Magnesium Containing Patents (Class 148/440)
  • Patent number: 5045131
    Abstract: A contact conductor for electric vehicles is produced from an aluminum alloy containing an excess of silicon. The alloy comprises 0.2-1% by weight magnesium, 1-7% by weight silicon and the balance being aluminum and incidental impurities. It has a tensile strength of at least 38,000 psi and a minimum electrical conductivity of 50% IACS.
    Type: Grant
    Filed: June 20, 1989
    Date of Patent: September 3, 1991
    Assignee: Alcan International Limited
    Inventors: Paul-Emile Fortin, Willard M. Gallerneault
  • Patent number: 5032359
    Abstract: A family of alloys based upon aluminum-copper-magnesium-silver alloys to which lithium has been added, within specified ranges, exhibits superior ambient- and elevated-temperature strength, superior ductility at ambient and elevated temperatures, extrudability, forgeability, weldability, and an unexpected natural aging response.
    Type: Grant
    Filed: March 23, 1989
    Date of Patent: July 16, 1991
    Assignee: Martin Marietta Corporation
    Inventors: Joseph R. Pickens, Frank H. Heubaum, Lawrence S. Kramer, K. Sharvan Kumar
  • Patent number: 5028276
    Abstract: An improved method of treating an ingot to be made into lithoplate. The method also includes homogenizing and hot and cold rolling the ingot, heating the sheet to cause the formation of crystalline oxides on the surface and then cold rolling the sheet to a finished gauge workpiece.
    Type: Grant
    Filed: February 16, 1990
    Date of Patent: July 2, 1991
    Assignee: Aluminum Company of America
    Inventors: Stephen C. Byrne, M. Elise Hyland
  • Patent number: 4992110
    Abstract: A method is provided for producing a wrought aluminum eutectic composite characterized by improved physical properties. The method resides in forming a casting of an aluminum alloy characterized metallographically by the presence of a eutectic structure, and then heat treating the casting at a temperature related to the eutectic-forming temperature of said alloy casting, that is just below its incipient melting point. The heat treatment is continued for a time at least sufficient to convert the morphology of the eutectic to dispersed fine particles of reinforcing phase(s), following which the alloy is physically worked to reduce the cross section thereof and provide a wrought aluminum eutectic composite characterized by improved physical properties.
    Type: Grant
    Filed: June 9, 1989
    Date of Patent: February 12, 1991
    Inventors: John M. Tartaglia, Thomas B. Cox, Daniel J. Adenis
  • Patent number: 4946517
    Abstract: Disclosed is a method of producing an unrecrystallized A1-Zn-Mg thin gauge flat rolled product having improved levels of strength and fracture toughness. The method comprising the steps of providing a body of a Zn-Mg containing aluminum base alloy, working the body to a flat rolled product and then subjecting the product to a ramp anneal followed by solution heat treating, quenching and aging.
    Type: Grant
    Filed: October 12, 1988
    Date of Patent: August 7, 1990
    Assignee: Aluminum Company of America
    Inventor: Alex Cho
  • Patent number: 4938810
    Abstract: The present invention relates to an aluminum alloy powder.Aluminum alloy powder having a high Si content is known but its heat resistance, wear resistance, and strength are poor.The aluminum alloy powder according to the present invention is characterized in that it contains from approximately 10.0% to approximately 30.0% of silicon and at least one element selected from the group consisting of from approximately 5.0% to approximately 15.0% of nickel, from approximately 3.0% to approximately 15.0% of iron, and from approximately 5.0% to approximately 15.0% of manganese, the silicon crystals in the aluminum alloy powder being 15 .mu.m or less in size. Due to the high content of nickel, iron, and manganese, the matrix is hardened and strengthed by the presence of finely dispersed intermetallic compounds and the silicon crystals, and thereby the high-temperature characteristics are improved.The shaped body, e.g.
    Type: Grant
    Filed: October 18, 1988
    Date of Patent: July 3, 1990
    Assignees: Showa Denko Kabushiki Kaisha, Kabushiki Kaisha Riken
    Inventors: Fumio Kiyota, Tatsuo Fujita, Tadao Hirano, Shin'ichi Horie
  • Patent number: 4929421
    Abstract: A new family of medium and high strength, thermally stable aluminum based alloys are described having the following composition: 0.4 to 1.2% by weight chromium, 0.3 to 0.8% by weight zirconium, 1.5 to 2.5% by weight manganese, 0 to 2.0% by weight magnesium and the balance essentially aluminum. These alloys can be produced on a twin-roll caster preferably at a thickness of no more than 4 mm and a casting temperature of at least 820.degree. C.
