Magnesium Containing Patents (Class 148/440)
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Patent number: 5045131Abstract: A contact conductor for electric vehicles is produced from an aluminum alloy containing an excess of silicon. The alloy comprises 0.2-1% by weight magnesium, 1-7% by weight silicon and the balance being aluminum and incidental impurities. It has a tensile strength of at least 38,000 psi and a minimum electrical conductivity of 50% IACS.Type: GrantFiled: June 20, 1989Date of Patent: September 3, 1991Assignee: Alcan International LimitedInventors: Paul-Emile Fortin, Willard M. Gallerneault
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Patent number: 5032359Abstract: A family of alloys based upon aluminum-copper-magnesium-silver alloys to which lithium has been added, within specified ranges, exhibits superior ambient- and elevated-temperature strength, superior ductility at ambient and elevated temperatures, extrudability, forgeability, weldability, and an unexpected natural aging response.Type: GrantFiled: March 23, 1989Date of Patent: July 16, 1991Assignee: Martin Marietta CorporationInventors: Joseph R. Pickens, Frank H. Heubaum, Lawrence S. Kramer, K. Sharvan Kumar
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Patent number: 5028276Abstract: An improved method of treating an ingot to be made into lithoplate. The method also includes homogenizing and hot and cold rolling the ingot, heating the sheet to cause the formation of crystalline oxides on the surface and then cold rolling the sheet to a finished gauge workpiece.Type: GrantFiled: February 16, 1990Date of Patent: July 2, 1991Assignee: Aluminum Company of AmericaInventors: Stephen C. Byrne, M. Elise Hyland
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Patent number: 4992110Abstract: A method is provided for producing a wrought aluminum eutectic composite characterized by improved physical properties. The method resides in forming a casting of an aluminum alloy characterized metallographically by the presence of a eutectic structure, and then heat treating the casting at a temperature related to the eutectic-forming temperature of said alloy casting, that is just below its incipient melting point. The heat treatment is continued for a time at least sufficient to convert the morphology of the eutectic to dispersed fine particles of reinforcing phase(s), following which the alloy is physically worked to reduce the cross section thereof and provide a wrought aluminum eutectic composite characterized by improved physical properties.Type: GrantFiled: June 9, 1989Date of Patent: February 12, 1991Inventors: John M. Tartaglia, Thomas B. Cox, Daniel J. Adenis
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Patent number: 4946517Abstract: Disclosed is a method of producing an unrecrystallized A1-Zn-Mg thin gauge flat rolled product having improved levels of strength and fracture toughness. The method comprising the steps of providing a body of a Zn-Mg containing aluminum base alloy, working the body to a flat rolled product and then subjecting the product to a ramp anneal followed by solution heat treating, quenching and aging.Type: GrantFiled: October 12, 1988Date of Patent: August 7, 1990Assignee: Aluminum Company of AmericaInventor: Alex Cho
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Patent number: 4938810Abstract: The present invention relates to an aluminum alloy powder.Aluminum alloy powder having a high Si content is known but its heat resistance, wear resistance, and strength are poor.The aluminum alloy powder according to the present invention is characterized in that it contains from approximately 10.0% to approximately 30.0% of silicon and at least one element selected from the group consisting of from approximately 5.0% to approximately 15.0% of nickel, from approximately 3.0% to approximately 15.0% of iron, and from approximately 5.0% to approximately 15.0% of manganese, the silicon crystals in the aluminum alloy powder being 15 .mu.m or less in size. Due to the high content of nickel, iron, and manganese, the matrix is hardened and strengthed by the presence of finely dispersed intermetallic compounds and the silicon crystals, and thereby the high-temperature characteristics are improved.The shaped body, e.g.Type: GrantFiled: October 18, 1988Date of Patent: July 3, 1990Assignees: Showa Denko Kabushiki Kaisha, Kabushiki Kaisha RikenInventors: Fumio Kiyota, Tatsuo Fujita, Tadao Hirano, Shin'ichi Horie
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Patent number: 4929421Abstract: A new family of medium and high strength, thermally stable aluminum based alloys are described having the following composition: 0.4 to 1.2% by weight chromium, 0.3 to 0.8% by weight zirconium, 1.5 to 2.5% by weight manganese, 0 to 2.0% by weight magnesium and the balance essentially aluminum. These alloys can be produced on a twin-roll caster preferably at a thickness of no more than 4 mm and a casting temperature of at least 820.degree. C.Type: GrantFiled: August 15, 1988Date of Patent: May 29, 1990Assignee: Alcan International LimitedInventors: Iljoon Jin, David J. Lloyd
