Magnesium Containing Patents (Class 148/440)
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Publication number: 20100139899Abstract: A heat exchanger use high strength aluminum alloy fin material having a high strength and excellent in thermal conductivity, erosion resistance, sag resistance, sacrificial anodization effect, and self corrosion resistance, characterized by containing Si: 0.8 to 1.4 wt %, Fe: 0.15 to 0.7 wt %, Mn: 1.5 to 3.0 wt %, and Zn: 0.5 to 2.5 wt %, limiting the Mg as an impurity to 0.05 wt % or less, and having a balance of ordinary impurities and Al in chemical composition, having a metal structure before brazing of a fibrous crystal grain structure, a tensile strength before brazing of not more than 240 MPa, a tensile strength after brazing of not less than 150 MPa, and a recrystallized grain size after brazing of 500 ?m or more.Type: ApplicationFiled: July 18, 2006Publication date: June 10, 2010Applicant: NPPON LIGHT METAL COMPANY, LTD.Inventors: Hideki Suzuki, Yoshito Oki, Tomohiro Sasaki, Masae Nagasawa
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Patent number: 7713470Abstract: A thin and large high toughness die-cast product is provided that is formed from an Al—Mg casting alloy having the composition 3.5 wt %?Mg?4.5 wt %, 0.8 wt %?Mn?1.5 wt %, Si<0.5 wt %, Fe<0.5 wt %, a sum (Ti+Zr) of amounts of Ti and Zr added of equal to or greater than 0.3 wt %, and a ratio (Ti/Zr) of the amounts of Ti and Zr added of at least 0.3 but not more than 2, with the balance being Al.Type: GrantFiled: May 14, 2003Date of Patent: May 11, 2010Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Yusuke Toyoda, Takahiro Mizukami, Fumiaki Fukuchi, Tsunehisa Hata, Katsuhiro Shibata
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Patent number: 7648594Abstract: Extruded aluminum alloy which excels in machinability, caulking properties, and wear resistance, the extruded aluminum alloy including 3.0 to 6.0 mass % of Si, 0.1 to 0.45 mass % of Mg, 0.01 to 0.5 mass % of Cu, 0.01 to 0.5 mass % of Mn, and 0.40 to 0.90 mass % of Fe, with the balance being Al and unavoidable impurities.Type: GrantFiled: January 10, 2007Date of Patent: January 19, 2010Assignee: Aisin Keikinzoku Co., Ltd.Inventors: Nobuyuki Higashi, Kinji Hashimoto
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Patent number: 7648593Abstract: An aluminum alloy comprising Al, Sc, Gd, Zr, and optionally Mg. The aluminum alloy is strengthened by an aluminum solid solution matrix and a dispersion of Al3X precipitate having an L12 structure where X comprises Sc, Gd and Zr. Mg is a preferred addition to the alloy containing Gd and Zr. The alloying additions control strengthening and coarsening kinetics of the alloy through control of diffusivity in the aluminum matrix and coherency strain of the Al3X precipitate.Type: GrantFiled: November 21, 2005Date of Patent: January 19, 2010Assignee: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20090314392Abstract: The invention relates to a method for the production of a cast component made of an aluminium diecasting alloy, in which the cast component is subjected to a heat treatment process after casting, wherein an aluminium diecasting alloy is used, by means of which the cast component has an elongation at break A5 of ?10% and a yield point Rp0.2 of <120 MPa, and wherein a single-step annealing process for stability is carried out at a temperature of 120-260° C., after which the heat-treated cast component has a break at elongation A5 of ?7% and a yield point Rp0.2 of ?110 MPa. Furthermore, the invention relates to a cast component which is produced in accordance with a method of this type.Type: ApplicationFiled: June 11, 2009Publication date: December 24, 2009Applicant: BDW TECHNOLOGIES GMBHInventors: Juergen Wuest, Richard Weizenbeck, Dirk E.O. Westerheide
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Publication number: 20090260724Abstract: High temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum; silicon; at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. Magnesium and copper are optional alloying elements.Type: ApplicationFiled: April 18, 2008Publication date: October 22, 2009Applicant: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20090263275Abstract: High temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, magnesium, lithium, at least one of scandium, erbium, thulium, ytterbium, and lutetium, and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium.Type: ApplicationFiled: April 18, 2008Publication date: October 22, 2009Applicant: United Technologies CorporationInventor: Awadh B. Pandey
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Publication number: 20090260726Abstract: [PROBLEMS] To provide an aluminum alloy fin material for a heat exchanger, which has high strength and high heat conductivity after brazing, and is excellent in the resistance to sagging, erosion and self-corrosion and the in the sacrificial anode effect. [MEANS FOR SOLVING PROBLEMS] A method for producing an aluminum alloy fin material for a heat exchanger which comprises providing a molten aluminum alloy having a chemical composition, in wt %, that Si: 0.5 to 1.5%, Fe: 0.15 to 1.0%, Mn: 0.8 to 3.0%, Zn: 0.5 to 2.5%, with the proviso that the content of Mg as an impurity is limited to 0.05 wt % or less, and the balance: Al and inevitable impurities, casting the molten alloy continuously into a thin slab having a thickness of 5 to 10 mm by the use of a twin belt casting machine, winding up the slab into a roll, cold-rolling the slab into a sheet having a thickness of 0.05 to 2.0 mm, subjecting the sheet to an inter annealing at 350 to 500° C.Type: ApplicationFiled: June 19, 2009Publication date: October 22, 2009Applicant: NIPPON LIGHT METAL COMPANY, LTD.Inventors: Yoshito OKI, Hideki SUZUKI, Haruo SUGIYAMA, Toshiya ANAMI, Tomohiro SASAKI
