Copper Containing Patents (Class 148/438)
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Patent number: 5169461Abstract: The alloy of the invention has improved intermediate temperature properties at temperatures up to about 482.degree. C. The alloy contains (by weight percent) a total of about 6-12% X contained as an intermetallic phase in the form of Al.sub.3 X. X is selected from the group consisting of Nb, Ti and Zr. The alloy also contains about 0.1-4% strengthener selected from the group consisting of Co, Cr, Mn, Mo, Ni, Si, V, Nb when Nb is not selected as X and Zr when Zr is not selected as X. In addition, the alloy contains about 1-4% C and about 0.1-2% O.Type: GrantFiled: June 6, 1991Date of Patent: December 8, 1992Assignee: Inco Alloys International, Inc.Inventors: Arunkumar S. Watwe, Prakash K. Mirchandani, Walter E. Mattson
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Patent number: 5162100Abstract: An aluminum-based bearing alloy of the invention comprises 3-40% Sn, 0.1-10% Pb, 0.1-5% Cu, 0.1-3% Sb, total 0.05-1% of Ti and B which satisfy the equation: B/Ti+B=0.1 to 0.35, and the balance being essentially Al. The aluminum-based bearing alloy according to the present invention has excellent fatigue resistance and anti-seizure property.Type: GrantFiled: August 27, 1991Date of Patent: November 10, 1992Assignee: Daido Metal Company, Ltd.Inventors: Tadashi Tanaka, Masaaki Sakamoto, Koichi Yamamoto, Yoshiaki Sato, Tohru Kato
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Patent number: 5162065Abstract: Disclosed is an aluminum alloy suitable for high temperature applications comprised of at least 9 wt. % Si, 3 to 7 wt. % Ni, 1.5 to 6 wt. % Cu, at least one of the elements selected from Mg, Mn, V, Sc, Fe, Ti, Sr, Zn, B and Cr, the remainder aluminum and impurities.Type: GrantFiled: October 2, 1991Date of Patent: November 10, 1992Assignee: Aluminum Company of AmericaInventors: Gerald D. Scott, Barrie S. Shabel, Anthony Morales
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Patent number: 5122196Abstract: The sheet metal which has recrystallized as fine grains and has superplastic characteristics consists of a work-hardenable, age-hardenable AlMgZn alloy. After continuous casting, the alloy containing 3-5.5% of magnesium, 2-8% of zinc, 0.4% of copper, 0-1% of manganese, 0-0.5% of iron, 0-0.4% of chromium, 0-0.4% of molybdenum, 0-0.4% of zirconium, 0-0.3% of silicon and 0-0.05% of titanium, the remainder being aluminium of commercial purity, is homogenized and rolled off hot. After an optional intermediate annealing, the strip is rolled off cold to the final thickness using a high degree of cold rolling, recrystallized, using rapid heating to effect softening, and cooled.Type: GrantFiled: June 4, 1991Date of Patent: June 16, 1992Assignee: Alusuisse-Lonza Services Ltd.Inventor: Philippe Fernandez
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Patent number: 5122207Abstract: An improved aluminum-silicon-copper alloy having a relatively high level of bismuth is provided which is particularly wear-resistant and sufficiently self-lubricating so as to be suitable for use in a wearing component even when poorly lubricated. The relatively high bismuth level within the alloy cooperates with the other elemental additions so as to provide a sufficiently low friction bearing surface (or self-lubricity), which significantly enhances the wear resistant properties of the alloy. In particular, the preferred aluminum alloy is suited for use in a socket plate which receives high strength steel bearing members within a compressor unit of an automobile air conditioning system. The improved aluminum alloy should minimize wear and alleviate galling of the socket plate during use. In addition, the improved aluminum alloy should have sufficient strength and ductility so as to permit swaging of the socket plate formed from the alloy around a balled end of the high strength steel bearing member.Type: GrantFiled: July 22, 1991Date of Patent: June 16, 1992Assignee: General Motors CorporationInventor: Muftau M. Alabi
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Patent number: 5120372Abstract: An aluminum casting alloy consisting of, by weight, of 7.0-13.0% copper, 0.4-1.2% manganese, 0.21-40% vanadium, 0.31-0.70% zirconium; impurities limited to: less than to 0.6% Si, less than 0.8% Fe, less than 0.2% zinc, less than 0.1% Mn, less than 0.2% Ni, and the remainder being essentially aluminum. There is an absence of titanium, cobalt, molybdenum, tungsten, chromium, boron, tantalum, and niobium. The alloy has, at room temperature, a UTS of about 61 ksi, a YS of about 49 ksi, a tensile elongation of about 6%, and tensile modulus elasticity of about 11.5 MSI, a compressive yield strength of about 53 ksi, a compressive modulus of elasticity of about 18 MSi; high temperature physical properties at 500.degree. F., after 1000 hours exposure to 500.degree. F., comprise a tensile strength of 33 ksi or greater, a tensile yield strength of 23 ksi or greater, a tensile elongation of about 9%, and tensile modulus of elasticity of 10 msi.Type: GrantFiled: November 8, 1990Date of Patent: June 9, 1992Assignee: Ford Motor CompanyInventors: Chia M. Yen, Walter J. Evans
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Patent number: 5116428Abstract: Novel aluminum alloy composition and process for producing aluminum rolled semifinished strip material having a grain structure with grain diameters less than about 11 um, and having less than about 5 vol. % of rod shaped intermetallic phases. The present process comprises the steps of homogenizing rolling ingots of the present alloys, hot-rolling and the cold-rolling the ingots without intermediate annealing, and finally annealing the cold-rolled bars having a thickness between about 40 and 250 um.Type: GrantFiled: March 7, 1991Date of Patent: May 26, 1992Assignee: Vereingte Aluminum-Werke AktiengesellschaftInventor: Jochen Hasenclever