    Type: Grant
    Filed: August 15, 1988
    Date of Patent: May 29, 1990
    Assignee: Alcan International Limited
    Inventors: Iljoon Jin, David J. Lloyd
  • Patent number: 4929285
    Abstract: There is provided a method of fabricating sheet stock having reduced earing during container forming. The method comprises the steps of providing a body of an aluminum base alloy suitable for rolling into sheet stock for forming containers therefrom and hot rolling the body to provide a flat rolled product having a hot rolled structure. The flat rolled product is provided with 5 to 20% of the structure being recrystallized. Thereafter, it is annealed in the temperature range of 400.degree. to 700.degree. F. to provide a fully recrystallized product which is cold rolled to sheet stock having reduced earing during container forming.
    Type: Grant
    Filed: May 4, 1989
    Date of Patent: May 29, 1990
    Assignee: Aluminum Company of America
    Inventor: Mohammad A. Zaidi
  • Patent number: 4927470
    Abstract: Disclosed is a method of producing an unrecrystallized aluminum base, wrought product having improved levels of strength and fracture toughness. The method comprises providing a body of the aluminum base alloy, hot working the body to a wrought product and then subjecting it to an isothermal soak followed by a ramp anneal.
    Type: Grant
    Filed: October 12, 1988
    Date of Patent: May 22, 1990
    Assignee: Aluminum Company of America
    Inventor: Alex Cho
  • Patent number: 4921548
    Abstract: Disclosed is a method of producing an unrecrystallized wrought aluminum-lithium product having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of a lithium containing aluminum base alloy; heating the body to a hot working temperature and hot working the body to a first product. The product is cold worked to a second wrought product and then reheated while avoiding substantial recrystallization thereof, the reheating adapted to relieve stored energy capable of causing recrystallization during a subsequent heat treating step. The product is then solution heat treated, quenched and aged to provide a substantially unrecrystallized product having improved levels of strength and fracture toughness.
    Type: Grant
    Filed: July 1, 1988
    Date of Patent: May 1, 1990
    Assignee: Aluminum Company of America
    Inventor: Chul W. Cho
  • Patent number: 4917739
    Abstract: The present invention provides a method for producing an aluminum alloy which includes the step of carbo-thermically reducing an aluminous material to provide an alloy consisting essentially of the formula Al.sub.bal TM.sub.d Si.sub.e, wherein TM is at least one element selected from the group consisting of Fe, Ni, Co, Ti, V, Zr, Cu and Mn, "d" ranges from about 2-20 wt %, "e" ranges from about 2.1-20 wt %, and the balance is aluminum and incidental impurities. The alloy is placed in the molten state and rapidly solidified at a quench rate of at least about 10.sup.6 K/sec to produce a rapidly solidified alloy composed of a predominately microeutectic and/or microcellular structure.
    Type: Grant
    Filed: April 29, 1988
    Date of Patent: April 17, 1990
    Assignee: Allied-Signal Inc.
    Inventors: Colin M. Adam, Kenji Okazaki, David J. Skinner, Robert G. Corey
  • Patent number: 4915747
    Abstract: Disclosed is a method of producing an unrecrystallized, thin gauge cold rolled aluminum-lithium sheet product having improved levels of strength and fracture toughness. The method comprises the steps of providing a body of a lithium containing aluminum base alloy, heating the body to a hot rolling temperature, and hot rolling the body to a first intermediate sheet product. After cold rolling to a second intermediate thickness, the sheet product is reheated and hot rolled to produce a final sheet product while avoiding substantial recrystallization there, the hot rolling adapted to relieve stored energy capable of initiating recrystallization during a subsequent heat treating step. Thereafter, the sheet product is solution heat treated, quenched and aged to provide a substantially unrecrystallized product having improved levels of strength and fracture toughness.
    Type: Grant
    Filed: July 1, 1988
    Date of Patent: April 10, 1990
    Assignee: Aluminum Company of America
    Inventor: Chul W. Cho
  • Patent number: 4909861
    Abstract: An aluminum alloy sheet according to the present invention essentially consists of an aluminum alloy containing 0.5 to 1.4% magnesium, 0.6 to 1.5% silicon, and 0.005 to 0.1% titanium, all by weight, and aluminum and inevitable impurities for the remainder, and is adjusted so that the ratio of the silicon content to the magnesium content is 0.65 or more. The average crystal grain size and the electric conductivity of the aluminum alloy sheet are 70 .mu.m or less and 43 to 51% IACS, respectively.The composition of the aluminum alloy is adjusted in this manner, and the crystal grain size and the electric conductivity are restricted within the specific ranges by controlling the manufacturing conditions. Thus, there may be provided an aluminum alloy sheet which is improved in arc-weldability and resistance to filiform corrosion, as well as in formability and bake-hardenability at low temperature.