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Patent number: 7572521Abstract: The invention relates to an aluminium alloy used as a coating for surfaces subjected to extreme friction stress, with an aluminium matrix incorporating at least a soft phase and a hard phase, as well as a process for producing the coating. The soft phase and/or the hard phase is essentially finely distributed in the aluminium matrix (20) and at least 80%, preferably at least 90%, of the soft phase or soft phase particles (18) have a mean diameter of a maximum of 3 ?m. The aluminium alloy is produced by depositing it on the base (11) by a process of deposition from a gas phase.Type: GrantFiled: August 3, 2005Date of Patent: August 11, 2009Assignee: Miba Gleitlager GmbHInventors: Robert Mergen, Walter Gärtner
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Patent number: 7520044Abstract: An aerosol can fabrication process comprises the following steps: formation of slugs from an aluminium-based alloy having the following composition, in weight percentage: Si 0.35-0.45 Mg 0.25-0.40 Mn 0.05-0.15 Fe 0.12-0.20 Total of minor elements ?0.15% Al Balance. thermal treatment of the slugs, forced cooling of the slugs, cold impact extrusion of a slug so as to form a can, applying a lacquer inside the can.Type: GrantFiled: July 15, 2005Date of Patent: April 21, 2009Assignee: Boxal FranceInventors: Jean-Maurice Bulliard, Guenter Hoellrigl, Cedric Fanton
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Publication number: 20090071576Abstract: The present invention provides an Al—Mg series alloy sheet of high-Mg with improved press formability and homogeneity which can be applied to automobile outer panels and inner panels. This is an Al—Mg series aluminum alloy sheet having 3.5 to 3 mm in thickness cast by twin-roll continuous casting and cold rolled, comprising over 8% but not more than 14% Mg, 1.0% or less Fe, and 3.5% or less Si with the remainder being Al and unavoidable impurities wherein the mean conductivity of the aluminum alloy sheet is in the range of at least 20 IACS % but less than 26 IACS %, the strength-ductility balance (tensile strength×total elongation) as a material property of the aluminum alloy sheet is 11000 (MPa %) or more, and the homogeneity and press formability of the sheet have been improved.Type: ApplicationFiled: January 13, 2006Publication date: March 19, 2009Applicant: KABUSHIKI KAISHA KOBE SEIKO SHOInventors: Makoto Morishita, Katsushi Matsumoto, Shigenobu Yasunaga, Takashi Inaba
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Publication number: 20090014103Abstract: An aluminum alloy sheet for a lithographic printing plate is obtained by homogenizing an ingot of an aluminum alloy at 500 to 610° C. for one hour or more, the aluminum alloy containing 0.03 to 0.15% of Si, 0.2 to 0.6% of Fe, 0.005 to 0.05% of Ti, and 2 to 30 ppm of Pb, with the balance being aluminum and unavoidable impurities, subjecting the homogenized product to rough hot rolling, a start temperature of the rough hot rolling being 430 to 500° C. and a finish temperature of the rough hot rolling being 400° C. or more, holding the product subjected to rough hot rolling for 60 to 300 seconds after the completion of the rough hot rolling to recrystallize the surface of the product, and subjecting the resulting product to finish hot rolling that is finished at 320 to 370° C.Type: ApplicationFiled: June 13, 2008Publication date: January 15, 2009Inventors: Akio Uesugi, Atsushi Matsuura, Hiroshi Ougi, Atsushi Hibino
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Publication number: 20090007994Abstract: An aluminum alloy sheet having excellent press formability and stress corrosion cracking resistance, comprises 3.3 to 3.6 percent by weight of Mg and 0.1 to 0.2 percent by weight of Mn, furthermore, 0.05 to 0.3 percent by weight of Fe and 0.05 to 0.15 percent by weight of Si, and the remainder comprises Al and incidental impurities, wherein the sizes of intermetallic compounds is 5 ?m or less, the recrystallized grain size is 15 ?m or less in the region at a depth of 10 to 30 ?m below the sheet surface, and the surface roughness is Ra 0.2 to 0.7 ?m.Type: ApplicationFiled: July 30, 2004Publication date: January 8, 2009Applicants: NOVELIS INC., NIPPON LIGHT METAL CO., LTD., HONDA MOTOR CO., LTD.Inventors: Pizhi Zhao, Toshiya Anami, Ichiro Okamoto, Hitoshi Kazama, Kunihiro Yasunaga, Noboru Hayashi, Kevin Gatenby, Mark Gallerneault, Simon Barker
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Publication number: 20080295922Abstract: An aluminum-magnesium alloy sheet having a high strength prior to baking treatment, and having a high bake softening resistance. Contains, as a percentage of mass, 2-5% magnesium, more than 0.05% and 1.5% or less iron, 0.05-1.5% manganese, and crystal grain refiner, the remainder comprising aluminum and inevitable impurities, and among the inevitable impurities, less than 0.20% silicon being contained, the total amount of iron and manganese being greater than 0.3%, the amount of iron dissolved in solid solution being 50 ppm or greater, 5000 or more intermetallic compounds with a circle-equivalent diameter of 1-6 ?m existing per square millimeter, and the average diameter of the recrystallized grains being 20 ?m or smaller.Type: ApplicationFiled: December 19, 2003Publication date: December 4, 2008Applicant: Nippon Light Metal Company, Ltd.Inventors: Pizhi Zhao, Masaru Shinohara