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Patent number: 4929285Abstract: There is provided a method of fabricating sheet stock having reduced earing during container forming. The method comprises the steps of providing a body of an aluminum base alloy suitable for rolling into sheet stock for forming containers therefrom and hot rolling the body to provide a flat rolled product having a hot rolled structure. The flat rolled product is provided with 5 to 20% of the structure being recrystallized. Thereafter, it is annealed in the temperature range of 400.degree. to 700.degree. F. to provide a fully recrystallized product which is cold rolled to sheet stock having reduced earing during container forming.Type: GrantFiled: May 4, 1989Date of Patent: May 29, 1990Assignee: Aluminum Company of AmericaInventor: Mohammad A. Zaidi
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Patent number: 4927470Abstract: Disclosed is a method of producing an unrecrystallized aluminum base, wrought product having improved levels of strength and fracture toughness. The method comprises providing a body of the aluminum base alloy, hot working the body to a wrought product and then subjecting it to an isothermal soak followed by a ramp anneal.Type: GrantFiled: October 12, 1988Date of Patent: May 22, 1990Assignee: Aluminum Company of AmericaInventor: Alex Cho
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Patent number: 4921548Abstract: Disclosed is a method of producing an unrecrystallized wrought aluminum-lithium product having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of a lithium containing aluminum base alloy; heating the body to a hot working temperature and hot working the body to a first product. The product is cold worked to a second wrought product and then reheated while avoiding substantial recrystallization thereof, the reheating adapted to relieve stored energy capable of causing recrystallization during a subsequent heat treating step. The product is then solution heat treated, quenched and aged to provide a substantially unrecrystallized product having improved levels of strength and fracture toughness.Type: GrantFiled: July 1, 1988Date of Patent: May 1, 1990Assignee: Aluminum Company of AmericaInventor: Chul W. Cho
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Patent number: 4917739Abstract: The present invention provides a method for producing an aluminum alloy which includes the step of carbo-thermically reducing an aluminous material to provide an alloy consisting essentially of the formula Al.sub.bal TM.sub.d Si.sub.e, wherein TM is at least one element selected from the group consisting of Fe, Ni, Co, Ti, V, Zr, Cu and Mn, "d" ranges from about 2-20 wt %, "e" ranges from about 2.1-20 wt %, and the balance is aluminum and incidental impurities. The alloy is placed in the molten state and rapidly solidified at a quench rate of at least about 10.sup.6 K/sec to produce a rapidly solidified alloy composed of a predominately microeutectic and/or microcellular structure.Type: GrantFiled: April 29, 1988Date of Patent: April 17, 1990Assignee: Allied-Signal Inc.Inventors: Colin M. Adam, Kenji Okazaki, David J. Skinner, Robert G. Corey
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Patent number: 4915747Abstract: Disclosed is a method of producing an unrecrystallized, thin gauge cold rolled aluminum-lithium sheet product having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of a lithium containing aluminum base alloy, heating the body to a hot rolling temperature, and hot rolling the body to a first intermediate sheet product. After cold rolling to a second intermediate thickness, the sheet product is reheated and hot rolled to produce a final sheet product while avoiding substantial recrystallization there, the hot rolling adapted to relieve stored energy capable of initiating recrystallization during a subsequent heat treating step. Thereafter, the sheet product is solution heat treated, quenched and aged to provide a substantially unrecrystallized product having improved levels of strength and fracture toughness.Type: GrantFiled: July 1, 1988Date of Patent: April 10, 1990Assignee: Aluminum Company of AmericaInventor: Chul W. Cho