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Patent number: 5114505Abstract: A composite aluminum-base alloy having a mechanically alloyed matrix alloy. The matrix alloy has about 4-40 percent by volume aluminum-containing intermetallic phase. The aluminum-containing intermetallic phase includes at least one element selected from the group consisting of niobium, titanium and zirconium. The intermetallic phase is essentially insoluble in the matrix alloy below one half of the solidus temperature of the matrix alloy. The balance of the matrix alloy is principally aluminum. A stiffener of 5 to 30 percent by volume of the composite aluminum-base alloy is dispersed within the metal matrix.Type: GrantFiled: August 30, 1990Date of Patent: May 19, 1992Assignee: Inco Alloys International, Inc.Inventors: Prakash K. Mirchandani, Raymond C. Benn, Walter E. Mattson
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Patent number: 5106436Abstract: An improved eutectic aluminum-silicon alloy having a relatively high level of bismuth is provided which is particularly wear-resistant and sufficiently self-lubricating so as to be suitable for use in a wearing component even when poorly lubricated. The relatively high bismuth level within the alloy cooperates with the other elemental additions so as to provide a sufficiently low friction bearing surface (or self-lubricity), which significantly enhances the wear resistant properties of the alloy. In addition, the preferred alloy also has relatively substantial additions of both nickel and copper, which results in the homogeneous distribution of hard wear resistant nickel and copper phases throughout. The improved aluminum alloy should minimize wear and alleviate galling during use.Type: GrantFiled: September 30, 1991Date of Patent: April 21, 1992Assignee: General Motors CorporationInventor: Muftau M. Alabi
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Patent number: 5087297Abstract: An aluminum target which comprises a body of aluminum or aluminum alloy having a grain size of less than 2 mm and a near ideal <110> fiber texture; and a method of making an aluminum target for magnetron sputtering which comprises: providing a body of fine grain aluminum or aluminum alloy having a grain size of less than 2 mm; heating the body to an elevated forging temperature in the range of 550.degree. F. to 900.degree. F.; and slow forging the body at the rate of 0.5 to 4 inches per minute to produce a preferred grain orientation in the <110> direction.Type: GrantFiled: January 17, 1991Date of Patent: February 11, 1992Assignee: Johnson Matthey Inc.Inventor: Benoit Pouliquen
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Patent number: 5067994Abstract: Aluminium alloy and a method of making it, whereby the alloy contains Zr and from 0 to 1% of one or more of the elements Mg, Si, Ag, Ni and Cu, the balance being mainly Al, the alloy being made on the basis of a melt which contains 0.5 to 2% by weight of Zr and which has been cast into particles by being cooled with such a high velocity that the Zr mainly is present in a supersaturated solution. The particles are consolidated and the Zr is precipitated as finely distributed dispersoids after a heat treatment at 300.degree. to 450.degree. C., and the alloy has an electrical conductivity of at least 58% IACS and a 10% softening temperature of at least 400.degree. C. The consolidation may for instance be carried out by extrusion.Type: GrantFiled: April 5, 1989Date of Patent: November 26, 1991Assignee: Raufoss ASInventors: Jens P. Brubak, Bard Eftestol, Ferenc Ladiszlaidesz
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Patent number: 5066342Abstract: An aluminum base alloy wrought product having an isotropic texture and a process for preparing the same is disclosed. The product has the ability to develop improved properties in the 45.degree. direction or more uniform properties throughout the thickness and in the short transverse direction in response to an aging treatment and is comprised of 0.2 to 5.0 wt. % Li, 0.05 to 6.0 wt. % Mg, at least 2.45 wt. % Cu, 0.1 to 1.0 wt. % Mn, 0.05 to 12 wt. % Zn, 0.5 wt. % max. Fe, 0.5 wt. % max. Si, the balance aluminum and incidental impurities. The product has imparted thereto, prior to a hot rolling step, a recrystallization effect to provide therein after hot rolling a metallurgical structure generally lacking intense work texture characteristics. After an aging step, the product has improved levels of properties in the 45.degree. direction or more uniform properties throughout the thickness and in the short transverse direction.Type: GrantFiled: June 19, 1989Date of Patent: November 19, 1991Assignee: Aluminum Company of AmericaInventors: Roberto J. Rioja, Joel A. Bowers, R. Steve James
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Patent number: 5066457Abstract: A rapid solidifcation rate (RSR) route aluminum alloy contains lithium and a dispersoid forming ingredient selected from niobium, molybdenum, hafnium, tantalum, and tungsten. These dispersoid forming ingredients resist coarsening in the matrix at solution treatment and ageing temperatures. The dispersoid forming ingredient is preferably present in 0.2 to 5.0 percent by weight.Type: GrantFiled: April 13, 1989Date of Patent: November 19, 1991Assignee: The Secretary of the State for Defence in her Britannic Majesty's Government of United KingdomInventors: Howard Jones, Panayiotis Tsakiropoulos, Charles R. Pratt, Robert W. Gardiner, James E. Restall, deceased