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Publication number: 20080257462Abstract: An aluminum alloy material for high-temperature/high-speed molding containing 2.0 to 8.0 mass % of Mg, 0.05 to 1.0 mass % of Mn, 0.01 to 0.3 mass % of Zr, 0.06 to 0.4 mass % of Si and 0.06 to 0.4 mass % of Fe, with the balance being made of aluminum and inevitable impurities; an aluminum alloy material for high-temperature/high-speed molding containing 2.0 to 8.0% of Mg, 0.05 to 1.5% of Mn and 0.05 to 0.4% of Cr, Fe being restricted to 0.4% or less and Si being restricted to 0.4% or less, the grain diameter of a Cr-base intermetallic compound formed by melt-casting being 20 ?m or less, and grains of intermetallic compounds with a grain diameter in the range from 50 to 1,000 nm as Mn-base and Cr-base precipitates being present in a distribution density of 350,000 grains/mm2 or more, the aluminum alloy material being used for high-temperature/high-speed molding by subjecting the alloy material to cooling at a cooling rate of 20° C./min or more immediately after molding at a temperature range from 200 to 550° C.Type: ApplicationFiled: July 11, 2008Publication date: October 23, 2008Applicants: FURUKAWA-SKY ALUMINUM CORP., NIPPON STEEL CORPORATIONInventors: Koji ICHITANI, Tsutomu TAGATA, Toshio KOMATSUBARA, Ken TAKATA
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Patent number: 7435306Abstract: High strength aluminum alloy rivets are provided in which the aluminum alloys exhibit high strength at atmospheric temperatures and maintain high strength and ductility at extremely low temperatures. The rivets are produced from an alloy which is made by blending about 89 atomic % to 99 atomic % aluminum, 1 atomic % to 11 atomic % of a secondary metal selected from the group consisting of magnesium, lithium, silicon, titanium, zirconium, and combinations thereof, and up to about 10 atomic % of a tertiary metal selected from the group consisting of Be, Ca, Sr, Ba, Ra, Sc, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, W, and combinations thereof. The alloy is produced by nanostructure material synthesis, such as cryomilling, in the absence of extrinsically added refractory dispersoids. The synthesized alloy is then consolidated and formed into a solid or blind rivet. Grain size within the rivet is less than 0.Type: GrantFiled: January 22, 2003Date of Patent: October 14, 2008Assignee: The Boeing CompanyInventors: Clifford C. Bampton, John R. Wooten
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Publication number: 20080219882Abstract: The invention relates to a method for producing a wear-resistant aluminum alloy, to an aluminum alloy produced according to the method, and to the use thereof. The method comprises the steps of: (i) providing an aluminum alloy having the composition Fe: 3-10; X: 3-10; Y: 0-1.5; Z: 0-10; wherein X represents an element or combination of elements (a) V and Si; (b) Cr and Ti; (c) Ce; or (d) Mn; each time with the proviso that the proportion of the individual elements in the combinations of elements (a) and (b) is at least 0.Type: ApplicationFiled: August 11, 2006Publication date: September 11, 2008Inventor: Mathias Woydt
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Publication number: 20080178967Abstract: A sheet of a 6000 type aluminum alloy containing Si and Mg as main alloy components and having an excellent formability sufficient to allow flat hemming, excellent resistance to denting, and good hardenability during baking a coating, which exhibits an anisotropy of Lankford values of more than 0.4 or the strength ratio for cube orientations of the texture thereof of 20 or more, and exhibits a minimum bend radius of 0.5 mm or less at 180° bending, even when the offset yield strength thereof exceeds 140 MPa through natural aging; and a method for producing the sheet of the aluminum alloy, which includes the steps of subjecting an ingot to a homogenization treatment, cooling to a temperature lower than 350° C. at a cooling rate of 100° C./hr or more, optionally to room temperature, heating again to a temperature of 300 to 500° C. and subjecting it to hot rolling, cold rolling the hot rolled product, and subjecting the cold rolled sheet to a solution treatment at a temperature of 400° C.Type: ApplicationFiled: March 21, 2008Publication date: July 31, 2008Inventors: Hidetoshi Uchida, Tadashi Minoda, Mineo Asano, Yoshikazu Ozeki, Tsutomu Furuyama
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Publication number: 20080178968Abstract: A sheet of a 6000 type aluminum alloy containing Si and Mg as main alloy components and having an excellent formability sufficient to allow flat hemming, excellent resistance to denting, and good hardenability during baking a coating, which exhibits an anisotropy of Lankford values of more than 0.4 or the strength ratio for cube orientations of the texture thereof of 20 or more, and exhibits a minimum bend radius of 0.5 mm or less at 180° bending, even when the offset yield strength thereof exceeds 140 MPa through natural aging; and a method for producing the sheet of the aluminum alloy, which includes the steps of subjecting an ingot to a homogenization treatment, cooling to a temperature lower than 350° C. at a cooling rate of 100° C./hr or more, optionally to room temperature, heating again to a temperature of 300 to 500° C. and subjecting it to hot rolling, cold rolling the hot rolled product, and subjecting the cold rolled sheet to a solution treatment at a temperature of 400° C.Type: ApplicationFiled: March 21, 2008Publication date: July 31, 2008Inventors: Hidetoshi Uchida, Tadashi Minoda, Mineo Asano, Yoshikazu Ozeki, Tsutomu Furuyama