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Patent number: 4909861Abstract: An aluminum alloy sheet according to the present invention essentially consists of an aluminum alloy containing 0.5 to 1.4% magnesium, 0.6 to 1.5% silicon, and 0.005 to 0.1% titanium, all by weight, and aluminum and inevitable impurities for the remainder, and is adjusted so that the ratio of the silicon content to the magnesium content is 0.65 or more. The average crystal grain size and the electric conductivity of the aluminum alloy sheet are 70 .mu.m or less and 43 to 51% IACS, respectively.The composition of the aluminum alloy is adjusted in this manner, and the crystal grain size and the electric conductivity are restricted within the specific ranges by controlling the manufacturing conditions. Thus, there may be provided an aluminum alloy sheet which is improved in arc-weldability and resistance to filiform corrosion, as well as in formability and bake-hardenability at low temperature.Type: GrantFiled: September 2, 1988Date of Patent: March 20, 1990Assignees: Kabushiki Kaisha Kobe Seiko Sho, Honda Giken Kogyo Kabushiki KaishaInventors: Yasuo Muraoka, Mituo Hino, Yasunori Sasaki, Seiji Sasabe
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Patent number: 4908077Abstract: Forged compressor scrolls are made of an aluminum-silicon alloy consisting essentially of 8.5 to 10.5% silicon and not more than 0.2% antimony wherein the silicon is present as eutectic particles having an average particle diameter in the range of 2 to 8 .mu.m, the particles being uniformly dispersed with a degree of dispersion in the range of 10,000 to 30,000 particles/mm.sup.2. Such scrolls are free of internal defects and have reduced susceptibility to seizing and cracking combined with high abrasion resistance.Type: GrantFiled: August 2, 1988Date of Patent: March 13, 1990Assignee: Oshida Patent AgencyInventors: Kouji Nakamura, Yukiji Ohshima, Hajime Kamio
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Patent number: 4908078Abstract: Herein disclosed is a material for making conductive parts such as lead frames or connectors of semiconductor elements or integrated circuits (i.e., ICs). The material is an aluminum-based alloy containing 0.3 to 4.0 wt. % of manganese and 0.10 to 5.0 wt. % of magnesium, the remainder being aluminum and unavoidable impurities. The material may additionally contain: at least one of copper and zinc; and/or at least one of chromium, zirconium, vanadium and nickel, if necessary. The material having the composition specified above can be made at a reasonable cost with excellent softening resistance, electric and thermal conductivities, solderability and platability, a high mechanical strength, and an excellent bending repeatability.Type: GrantFiled: May 27, 1988Date of Patent: March 13, 1990Assignee: Sky Aluminium Co., Ltd.Inventors: Toshiki Muramatsu, Mamoru Matsuo, Shigeo Tsuchida, Hiroyoshi Gungi
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Patent number: 4906531Abstract: A matrix of an Al-Ni base alloy or an Al-Si-Cu base alloy is strengthened by dispersion of particles of Ni, Si or at least one intermetallic compound selected from among AlNi, Al.sub.3 Ni, Al.sub.3 Ni.sub.2 and AlNi.sub.3.Type: GrantFiled: September 30, 1987Date of Patent: March 6, 1990Assignee: Ryobi LimitedInventors: Hiroyuki Ohmura, Morris E. Fine, Takao Miyoshi
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Patent number: 4902353Abstract: An improved method of making a lithoplate from a 5XXX type alloy which includes controlling the composition and casting practices to eliminate forming a pine tree metal structure in an ingot used for rolling a workpiece to be made into lithoplate. The method also includes homogenizing and hot rolling the ingot at a controlled initial temperature to produce a desired grain and metal microstructure in the sheet rolled from the ingot which is suited for providing a surface having substantially uniform and evenly distributed craters produced by an electrochemical method of graining.Type: GrantFiled: October 19, 1988Date of Patent: February 20, 1990Assignee: Aluminum Company of AmericaInventors: Elwin L. Rooy, Gerald R. Petrey, James R. Weaver, Douglas A. Granger, Raymond T. Richter, H. Gray Reavis, Jr.
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Patent number: 4897124Abstract: An Al-Si-Mg series aluminum-alloy rolled sheet for forming, having improved formability, corrosion-resistance, and weldability, essentially consisting of Si and Mg, whose contents are on and within the line connecting points A, B, C, D, E, and F of FIG. 1, except for the line FA, from 0.05 to 0.5% of Fe, and balance aluminum and unavoidable impurities, with the proviso that:______________________________________ Si (%) Mg (%) ______________________________________ A: 1.8 0.1 B: 2.5 0.1 C: 2.5 1.1 D: 1.2 1.1 E: 1.2 0.6 F: 1.8 0.Type: GrantFiled: June 30, 1988Date of Patent: January 30, 1990Assignee: Sky Aluminium Co., Ltd.Inventors: Mamoru Matsuo, Toshio Komatsubara
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Patent number: 4885045Abstract: Aluminium alloys particularly useful as sacrificial anodes and processes for the preparation thereof are disclosed. The alloys of the invention exhibit a range of superior properties enabling high performance and reliability under a wide range of environmental conditions.Type: GrantFiled: June 14, 1988Date of Patent: December 5, 1989Assignee: Comalco Aluminum LimitedInventor: Robin F. May