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Patent number: 5057274Abstract: A die cast, heat treated shaped aluminum silicon alloy article consisting essentially of, based on an alloy weight, from 13 or 25 wt % silicon, from 2 to 6 wt % copper, up to 1 wt % magnesium, balance alumium, said heat treated alloy being formed by the process comprising:subjecting said alloy while in molten condition to a primary pressure die casting at a casting pressure of from about 450 to about 500 kg/cm.sup.2 to form a primary pressure die cast product;removing the primary casting pressure from said primary pressure die cast product;prior to the time said aluminum silicon alloy completely solidifies, subjecting said primary pressure die cast alloy to a secondary pressure die casting so as to reduce the volume thereof from about 1.5 to about 3%;heating the thus treated product to a temperature of from about 460.degree. C. to about 520.degree. C. for a period of time of from about 2 to about 10 hours; andrapidly quenching said product to produce said article.Type: GrantFiled: February 27, 1990Date of Patent: October 15, 1991Assignee: Taiho Kogyo Co., Ltd.Inventors: Kenichiro Futamura, Keiichiro Otsu
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Patent number: 5055257Abstract: Superplastic forming of aluminum work stock is improved by including therein about 0.05% to about 10% or 15% scandium together with up to 0.2 or 0.25% zirconium. In preferred practices, soluble elements such as magnesium are also included in the aluminum alloy. One or more of the elements from the group of scandium, yttrium, gadolinium, holminum, dysprosium, erbium, ytterbium, lutetium, and terbium, may be included in addition to or in lieu of scandium. Heat treatable aluminum alloys such as 7XXX alloys and 2XXX alloys can be made superplastic by including scandium and zirconium to provide very high strength in superplastically formed products.Type: GrantFiled: September 29, 1989Date of Patent: October 8, 1991Assignee: Aluminum Company of AmericaInventors: Dhruba J. Chakrabarti, James T. Staley, Stephen F. Baumann, Ralph R. Sawtell, Philip E. Bretz, Craig L. Jensen
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Patent number: 5055255Abstract: Disclosed is an aluminum alloy suitable for high temperature applications comprised of at least 9 wt. % Si, 3 to 7 wt. % Ni, 1.5 to 6 wt. % Cu, at least one of the elements selected from Mg, Mn, V, Sc, Fe, Ti, Sr, Zn, B and Cr, the remainder aluminum and impurities.Type: GrantFiled: April 19, 1990Date of Patent: October 8, 1991Assignee: Aluminum Company of AmericaInventors: Gerald D. Scott, Barrie S. Shabel, Anthony Morales
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Patent number: 5053084Abstract: The present invention provides high-strength, heat resistant aluminum alloys having a composition represented by the general formula:Al.sub.a M.sub.b X.sub.d or Al.sub.a M.sub.b Q.sub.c X.sub.e(wherein M is at least one metal element selected from the group consisting of Cu, Ni, Co and Fe; Q is at least one metal element selected from the group consisting Mn, Cr, Mo, W, V, Ti and Zr; X is at least one metal element selected from the group consisting of Nb, Ta, Hf and Y; and a, b, c, d and e are atomic percentages falling within the following ranges: 45.ltoreq.a.ltoreq.90, 5.ltoreq.b.ltoreq.40, 0<c.ltoreq.12, 0.5.ltoreq.d.ltoreq.15 and 0.5.ltoreq.e.ltoreq.10, the aluminum alloy containing at least 50% by volume of amorphous phase.Type: GrantFiled: April 30, 1990Date of Patent: October 1, 1991Assignees: Yoshida Kogyo K.K., Tsuyoshi MasumotoInventors: Tsuyoshi Masumoto, Akihisa Inoue, Katsumasa Odera, Masahiro Oguchi
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Patent number: 5053085Abstract: The present invention provides high strength, heat resistant aluminum-based alloys having a composition represented by the general formula, Al.sub.a M.sub.b X.sub.cwherein:M is at least one metal element selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, Zr, Ti, Mo, W, Ca, Li, Mg, and Si;X is at least one metal element selected from the group consisting of Y, La, Ce, Sm, Nd, Hf, Nb, Ta and Mm (misch metal); anda, b and c are atomic percentages falling within the following ranges:50.ltoreq.a.ltoreq.95, 0.5.ltoreq.b.ltoreq.35 and 0.5.ltoreq.c.ltoreq.25,the aluminum-based alloy being in an amorphous state, microcrystalline state or a composite state thereof. The aluminum-based alloys possess an advantageous combination of properties of high strength, heat resistance, superior ductility and good processability which make them suitable for various applications.Type: GrantFiled: April 28, 1989Date of Patent: October 1, 1991Assignees: Yoshida Kogyo K.K., Piston Ring Company, Ltd., Tsuyoshi MasumotoInventors: Tsuyoshi Masumoto, Akihisa Inoe, Katsumasa Odera, Masahiro Oguchi
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Patent number: 5053286Abstract: An aluminum-lead bearing alloy in continuously cast strip form has a lead content in excess of 1% by volume, 4% by weight. The lead phase consists of uniformly distributed spherical particles no more than 25 microns in diameter, and the content of all other constituents other than aluminum totals not more than 10% by weight, the balance being aluminum. The alloy is used in engine bearings wherein an aluminum-lead alloy lining is bonded to a steel backing.Type: GrantFiled: November 7, 1989Date of Patent: October 1, 1991Assignee: Federal-Mogul CorporationInventors: George C. Pratt, Warren J. Whitney, Jr.