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Publication number: 20080029188Abstract: An aluminum alloy includes manganese of about 1.1% to about 7.0% by weight, magnesium of about 0.1% to about 6.0% by weight, scandium of about 0.01% to about 1.5% by weight and the balance is essentially aluminum. Alloying elements of scandium, manganese and magnesium are added to form a columnar grain structure with a nano-complex phase in the aluminum alloy. Accordingly, the aluminum alloy has a high degree of physical and mechanical properties.Type: ApplicationFiled: August 4, 2006Publication date: February 7, 2008Inventors: Wei-Pirn Hong, Chan-Tung Chen
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Patent number: 7211161Abstract: The invention relates to an Al—Zn—Mg—Cu alloy worked product, characterised in that contains (percentage by weight) Mg 4.85–5.35 Mn 0.20–0.50 Zn 0.20–0.45 Si < 0.20 Fe < 0.30 Cu < 0.25 Cr < 0.15 Ti < 0.15 Zr < 0.15 the remainder being aluminium with its inevitable impurities. This product preferentially has an elongation at fracture A(LT) of at least 24% and an Rm(LT)×A(LT) parameter of at least 8500. It shows a good stress and intergranular corrosion resistance. It may be used for welded constructions, particularly tankers, motor car bodywork, and industrial vehicles.Type: GrantFiled: March 20, 2003Date of Patent: May 1, 2007Assignee: Alcan RhenaluInventors: Georges Pillet, Jerome Guillemenet, Ronan Dif, Christine Henon, Herve Ribes
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Patent number: 7175719Abstract: Extruded aluminum alloy which excels in machinability, caulking properties, and wear resistance, the extruded aluminum alloy including 3.0 to 6.0 mass % of Si, 0.1 to 0.45 mass % of Mg, 0.01 to 0.5 mass % of Cu, 0.01 to 0.5 mass % of Mn, and 0.40 to 0.90 mass % of Fe, with the balance being Al and unavoidable impurities.Type: GrantFiled: May 3, 2005Date of Patent: February 13, 2007Assignee: Aisin Keikinzoku Co., Ltd.Inventors: Nobuyuki Higashi, Kinji Hashimoto
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Patent number: 7156930Abstract: An aluminum alloy pipe, which is composed of an aluminum alloy containing 2.0% (% by mass, the same hereinafter) to 5.0% of Mg, 0.20% or less of Si, 0.30% or less of Fe, 0.8% or less (including 0%) of Mn, 0.35% or less (including 0%) of Cr, and 0.2% or less (including 0%) of Ti, with the balance being Al and inevitable impurities, wherein the aluminum alloy pipe has a 0.2% yield strength of 60 MPa or more and 160 MPa or less and an average crystal grain diameter of 150 ?m or less, and wherein the aluminum alloy pipe has multistage formability.Type: GrantFiled: January 29, 2003Date of Patent: January 2, 2007Assignee: Furukawa-Sky Aluminum CorporationInventors: Kazuhisa Kashiwazaki, Ryo Shoji, Hisashi Tamura
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Patent number: 7033447Abstract: We have discovered that the formation of particulate inclusions at the surface of an aluminum alloy article, which inclusions interfere with a smooth transition from the alloy surface to an overlying aluminum oxide protective film, can be controlled by maintaining the content of mobile and nonmobile impurities within a specific range and controlling the particulate size and distribution of the mobile and nonmobile impurities and compounds thereof; by heat-treating the aluminum alloy at a temperature less than about 330° C.; and by creating the aluminum oxide protective film by employing a particular electrolytic process. When these factors are taken into consideration, an improved aluminum oxide protective film is obtained.Type: GrantFiled: May 3, 2002Date of Patent: April 25, 2006Assignee: Applied Materials, Inc.Inventors: Yixing Lin, Brian T West, Shun Jackson Wu, Clifford C Stow, Senh Thach, Hong Wang, Jennifer Y Sun
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Patent number: 6969432Abstract: Rolled or extruded products for welded constructions made of AlMgMn type aluminum alloy. These products contain, in % by weight, 3.0<Mg<5.0, 0.75<Mn<1.0, Fe<0.25, Si<0.25, 0.02<Zn<0.40, optionally one or more of the elements Cr, Cu, Ti, Zr such that Cr<0.25, Cu<0.20, Ti<0.20, Zr<0.20, other elements <0.05 each and <0.15 in total, wherein Mn+2Zn>0.75. In the welded state, these products have improved mechanical strength and resistance to fatigue without unfavorable consequences with regard to toughness and corrosion resistance, and are particularly suitable for naval construction, for industrial vehicles and for bicycle frames made of welded tubes.Type: GrantFiled: June 1, 2004Date of Patent: November 29, 2005Assignee: Pechiney RhenaluInventors: Guy-Michel Raynaud, Jean-Luc Hoffmann, Laurent Cottignies, Georges Pillet