    Type: Grant
    Filed: September 2, 1988
    Date of Patent: March 20, 1990
    Assignees: Kabushiki Kaisha Kobe Seiko Sho, Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yasuo Muraoka, Mituo Hino, Yasunori Sasaki, Seiji Sasabe
  • Patent number: 4908077
    Abstract: Forged compressor scrolls are made of an aluminum-silicon alloy consisting essentially of 8.5 to 10.5% silicon and not more than 0.2% antimony wherein the silicon is present as eutectic particles having an average particle diameter in the range of 2 to 8 .mu.m, the particles being uniformly dispersed with a degree of dispersion in the range of 10,000 to 30,000 particles/mm.sup.2. Such scrolls are free of internal defects and have reduced susceptibility to seizing and cracking combined with high abrasion resistance.
    Type: Grant
    Filed: August 2, 1988
    Date of Patent: March 13, 1990
    Assignee: Oshida Patent Agency
    Inventors: Kouji Nakamura, Yukiji Ohshima, Hajime Kamio
  • Patent number: 4908078
    Abstract: Herein disclosed is a material for making conductive parts such as lead frames or connectors of semiconductor elements or integrated circuits (i.e., ICs). The material is an aluminum-based alloy containing 0.3 to 4.0 wt. % of manganese and 0.10 to 5.0 wt. % of magnesium, the remainder being aluminum and unavoidable impurities. The material may additionally contain: at least one of copper and zinc; and/or at least one of chromium, zirconium, vanadium and nickel, if necessary. The material having the composition specified above can be made at a reasonable cost with excellent softening resistance, electric and thermal conductivities, solderability and platability, a high mechanical strength, and an excellent bending repeatability.
    Type: Grant
    Filed: May 27, 1988
    Date of Patent: March 13, 1990
    Assignee: Sky Aluminium Co., Ltd.
    Inventors: Toshiki Muramatsu, Mamoru Matsuo, Shigeo Tsuchida, Hiroyoshi Gungi
  • Patent number: 4906531
    Abstract: A matrix of an Al-Ni base alloy or an Al-Si-Cu base alloy is strengthened by dispersion of particles of Ni, Si or at least one intermetallic compound selected from among AlNi, Al.sub.3 Ni, Al.sub.3 Ni.sub.2 and AlNi.sub.3.
    Type: Grant
    Filed: September 30, 1987
    Date of Patent: March 6, 1990
    Assignee: Ryobi Limited
    Inventors: Hiroyuki Ohmura, Morris E. Fine, Takao Miyoshi
  • Patent number: 4902353
    Abstract: An improved method of making a lithoplate from a 5XXX type alloy which includes controlling the composition and casting practices to eliminate forming a pine tree metal structure in an ingot used for rolling a workpiece to be made into lithoplate. The method also includes homogenizing and hot rolling the ingot at a controlled initial temperature to produce a desired grain and metal microstructure in the sheet rolled from the ingot which is suited for providing a surface having substantially uniform and evenly distributed craters produced by an electrochemical method of graining.
    Type: Grant
    Filed: October 19, 1988
    Date of Patent: February 20, 1990
    Assignee: Aluminum Company of America
    Inventors: Elwin L. Rooy, Gerald R. Petrey, James R. Weaver, Douglas A. Granger, Raymond T. Richter, H. Gray Reavis, Jr.
  • Patent number: 4897124
    Abstract: An Al-Si-Mg series aluminum-alloy rolled sheet for forming, having improved formability, corrosion-resistance, and weldability, essentially consisting of Si and Mg, whose contents are on and within the line connecting points A, B, C, D, E, and F of FIG. 1, except for the line FA, from 0.05 to 0.5% of Fe, and balance aluminum and unavoidable impurities, with the proviso that:______________________________________ Si (%) Mg (%) ______________________________________ A: 1.8 0.1 B: 2.5 0.1 C: 2.5 1.1 D: 1.2 1.1 E: 1.2 0.6 F: 1.8 0.
    Type: Grant
    Filed: June 30, 1988
    Date of Patent: January 30, 1990
    Assignee: Sky Aluminium Co., Ltd.
    Inventors: Mamoru Matsuo, Toshio Komatsubara
  • Patent number: 4885045
    Abstract: Aluminium alloys particularly useful as sacrificial anodes and processes for the preparation thereof are disclosed. The alloys of the invention exhibit a range of superior properties enabling high performance and reliability under a wide range of environmental conditions.
    Type: Grant
    Filed: June 14, 1988
    Date of Patent: December 5, 1989
    Assignee: Comalco Aluminum Limited
    Inventor: Robin F. May
  • Patent number: 4874440
    Abstract: Superplastic forming of aluminum work stock is improved by including therein about 0.05% to about 10% or 15% scandium. In preferred practices, soluble elements such as magnesium are also included in the aluminum alloy. One or more of the elements from the group of scandium, yttrium, gadolinium, holminum, dysprosium, erbium, ytterbium, lutetium, and terbium, may be included in addition to or in lieu of scandium.
