Abstract: This invention relates to a dry mix explosive composition which includes a bulking agent which comprises from 1-20% (by weight) of a vegetable protein additive, the bulking agent having a bulk density of 0.1-0.6 grams per cubic centimeter. It is preferred that the resulting explosive composition have a bulk density of from 0.5-1.1 grams per cubic centimeter.

Abstract: Disclosed is an explosive composition formed by a mixture of solid oxidizer salt and emulsion. In one aspect the emulsion contains no dissolved inorganic oxidizer salts in the aqueous phase. In another embodiment the emulsion contains an aqueous solution of less than a 75% saturated solution of oxidizer salt dissolved in the aqueous phase.

Abstract: The present invention provides for an explosive composition comprising a discontinuous oxidizer phase comprising at least one oxygen-supplying component, a continuous organic phase comprising at least carbonaceous fuel, and an emulsifying amount of (A) at least one salt composition derived from (A) (I) at least one high-molecular weight hydrocarbyl-substituted carboxylic acid or anhydride, or ester or amide derivative of said acid or anhydride, the hydrocarbyl substituent of (A) (I) having an average of from about 20 to about 500 carbon atoms, and (A) (II) ammonia, at least one amine, at least one alkali or alkaline earth metal, and/or at least one alkali or alkaline earth metal compound; and (B) at least one salt composition derived from (B) (I) at least one low-molecular weight hydrocarbyl-substituted carboxylic acid or anhydride, or ester or amide derivative of said acid or anhydride, the hydrocarbyl substituent of (B) (I) having an average of from about 8 to about 18 carbon atoms, and (B) (II) ammonia, at

Abstract: This invention relates to a method of producing a composition comprising solid particulate ammonium nitrate having improved explosive properties.Explosive compositions comprising particulate ammonium nitrate such as ANFO, which is a mixture of particulate ammonium nitrate and about 6% w/w of a fuel oil which is typically distillate oil, have been known for many years as relatively inexpensive and reliable explosives.Despite the wide acceptance of particulate ammonium nitrate based exposlives in the industry, their use has been limited by their relatively poor performance in wet conditions; in such conditions, explosive power can be seriously reduced, and they can be difficult to detonate.

Abstract: A water-in-oil emulsion is disclosed which comprises:(A) a continuous oil phase;(B) a discontinuous aqueous phase;(C) a minor emulsifying amount of at least one salt derived from (C) (I) at least one hydrocarbyl-substituted carboxylic acid or anhydride, or ester or amide derivative of said acid or anhydride, the hydrocarbyl substituent of (C) (I) having an average of from about 20 to about 500 carbon atoms, and (C) (II) ammonia, at least one amine, at least one alkali or alkaline earth metal, and/or at least one alkali or alkaline earth metal compound; and(D) a functional amount of at least one water-soluble, oil-insoluble functional additive dissolved in said aqueous phase; with the proviso that when component (D) is ammonium nitrate, component (C) is other than an ester/salt formed by the reaction of polyisobutenyl (Mn=950) succinic anhydride with diethylethanolamine in a ratio of one equivalent of anhydride to one equivalent of amine.

Abstract: A composition for producing smoke from phosphorus vapor for use in search and rescue markers and a method of producing such composition. The composition comprises a blended mixture of the following ingredients in the following weight percentage ranges:red phosphorus--55% to 80%;oxidizing agent (sodium nitrate or ammonium nitrate)--10% to 30%;metal fuel--5% to 10%;acid absorber--1% to 5%; andsynthetic rubber binder--1% to 8%.Such a composition tends to be more stable and reliable than previous compositions used for this purpose, as well as less hazardous to manufacture. In addition, it permits an increase in the proportion of red phosphorus used, with a resultant increase in burn time and/or flame and smoke emission.

Abstract: An explosive composition is disclosed which comprises a discontinuous oxidizer phase comprising at least one oxygen-supplying component, a continuous organic phase comprising at least one water-immiscible organic liquid, and an emulsifying amount of at least one nitrogen-containing emulsifier derived from (A) at least one carboxylic acylating agent, (B) at least one polyamine, and (C) at least one acid or acid-producing compound capable of forming at least one salt with said polyamine. These explosive compositions can be water-in-oil emulsions or melt-in-oil emulsions. They can also be explosive compositions derived from such emulsions wherein at temperatures below that at which the emulsion is formed the discontinuous phase is solid or in the form of droplets of supercooled liquid.