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Patent number: 4874440Abstract: Superplastic forming of aluminum work stock is improved by including therein about 0.05% to about 10% or 15% scandium. In preferred practices, soluble elements such as magnesium are also included in the aluminum alloy. One or more of the elements from the group of scandium, yttrium, gadolinium, holminum, dysprosium, erbium, ytterbium, lutetium, and terbium, may be included in addition to or in lieu of scandium.Type: GrantFiled: August 14, 1987Date of Patent: October 17, 1989Assignee: Aluminum Company of AmericaInventors: Ralph R. Sawtell, Philip E. Bretz, Craig L. Jensen
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Patent number: 4872921Abstract: The invention relates to sheets of aluminium alloy containing magnesium, suitable for producing bodies of cans by drawing and ironing, and a method of obtaining said sheets.The sheets are characterized in that they have, over 10 to 25% of their surface, uniformly distributed particles formed by amorphous aluminium oxides and crystalline magnesium and aluminium oxides, in the form of flat discs less than 5 microns thick and with a mean diameter distributed round a means value from 2 to 15 microns.One of the methods of obtaining said sheets is characterized in that the strip is taken as it comes from the casting machine or after at least one rolling pass and subjected to chemical etching so as to reduce its thickness by a maximum of 2 microns, before being annealed in air at from 330.degree. to 450.degree. C. for at least 30 minutes.Type: GrantFiled: May 27, 1987Date of Patent: October 10, 1989Assignee: Cegedur Societe de Transformation de 1'Aluminium PechineyInventor: Didier Teirlinck
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Patent number: 4867805Abstract: Improved superplastic aluminum alloys are formulated to contain less than 0.05 weight percent each of iron and silicon based on the total weight of the superplastic aluminum alloy. Advantageously these two elements are present at levels of 0.03 weight percent or below, preferably 0.01 weight percent or below. Advantageous superplastic forming properties are achieved with these low iron, low silicon alloys. Further advantageous superplastic forming properties are achieved by subjecting aluminum alloys to a thermomechanical treatment followed by a rapid recrystallization-anneal treatment as, for instance, a recrystallization-anneal treatment utilizing a molten salt bath. When these formulations and processes are practiced alone, in combination with each other or together with cavitation supression improvements in superplastic forming of component parts are achieved.Type: GrantFiled: February 3, 1988Date of Patent: September 19, 1989Inventors: Suphal P. Agrawal, Bennie R. Ward
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Patent number: 4865665Abstract: The invention concerns a metal alloy with large lattice spacings (>than 1 nm), and consisting essentially of, by weight: at least one element selected from a group A consisting of Al, Zn and Cu, total group A elements being 44-92%; at least one element selected from a group B consisting of Ag, Ga and Au, total group B elements being 0-46%, with % group A+group B=88-92%, and ##EQU1## a group C element which is Li in an amount of 7.2-12%; at least one element selected from a group D consisting of Mg, K, Na, and Ca, total group D elements being 0-12%, with % group C+% group D=8-12%, ##EQU2## and % group A+% group B+% group C+% group D=100%; said alloy additionally comprising elemental impurities in an amount of less than 1% each and less than 5% total, based on the total weight of the alloy.Type: GrantFiled: June 1, 1988Date of Patent: September 12, 1989Assignee: PechineyInventors: Bruno Dubost, Marc Audier
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Patent number: 4861388Abstract: A contact conductor for electric vehicles is produced from an aluminum alloy containing an excess of silicon. The alloy comprises 0.1-1% by weight magnesium, 1-7% by weight silicon and the balance being aluminum and incidental impurities. The conductor is produced by the steps of: (1) casting the alloy into a continuous bar, (2) hot rolling to rod without intermediate cooling, (3) quenching the hot rolled rod, (4) cold deforming the quenched rod and (5) subjecting the cold deformed rod to artificial aging.Type: GrantFiled: August 18, 1987Date of Patent: August 29, 1989Assignee: Alcan International LimitedInventors: Paul-Emile Fortin, Willard M. Gallerneault