    Type: Grant
    Filed: August 14, 1987
    Date of Patent: October 17, 1989
    Assignee: Aluminum Company of America
    Inventors: Ralph R. Sawtell, Philip E. Bretz, Craig L. Jensen
  • Patent number: 4872921
    Abstract: The invention relates to sheets of aluminium alloy containing magnesium, suitable for producing bodies of cans by drawing and ironing, and a method of obtaining said sheets.The sheets are characterized in that they have, over 10 to 25% of their surface, uniformly distributed particles formed by amorphous aluminium oxides and crystalline magnesium and aluminium oxides, in the form of flat discs less than 5 microns thick and with a mean diameter distributed round a means value from 2 to 15 microns.One of the methods of obtaining said sheets is characterized in that the strip is taken as it comes from the casting machine or after at least one rolling pass and subjected to chemical etching so as to reduce its thickness by a maximum of 2 microns, before being annealed in air at from 330.degree. to 450.degree. C. for at least 30 minutes.
    Type: Grant
    Filed: May 27, 1987
    Date of Patent: October 10, 1989
    Assignee: Cegedur Societe de Transformation de 1'Aluminium Pechiney
    Inventor: Didier Teirlinck
  • Patent number: 4867805
    Abstract: Improved superplastic aluminum alloys are formulated to contain less than 0.05 weight percent each of iron and silicon based on the total weight of the superplastic aluminum alloy. Advantageously these two elements are present at levels of 0.03 weight percent or below, preferably 0.01 weight percent or below. Advantageous superplastic forming properties are achieved with these low iron, low silicon alloys. Further advantageous superplastic forming properties are achieved by subjecting aluminum alloys to a thermomechanical treatment followed by a rapid recrystallization-anneal treatment as, for instance, a recrystallization-anneal treatment utilizing a molten salt bath. When these formulations and processes are practiced alone, in combination with each other or together with cavitation supression improvements in superplastic forming of component parts are achieved.
    Type: Grant
    Filed: February 3, 1988
    Date of Patent: September 19, 1989
    Inventors: Suphal P. Agrawal, Bennie R. Ward
  • Patent number: 4865665
    Abstract: The invention concerns a metal alloy with large lattice spacings (>than 1 nm), and consisting essentially of, by weight: at least one element selected from a group A consisting of Al, Zn and Cu, total group A elements being 44-92%; at least one element selected from a group B consisting of Ag, Ga and Au, total group B elements being 0-46%, with % group A+group B=88-92%, and ##EQU1## a group C element which is Li in an amount of 7.2-12%; at least one element selected from a group D consisting of Mg, K, Na, and Ca, total group D elements being 0-12%, with % group C+% group D=8-12%, ##EQU2## and % group A+% group B+% group C+% group D=100%; said alloy additionally comprising elemental impurities in an amount of less than 1% each and less than 5% total, based on the total weight of the alloy.
    Type: Grant
    Filed: June 1, 1988
    Date of Patent: September 12, 1989
    Assignee: Pechiney
    Inventors: Bruno Dubost, Marc Audier
  • Patent number: 4861388
    Abstract: A contact conductor for electric vehicles is produced from an aluminum alloy containing an excess of silicon. The alloy comprises 0.1-1% by weight magnesium, 1-7% by weight silicon and the balance being aluminum and incidental impurities. The conductor is produced by the steps of: (1) casting the alloy into a continuous bar, (2) hot rolling to rod without intermediate cooling, (3) quenching the hot rolled rod, (4) cold deforming the quenched rod and (5) subjecting the cold deformed rod to artificial aging.
    Type: Grant
    Filed: August 18, 1987
    Date of Patent: August 29, 1989
    Assignee: Alcan International Limited
    Inventors: Paul-Emile Fortin, Willard M. Gallerneault
  • Patent number: 4844750
    Abstract: Disclosed is a method of making lithium containing aluminum base alloy products having improved properties in the short transverse direction. The method comprises the steps of providing a body of a lithium containing aluminum base alloy and heating the body to a temperature for initial hot working but at a temperature sufficiently low that a substantial amount of grain boundary precipitate is not dissolved. The method further includes hot working the heated body to provide an intermediate product, recrystallizing the intermediate product and then hot working the recrystallized product to a final shaped product. The final shaped product is solution heat treated, quenched and aged to provide a non-recrystallized final product having improved levels of short transverse properties.
    Type: Grant
    Filed: October 31, 1985
    Date of Patent: July 4, 1989
    Assignee: Aluminum Company of America
    Inventors: Chul Won Cho, Ralph R. Sawtell
  • Patent number: 4840685
    Abstract: An aluminum alloy for the substrate of magnetic disk is disclosed, wherein 2 to 6 wt % of Mg and further either one or two of Cu within a range of 0.12 to 2.0 wt % and Zn within a range of 0.28 to 7.0 wt % are contained, and the remainder comprises of Al and inevitable impurities.
    Type: Grant
    Filed: April 13, 1988
    Date of Patent: June 20, 1989
    Assignee: Furukawa Aluminum Co., Ltd.