Abstract: A method for the pre-emulsification of fuel oil or other carbonaceous compound and water in the presence of one or more emulsifying compositions or emulsifier constituents, prior to the addition to and emulsification of an aqueous solution of the ammonium nitrate or other oxidizer salt. In contrast to compositions prepared by emulsifying all constituents simultaneously, the pre-emulsion of the fuel oil and water with fatty acid and salts and/or amines consistently enables preparation of emulsion-type explosive compositions having uniform, fine particle size. The emulsions thus produced detonate readily and are stable to cold (to -20.degree. C.), to heat (to 90.degree. C.) and to water (24 hour immersion).

Abstract: The invention provides a thermodynamically stable fluid system for use in combination with a solid oxidizer to provide an explosive composition. The fluid system comprises 1-70% by weight of water, 5-20% by weight of a surfactant, 0-35% by weight of a cosurfactant, and 5-85% by weight of an organic oil. Any droplet formation within the system has diameter or a thickness of less than or equal to about 0.1 microns. In a preferred embodiment, the fluid system is a microemulsion. When the fluid system is combined with a solid oxidizer, an explosive composition is formed, and the resulting explosive composition has a density greater than ANFO under similar conditions. The fluid system acts to increase the density of the oxidizer.

Abstract: Salt compositions are disclosed which comprise: (A) at least one salt moiety derived from (A)(I) at least one high-molecular weight polycarboxylic acylating agent, said acylating agent (A)(I) having at least one hydrocarbyl substituent having an average of from about 20 to about 500 carbon atoms, and (A)(II) ammonia, at least one amine, at least one alkali or alkaline earth metal, and/or at least one alkali or alkaline earth metal compound; (B) at least one salt moiety derived from (B)(I) at least one low-molecular weight polycarboxylic acylating agent, said acylating agent (B)(I) optionally having at least one hydrocarbyl substituent having an average of up to about 18 carbon atoms, and (B)(II) ammonia, at least one amine, at least one alkali or alkaline earth metal, and/or at least one alkali or alkaline earth metal compound; said components (A) and (B) being coupled together by (C) at least one compound having (i) two or more primary amino groups, (ii) two or more secondary amino groups, (iii) at least one

Abstract: An emulsion explosive composition comprising a discontinuous phase containing an oxygen-supplying component and an organic medium forming a continuous phase wherein the oxygen-supplying component and organic medium are capable of forming an emulsion which, in the absence of a supplementary adjuvant, exhibits an electrical conductivity measured at 60.degree. C., not exceeding 60,000 picomhos/meter. Such conductivity may be achieved by inclusion of a modifier. The compositions exhibit improved storage characteristics.

Abstract: The present invention relates to an improved explosive composition. More particularly, the invention relates to a water-in-oil emulsion explosive having improved stability and a lower viscosity. The term "water-in-oil" means a dispersion of droplets of an aqueous solution or water-miscible melt (the discontinuous phase) in an oil or water-immiscible organic substance (the continuous phase). The term "explosive" means both cap-sensitive explosives and noncap-sensitive explosives commonly referred to as blasting agents. The water-in-oil emulsion explosives of this invention contain a water-immiscible organic fuel as the continuous phase and an emulsified inorganic oxidizer salt solution or melt as the discontinuous phase. (The terms "solution" or "melt" hereafter shall be used interchangeably.) These oxidizer and fuel phases react with one another upon initiation by a blasting cap and/or a booster to produce an effective detonation.

Abstract: The present invention relates to improved emulsion explosive compositions and their manufacture. More particularly, the invention relates to the provision of improved emulsion explosive compositions having reduced tackiness which permits them to be handled without difficulty and increased rigidity which enables them to maintain desired column height. The improved compositions also evince enhanced detonation sensitivity, improved shelf life over long periods of storage and greater resistance to shock or shear desensitisation though the precise reasons for these improvements are not always clear.