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Patent number: 5030416Abstract: An aluminum alloy that is suitable as material for cathode foils in electrolytic capacitors comprises0.9 to 1.7% iron0.1 to 0.8% manganesemax. 0.15% siliconmax. 0.3% copper,the remainder being aluminum with further trace elements, individually <0.05%, in total <0.15%, and the total iron and manganese content amounting to at most 1.9%.Type: GrantFiled: September 19, 1989Date of Patent: July 9, 1991Assignees: Swiss Aluminium Ltd., Swiss Aluminium Ltd.Inventors: Martin Werner, Margarete Bloeck, Heinz Bichsel
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Patent number: 4999160Abstract: An improved aluminum alloy from which interconnect lines of VLSI integrated-circuit devices may be fabricated. The alloy, which is comprised of aluminum, copper, titanium and silicon, is not only resistant to electromigration and stress cracking, but produces silicon precipitate crystals which are much finer that those produced by aluminum-copper-silicon alloys under the hot-and-cold temperature cycling that is required by contemporary semiconductor fabrication processes. These fine silicon precipitate crystals are much less likely to destroy the electrical continuity of an alloy-to-silicon junctions within an integrated-circuit device, even where dimensions of such junctions have been reduced. Although other alloy proportions are usable, optimal alloy percentages are deemed to be 0.5 to 3 percent copper by weight and 0.Type: GrantFiled: December 4, 1989Date of Patent: March 12, 1991Assignee: Micron Technology, Inc.Inventors: Tyler A. Lowrey, Trung T. Doan
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Patent number: 4999061Abstract: The combination of strength and fracture toughness properties of aluminum-lithium alloys are significantly enhanced by underaging the alloys at temperatures ranging from 200.degree. F. to below 305.degree. F. for relatively long periods of time.Type: GrantFiled: April 14, 1989Date of Patent: March 12, 1991Assignee: The Boeing CompanyInventors: R. Eugene Curtis, G. Hari Narayanan, William E. Quist
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Patent number: 4992110Abstract: A method is provided for producing a wrought aluminum eutectic composite characterized by improved physical properties. The method resides in forming a casting of an aluminum alloy characterized metallographically by the presence of a eutectic structure, and then heat treating the casting at a temperature related to the eutectic-forming temperature of said alloy casting, that is just below its incipient melting point. The heat treatment is continued for a time at least sufficient to convert the morphology of the eutectic to dispersed fine particles of reinforcing phase(s), following which the alloy is physically worked to reduce the cross section thereof and provide a wrought aluminum eutectic composite characterized by improved physical properties.Type: GrantFiled: June 9, 1989Date of Patent: February 12, 1991Inventors: John M. Tartaglia, Thomas B. Cox, Daniel J. Adenis
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Patent number: 4975243Abstract: Disclosed is an aluminum alloy suitable for high temperature applications comprised of at least 9.0 wt. % Si, 3.0 to 7.0 wt. % Ni, 1.5 to 6.0 wt. % Cu, at least one of the elements selected from Mg, Mn, V, Sc, Fe, Ti, Sr, Zn, B and Cr, the remainder aluminum and impurities.Type: GrantFiled: February 13, 1989Date of Patent: December 4, 1990Assignee: Aluminum Company of AmericaInventors: Gerald D. Scott, Barrie S. Shabel, Anthony Morales
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Patent number: 4950452Abstract: The present invention provides high strength, heat resistant aluminum-based alloys having a composition represented by the general formula Al.sub.a M.sub.b Ce.sub.c, wherein M is at least one metal element selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu and Nb; and a, b and c are atomic percentages falling within the following ranges:50.ltoreq.a.ltoreq.93, 0.5.ltoreq.b.ltoreq.35 and 0.5.ltoreq.c.ltoreq.25,the aluminum alloy containing at least 50% by volume of amorphous phase. The aluminum-based alloys are especially useful as high strength, high heat resistant materials in various applications and since they exhibit superplasticity in the vicinity of their crystallization temperature, they can be easily processed into various bulk materials by extrusion, press woring or hot-forging at the temperatures within the range of the crystallization temperature .+-.100.degree. C.Type: GrantFiled: March 16, 1989Date of Patent: August 21, 1990Assignees: Yoshida Kogyo K. K., Tsuyoshi MasumotoInventors: Tsuyoshi Masumoto, Akihisa Inoue, Katsumasa Odera