    Inventor: Motohiro Nabae
  • Patent number: 4836863
    Abstract: Herein disclosed are the ingredient and composition of a wrought material of an aluminum alloy to be anodized into a dense gray color for facing buildings, and a process for making the wrought aluminum alloy material. This material consists essentially of 0.4 to 1.0% of Fe, 0.05 to 0.25% of Si, 0.3 to 1.5% of Mg, 0.05 to 0.7% of Mn (<Fe in percentage), 0.10% or less of Ti, and 0.003% of B, if necessary, in weight ratio, the remainder being Al and irreversible impurities. According to the process for making the wrought material, an alloy having the above-specified ingredient and composition is direct chill cast, and the cast ingot is heated at 350.degree. to 580.degree. C. for 0.5 to 12 hours and is then hot worked.
    Type: Grant
    Filed: November 18, 1987
    Date of Patent: June 6, 1989
    Assignee: Sky Aluminum Co., Ltd.
    Inventors: Mamoru Matsuo, Masami Furuya
  • Patent number: 4828936
    Abstract: An aluminum alloy sheet as a fin material for tubes of a heat exchanger, excellent in high-temperature sagging resistance and sacrificial anode property and having a high room-temperature strength, which consists essentially of:Manganese: from 0.95 to 1.50 wt. %,silicon: from 0.5 to 1.2 wt. %,zinc: from 0.1 to 2.0 wt. %,at least one element selected from the group consisting of:copper: from 0.05 to 0.60 wt. %, andmagnesium: from 0.05 to 0.60 wt. %, where, the total amount of said copper and said magnesium being up to 1.0 wt. %, andthe balance being aluminum and incidental impurities.the above-mentioned aluminum alloy sheet may further additionally contain at least one element selected from the group consisting of:chromium: from 0.03 to 0.30 wt. %, andzirconium: from 0.03 to 0.15 wt. % where, the total amount of said chromium and said zirconium being up to 0.4 wt. %.
    Type: Grant
    Filed: June 9, 1987
    Date of Patent: May 9, 1989
    Assignee: Mitsubishi Aluminum Kabushiki Kaisha
    Inventors: Ken Toma, Masami Asano, Noriaki Takahashi, Shoji Takeuchi, Yo Takeuchi
  • Patent number: 4818308
    Abstract: Aluminum alloy comprises 10 to 36 wt % of Si, 2 to 10 wt % of at least one metal selected from the group consisting of Fe, Ni, Co, Cr and Mn, and remainder consisting essentially of aluminum. The aluminum alloy further includes 1.0 to 12 wt % of Cu and 0.1 to 3.0 wt % of Mg. In a method for producing the aluminum alloy the steps comprises preparing powder mixtures including Si, at least one of metal selected from the group consisting of Fe, Ni, Co, Cr and Mn, and remainder consisting essentially of Al, producing aluminum alloy powders, compacting the aluminum alloy powders into a shape and hot working the aluminum alloy powder compact.
    Type: Grant
    Filed: December 10, 1986
    Date of Patent: April 4, 1989
    Assignee: Sumitomo Electric Industries, Inc.
    Inventors: Yusuke Odani, Kiyoaki Akechi, Nobuhito Kuroishi
  • Patent number: 4818300
    Abstract: An improved method of making a lithoplate from a 5XXX type alloy which includes controlling the composition and casting practices to eliminate forming a pine tree metal structure in an ingot used for rolling a workpiece to be made into lithoplate. The method also includes homogenizing and hot rolling the ingot at a controlled initial temperature to produce a desired grain and metal microstructure in the sheet rolled from the ingot which is suited for providing a surface having substantially uniform and evenly distributed craters produced by an electrochemical method of graining.
    Type: Grant
    Filed: December 8, 1986
    Date of Patent: April 4, 1989
    Assignee: Aluminum Company of America
    Inventors: Elwin L. Rooy, Gerald R. Petrey, James R. Weaver, Douglas A. Granger, Raymond T. Richter, H. Gray Reavis, Jr.
  • Patent number: 4816087
    Abstract: A method of producing a recrystallized aluminum-lithium product having improved levels of strength and fracture toughness is disclosed. The method comprises the steps of: providing a lithium-containing aluminum base alloy comprised of 0.5 to 4.0 wt. % Li, 0 to 5.0 wt. % Cu, 0 to 5.0 wt. % Mg, 0.10 to 1.0 wt. % of a grain structure control element selected from the class consisting of Zr, Cr, Hf, Ti, V, Sc, and Mn, 0.5 wt. % max. Fe, and 5 wt. % max. Si, with the balance consisting essentially of aluminum and incidental elements and impurities; heating the body to a high presoak temperature to homogenize the alloy; cooling the alloy to a first hot working temperature; reheating the alloy, after hot working, back to a high annealing temperature; cooling the alloy to a second hot working temperature to produce a first product; reheating the alloy to a lower annealing temperature; and then cold working the alloy.