Abstract: The invention relates to a water-in-oil emulsion explosive comprising a water-immiscible organic fuel as a continuous phase; an emulsified aqueous inorganic oxidizer salt solution as a discontinuous phase; and a phenolic derivative of polypropene or polybutene as an emulsifier.

Abstract: The present invention provides a water-in-oil macroemulsion for use in combination with a solid oxidizer in preparing a high density explosive composition. The macroemulsion comprises 1-70% by weight of water, 5-85% by weight of a fuel oil, and 0.1-10% by weight of an emulsifier with an HLB number within the range 0-8. The invention also provides an explosive composition comprising 2-20% by weight of a water-in-oil macroemulsion as just described and 80-98% by weight of a solid oxidizer. The preferred solid oxidizer is selected from the group of ammonium nitrate, sodium nitrate, potassium nitrate, calcium nitrate, ANFO, and mixtures thereof. In addition, water soluble fuels, oil soluble fuels, or solid fuels may be added to the erxplosive composition. The invention further provides a method of preparing a solid oxidizer based explosive having a higher density than that obtainable in a mixture of fuel oil and the solid oxidizers.

Abstract: The invention relates to a new explosive compound which is an associated compound of ammonium nitrate and glycine and also includes explosive composition containing this compound.The compound ANGC is prepared by a crystallization process preferably effected by cooling a melt or saturated solution containing ammonium nitrate and glycine.ANGC is especially advantageous as an ingredient of low water content emulsion explosive compositions.

Abstract: Certain classes of organic acids, and salts of those acids and in particular ascorbic acid and erythorbic acid and the salts thereof, and mixtures thereof, which have certain antioxidant and food preservative properties, have been found to be capable of being reacted together with sources of nitrate, including inorganic nitrates, ammonium nitrate, organic nitrates, and the like, at temperatures below 480.degree. F. to produce compositions which are capable of being molded into specific shapes or used in a powdered form as a gunpowder substitute, an explosive or a propellent when properly ignited.

Abstract: An improved explosive composition and a method for making the composition are disclosed. The explosive composition is prepared by first formulating a gel concentrate that comprises a mixture of a sensitizer, such as hexamethylenetetramine or hexamethylenetetraminemononitrate and an oxidizer, such as ammonium nitrate in water and a gelling agent. Mixtures of sensitizers or mixtures of oxidizers can also be used in our invention. This gelled concentrate can be prepared, stored and later utilized to form the explosive composition by combining from 5 to 60 parts by weight of the gelled concentrate with from 95 to 40 parts by weight of a particulate oxidizer, such as ammonium nitrate or an ammonium nitrate-fuel oil composition. The resulting explosive compositions have increased densities and hence a significantly higher energy per unit volume.

Abstract: In emulsion blend explosives, the replacement of coarse salt particles, e.g., prills, by fines, i.e., particles which pass a No. 50 U.S. sieve, increases the water resistance of the explosive without deleteriously affecting its shelf life provided that the explosive, prior to such replacement, is storage-stable as determined by the Salt Extraction and lead compression tests described herein. Products containing a combination of whole and crushed ammonium nitrate prills, and emulsions made with an anionic emulsifying agent such as a fatty acid salt, are preferred. Depending on the fines content and chemical composition, other properties such as sensitivity to initiation and detonation velocity also may be improved.

Abstract: An emulsion explosive comprising substantially an immiscible discontinuous oxidizer-phase dispersed throughout a continuous fuel phase with a modifier comprising hydrophilic and lipophilic moieties wherein the hydrophilic moiety comprises a carboxylic acid group or a group capable of hydrolyzing to a carboxylic acid, the lipophilic moiety is a saturated or unsaturated hydrocarbon chain, and wherein the emulsion composition pH is above 4.5.

Abstract: A water-in-oil emulsion is disclosed which comprises:(A) a continuous oil phase;(B) a discontinuous aqueous phase;(C) a minor emulsifying amount of at least one salt derived from (C)(I) at least one hydrocarbyl-substituted carboxylic acid or anhydride, or ester or amide derivative of said acid or anhydride, the hydrocarbyl substituent of (C)(I) having an average of from about 20 to about 500 carbon atoms, and (C)(II) at least one amine; and(D) a functional amount of at least one water-soluble, oil-insoluble functional additive dissolved in said aqueous phase; with the proviso that when component (D) is ammonium nitrate, component (C) is other than an ester/salt formed by the reaction of polyisobutenyl (Mn=950) succinic anhydride with diethylethanolamine in a ratio of one equivalent of anhydride to one equivalent of amine.