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Patent number: 4938810Abstract: The present invention relates to an aluminum alloy powder.Aluminum alloy powder having a high Si content is known but its heat resistance, wear resistance, and strength are poor.The aluminum alloy powder according to the present invention is characterized in that it contains from approximately 10.0% to approximately 30.0% of silicon and at least one element selected from the group consisting of from approximately 5.0% to approximately 15.0% of nickel, from approximately 3.0% to approximately 15.0% of iron, and from approximately 5.0% to approximately 15.0% of manganese, the silicon crystals in the aluminum alloy powder being 15 .mu.m or less in size. Due to the high content of nickel, iron, and manganese, the matrix is hardened and strengthed by the presence of finely dispersed intermetallic compounds and the silicon crystals, and thereby the high-temperature characteristics are improved.The shaped body, e.g.Type: GrantFiled: October 18, 1988Date of Patent: July 3, 1990Assignees: Showa Denko Kabushiki Kaisha, Kabushiki Kaisha RikenInventors: Fumio Kiyota, Tatsuo Fujita, Tadao Hirano, Shin'ichi Horie
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Patent number: 4929285Abstract: There is provided a method of fabricating sheet stock having reduced earing during container forming. The method comprises the steps of providing a body of an aluminum base alloy suitable for rolling into sheet stock for forming containers therefrom and hot rolling the body to provide a flat rolled product having a hot rolled structure. The flat rolled product is provided with 5 to 20% of the structure being recrystallized. Thereafter, it is annealed in the temperature range of 400.degree. to 700.degree. F. to provide a fully recrystallized product which is cold rolled to sheet stock having reduced earing during container forming.Type: GrantFiled: May 4, 1989Date of Patent: May 29, 1990Assignee: Aluminum Company of AmericaInventor: Mohammad A. Zaidi
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Patent number: 4921548Abstract: Disclosed is a method of producing an unrecrystallized wrought aluminum-lithium product having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of a lithium containing aluminum base alloy; heating the body to a hot working temperature and hot working the body to a first product. The product is cold worked to a second wrought product and then reheated while avoiding substantial recrystallization thereof, the reheating adapted to relieve stored energy capable of causing recrystallization during a subsequent heat treating step. The product is then solution heat treated, quenched and aged to provide a substantially unrecrystallized product having improved levels of strength and fracture toughness.Type: GrantFiled: July 1, 1988Date of Patent: May 1, 1990Assignee: Aluminum Company of AmericaInventor: Chul W. Cho
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Patent number: 4919736Abstract: An aluminum alloy for abrasion resistant die castings comprising by weight, 6.0 to 9.0% Cu, 0.5 to 2.0% Mn, 1.6 to 3.0% Fe, 3% or less Mg, together with 13.5 to 20.0% Si, 0.5% or less Ni, an inevitable impurity of 0.3% or less Sn, and the remainder being Al, prepared by crystallizing out primary Si crystals of Si and Al-Fe-Mn-Si compounds and by forming a solid solution with Cu and Mg in the alloy's matrix.Type: GrantFiled: July 29, 1988Date of Patent: April 24, 1990Assignee: Ryobi LimitedInventors: Naomi Nishi, Yosuke Takahashi
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Patent number: 4917739Abstract: The present invention provides a method for producing an aluminum alloy which includes the step of carbo-thermically reducing an aluminous material to provide an alloy consisting essentially of the formula Al.sub.bal TM.sub.d Si.sub.e, wherein TM is at least one element selected from the group consisting of Fe, Ni, Co, Ti, V, Zr, Cu and Mn, "d" ranges from about 2-20 wt %, "e" ranges from about 2.1-20 wt %, and the balance is aluminum and incidental impurities. The alloy is placed in the molten state and rapidly solidified at a quench rate of at least about 10.sup.6 K/sec to produce a rapidly solidified alloy composed of a predominately microeutectic and/or microcellular structure.Type: GrantFiled: April 29, 1988Date of Patent: April 17, 1990Assignee: Allied-Signal Inc.Inventors: Colin M. Adam, Kenji Okazaki, David J. Skinner, Robert G. Corey
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Patent number: 4915747Abstract: Disclosed is a method of producing an unrecrystallized, thin gauge cold rolled aluminum-lithium sheet product having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of a lithium containing aluminum base alloy, heating the body to a hot rolling temperature, and hot rolling the body to a first intermediate sheet product. After cold rolling to a second intermediate thickness, the sheet product is reheated and hot rolled to produce a final sheet product while avoiding substantial recrystallization there, the hot rolling adapted to relieve stored energy capable of initiating recrystallization during a subsequent heat treating step. Thereafter, the sheet product is solution heat treated, quenched and aged to provide a substantially unrecrystallized product having improved levels of strength and fracture toughness.Type: GrantFiled: July 1, 1988Date of Patent: April 10, 1990Assignee: Aluminum Company of AmericaInventor: Chul W. Cho