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Patent number: 4844750Abstract: Disclosed is a method of making lithium containing aluminum base alloy products having improved properties in the short transverse direction. The method comprises the steps of providing a body of a lithium containing aluminum base alloy and heating the body to a temperature for initial hot working but at a temperature sufficiently low that a substantial amount of grain boundary precipitate is not dissolved. The method further includes hot working the heated body to provide an intermediate product, recrystallizing the intermediate product and then hot working the recrystallized product to a final shaped product. The final shaped product is solution heat treated, quenched and aged to provide a non-recrystallized final product having improved levels of short transverse properties.Type: GrantFiled: October 31, 1985Date of Patent: July 4, 1989Assignee: Aluminum Company of AmericaInventors: Chul Won Cho, Ralph R. Sawtell
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Patent number: 4840685Abstract: An aluminum alloy for the substrate of magnetic disk is disclosed, wherein 2 to 6 wt % of Mg and further either one or two of Cu within a range of 0.12 to 2.0 wt % and Zn within a range of 0.28 to 7.0 wt % are contained, and the remainder comprises of Al and inevitable impurities.Type: GrantFiled: April 13, 1988Date of Patent: June 20, 1989Assignee: Furukawa Aluminum Co., Ltd.Inventor: Motohiro Nabae
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Patent number: 4836863Abstract: Herein disclosed are the ingredient and composition of a wrought material of an aluminum alloy to be anodized into a dense gray color for facing buildings, and a process for making the wrought aluminum alloy material. This material consists essentially of 0.4 to 1.0% of Fe, 0.05 to 0.25% of Si, 0.3 to 1.5% of Mg, 0.05 to 0.7% of Mn (<Fe in percentage), 0.10% or less of Ti, and 0.003% of B, if necessary, in weight ratio, the remainder being Al and irreversible impurities. According to the process for making the wrought material, an alloy having the above-specified ingredient and composition is direct chill cast, and the cast ingot is heated at 350.degree. to 580.degree. C. for 0.5 to 12 hours and is then hot worked.Type: GrantFiled: November 18, 1987Date of Patent: June 6, 1989Assignee: Sky Aluminum Co., Ltd.Inventors: Mamoru Matsuo, Masami Furuya
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Patent number: 4828936Abstract: An aluminum alloy sheet as a fin material for tubes of a heat exchanger, excellent in high-temperature sagging resistance and sacrificial anode property and having a high room-temperature strength, which consists essentially of:Manganese: from 0.95 to 1.50 wt. %,silicon: from 0.5 to 1.2 wt. %,zinc: from 0.1 to 2.0 wt. %,at least one element selected from the group consisting of:copper: from 0.05 to 0.60 wt. %, andmagnesium: from 0.05 to 0.60 wt. %, where, the total amount of said copper and said magnesium being up to 1.0 wt. %, andthe balance being aluminum and incidental impurities.the above-mentioned aluminum alloy sheet may further additionally contain at least one element selected from the group consisting of:chromium: from 0.03 to 0.30 wt. %, andzirconium: from 0.03 to 0.15 wt. % where, the total amount of said chromium and said zirconium being up to 0.4 wt. %.Type: GrantFiled: June 9, 1987Date of Patent: May 9, 1989Assignee: Mitsubishi Aluminum Kabushiki KaishaInventors: Ken Toma, Masami Asano, Noriaki Takahashi, Shoji Takeuchi, Yo Takeuchi
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Patent number: 4818308Abstract: Aluminum alloy comprises 10 to 36 wt % of Si, 2 to 10 wt % of at least one metal selected from the group consisting of Fe, Ni, Co, Cr and Mn, and remainder consisting essentially of aluminum. The aluminum alloy further includes 1.0 to 12 wt % of Cu and 0.1 to 3.0 wt % of Mg. In a method for producing the aluminum alloy the steps comprises preparing powder mixtures including Si, at least one of metal selected from the group consisting of Fe, Ni, Co, Cr and Mn, and remainder consisting essentially of Al, producing aluminum alloy powders, compacting the aluminum alloy powders into a shape and hot working the aluminum alloy powder compact.Type: GrantFiled: December 10, 1986Date of Patent: April 4, 1989Assignee: Sumitomo Electric Industries, Inc.Inventors: Yusuke Odani, Kiyoaki Akechi, Nobuhito Kuroishi
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Patent number: 4818300Abstract: An improved method of making a lithoplate from a 5XXX type alloy which includes controlling the composition and casting practices to eliminate forming a pine tree metal structure in an ingot used for rolling a workpiece to be made into lithoplate. The method also includes homogenizing and hot rolling the ingot at a controlled initial temperature to produce a desired grain and metal microstructure in the sheet rolled from the ingot which is suited for providing a surface having substantially uniform and evenly distributed craters produced by an electrochemical method of graining.Type: GrantFiled: December 8, 1986Date of Patent: April 4, 1989Assignee: Aluminum Company of AmericaInventors: Elwin L. Rooy, Gerald R. Petrey, James R. Weaver, Douglas A. Granger, Raymond T. Richter, H. Gray Reavis, Jr.