    Type: Grant
    Filed: April 10, 1987
    Date of Patent: March 28, 1989
    Assignee: Aluminum Company of America
    Inventor: Chul W. Cho
  • Patent number: 4806174
    Abstract: An aluminum base alloy wrought product having an isotropic texture and a process for preparing the same is disclosed. The product has the ability to develop improved properties in the 45.degree. direction in response to an aging treatment and is comprised of 0.5 to 4.0 wt.% Li, 0 to 5.0 wt.% Mg, up to 5.0 wt.% Cu, 0 to 1.0 wt.% Zr, 0 to 2.0 wt.% Mn, 0 to 7.0 wt.% Zn, 0.5 wt.% max. Fe, 0.5 wt.% max. Si, the balance aluminum and incidental impurities. The product has imparted thereto, prior to a hot rolling step, a recrystallization effect to provide therein after hot rolling a metallurgical structure generally lacking intense work texture characteristics. After an aging step, the product has improved levels of properties in the 45.degree. direction.
    Type: Grant
    Filed: November 19, 1985
    Date of Patent: February 21, 1989
    Assignee: Aluminum Company of America
    Inventors: Chul W. Cho, Ralph R. Sawtell
  • Patent number: 4804423
    Abstract: The invention concerns Al-base alloys with substantial proportions of Li and Si, containing, by weight:from 3.6 to 8% Lifrom 5 to 14% Sifrom 0 to 1% of each of the following optional elements: Fe, Co, Ni, Cr, Mn, Zr, V, Ti, Nb, Mo, O.sub.2, Sc, andfrom 0 to 2% of each of the optional elements Cu, Mg and/or Zn, the total amount of the optional elements being less than 5%, and the balance being Al and impurities, each impurity.ltoreq.0.05%, with total impurities.ltoreq.0.15%. The products are obtained by rapid solidification processes and contain from 15 to 60% by volume of phase T (Al, Si, Li), in the form of particles of from 0.01 to 10 .mu.m.
    Type: Grant
    Filed: June 27, 1986
    Date of Patent: February 14, 1989
    Assignee: Cegedur Societe de Transformation de l'Aluminium Pechiney
    Inventor: Bruno Dubost
  • Patent number: 4767678
    Abstract: The invention is an oxalloy consisting essentially of about 5 to about 57 weight percent magnesium or aluminum and about 0.5 to about 10 weight percent of one or more alloying materials selected from the group consisting of B, Al, Si, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ge, As, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, Ga, In, Sn, Sb, Hf, Ta, W, Re, Os, Ir, Pt, Au, Tl, Pb, Bi, Th, and rare earths; and the remainder oxygen.The invention also includes a method for forming the above oxalloys and a substrate coated with the oxalloys of the present invention.
    Type: Grant
    Filed: February 18, 1986
    Date of Patent: August 30, 1988
    Assignee: The Dow Chemical Company
    Inventors: Ronald L. Yates, Patrick L. Hagans
  • Patent number: 4753690
    Abstract: Reinforced composite aluminum-matrix articles containing up to 20%, by volume, silicon carbide fibers or particles, are produced by a casting process wherein about 4% to about 7%, by weight, of magnesium is included in the aluminum matrix alloy to facilitate wetting of the reinforcing material and ready dispersal thereof with the matrix alloy while the alloy is completely molten and thereafter hot working the composite at a temperature between the liquidus and solidus temperatures of the aluminum alloy matrix. The matrix is characterized by a microstructure wherein fine precipitates appear in the vicinity of SiC particles or fibers, and by high hardness and strength without further heat treatment.
    Type: Grant
    Filed: August 13, 1986
    Date of Patent: June 28, 1988
    Assignee: Amax Inc.
    Inventors: Tsuguyasu Wada, Daniel J. Adenis, Thomas B. Cox
  • Patent number: 4747889
    Abstract: An interconnecting wire of aluminum alloy for semiconductor devices which as improved ball-forming performance in the ball-bonding process, without any loss of conductivity and corrosion resistance. There is also provided an interconnecting wire for semiconductor devices which is lowered in resistance, with a minimum loss of conductivity and without any adverse effect on the bonding performance. The interconnecting wire contains about 0.1 to 45 wt % of an element having a melting point lower than about 450.degree. C., with the balance being substantially aluminum, or contains about 0.1 to 45 wt % of one more elements having a melting point lower than about 450.degree. C. and about 0.2 to 2 wt % of one or more elements selected from the group consisting of silicon, magnesium, manganese, and copper, with the balance being substantially aluminum.
    Type: Grant
    Filed: May 22, 1986
    Date of Patent: May 31, 1988
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Masanobu Nishio, Kazuo Sawada, Minoru Yokota, Hitoshi Kishida
  • Patent number: 4735867
    Abstract: A novel aluminum alloy contains vanadium as an alloying element, at a concentration ranging from about 0.02% to about 0.4% by weight. The vanadium imparts corrosion resistance to the alloy, particularly when the alloy is used as a core alloy in a vacuum brazing sheet. A further improvement in corrosion resistance is achieved by processing the alloy or brazing sheet in such a manner that the final processing step is a cold work to a reduction of about 10% to about 20%.