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Patent number: 4908077Abstract: Forged compressor scrolls are made of an aluminum-silicon alloy consisting essentially of 8.5 to 10.5% silicon and not more than 0.2% antimony wherein the silicon is present as eutectic particles having an average particle diameter in the range of 2 to 8 .mu.m, the particles being uniformly dispersed with a degree of dispersion in the range of 10,000 to 30,000 particles/mm.sup.2. Such scrolls are free of internal defects and have reduced susceptibility to seizing and cracking combined with high abrasion resistance.Type: GrantFiled: August 2, 1988Date of Patent: March 13, 1990Assignee: Oshida Patent AgencyInventors: Kouji Nakamura, Yukiji Ohshima, Hajime Kamio
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Patent number: 4874440Abstract: Superplastic forming of aluminum work stock is improved by including therein about 0.05% to about 10% or 15% scandium. In preferred practices, soluble elements such as magnesium are also included in the aluminum alloy. One or more of the elements from the group of scandium, yttrium, gadolinium, holminum, dysprosium, erbium, ytterbium, lutetium, and terbium, may be included in addition to or in lieu of scandium.Type: GrantFiled: August 14, 1987Date of Patent: October 17, 1989Assignee: Aluminum Company of AmericaInventors: Ralph R. Sawtell, Philip E. Bretz, Craig L. Jensen
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Patent number: 4867805Abstract: Improved superplastic aluminum alloys are formulated to contain less than 0.05 weight percent each of iron and silicon based on the total weight of the superplastic aluminum alloy. Advantageously these two elements are present at levels of 0.03 weight percent or below, preferably 0.01 weight percent or below. Advantageous superplastic forming properties are achieved with these low iron, low silicon alloys. Further advantageous superplastic forming properties are achieved by subjecting aluminum alloys to a thermomechanical treatment followed by a rapid recrystallization-anneal treatment as, for instance, a recrystallization-anneal treatment utilizing a molten salt bath. When these formulations and processes are practiced alone, in combination with each other or together with cavitation supression improvements in superplastic forming of component parts are achieved.Type: GrantFiled: February 3, 1988Date of Patent: September 19, 1989Inventors: Suphal P. Agrawal, Bennie R. Ward
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Patent number: 4865665Abstract: The invention concerns a metal alloy with large lattice spacings (>than 1 nm), and consisting essentially of, by weight: at least one element selected from a group A consisting of Al, Zn and Cu, total group A elements being 44-92%; at least one element selected from a group B consisting of Ag, Ga and Au, total group B elements being 0-46%, with % group A+group B=88-92%, and ##EQU1## a group C element which is Li in an amount of 7.2-12%; at least one element selected from a group D consisting of Mg, K, Na, and Ca, total group D elements being 0-12%, with % group C+% group D=8-12%, ##EQU2## and % group A+% group B+% group C+% group D=100%; said alloy additionally comprising elemental impurities in an amount of less than 1% each and less than 5% total, based on the total weight of the alloy.Type: GrantFiled: June 1, 1988Date of Patent: September 12, 1989Assignee: PechineyInventors: Bruno Dubost, Marc Audier
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Patent number: 4865666Abstract: Intermetallics capable of use as structural elements, exhibiting relatively high ductility and low brittleness, comprise ternary and quaternary TiAl.sub.3 alloys of the general formulae Al--Ti--M and Al--Ti--M--M', wherein M is selected from Cu, Ni, and Fe, M' is selected from V, Nb, and Ta. Such materials exhibit cubic, Ll.sub.2 crystal structures.Type: GrantFiled: October 14, 1987Date of Patent: September 12, 1989Assignee: Martin Marietta CorporationInventors: K. Sharvan Kumar, Walter Precht
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Patent number: 4844750Abstract: Disclosed is a method of making lithium containing aluminum base alloy products having improved properties in the short transverse direction. The method comprises the steps of providing a body of a lithium containing aluminum base alloy and heating the body to a temperature for initial hot working but at a temperature sufficiently low that a substantial amount of grain boundary precipitate is not dissolved. The method further includes hot working the heated body to provide an intermediate product, recrystallizing the intermediate product and then hot working the recrystallized product to a final shaped product. The final shaped product is solution heat treated, quenched and aged to provide a non-recrystallized final product having improved levels of short transverse properties.Type: GrantFiled: October 31, 1985Date of Patent: July 4, 1989Assignee: Aluminum Company of AmericaInventors: Chul Won Cho, Ralph R. Sawtell
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Patent number: 4834810Abstract: High modulus aluminum-base comprise mechanically alloyed aluminum-base compositions contain 10-25% titanium part of which may be replaced by vanadium or zirconium. Within described limits the alloys can contain elements other than oxygen and carbon ordinarily derived from the process control agent used in mechanical alloying.Type: GrantFiled: May 6, 1988Date of Patent: May 30, 1989Assignee: Inco Alloys International, Inc.Inventors: Raymond C. Benn, Prakash K. Mirchandani, Walter E. Mattson