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Patent number: 4816087Abstract: A method of producing a recrystallized aluminum-lithium product having improved levels of strength and fracture toughness is disclosed. The method comprises the steps of: providing a lithium-containing aluminum base alloy comprised of 0.5 to 4.0 wt. % Li, 0 to 5.0 wt. % Cu, 0 to 5.0 wt. % Mg, 0.10 to 1.0 wt. % of a grain structure control element selected from the class consisting of Zr, Cr, Hf, Ti, V, Sc, and Mn, 0.5 wt. % max. Fe, and 5 wt. % max. Si, with the balance consisting essentially of aluminum and incidental elements and impurities; heating the body to a high presoak temperature to homogenize the alloy; cooling the alloy to a first hot working temperature; reheating the alloy, after hot working, back to a high annealing temperature; cooling the alloy to a second hot working temperature to produce a first product; reheating the alloy to a lower annealing temperature; and then cold working the alloy.Type: GrantFiled: April 10, 1987Date of Patent: March 28, 1989Assignee: Aluminum Company of AmericaInventor: Chul W. Cho
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Patent number: 4806174Abstract: An aluminum base alloy wrought product having an isotropic texture and a process for preparing the same is disclosed. The product has the ability to develop improved properties in the 45.degree. direction in response to an aging treatment and is comprised of 0.5 to 4.0 wt.% Li, 0 to 5.0 wt.% Mg, up to 5.0 wt.% Cu, 0 to 1.0 wt.% Zr, 0 to 2.0 wt.% Mn, 0 to 7.0 wt.% Zn, 0.5 wt.% max. Fe, 0.5 wt.% max. Si, the balance aluminum and incidental impurities. The product has imparted thereto, prior to a hot rolling step, a recrystallization effect to provide therein after hot rolling a metallurgical structure generally lacking intense work texture characteristics. After an aging step, the product has improved levels of properties in the 45.degree. direction.Type: GrantFiled: November 19, 1985Date of Patent: February 21, 1989Assignee: Aluminum Company of AmericaInventors: Chul W. Cho, Ralph R. Sawtell
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Patent number: 4804423Abstract: The invention concerns Al-base alloys with substantial proportions of Li and Si, containing, by weight:from 3.6 to 8% Lifrom 5 to 14% Sifrom 0 to 1% of each of the following optional elements: Fe, Co, Ni, Cr, Mn, Zr, V, Ti, Nb, Mo, O.sub.2, Sc, andfrom 0 to 2% of each of the optional elements Cu, Mg and/or Zn, the total amount of the optional elements being less than 5%, and the balance being Al and impurities, each impurity.ltoreq.0.05%, with total impurities.ltoreq.0.15%. The products are obtained by rapid solidification processes and contain from 15 to 60% by volume of phase T (Al, Si, Li), in the form of particles of from 0.01 to 10 .mu.m.Type: GrantFiled: June 27, 1986Date of Patent: February 14, 1989Assignee: Cegedur Societe de Transformation de l'Aluminium PechineyInventor: Bruno Dubost
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Patent number: 4767678Abstract: The invention is an oxalloy consisting essentially of about 5 to about 57 weight percent magnesium or aluminum and about 0.5 to about 10 weight percent of one or more alloying materials selected from the group consisting of B, Al, Si, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ge, As, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, Ga, In, Sn, Sb, Hf, Ta, W, Re, Os, Ir, Pt, Au, Tl, Pb, Bi, Th, and rare earths; and the remainder oxygen.The invention also includes a method for forming the above oxalloys and a substrate coated with the oxalloys of the present invention.Type: GrantFiled: February 18, 1986Date of Patent: August 30, 1988Assignee: The Dow Chemical CompanyInventors: Ronald L. Yates, Patrick L. Hagans
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Patent number: 4753690Abstract: Reinforced composite aluminum-matrix articles containing up to 20%, by volume, silicon carbide fibers or particles, are produced by a casting process wherein about 4% to about 7%, by weight, of magnesium is included in the aluminum matrix alloy to facilitate wetting of the reinforcing material and ready dispersal thereof with the matrix alloy while the alloy is completely molten and thereafter hot working the composite at a temperature between the liquidus and solidus temperatures of the aluminum alloy matrix. The matrix is characterized by a microstructure wherein fine precipitates appear in the vicinity of SiC particles or fibers, and by high hardness and strength without further heat treatment.Type: GrantFiled: August 13, 1986Date of Patent: June 28, 1988Assignee: Amax Inc.Inventors: Tsuguyasu Wada, Daniel J. Adenis, Thomas B. Cox
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Patent number: 4747889Abstract: An interconnecting wire of aluminum alloy for semiconductor devices which as improved ball-forming performance in the ball-bonding process, without any loss of conductivity and corrosion resistance. There is also provided an interconnecting wire for semiconductor devices which is lowered in resistance, with a minimum loss of conductivity and without any adverse effect on the bonding performance. The interconnecting wire contains about 0.1 to 45 wt % of an element having a melting point lower than about 450.degree. C., with the balance being substantially aluminum, or contains about 0.1 to 45 wt % of one more elements having a melting point lower than about 450.degree. C. and about 0.2 to 2 wt % of one or more elements selected from the group consisting of silicon, magnesium, manganese, and copper, with the balance being substantially aluminum.Type: GrantFiled: May 22, 1986Date of Patent: May 31, 1988Assignee: Sumitomo Electric Industries, Ltd.Inventors: Masanobu Nishio, Kazuo Sawada, Minoru Yokota, Hitoshi Kishida
