Chiharu Maeda, Antonio Bonucci
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Publication number: 20090263273Abstract: High temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, zinc, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. Copper is an optional alloying element.Type: ApplicationFiled: April 18, 2008Publication date: October 22, 2009Applicant: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20090260724Abstract: High temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum; silicon; at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. Magnesium and copper are optional alloying elements.Type: ApplicationFiled: April 18, 2008Publication date: October 22, 2009Applicant: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20090263274Abstract: A two or three phase aluminum alloy having high strength, modulus, ductility and toughness, comprising a fine grain matrix phase nano L12 alloy having a particle size ranging from about 20 nm to 5 microns and a more ductile larger aluminum alloy coarse grain phase having a particle size ranging from about 25 to 250 microns. The fine grain matrix phase alloy comprises aluminum, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. The alloy may also include ceramic reinforcements in addition to the fine grain matrix phase and the coarse grain phase.Type: ApplicationFiled: April 18, 2008Publication date: October 22, 2009Applicant: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20090260722Abstract: High temperature aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, at least one of nickel, iron and chromium; at least one of scandium, erbium, thulium, ytterbium, and lutetium, and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium.Type: ApplicationFiled: April 18, 2008Publication date: October 22, 2009Applicant: United Technologies CorporationInventor: Awahd B. Pandey
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Patent number: 7572521Abstract: The invention relates to an aluminium alloy used as a coating for surfaces subjected to extreme friction stress, with an aluminium matrix incorporating at least a soft phase and a hard phase, as well as a process for producing the coating. The soft phase and/or the hard phase is essentially finely distributed in the aluminium matrix (20) and at least 80%, preferably at least 90%, of the soft phase or soft phase particles (18) have a mean diameter of a maximum of 3 ?m. The aluminium alloy is produced by depositing it on the base (11) by a process of deposition from a gas phase.Type: GrantFiled: August 3, 2005Date of Patent: August 11, 2009Assignee: Miba Gleitlager GmbHInventors: Robert Mergen, Walter Gärtner
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Publication number: 20090151822Abstract: Alloys based on titanium aluminides, such as ? (TiAl) which may be made through the use of casting or powder metallurgical processes and heat treatments. The alloys contain titanium, 38 to 46 atom % aluminum, and 5 to 10 atom % niobium, and they contain composite lamella structures with B19 phase and ? phase there in a volume ratio of the B19 phase to ? phase 0.05:1 and 20:1.Type: ApplicationFiled: December 10, 2008Publication date: June 18, 2009Applicant: GKSS-Forschungszentrum Geesthacht GmbHInventors: Fritz Appel, Jonathan Paul, Michael Oehring
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Publication number: 20090120538Abstract: An object is to provide an aluminum die cast product, e.g., a pressure vessel that requires high airtightness, in which pressure leak or gas leak ratio can be reduced and the product yield can be increased and also to provide a method for manufacturing the product. An aluminum die cast product in which a cast hole is formed by a core pin in a thick portion that is made thicker than other portions, wherein a chill layer with a secondary dendrite arm spacing of at least 5.5 ?m or less is provided at the surface of the cast hole.Type: ApplicationFiled: May 30, 2008Publication date: May 14, 2009Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Masafumi HAMASAKI, Kazuhiko INOGUCHI, Masaya HATANAKA, Masaki KAWASAKI, Shinji SAHO
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Publication number: 20090084474Abstract: A recrystallized aluminum alloy having brass texture and Goss texture, wherein the amount of brass texture exceeds the amount of Goss texture, and wherein the recrystallized aluminum alloy exhibits at least about the same tensile yield strength and fracture toughness as a compositionally equivalent unrecrystallized alloy of the same product form and of similar thickness and temper.Type: ApplicationFiled: October 1, 2007Publication date: April 2, 2009Applicant: Alcoa Inc.Inventors: Soonwuk Cheong, Roberto J. Rioja, Paul E. Magnusen, Cagatay Yanar, Dirk C. Mooy, Gregory B. Venema, Edward Llewellyn
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Publication number: 20090025837Abstract: The invention relates to an antifriction composite comprising a metal support layer, an intermediate layer produced from an aluminum alloy and a bearing layer produced from an aluminum alloy. The components of the aluminum alloys of the intermediate layer and the bearing layer are identical except for an additional soft phase portion in the bearing layer. Said soft phase portion may include lead, tin and/or bismuth. The invention also relies to a method for producing the inventive antifriction composite.Type: ApplicationFiled: May 22, 2006Publication date: January 29, 2009Inventor: Peter Neuhaus