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Patent number: 6959476Abstract: A method for producing aluminum drive shafts from molten aluminum alloy using a continuous caster to cast the alloy into a slab. The method comprises providing a molten aluminum alloy consisting essentially of 0.2 to 0.8 wt. % Si, 0.05 to 0.4 wt. % Cu, 0.45 to 1.2 wt. % Mg, 0.04 to 0.35 wt. % Cr, 0.7 wt. % max. Fe, 0.15 wt. % max. Mn, 0.25 wt. % max. Zn, 0.15 wt. % max. Ti, the remainder aluminum, incidental elements and impurities and providing a continuous caster such as a belt caster for continuously casting the molten aluminum alloy. The molten aluminum alloy is cast into a slab which is rolled into a sheet product. After solution heat treatment, the sheet product is formed into a tube having a seam which is welded to provide a seam welded tube. The seam welded tube is placed in a forming die and hydroformed to form the drive shaft.Type: GrantFiled: October 27, 2003Date of Patent: November 1, 2005Assignee: Commonwealth Industries, Inc.Inventors: Zhong Li, Paul Platek
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Patent number: 6946039Abstract: The invention includes a physical vapor deposition target composed of a face centered cubic unit cell metal or alloy and having a uniform grain size less than 30 microns, preferably less than 1 micron; and a uniform axial or planar <220> texture. Also described is a method for making sputtering targets. The method can comprise billet preparation; equal channel angular extrusion with a prescribed route and number of passes; and cross-rolling or forging subsequent to the equal channel angular extrusion.Type: GrantFiled: November 2, 2000Date of Patent: September 20, 2005Assignee: Honeywell International Inc.Inventors: Vladimir M. Segal, Stephane Ferrasse, Frank Alford
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Patent number: 6866728Abstract: An aluminum alloy with excellent decorativeness, having a composition represented by the general formula AlaMgbMncCrd, wherein b, c, and d are, in mass percentage, 3.0?b?5.6, 0.05?c?1.0, 0.05?d?0.7, c+d>0.2, and a is the balance with unavoidable impurity elements possibly being contained, wherein a matrix of the aluminum alloy is a structure substantially composed of an aluminum solid solution, in which no ?-phase is present. This alloy has excellent decorativeness and decorativeness as well as superior strength, hardness and other such mechanical properties and is useful as materials for slide fastener constituent members, such as their elements, stops, and sliders, and/or in snap buttons, ordinary buttons, and clasps.Type: GrantFiled: February 4, 2004Date of Patent: March 15, 2005Assignee: YKK CorporationInventors: Masataka Kawazoe, Koichi Mikado, Hironobu Wakasa, Futoshi Kozato, Yusuke Meiwa
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Patent number: 6848233Abstract: A composite aluminium panel comprising two parallel plates and/or sheets secured to the peaks and troughs of a corrugated aluminium stiffener sheet between the parallel plates and/or sheets, wherein the corrugated aluminium stiffener sheet is made from an aluminium alloy rolled sheet of composition (in weight percent): Mg 1.5-6.0, Mn 0.3-1.4, Zn 0.4-5.0, Fe up to 0.5, Si up to 0.5, Zr up to 0.30; optionally one or more of Cr 0.05-0.3, Ti 0.01-0.20, V 0.05-0.25, Ag 0.05-0.40, and Cu up to 0.40; and other elements up to 0.05 each, 0.15 total, with a balance of Al; and having in an H-condition or in an O-condition a ratio of PS/UTS in the range of 0.4 to 0.9 and having good roll formability.Type: GrantFiled: October 29, 1999Date of Patent: February 1, 2005Assignee: Corus Aluminium Walzprodukte GmbHInventors: Alfred Johann Peter Haszler, Desikan Sampath, Klaus Alfons Mechsner
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Patent number: 6808864Abstract: Disclosed is a support for a lithographic printing plate obtained by subjecting an aluminum plate to a graining treatment and an anodizing treatment, the support comprising at least any one of Mn in a range from 0.1 to 1.5 wt % and Mg in a range from 0.1 to 1.5 wt %; Fe of 0 to 1 wt %; Si of 0 to 0.5 wt %; Cu of 0 to 0.2 wt %; at least one kind of element out of the elements listed in items (a) to (d) below in a range of content affixed thereto, (a) 1 to 100 ppm each of one or more kinds of elements selected from a group consisting of Li, Be, Sc, Mo, Ag, Ge, Ce, Nd, Dy and Au, (b) 0.Type: GrantFiled: September 10, 2002Date of Patent: October 26, 2004Assignee: Fuji Photo Film Co., Ltd.Inventors: Hirokazu Sawada, Akio Uesugi
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Publication number: 20040187985Abstract: The present invention provides an Al—Mg—Si alloy sheet in which the production of ridging marks during press forming is noticeably inhibited, and in addition, provides a manufacturing method capable of providing such an aluminum alloy sheet, and an intermediate material in the manufacture thereof.Type: ApplicationFiled: March 24, 2004Publication date: September 30, 2004Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Katsushi Matsumoto, Yasuaki Sugizaki
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Publication number: 20040163739Abstract: An aluminum alloy with excellent decorativeness, having a composition represented by the general formula AlaMgbMncCrd, wherein b, c, and d are, in mass percentage, 3.0≦b≦5.6, 0.05≦c≦1.0, 0.05≦d≦0.7, c+d>0.2, and a is the balance with unavoidable impurity elements possibly being contained, wherein a matrix of the aluminum alloy is a structure substantially composed of an aluminum solid solution, in which no &bgr;-phase is present. This alloy has excellent decorativeness and decorativeness as well as superior strength, hardness and other such mechanical properties and is useful as materials for slide fastener constituent members, such as their elements, stops, and sliders, and/or in snap buttons, ordinary buttons, and clasps.Type: ApplicationFiled: February 4, 2004Publication date: August 26, 2004Applicant: YKK CORPORATIONInventors: Masataka Kawazoe, Koichi Mikado, Hironobu Wakasa, Futoshi Kozato, Yusuke Meiwa