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Patent number: 4735867Abstract: A novel aluminum alloy contains vanadium as an alloying element, at a concentration ranging from about 0.02% to about 0.4% by weight. The vanadium imparts corrosion resistance to the alloy, particularly when the alloy is used as a core alloy in a vacuum brazing sheet. A further improvement in corrosion resistance is achieved by processing the alloy or brazing sheet in such a manner that the final processing step is a cold work to a reduction of about 10% to about 20%.Type: GrantFiled: December 6, 1985Date of Patent: April 5, 1988Assignee: Kaiser Aluminum & Chemical CorporationInventor: Walter D. Finnegan
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Patent number: 4731132Abstract: Refractory metal oxide particles are dispersed in an aluminum melt which is then cast to form a dispersion hardened aluminum alloy composition. A master mix of carrier metal particles surrounding individual oxide particles is pressed into a billet. The billet is dissolved in the melt in the presence of a wetting metal.Type: GrantFiled: September 2, 1986Date of Patent: March 15, 1988Assignee: Technical Research Associates, Inc.Inventor: Guy B. Alexander
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Patent number: 4722872Abstract: A magnetic memory disk substrate which maintains a high degree of surface smoothness together with high yield strength is prepared by cladding a core material with a cladding layer containing a maximum of about 3% magnesium. The core material is aluminum alloyed with one or more elements such as zinc, magnesium, copper and silicon to produce an improved yield strength. The cladding comprises from about 3% to about 10% per side of the thickness of the entire composite and generally contains further alloying elements for enhanced corrosion resistance. Silicon impurities generally amount to less than 0.5%.Type: GrantFiled: April 28, 1986Date of Patent: February 2, 1988Assignee: Kaiser Aluminum & Chemical CorporationInventor: Edwin J. Westerman
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Patent number: 4715901Abstract: Structural streaking defects in anodized aluminum architectural sheet products are substantially reduced or eliminated in 1XXX and 5XXX type aluminum alloys by including therein 0.01 to 0.08% of chromium or manganese, preferably both. It is preferred to combine such with continuously casting the ingot under high chill rate conditions such as employing low liquid metal head within the direct chill mold.Type: GrantFiled: September 17, 1985Date of Patent: December 29, 1987Assignee: Aluminum Company of AmericaInventor: Douglas A. Granger
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Patent number: 4715903Abstract: An aluminum offset coil, having a surface zone of a predominantly recrystallized globular, fine grain structure, and a core zone of a greatly work-hardened structure, for use in offset printing plates, and a process for its preparation.Type: GrantFiled: March 3, 1986Date of Patent: December 29, 1987Assignee: Vereinigte Aluminium-Werke AktiengesellschaftInventors: Wolfgang V. Asten, Karl H. Dorner, Hartmut Scheel, Volker Wurstle
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Patent number: 4711762Abstract: An improved aluminum base alloy product is disclosed, the product comprising 0 to 3.0 wt. % Cu, 0 to 1.5 wt. % Mn, 0.1 to 4.0 wt. % Mg, 0.8 to 8.5 wt. % Zn, at least 0.005 wt. % Sr, max. 1.0 wt. % Si, max. 0.8 wt. % Fe and max. 0.45 wt. % Cr, 0 to 0.2 wt. % Zr, the remainder aluminum and incidental elements and impurities.Type: GrantFiled: September 22, 1982Date of Patent: December 8, 1987Assignee: Aluminum Company of AmericaInventors: William D. Vernam, Bernard W. Lifka
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Patent number: 4710246Abstract: A substantially amorphous or microcrystalline Al-based alloy, wherein said Al-based alloy is represented by the formula:Al.sub.a M.sub.b M'.sub.c X.sub.d Y.sub.ein which:a+b+c+d+e=10050.ltoreq.a.ltoreq.95 atom %0.ltoreq.b.ltoreq.40 atom %0.ltoreq.c.ltoreq.15 atom %0.ltoreq.d.ltoreq.20 atom %0.ltoreq.e.ltoreq.3 atom %wherein at least two of the subscripts b, c or d are strictly positive, and wherein M is at least one metal selected from the group consisting of Mn, Ni, Cu, Zr, Cr, Ti, V, Fe and Co; M' is Mo, W, or a mixture thereof, X is at least one element selected from the group consisting of Ca, Li, Mg, Ge, Si, and Zn; and Y is the inevitable production impurities, with the proviso that when element M is Co, Mn and/or Ni, the total amount of these elements is at least 12 wt % of the alloy.Type: GrantFiled: September 27, 1984Date of Patent: December 1, 1987Assignee: Centre National de la Recherche Scientifique "CNRS"Inventors: Gerard Le Caer, Jean-Marie Dubois