Abstract: The shock sensitivity of explosives based on ammonium nitrate can be decreased by adding thereto a desensitizing amount of a polyethyleneimine or a polyethyleneimine polynitrate.

Abstract: Disclosed herein are water-in-oil type emulsion explosives comprising an aqueous solution of oxidizing agent, an oily material, hollow microspheres and an emulsifier containing from 0.1 to 10% by weight of fatty acid, from 0.1 to 10% by weight of fatty acid soap and from 80 to 99.8% by weight of a fatty acid ester mixture comprising from 0 to 3% by weight of sorbide fatty acid ester, from 5 to 50% by weight of sorbitan fatty acid ester and from 50 to 95% by weight of sorbitol fatty acid ester.

Abstract: A matrix material to be added to a standard ammonium nitrate-fuel oil dry explosive to form an economical slurry explosive having excellent water resistant properties includes an oxidizer solution chosen from the group of an aqueous sodium perchlorate solution, an aqueous ammonium perchlorate solution, an aqueous calcium nitrate solution, or a combination thereof, along with a fuel such as ethylene glycol or fuel oil and a thickening agent such as a guar gum in combination with an acid such as glacial acetic acid. The oxidizer solution generally makes up about 94%-97% by weight of the matrix. The slurry explosive is made by mixing the matrix with a standard ammonium nitrate-fuel oil dry explosive and then adding a cross linker to the mixture so that it forms a gel. The matrix may make up between about 14% to 40% by weight of the explosive, and preferably makes up about 20% by weight.

Abstract: A solid or semisolid propellant comprising grains of propellant or propellant components bonded together so as to create voids within the propellant volume, said grains bonded together with sufficient strength to substantially delay the fluidization of the propellant by the onset of Taylor unstable burning, said propellant having a rapid burn rate below that associated with Taylor unstable burn. In another embodiment, the grains are held within and the voids are filled with viscous fluid binder such as a petroleum oil, said binder functioning to hinder Taylor unsatable burning and yet permit very rapid burning within the propellant volume.

Abstract: Water-based explosives that use siliceous boron-containing microspheres as sensitizing agents are stabilized by adding multivalent metal ions to the explosives. Zinc salts are especially useful.

Abstract: Essentially anhydrous energetic compositions, including explosives, propellants, flares, and gas generators, are initially formed at process temperatures above the solidification temperature of contained oxidizer salts as stable, melt-in-fuel emulsions having a continuous fuel phase and a discontinuous molten oxidizer phase. Surfactants are employed which cause the compositions to retain general fuel phase continuity and oxidizer phase discontinuity upon solidification. The final product is a firm or solid emulsion generally characterized by an intimate dispersion of discrete solid oxidizer cells in a fuel continuum, the product having excellent storage stability and water resistance.

Abstract: In emulsion blend explosives, the replacement of coarse salt particles, e.g., prills, by fines, i.e., particles which pass a No. 50 U.S. sieve, increases the water resistance of the explosive without deleteriously affecting its shelf life provided that the explosive, prior to such replacement, is storage-stable as determined by the Salt Extraction and lead compression tests described herein. Products containing a combination of whole and crushed ammonium nitrate prills, and emulsions made with an anionic emulsifying agent such as a fatty acid salt, are preferred. Depending on the fines content and chemical composition, other properties such as sensitivity to initiation and detonation velocity also may be improved.

Abstract: This invention relates to an explosive. In particular, the invention relates to an explosive of the emulsion type in which an oxidizing salt-containing component forms the discontinuous phase in an emulsion wherein the continuous phase comprises a fuel component which is immiscible with the discontinuous phase.

Abstract: Method for facilitating the formation and stability of invert water-in-oil emulsion blasting agents by use of a combination of certain surfactants; and corresponding formulations.