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Publication number: 20040161359Abstract: An aluminum-magnesium alloy for casting operations consisting of, in weight percent, Mg 2.7-6.0, Mn 0.4-1.4, Zn 0.10-1.5, Zr 0.3 max., V 0.3 max., Sc 0.3 max., Ti 0.2 max., Fe 1.0 max., Si 1.4 max., balance aluminum and inevitable impurities. The casting alloy is particularly suitable for application in die-casting operations. Further the invention relates to the method of use of the casting alloy for die-casting automotive components.Type: ApplicationFiled: February 12, 2004Publication date: August 19, 2004Inventors: Martinus Godefridus Johannes Spanjers, Desikan Sampath, Alfred Johann Peter Haszler
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Publication number: 20040118493Abstract: An Al—Mg—Si series alloy ingot consisting essentially of Si: 0.2 to 0.8 wt %, Mg: 0.3 to 0.9 wt %, Fe: 0.5 wt % or less, Cu: 0.20 wt % or less and the balance being aluminum and inevitable impurities, or an Al—Mg—Si series alloy ingot consisting essentially of Si: 0.2 to 0.8 wt %, Mg: 0.3 to 0.9 wt %, Fe: 0.5 wt % or less, Cu: 0.20 wt % or less, Zn: 0.5 wt % or less and the balance being aluminum and inevitable impurities, is prepared. The alloy ingot is homogenized, then subjected to rough hot rolling and finish hot rolling, and finally to cold rolling. One of plural passes performed at the rough hot rolling is controlled such that material temperature immediately before the aforementioned one of passes is from 350 to 440 ° C., cooling rate during the aforementioned one of plural passes is 50° C./min or more, material temperature immediately after the aforementioned one of passes is from 250 to 340° C.Type: ApplicationFiled: October 24, 2003Publication date: June 24, 2004Applicant: SHOWA DENKO K.K.Inventors: Kazuo Kimura, Ichizo Tsukuda, Kyohei Taguchi, Ryosuke Shimao
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Publication number: 20040091386Abstract: The use of A1-5083 in a wide range of applications has been an industrial constant for many years. It possesses an excellent balance of properties, including high strength, good weldability, light weight and low cost. One of the commonly perceived drawbacks of the use of 5083 has been concern over susceptibility to stress corrosion cracking (SCC) and subsequent failure while in service. In the present invention, the susceptibility of high-magnesium Al—Mg alloys to SCC was evaluated with an eye toward altering SCC characteristics through compositional changes. These alloy composition changes are comprised of minor additions of Zn and Cu, in levels that are preferably low enough to minimize changes to the favorable bulk properties already inherent to A1-5083. Additionally, in accordance with the present invention, established industrial practices for material processing have been mimicked in order to evaluate the effects on inventive alloys in what would essentially be considered an as-supplied state.Type: ApplicationFiled: July 29, 2003Publication date: May 13, 2004Inventors: Mark C. Carroll, Michael J. Mills, Rudolph G. Buchhiet, Glenn S. Daehn, Bruce Morere, Paul Kobe, H. S. Goodrich
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Publication number: 20040079457Abstract: A method for manufacturing an Al—Mg—Si series alloy plate includes the steps of hot-rolling and subsequently cold-rolling an Al—Mg—Si series alloy ingot. The Al—Mg—Si series alloy ingot consists of Si: 0.2 to 0.8 mass %, Mg: 0.3 to 1 mass %, Fe: 0.5 mass % or less, Cu: 0.5 mass % or less, at least one of elements selected from the group consisting of Ti: 0.1 mass % or less and B: 0.1 mass % or less and the balance being Al and inevitable impurities. Heat-treating for holding a rolled ingot at 200 to 400° C. for 1 hour or more is performed after a completion of the hot-rolling but before a completion of the cold-rolling.Type: ApplicationFiled: March 3, 2003Publication date: April 29, 2004Applicant: SHOWA DENKO K.K.Inventors: Kazuo Kimura, Nobuhiko Akagi
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Publication number: 20040065173Abstract: High strength aluminum alloy powders, extrusions, and forgings are provided in which the aluminum alloys exhibit high strength at atmospheric temperatures and maintain high strength and ductility at extremely low temperatures. The alloy is produced by blending about 89 atomic % to 99 atomic % aluminum, 1 atomic % to 11 atomic % of a secondary metal selected from the group consisting of magnesium, lithium, silicon, titanium, zirconium, and combinations thereof, and up to about 10 atomic % of a tertiary metal selected from the group consisting of Be, Ca, Sr, Ba, Ra, Sc, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, W, and combinations thereof. The alloy is produced by nanostructure material synthesis, such as cryomilling, in the absence of refractory dispersoids. The synthesized alloy is then canned, degassed, consolidated, extruded, and optionally forged into a solid metallic component. Grain size within the alloy is less than 0.5 &mgr;m, and alloys with grain size less than 0.Type: ApplicationFiled: October 2, 2002Publication date: April 8, 2004Applicant: The Boeing CompanyInventors: Leslie G. Fritzemeier, Daniel E. Matejczyk, Thomas J. Van Daam