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Patent number: 4828936Abstract: An aluminum alloy sheet as a fin material for tubes of a heat exchanger, excellent in high-temperature sagging resistance and sacrificial anode property and having a high room-temperature strength, which consists essentially of:Manganese: from 0.95 to 1.50 wt. %,silicon: from 0.5 to 1.2 wt. %,zinc: from 0.1 to 2.0 wt. %,at least one element selected from the group consisting of:copper: from 0.05 to 0.60 wt. %, andmagnesium: from 0.05 to 0.60 wt. %, where, the total amount of said copper and said magnesium being up to 1.0 wt. %, andthe balance being aluminum and incidental impurities.the above-mentioned aluminum alloy sheet may further additionally contain at least one element selected from the group consisting of:chromium: from 0.03 to 0.30 wt. %, andzirconium: from 0.03 to 0.15 wt. % where, the total amount of said chromium and said zirconium being up to 0.4 wt. %.Type: GrantFiled: June 9, 1987Date of Patent: May 9, 1989Assignee: Mitsubishi Aluminum Kabushiki KaishaInventors: Ken Toma, Masami Asano, Noriaki Takahashi, Shoji Takeuchi, Yo Takeuchi
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Patent number: 4824494Abstract: An aluminum-based alloy foil for use as negative electrodes of elecrolytic capacitors, the foil containing 0.1 to 1.0% of Cu, 0.01 to 1.0% of Ni, 0.002 to 0.05% of Ti, and optionally 0.0005 to 0.02% of B, wherein the balance is substantially aluminum.Type: GrantFiled: February 10, 1988Date of Patent: April 25, 1989Assignee: Showa Aluminum Kabushiki KaishaInventors: Shozo Umetsu, Takeshi Nishizaki
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Patent number: 4818308Abstract: Aluminum alloy comprises 10 to 36 wt % of Si, 2 to 10 wt % of at least one metal selected from the group consisting of Fe, Ni, Co, Cr and Mn, and remainder consisting essentially of aluminum. The aluminum alloy further includes 1.0 to 12 wt % of Cu and 0.1 to 3.0 wt % of Mg. In a method for producing the aluminum alloy the steps comprises preparing powder mixtures including Si, at least one of metal selected from the group consisting of Fe, Ni, Co, Cr and Mn, and remainder consisting essentially of Al, producing aluminum alloy powders, compacting the aluminum alloy powders into a shape and hot working the aluminum alloy powder compact.Type: GrantFiled: December 10, 1986Date of Patent: April 4, 1989Assignee: Sumitomo Electric Industries, Inc.Inventors: Yusuke Odani, Kiyoaki Akechi, Nobuhito Kuroishi
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Patent number: 4816087Abstract: A method of producing a recrystallized aluminum-lithium product having improved levels of strength and fracture toughness is disclosed. The method comprises the steps of: providing a lithium-containing aluminum base alloy comprised of 0.5 to 4.0 wt. % Li, 0 to 5.0 wt. % Cu, 0 to 5.0 wt. % Mg, 0.10 to 1.0 wt. % of a grain structure control element selected from the class consisting of Zr, Cr, Hf, Ti, V, Sc, and Mn, 0.5 wt. % max. Fe, and 5 wt. % max. Si, with the balance consisting essentially of aluminum and incidental elements and impurities; heating the body to a high presoak temperature to homogenize the alloy; cooling the alloy to a first hot working temperature; reheating the alloy, after hot working, back to a high annealing temperature; cooling the alloy to a second hot working temperature to produce a first product; reheating the alloy to a lower annealing temperature; and then cold working the alloy.Type: GrantFiled: April 10, 1987Date of Patent: March 28, 1989Assignee: Aluminum Company of AmericaInventor: Chul W. Cho
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Patent number: 4808374Abstract: A method for producing aluminum alloy castings and the resulting product having improved toughness. An Al-Si or Al-Si-Cu alloy containing 4 to 24 wt % of silicon, iron and other incidental impurities, the balance being aluminum is melted, and the melt is heated to a temperature between 780.degree. C. and 950.degree. C. The melt is poured into a mold and there solidified. A solution heat treatment and aging are then conducted. The process is suitable for an alloy containing 0.25 to 1.4 wt % of iron. In a preferred embodiment, the alloy consists essentially of 6 to 12 wt % Si, 2 wt % Cu, 0.2 to 0.4 wt % Mg and other incidental impurities, the balance being aluminum. The solution heat treatment is preferably carried out by heating between 525.degree. 545.degree. C. for a period of 1 to 5 hours.Type: GrantFiled: December 22, 1986Date of Patent: February 28, 1989Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Yoji Awano, Yoshihiro Shimizu, Junichi Takabatake
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Patent number: 4806174Abstract: An aluminum base alloy wrought product having an isotropic texture and a process for preparing the same is disclosed. The product has the ability to develop improved properties in the 45.degree. direction in response to an aging treatment and is comprised of 0.5 to 4.0 wt.% Li, 0 to 5.0 wt.% Mg, up to 5.0 wt.% Cu, 0 to 1.0 wt.% Zr, 0 to 2.0 wt.% Mn, 0 to 7.0 wt.% Zn, 0.5 wt.% max. Fe, 0.5 wt.% max. Si, the balance aluminum and incidental impurities. The product has imparted thereto, prior to a hot rolling step, a recrystallization effect to provide therein after hot rolling a metallurgical structure generally lacking intense work texture characteristics. After an aging step, the product has improved levels of properties in the 45.degree. direction.Type: GrantFiled: November 19, 1985Date of Patent: February 21, 1989Assignee: Aluminum Company of AmericaInventors: Chul W. Cho, Ralph R. Sawtell