Abstract: Method of stabilizing an emulsion explosive comprising an oxidant, a fuel, and an emulsifier the molecules of which have at least one double-binding. The oxidant is emulsified in the fuel in the presence of the emulsifier, and a polymerizing reaction is effected after the emulsification to bind the molecules of the emulsifier chemically to each other.

Abstract: A new arrangement of matter is developed which can be formulated to be a high explosive, a propellant or a gas generator. The new arrangement of matter in its explosive embodiment is known as a microknit composite explosive (MCX) in which an essentially anhydrous mixture of inorganic salts, surfactants and organic fuels is prepared while the oxidizer is molten, and a microcrystalline property is created which imparts a hard, machinable characteristic to the arrangement of matter.

Abstract: A new arrangement of matter is developed which can be formulated to be a high explosive, a propellant or a gas generator. The new arrangement of matter in its explosive embodiment is known as a microknit composite explosive (MCX) in which an essentially anhydrous mixture of perchlorate based oxidizer salts, surfactants and organic fuels is prepared while the oxidizer is molten, and a microcrystalline property is created which imparts a hard, machinable characteristic to the arrangement of matter.

Abstract: A new arrangement of matter is developed which can be formulated to be a high explosive, a propellant or a gas generator. The new arrangement of matter in its explosive embodiment is known as a eutectic microknit explosive (EMCX) in which an essentially anhydrous eutectic mixture of ammonium nitrate, soluble explosive, and other oxidizing salts is mixed with surfactants and organic fuels while the eutectic mixture is molten, and a microcrystalline property is created which imparts a hard, machinable characteristic to the arrangement of matter.

Abstract: A gas bubble sensitized water-in-oil emulsion explosive composition comprising a discontinuous aqueous phase comprising at least one oxygen-releasing salt, a continuous water-immiscible organic phase, a discontinuous gaseous phase, a water-in-oil emulsifying agent and at least one agent capable of facilitating the production of gas bubbles in the presence of said water-immiscible organic phase.

Abstract: The pneumatic loading of essentially free-flowing slurry-bearing ammonium nitrate (AN) prills, i.e., AN prills which carry or support a water gel or water-in-oil emulsion, produces a high-density explosive consisting of the tightly packed whole and crushed slurry-bearing prills. The density of this explosive can be as much as 20% higher than the poured density of the mass of slurry-bearing prills.

Abstract: In a process for preparing crosslinked gels from aqueous polygalactomannans using potassium pyroantimonates, the rate of gel formation is decreased by chelating the potassium pyroantimonate with di or tri alkali metal or ammonium citrate.

Abstract: The invention relates to a cast explosive composition having a relatively high density and energy and a critical diameter no larger than about 150 mm at a temperature of 5.degree. C. The composition comprises inorganic oxidizer salt consisting primarily of ammonium nitrate, a water-immiscible organic liquid fuel, less than about 5% water, a sensitizer and an emulsifier which allows formation of a water-in-oil emulsion at an elevated formulation temperature but which also allows the emulsion to weaken and the inorganic oxidizer salt to crystallize at lower or ambient temperatures to produce a cast composition.

Abstract: Paste of the water-ammonium nitrate-fuel type, free of explosive elements, inert in manufacture, shipping and storage due to the fact that it does not contain air or not in a sensitizing form. A gum is used as a cross-linking agent. The product is an explosive pumpable on site by the incorporation of air.

Abstract: Improved process for manufacturing an explosive eutectic composition comprising about 46% by weight ammonium nitrate, about 46% by weight ethylene diamine dinatrate, and about 8% by weight potassium nitrate. First, potassium hydroxide, ammonia, water, nitric acid, and ethylene diamine are reacted in aqueous solution to produce the indicated components of the eutectic mixture. Then the solution is cooled to supersaturate each solute thereof and passed through a continuous crystallizer to crystallize the components of the product in eutectic proportions. The product is then separated from the mother liquor, which is recycled. The process can be operated continuously and safely without producing by-products or employing solvents which must be evaporated from the composition or disposed of.