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Patent number: 4699674Abstract: Corrosion resistance in a brazed aluminum product is improved by subjecting the product to a heat treatment at a temperature of 300.degree. F. to 800.degree. F. for at least about one hour, preferably preceded by cooling the product to a temperaure below the temperature ultimately selected for the treatment, and in any event below about 550.degree. F. The useful life of brazed products such as automotive radiators is increased several times as a result of this treatment.Type: GrantFiled: March 18, 1986Date of Patent: October 13, 1987Assignee: Kaiser Aluminum & Chemical CorporationInventor: Walter D. Finnegan
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Patent number: 4661172Abstract: The present invention provides a low density aluminum-base alloy, consisting essentially of the formula Al.sub.bal Zr.sub.a Li.sub.b Mg.sub.c T.sub.d, wherein T is at least one element selected from the group consisting of Cu, Si, Sc, Ti, V, Hf, Be, Cr, Mn, Fe, Co and Ni, "a" ranges from about 0.25-2 wt %, "b" ranges from 2.7-5 wt %, "c" ranges from about 0.5-8 wt %, "d" ranges from about 0.5-5% and the balance is aluminum. The alloy has a primary, cellular-dendritic, fine-grained, supersaturated aluminum alloy solid solution phase with intermetallic phases of the constituent elements uniformly dispersed therein. A consolidated article can be produced by compacting together particles composed of the aluminum alloy of the invention in a vacuum at elevated temperature. The compacted alloy is solutionized by heat treatment, quenched in a fluid bath, and optionally, stretched and aged.Type: GrantFiled: February 29, 1984Date of Patent: April 28, 1987Assignee: Allied CorporationInventors: David J. Skinner, Kenji Okazaki, Colin M. Adam
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Patent number: 4659396Abstract: A method including providing aluminum having particles for stimulating nucleation of new grains, and deforming the aluminum under conditions for causing recrystallization to occur during deformation or thereafter, without subsequent heating being required to effect recrystallization.Type: GrantFiled: July 30, 1984Date of Patent: April 21, 1987Assignee: Aluminum Company of AmericaInventors: Bernard W. Lifka, John Liu, Roger D. Doherty
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Patent number: 4643780Abstract: A process for obtaining forged low density aluminum alloys having high strength comprising control of the extrusion and forging conditions, and dispersion strengthened Al-Mg-Li alloys derived from such process.Type: GrantFiled: October 23, 1984Date of Patent: February 17, 1987Assignee: INCO Alloys International, Inc.Inventors: Paul S. Gilman, Stephen J. Donachie
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Patent number: 4636357Abstract: Aluminum alloys having compositions within the ranges (in Wt %) 0.2 to 3 lithium -0 to 4 magnesium -0.4 to 5 zinc -0 to 2 copper -0 to 0.2 zirconium -0 to 0.5 manganese -0 to 0.5 nickel -0 to 0.4 chromium-balance aluminum. The alloys are precipitation hardenable and exhibit a range of properties, according to heat treatment, which made them suitable for engineering applications where light weight and high strength are necessary.Type: GrantFiled: June 4, 1984Date of Patent: January 13, 1987Assignee: The Secretary of State for Defence in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern IrelandInventors: Christopher J. Peel, Brian Evans, Samuel J. Harris, Brian Noble, Keith Dinsdale
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Patent number: 4626294Abstract: Aluminum armor plate containing relatively high amounts of magnesium, 6-10%, along with about 0.1-1% manganese and up to 0.23% chromium is made by cold rolling aluminum alloy rolling stock to a cold reduction of at least 10% with or without prior hot rolling. Susceptibility to stress conversion cracking is overcome by heating the alloy to an elevated temperature of typically 600.degree. or 700.degree. F. or more followed by cooling the alloy at a controlled cooling rate of at least 10.degree. F. per minute. The heating and the cooling precede the cold rolling operation and may be associated with hot rolling if such is employed.Type: GrantFiled: May 28, 1985Date of Patent: December 2, 1986Assignee: Aluminum Company of AmericaInventor: Robert E. Sanders, Jr.
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Patent number: 4619712Abstract: Superplastic aluminum alloy strips comprising 1.5 to 90% of magnesium, 0.5 to 5.0% of silicon, 0.05 to 1.2% of manganese, 0.05 to 0.3% of chromium and the balance consisting essentially of aluminum, and also a process for producing superplastic aluminum alloy strips comprising continuously casting and rolling a molten aluminum alloy containing 1.5 to 9.0% of magnesium, 0.5 to 5.0% of silicon, 0.05 to 1.2% of manganese and 0.05 to 0.3% of chromium, thereby obtaining a cast strip of 3 to 20 mm in thickness, homogenizing the cast strip at a temperature of 430.degree. to 550.degree. C., and subjecting the homogenized strip to cold rolling until the reduction ratio reaches up to a value of not less than 60%.Type: GrantFiled: March 16, 1984Date of Patent: October 28, 1986Assignee: Mitsubishi Light Metal Industries LimitedInventors: Hitoshi Miyamoto, Masanori Momochi, Ryoji Mishima