    Type: Grant
    Filed: December 6, 1985
    Date of Patent: April 5, 1988
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventor: Walter D. Finnegan
  • Patent number: 4731132
    Abstract: Refractory metal oxide particles are dispersed in an aluminum melt which is then cast to form a dispersion hardened aluminum alloy composition. A master mix of carrier metal particles surrounding individual oxide particles is pressed into a billet. The billet is dissolved in the melt in the presence of a wetting metal.
    Type: Grant
    Filed: September 2, 1986
    Date of Patent: March 15, 1988
    Assignee: Technical Research Associates, Inc.
    Inventor: Guy B. Alexander
  • Patent number: 4722872
    Abstract: A magnetic memory disk substrate which maintains a high degree of surface smoothness together with high yield strength is prepared by cladding a core material with a cladding layer containing a maximum of about 3% magnesium. The core material is aluminum alloyed with one or more elements such as zinc, magnesium, copper and silicon to produce an improved yield strength. The cladding comprises from about 3% to about 10% per side of the thickness of the entire composite and generally contains further alloying elements for enhanced corrosion resistance. Silicon impurities generally amount to less than 0.5%.
    Type: Grant
    Filed: April 28, 1986
    Date of Patent: February 2, 1988
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventor: Edwin J. Westerman
  • Patent number: 4715901
    Abstract: Structural streaking defects in anodized aluminum architectural sheet products are substantially reduced or eliminated in 1XXX and 5XXX type aluminum alloys by including therein 0.01 to 0.08% of chromium or manganese, preferably both. It is preferred to combine such with continuously casting the ingot under high chill rate conditions such as employing low liquid metal head within the direct chill mold.
    Type: Grant
    Filed: September 17, 1985
    Date of Patent: December 29, 1987
    Assignee: Aluminum Company of America
    Inventor: Douglas A. Granger
  • Patent number: 4715903
    Abstract: An aluminum offset coil, having a surface zone of a predominantly recrystallized globular, fine grain structure, and a core zone of a greatly work-hardened structure, for use in offset printing plates, and a process for its preparation.
    Type: Grant
    Filed: March 3, 1986
    Date of Patent: December 29, 1987
    Assignee: Vereinigte Aluminium-Werke Aktiengesellschaft
    Inventors: Wolfgang V. Asten, Karl H. Dorner, Hartmut Scheel, Volker Wurstle
  • Patent number: 4711762
    Abstract: An improved aluminum base alloy product is disclosed, the product comprising 0 to 3.0 wt. % Cu, 0 to 1.5 wt. % Mn, 0.1 to 4.0 wt. % Mg, 0.8 to 8.5 wt. % Zn, at least 0.005 wt. % Sr, max. 1.0 wt. % Si, max. 0.8 wt. % Fe and max. 0.45 wt. % Cr, 0 to 0.2 wt. % Zr, the remainder aluminum and incidental elements and impurities.
    Type: Grant
    Filed: September 22, 1982
    Date of Patent: December 8, 1987
    Assignee: Aluminum Company of America
    Inventors: William D. Vernam, Bernard W. Lifka
  • Patent number: 4710246
    Abstract: A substantially amorphous or microcrystalline Al-based alloy, wherein said Al-based alloy is represented by the formula:Al.sub.a M.sub.b M'.sub.c X.sub.d Y.sub.ein which:a+b+c+d+e=10050.ltoreq.a.ltoreq.95 atom %0.ltoreq.b.ltoreq.40 atom %0.ltoreq.c.ltoreq.15 atom %0.ltoreq.d.ltoreq.20 atom %0.ltoreq.e.ltoreq.3 atom %wherein at least two of the subscripts b, c or d are strictly positive, and wherein M is at least one metal selected from the group consisting of Mn, Ni, Cu, Zr, Cr, Ti, V, Fe and Co; M' is Mo, W, or a mixture thereof, X is at least one element selected from the group consisting of Ca, Li, Mg, Ge, Si, and Zn; and Y is the inevitable production impurities, with the proviso that when element M is Co, Mn and/or Ni, the total amount of these elements is at least 12 wt % of the alloy.
    Type: Grant
    Filed: September 27, 1984
    Date of Patent: December 1, 1987
    Assignee: Centre National de la Recherche Scientifique "CNRS"
    Inventors: Gerard Le Caer, Jean-Marie Dubois
  • Patent number: 4699674
    Abstract: Corrosion resistance in a brazed aluminum product is improved by subjecting the product to a heat treatment at a temperature of 300.degree. F. to 800.degree. F. for at least about one hour, preferably preceded by cooling the product to a temperaure below the temperature ultimately selected for the treatment, and in any event below about 550.degree. F. The useful life of brazed products such as automotive radiators is increased several times as a result of this treatment.