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Publication number: 20090014103Abstract: An aluminum alloy sheet for a lithographic printing plate is obtained by homogenizing an ingot of an aluminum alloy at 500 to 610° C. for one hour or more, the aluminum alloy containing 0.03 to 0.15% of Si, 0.2 to 0.6% of Fe, 0.005 to 0.05% of Ti, and 2 to 30 ppm of Pb, with the balance being aluminum and unavoidable impurities, subjecting the homogenized product to rough hot rolling, a start temperature of the rough hot rolling being 430 to 500° C. and a finish temperature of the rough hot rolling being 400° C. or more, holding the product subjected to rough hot rolling for 60 to 300 seconds after the completion of the rough hot rolling to recrystallize the surface of the product, and subjecting the resulting product to finish hot rolling that is finished at 320 to 370° C.Type: ApplicationFiled: June 13, 2008Publication date: January 15, 2009Inventors: Akio Uesugi, Atsushi Matsuura, Hiroshi Ougi, Atsushi Hibino
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Patent number: 7465365Abstract: A method for forming a nanocomposite material and articles made with the nanocomposite material are presented.Type: GrantFiled: June 8, 2005Date of Patent: December 16, 2008Assignee: General Electric CompanyInventor: Thomas Martin Angeliu
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Publication number: 20080295921Abstract: Method and apparatus for forming aluminum ingot having shaped ends to avoid alligatoring during rolling.Type: ApplicationFiled: June 25, 2008Publication date: December 4, 2008Inventors: Gyan Jha, J. David Brown, Shridas Ningileri, Weimin Yin, Randall Bowers
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Publication number: 20080289727Abstract: A method for forming a nanocomposite material and articles made with the nanocomposite material are presented.Type: ApplicationFiled: June 8, 2005Publication date: November 27, 2008Inventor: Thomas Martin Angeliu
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Patent number: 7442491Abstract: There is provided an aluminum alloy blank for a lithographic printing plate including iron in a range of 0.20 to 0.80 wt %; and the balance being aluminum, a crystal grain refining element, and unavoidable impurity elements. The unavoidable impurity elements may include silicon and copper, wherein a content of silicon is in a range of 0.02 to 0.30 wt % and a content of copper is equal to or below 0.05 wt %. A solid solution amount of silicon is in a range of 150 ppm to 1500 ppm.Type: GrantFiled: March 17, 2005Date of Patent: October 28, 2008Assignee: FUJIFILM CorporationInventors: Hirokazu Sawada, Akio Uesugi
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Patent number: 7435306Abstract: High strength aluminum alloy rivets are provided in which the aluminum alloys exhibit high strength at atmospheric temperatures and maintain high strength and ductility at extremely low temperatures. The rivets are produced from an alloy which is made by blending about 89 atomic % to 99 atomic % aluminum, 1 atomic % to 11 atomic % of a secondary metal selected from the group consisting of magnesium, lithium, silicon, titanium, zirconium, and combinations thereof, and up to about 10 atomic % of a tertiary metal selected from the group consisting of Be, Ca, Sr, Ba, Ra, Sc, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, W, and combinations thereof. The alloy is produced by nanostructure material synthesis, such as cryomilling, in the absence of extrinsically added refractory dispersoids. The synthesized alloy is then consolidated and formed into a solid or blind rivet. Grain size within the rivet is less than 0.Type: GrantFiled: January 22, 2003Date of Patent: October 14, 2008Assignee: The Boeing CompanyInventors: Clifford C. Bampton, John R. Wooten
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Publication number: 20080245447Abstract: A process is provided for producing an aluminium-titanium-boron grain refining master alloy containing titanium boride and titanium aluminide particles, the process comprising melting aluminium in a silicon carbide crucible in a medium frequency induction or an electric resistance furnace, adding to the melt at a temperature between 750 degrees Celcius and 900 degress Celcius, KBF4 and K2TiF6 salts, pre-mixed in proportions to obtain a Ti/B ratio of 5 in the melt, gently mixing the salt mixture with the melt without introducing any stirring, transferring the molten alloy to an electric resistance furnace maintained at 800 degress Celcius, decanting the KAlF4 salt, the by-product of the salt reaction, stirring thoroughly the molten alloy in the SiC crucible with graphite rods before finally casting the molten alloy into cylindirical molds in the form of billets and finally extruding the billet into 9.5 mm rods.Type: ApplicationFiled: January 23, 2006Publication date: October 9, 2008Inventors: Yucel Birol, Osman Cakir