Abstract: Explosives that are sensitized blends of a water-in-oil emulsion and inorganic nitrate, e.g., AN, particles, such as AN or ANFO prills, have improved stability when their structure hinders the loss of water from the aqueous emulsion phase and transportation of such water across the oil phase to the nitrate particles. Use of an anionic emulsifying agent comprising a fatty acid salt, e.g., as formed in situ during the formation of the emulsion, is the preferred way of forming such a blend-stabilizing structure. Emulsion/nitrate blends stabilized in this manner make satisfactory storage-stable packaged products. Emulsion/nitrate blends made with a new low-viscosity emulsion containing essentially all of the oil required to oxygen-balance the blend and a proportionately larger amount of anionic emulsifying agent to stabilize the emulsion structure constitute preferred bulk products owing to their greater adaptability to pumping.

Abstract: A water-in-oil emulsion explosive composition containing hollow microspheres obtained by firing volcanic ash and having a bulk density of 0.05-0.1 and an average particle size of 10-100 .mu.m has improved explosion performance and safety over water-in-oil emulsion explosive composition containing conventional hollow microspheres.

Abstract: A soft composite explosive composition is made by forming an oil-continuous, melt-in-fuel emulsion in which the discontinuous phase is comprised of ammonium nitrate and other ingredients which together form a eutectic mixture. The continuous phase includes a combination of fuels and emulsifiers constituting less than 2.5% by weight of the formulation. Soluble compounds such as self-explosive compounds or compounds which can be converted to explosive compounds in situ may be added directly to the discontinuous phase along with one or more oxidizer salts.

Abstract: Disclosed herein is an explosive of a water-in-oil emulsion type including an aqueous oxidizer solution, an oily material, an emulsifier and hollow microspheres, wherein the oily material forming the continuous phase of the emulsion comprises an oil component and at least one polymer selected from the group consisting of epoxy resin, unsaturated polyester resin, polybutene, polyisobutylene, petroleum resin, butadiene resin and ethylene vinyl acetate copolymer.

Abstract: The invention relates to a cast explosive composition having a high density, energy and critical diameter and comprising inorganic oxidizer salt consisting primarily of ammonium nitrate, a water-immiscible organic liquid fuel, less than about 5% water, and an emulsifier which allows formation of a water-in-oil emulsion at an elevated formulation temperature but which also allows the emulsion to weaken and the inorganic oxidizer salt to crystallize at lower or ambient temperatures to produce a cast composition.

Abstract: An explosive composition containing micro-voids consisting of thermoplastic resin hollow microspheres coated with a thermosetting resin has a remarkably excellent low temperature detonability in a small diameter cartridge after lapse of a long period of time.

Abstract: A gas-retaining agent having a particle size of 177-3,000 .mu.m is effective for improving the safety of water-in-oil emulsion explosive compositions against methane and coal dust and for improving the sympathetic detonability of the explosive compositions without deteriorating their strength.

Abstract: A gas-retaining agent consisting of bubble assemblies, each bubble assembly being one particle consisting of a large number of bubbles agglomerated into the particle, is effective for improving the safety of water-in-oil emulsion explosive compositions against methane and coal dust, for improving the sympathetic detonability of the explosive compositions and for lowering their detonation velocity without deteriorating their strength.

Abstract: The invention provides a novel magnetically traceable or detectable explosive blended with a magnetic ferrite powder which facilitates the detection of the misfired explosive, e.g. dynamite, remaining in the field after blasting by a magnetic means but not to adversely affect the stability of the explosive. The ferrite powder is freed of any free alkalinity on the surface before blending with the explosive either by washing with water, neutralization with a dilute acid, reaction with an acid followed by washing with water or neutralization with an alkali and/or by coating with a polymeric material on the particles. The most efficient method for the coating of the ferrite powder with a polymeric material is the in situ polymerization of a radical-polymerizable monomer in contact with the ferrite particles in the presence of hydrogensulfite ions and the explosives blended with such a polymer-coated ferrite powder retain their stability even after a prolonged storage.

Abstract: A water-in-oil emulsion explosive composition containing specifically limited hollow microspheres consisting of neutral or weakly acidic hollow microspheres coated with a coating material has a high consistency without deteriorating its storage stability in initiation sensitivity in a small diameter cartridge, and can be safely and easily handled.