    Type: Grant
    Filed: March 18, 1986
    Date of Patent: October 13, 1987
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventor: Walter D. Finnegan
  • Patent number: 4661172
    Abstract: The present invention provides a low density aluminum-base alloy, consisting essentially of the formula Al.sub.bal Zr.sub.a Li.sub.b Mg.sub.c T.sub.d, wherein T is at least one element selected from the group consisting of Cu, Si, Sc, Ti, V, Hf, Be, Cr, Mn, Fe, Co and Ni, "a" ranges from about 0.25-2 wt %, "b" ranges from 2.7-5 wt %, "c" ranges from about 0.5-8 wt %, "d" ranges from about 0.5-5% and the balance is aluminum. The alloy has a primary, cellular-dendritic, fine-grained, supersaturated aluminum alloy solid solution phase with intermetallic phases of the constituent elements uniformly dispersed therein. A consolidated article can be produced by compacting together particles composed of the aluminum alloy of the invention in a vacuum at elevated temperature. The compacted alloy is solutionized by heat treatment, quenched in a fluid bath, and optionally, stretched and aged.
    Type: Grant
    Filed: February 29, 1984
    Date of Patent: April 28, 1987
    Assignee: Allied Corporation
    Inventors: David J. Skinner, Kenji Okazaki, Colin M. Adam
  • Patent number: 4659396
    Abstract: A method including providing aluminum having particles for stimulating nucleation of new grains, and deforming the aluminum under conditions for causing recrystallization to occur during deformation or thereafter, without subsequent heating being required to effect recrystallization.
    Type: Grant
    Filed: July 30, 1984
    Date of Patent: April 21, 1987
    Assignee: Aluminum Company of America
    Inventors: Bernard W. Lifka, John Liu, Roger D. Doherty
  • Patent number: 4643780
    Abstract: A process for obtaining forged low density aluminum alloys having high strength comprising control of the extrusion and forging conditions, and dispersion strengthened Al-Mg-Li alloys derived from such process.
    Type: Grant
    Filed: October 23, 1984
    Date of Patent: February 17, 1987
    Assignee: INCO Alloys International, Inc.
    Inventors: Paul S. Gilman, Stephen J. Donachie
  • Patent number: 4636357
    Abstract: Aluminum alloys having compositions within the ranges (in Wt %) 0.2 to 3 lithium -0 to 4 magnesium -0.4 to 5 zinc -0 to 2 copper -0 to 0.2 zirconium -0 to 0.5 manganese -0 to 0.5 nickel -0 to 0.4 chromium-balance aluminum. The alloys are precipitation hardenable and exhibit a range of properties, according to heat treatment, which made them suitable for engineering applications where light weight and high strength are necessary.
    Type: Grant
    Filed: June 4, 1984
    Date of Patent: January 13, 1987
    Assignee: The Secretary of State for Defence in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern Ireland
    Inventors: Christopher J. Peel, Brian Evans, Samuel J. Harris, Brian Noble, Keith Dinsdale
  • Patent number: 4626294
    Abstract: Aluminum armor plate containing relatively high amounts of magnesium, 6-10%, along with about 0.1-1% manganese and up to 0.23% chromium is made by cold rolling aluminum alloy rolling stock to a cold reduction of at least 10% with or without prior hot rolling. Susceptibility to stress conversion cracking is overcome by heating the alloy to an elevated temperature of typically 600.degree. or 700.degree. F. or more followed by cooling the alloy at a controlled cooling rate of at least 10.degree. F. per minute. The heating and the cooling precede the cold rolling operation and may be associated with hot rolling if such is employed.
    Type: Grant
    Filed: May 28, 1985
    Date of Patent: December 2, 1986
    Assignee: Aluminum Company of America
    Inventor: Robert E. Sanders, Jr.
  • Patent number: 4619712
    Abstract: Superplastic aluminum alloy strips comprising 1.5 to 90% of magnesium, 0.5 to 5.0% of silicon, 0.05 to 1.2% of manganese, 0.05 to 0.3% of chromium and the balance consisting essentially of aluminum, and also a process for producing superplastic aluminum alloy strips comprising continuously casting and rolling a molten aluminum alloy containing 1.5 to 9.0% of magnesium, 0.5 to 5.0% of silicon, 0.05 to 1.2% of manganese and 0.05 to 0.3% of chromium, thereby obtaining a cast strip of 3 to 20 mm in thickness, homogenizing the cast strip at a temperature of 430.degree. to 550.degree. C., and subjecting the homogenized strip to cold rolling until the reduction ratio reaches up to a value of not less than 60%.
    Type: Grant
    Filed: March 16, 1984
    Date of Patent: October 28, 1986
    Assignee: Mitsubishi Light Metal Industries Limited
    Inventors: Hitoshi Miyamoto, Masanori Momochi, Ryoji Mishima