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Patent number: 6695935Abstract: Aluminum-magnesium alloy product for welded mechanical construction, having the following composition, in weight percent: Mg 3.5-6.0, Mn 0.4-1.2, Zn 0.4-1.5, Zr 0.25 max., Cr 0.3 max., Ti 0.2 max., Fe 0.5 max., Si 0.5 max., Cu 0.4 max.; one or more selected from the group: Bi 0.005-0.1, Pb 0.005-0.1, Sn 0.01-0.1, Ag 0.01-0.5, Sc 0.01-0.5, Li 0.01-0.5, V 0.01-0.3, Ce 0.01-0.3, Y 0.01-0.3, and Ni 0.01-0.3; others (each) 0.05 max., (total) 0.15 max.; and balance aluminum.Type: GrantFiled: February 15, 2002Date of Patent: February 24, 2004Assignee: Corus Aluminium Walzprodukte GmbHInventors: Alfred Johann Peter Haszler, Desikan Sampath
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Patent number: 6685782Abstract: A suitable alloy of the alloy AlMgSi type employed for the manufacture of components having high capacity to absorb kinetic energy by plastic deformation contains, in wt. %, silicon 0.40 to 0.80 magnesium 0.40 to 0.70 iron max. 0.30 copper max. 0.20 manganese max. 0.15 vanadium 0.05 to 0.20 chromium max. 0.10 titanium max. 0.10 zinc max. 0.10 and further elements each individually at most 0.05, in total at most 0.15 and the remainder aluminium.Type: GrantFiled: November 23, 1998Date of Patent: February 3, 2004Assignee: Alcan Technology & Management Ltd.Inventor: Pius Schwellinger
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Patent number: 6676899Abstract: A chemical composition of alloys, in particular naturally hard semifinished-material alloys, which are intended to be used in this form as material for semifinished materials. A naturally hard aluminum alloy for semifinished materials which, in addition to magnesium, titanium, beryllium, zirconium, scandium, and cerium, is also made of manganese, copper, zinc, and an element group containing iron and silicon, the ratio of iron to silicon being in the range of 1 to 5.Type: GrantFiled: November 12, 2002Date of Patent: January 13, 2004Assignee: Eads Deutschland GmbHInventors: Valentin Georgijevich Davydov, Yuri Filatov, Blanka Lenczowski, Viktor Yelagin, Valeri Zakarov
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Publication number: 20040003872Abstract: The invention relates to an Al—Zn—Mg—Cu alloy worked product, characterised in that contains (percentage by weight) 1 Mg 4.85-5.35 Mn 0.20-0.50 Zn 0.20-0.45 Si < 0.20 Fe < 0.30 Cu < 0.25 Cr < 0.15 Ti < 0.15 Zr < 0.Type: ApplicationFiled: March 20, 2003Publication date: January 8, 2004Inventors: Georges Pillet, Jerome Guillemenet, Ronan Dif, Christine Henon, Herve Ribes
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Patent number: 6673309Abstract: An alloy for a sacrificial anode according to a first preferred aspect of the present invention includes about 10% to about 50% of Zn, about 0.03% to about 0.6% of In, and about 0.0005% to about 0.05% of Zr. The balance may be Al and any unavoidable impurities. An alloy according to a second preferred aspect of the present application includes about 10% to about 50% of Zn, about 0.03% to about 0.6% of In, and about 0.05% to about 0.3% of Si. The balance may be Al and any unavoidable impurities. An alloy according to a third preferred aspect of the present invention includes about 10% to about 50% of Zn, about 0.03% to about 0.6% of In, and about 0.02% to about 0.2% of Ce. The balance may be Al and any unavoidable impurities. An alloy according to a fourth preferred aspect of the present invention includes about 10% to about 50% of Zn, about 0.03% to about 0.6% of In, about 0.005% to about 0.1% of Ti, and about 0.001% to about 0.02% of B. The balance may be Al and any unavoidable impurities.Type: GrantFiled: February 10, 1995Date of Patent: January 6, 2004Assignee: Corrpro Companies, Inc.Inventors: Kunio Watanabe, Shozo Takeya
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Patent number: 6659331Abstract: We have discovered a method of producing a complex-shaped aluminum alloy article, where welding has been employed to form the article, where an anodized aluminum coating is produced over a surface of the article including the weld joint, and where the anodized aluminum coating is uniform, providing improved performance over that previously known in the art for welded articles exposed to a corrosive plasma environment.Type: GrantFiled: February 26, 2002Date of Patent: December 9, 2003Assignee: Applied Materials, IncInventors: Senh Thach, Jennifer Y. Sun, Shun Jackson Wu, Yixing Lin, Clifford C. Stow
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Publication number: 20030207143Abstract: A shock absorbing material comprising an Al—Mg—Si series aluminum alloy having high strength and showing excellent energy absorbing property when compressed in the axial direction of extrusion is obtained. The shock absorbing material of the invention has a hollow cross section, mainly comprises a fibrous structure and can be manufactured by press quenching just after extrusion followed by aging. In the press quenching, press quenching under air-cooling advantageous in view of the dimensional accuracy or the cost can be adopted. Further, the shock absorbing material of the invention has excellent cracking resistance to a compressive load in the lateral direction as well as in the axial direction. The shock absorbing material of the invention is suitable as side members or bumper stays in the frame structures of automobiles.Type: ApplicationFiled: April 23, 2003Publication date: November 6, 2003Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd)Inventors: Hitoshi Kawai, Shinji Yoshihara, Masakazu Hirano