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Patent number: 4804423Abstract: The invention concerns Al-base alloys with substantial proportions of Li and Si, containing, by weight:from 3.6 to 8% Lifrom 5 to 14% Sifrom 0 to 1% of each of the following optional elements: Fe, Co, Ni, Cr, Mn, Zr, V, Ti, Nb, Mo, O.sub.2, Sc, andfrom 0 to 2% of each of the optional elements Cu, Mg and/or Zn, the total amount of the optional elements being less than 5%, and the balance being Al and impurities, each impurity.ltoreq.0.05%, with total impurities.ltoreq.0.15%. The products are obtained by rapid solidification processes and contain from 15 to 60% by volume of phase T (Al, Si, Li), in the form of particles of from 0.01 to 10 .mu.m.Type: GrantFiled: June 27, 1986Date of Patent: February 14, 1989Assignee: Cegedur Societe de Transformation de l'Aluminium PechineyInventor: Bruno Dubost
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Patent number: 4800133Abstract: An aluminum alloy foil for the cathode of an electrolytic capacitor is produced from a continuously cast aluminum alloy plate containing 0.03 to 0.5% of copper.Type: GrantFiled: April 6, 1987Date of Patent: January 24, 1989Assignee: Showa Aluminum CorporationInventors: Kozo Arai, Takao Suzuki, Syozo Umetsu
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Patent number: 4767678Abstract: The invention is an oxalloy consisting essentially of about 5 to about 57 weight percent magnesium or aluminum and about 0.5 to about 10 weight percent of one or more alloying materials selected from the group consisting of B, Al, Si, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ge, As, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, Ga, In, Sn, Sb, Hf, Ta, W, Re, Os, Ir, Pt, Au, Tl, Pb, Bi, Th, and rare earths; and the remainder oxygen.The invention also includes a method for forming the above oxalloys and a substrate coated with the oxalloys of the present invention.Type: GrantFiled: February 18, 1986Date of Patent: August 30, 1988Assignee: The Dow Chemical CompanyInventors: Ronald L. Yates, Patrick L. Hagans
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Patent number: 4761267Abstract: An aluminum alloy-core material for brazing, having improved secular corrosion resistance is provided, by a composition of 0.5.about.1.0% of Cu, 0.5.about.1.0% of Mn, 0.10.about.0.30% of Ti, 0.3% or less of Fe, less than 0.10% of Si, and balance of Al, and contains, occasionally at least one element selected from the group consisting of from 0.05 to 0.4% of Mg, from 0.05 to 0.4% of Cr, and from 0.05 to 0.4% of Zr. The alloy is free of an Al-Fe intermetallic compound, has an improved resistance to pitting corrosion and exhibits only a slight reduction in mechanical strength after brazing.Type: GrantFiled: February 3, 1987Date of Patent: August 2, 1988Assignee: Sky Aluminium Co., Ltd.Inventors: Shinji Takeno, Seishi Nakamoto, Kouhei Oono
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Patent number: 4747889Abstract: An interconnecting wire of aluminum alloy for semiconductor devices which as improved ball-forming performance in the ball-bonding process, without any loss of conductivity and corrosion resistance. There is also provided an interconnecting wire for semiconductor devices which is lowered in resistance, with a minimum loss of conductivity and without any adverse effect on the bonding performance. The interconnecting wire contains about 0.1 to 45 wt % of an element having a melting point lower than about 450.degree. C., with the balance being substantially aluminum, or contains about 0.1 to 45 wt % of one more elements having a melting point lower than about 450.degree. C. and about 0.2 to 2 wt % of one or more elements selected from the group consisting of silicon, magnesium, manganese, and copper, with the balance being substantially aluminum.Type: GrantFiled: May 22, 1986Date of Patent: May 31, 1988Assignee: Sumitomo Electric Industries, Ltd.Inventors: Masanobu Nishio, Kazuo Sawada, Minoru Yokota, Hitoshi Kishida
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Patent number: 4737206Abstract: An extruded aluminum alloy improved especially in wear resistance and cuttability and comprising 12 to 30% of Si and 0.3 to 7.0% of Cu, with or without 0.3 to 2.0% of Mg, the balance being substantially aluminum. In this alloy, primary Si crystals 40 to 80 microns in particle size occupy at least 60% of the area occupied by all the primary Si crystals in the aluminum matrix, and eutectic Si crystals up to 10 microns in particle size occupy at least 60% of the area occupied by all the eutectic Si crystals in the matrix. The primary and eutectic Si crystals are uniformly dispersed throughout the matrix. A process for preparing the extruded aluminum alloy is also disclosed.Type: GrantFiled: August 4, 1986Date of Patent: April 12, 1988Assignee: Showa Aluminum Kabushiki KaishaInventor: Ichiro Iwai