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Publication number: 20030190252Abstract: A method of casting an aluminum base alloy to provide a cast product having improved hot crack resistance in the as-cast condition, the method comprising providing a melt of an aluminum base alloy comprised of 2.0 to less than 3.5 wt. % Zn, 2.5 to less than 4 wt. % Mg, a maximum of 2 wt. % total Fe and Mn in combination, max. 0.3 wt. % Si, max. 0.6 wt. % Cu, optionally up to 0.5 wt. % Cr, dissolved Ti in the range of about 0.005 to 0.1 wt. %, and an undissolved nucleating agent in the range of about 0.002 to 0.1 wt. % for grain refining, the balance comprised of aluminum, incidental elements and impurities. A nucleating agent selected from the group consisting of metal carbides, aluminides and borides is added to the melt to provide an undissolved nucleating agent therein, in the range of 0.002 to 0.1 wt. % for grain refining. The said alloy is solidified to provide a cast product having a grain size of less than 125 microns and free of hot cracks.Type: ApplicationFiled: March 13, 2001Publication date: October 9, 2003Inventor: Geoffrey K. Sigworth
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Publication number: 20030164207Abstract: An aluminum alloy pipe, which is composed of an aluminum alloy containing 2.0% (% by mass, the same hereinafter) to 5.0% of Mg, 0.20% or less of Si, 0.30% or less of Fe, 0.8% or less (including 0%) of Mn, 0.35% or less (including 0%) of Cr, and 0.2% or less (including 0%) of Ti, with the balance being Al and inevitable impurities, wherein the aluminum alloy pipe has a 0.2% yield strength of 60 MPa or more and 160 MPa or less and an average crystal grain diameter of 150 &mgr;m or less, and wherein the aluminum alloy pipe has multistage formability.Type: ApplicationFiled: January 29, 2003Publication date: September 4, 2003Inventors: Kazuhisa Kashiwazaki, Ryo Shoji, Hisashi Tamura
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Patent number: 6607616Abstract: The invention relates to an aluminum casting alloy and to cast products made thereof consisting of, in weight percent: Mg 1.0-2.6, Si 0.5-2.0, Mn 0.9-1.4, Fe<0.50, Cu<1.0, Zn<0.30, Ti<0.20, Be<0.003, balance aluminum and inevitable impurities.Type: GrantFiled: June 15, 2001Date of Patent: August 19, 2003Assignee: Corus Aluminium Voerde GmbHInventors: Martinus Godefridus Johannes Spanjers, Timothy John Hurd
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Patent number: 6592812Abstract: The present invention provides a heat-resistant and low-electric-resistance aluminum alloy thin film which, even after heat treatment at 300-400° C., exhibits no hillock generation and has a specific resistance of 7 &mgr;&OHgr;·cm or less and also provides a sputtering target material employed for forming such aluminum alloy thin film. The thin film of aluminum alloy of the present invention contains, as components of the alloy, aluminum, carbon, and magnesium, wherein the carbon content and the magnesium content fall within a region defined by the following formulas: X=0.61; X=8; Y=2; and Y=−0.13X+1.3, wherein Y (at %) represents the carbon content by atomic percent and X (at %) represents the magnesium content by atomic percent, and the balance of (X+Y) contains aluminum and unavoidable impurities.Type: GrantFiled: March 26, 2001Date of Patent: July 15, 2003Assignee: Mitsui Mining & Smelting Co., Ltd.Inventors: Takashi Kubota, Hiroshi Watanabe
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Publication number: 20030111139Abstract: Aluminum alloy die castings combine good as-cast strength with good as-cast ductility, without any heat treatment. The alloy comprises 2.75 5.25 wt. % magnesium, 1.85-3.15 wt. % zinc, 0.65-1.2 wt. % manganese, 0.10-0.18 wt. % iron, less than 0.10 wt. % copper, less than 0.10 wt. % silicon, less than 0.20 wt. % titanium and the balance aluminum ant-d Incidental impurities and furthermore the percent by weight magnesium is greater than or equal to the percent by weight zinc. A particularly high strength version of the alloy comprises 4.75%-5.25 wt. % magnesium and 2.85-3.15 wt. % zinc. A particularly high ductility version of the alloy comprises 2.75-3.25 wt. % magnesium, 1.85 2.5 wt. % zinc.Type: ApplicationFiled: December 10, 2002Publication date: June 19, 2003Inventors: J. Fred Major, Lawrence Purdon
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Patent number: RE40788Abstract: A litho strip for use as an offset printing plate is described which has a composition of 0.05-0.25% Si, 0.30-0.40% Fe, 0.10-0.30% Mg, max. 0.05% Mn, and max. 0.04% Cu. The strip is produced from a continuous cast ingot of the above composition which is hot rolled to a thickness of up to 2-7 mm. The residual resistance ratio of the hot rolled strip is RR=10-20. The cold rolling is carried out with or without intermediate annealing, wherein the degree of rolling reduction after intermediate annealing is >60%. The further processing up to the EC roughening takes place with the microstructure adjusted in the rolling process at <100° C. The litho strip is characterized by a high thermal stability, a good roughening behavior in the EC processes, and a high reverse bending fatigue strength perpendicular to the rolling direction.Type: GrantFiled: September 10, 2004Date of Patent: June 23, 2009Assignee: Hydro Aluminium Deutschland GmbHInventors: Wolfgang Von Asten, Bernhard Kernig, Barbara Grzemba