Abstract: A dry explosive seismic composition which can be initiated by low grain detonating cord so as to minimize the fire hazards typically associated with seismic testing. Preferred compositions within the scope of the present invention include a sensitizer of Hexamine or a derivative thereof, such as Hexamethylenetetramine Mononitrate. The compositions of the present invention not only reduce the fire hazards associated with using such compositions, but they also resist vaporization of the sensitizer, thereby minimizing the problems associated with handling the compositions.

Abstract: Solid water-in-oil emulsion explosive compositions comprising a discontinuous emulsion phase formed of an aqueous solution of an oxidizer salt and a continuous emulsion phase formed of a solid carbonaceous fuel derived from an oleaginous liquid. The continuous phase provides a self-sustaining matrix. A solid non-hygroscopic oxidizer salt, such as ammonium perchlorate, is dispersed in the emulsion in a solid granular form. Void cells are also dispersed within the emulsion to provide a void volume of at least 5%. The explosive compositions may be formulated to be sensitive to No. 8 blasting caps. Processes for forming the explosive compositions include the use of an oleaginous liquid of a polyester and styrene monomer mixture, which is emulsified with an aqueous solution of oxidizer salt without the addition of an emulsifying agent. The explosive composition may be formed as a unitary product or transformed into granular particulate form.

Abstract: Method of maximizing stability and minimizing production of toxic fumes as explosion by-products by utilizing a moisture resistant blasting composition and said composition, comprising an invert emulsion component having, as the continuous external organic phase thereof, a partial ester of a 2-12 carbon polyhydric alcohol and a tall oil fatty acid, said explosive composition being capable of utilizing sufficient solid oxygen-supplying salt to obtain an Oxygen Balance of about zero without substantial loss of sensitivity.

Abstract: A water-in-oil emulsion explosive comprising an aqueous solution of inorganic oxidizer, an oil, an emulsifier and hollow microspheres, and having high low-temperature detonability and storage stability can be produced without causing breakage of the hollow microspheres through particular emulsifying and kneading steps, in which emulsifying step the aqueous solution of inorganic oxider, the oil and the emulsifier are fully emulsified into a water-in-oil emulsion in an emulsifying machine having a novel structure, and in which kneading step the resulting water-in-oil emulsion is kneaded together with the hollow microspheres by means of agitating blades, said agitating blades being arranged in the kneader and carrying out concurrent by rotary motion and up and down movements.

Abstract: A water-in-oil emulsion explosive, comprising aqueous inorganic oxidizer solution, oil, emulsifier and hollow microspheres, and having high low-temperature detonability and storage stability can be produced without causing breakage of the hollow microspheres through a specifically limited kneading method, wherein agitating blades fitted to an agitating shaft in a kneader are subjected to up and down movements in the axial directions of the agitating shaft and concurrently to a rotary motion to knead homogeneously a water-in-oil emulsion formed of the aqueous solution of inorganic oxidizer, oil and emulsifier, together with the hollow microspheres.

Abstract: An explosive oil-in-water emulsion and a method of manufacture is disclosed. The process comprises combining a liquid carbonaceous fuel and an aqueous solution of at least one inorganic oxidizing salt, with agitation, in the presence of ingredients A and B, ingredient A being selected from the group consisting of oleic acid, linoleic acid and mixtures thereof, and ingredient B being selected from the group consisting of C.sub.1 -C.sub.6 alkylamines, C.sub.1 -C.sub.6 alkyldiamines, hydrazine, C.sub.2 -C.sub.6 alkanolamines, urea and mixtures thereof, incorporating dispersed gas bubbles into the resulting water-in-oil emulsion, one of said ingredients A and B being added before or during agitation and the remaining ingredient of ingredients A or B being added during agitation.

Abstract: A method for making a water-in-oil emulsion type explosive composition is disclosed. The method comprises combining a liquid carbonaceous fuel and an aqueous solution of at least one inorganic oxidizing salt, with agitation, in the presence of ingredients A and B and incorporating dispersed gas bubbles into the resulting emulsion. One of the ingredients A or B is added before or during agitation and the remaining ingredient is added during agitation. Ingredient A is oleic acid and/or linoleic acid. Ingredient B is an ammonium or alkali metal phosphate or carbonate.

Abstract: The present invention relates to an emulsion explosive of the water-in-oil type having resistance against dissolution in water, and application of said emulsion in explosive mixtures. The emulsion explosive is non cap-sensitive and can be cartridged alone or in mixture with ANFO. It can also be used in bulk systems. The explosive contains 60-90 percent by weight of ammonium nitrate and calcium nitrate, 4-15 percent by weight of a crystallization temperature lowering agent, preferably urea, and 2-6% wax and/or a wax/oil mixture. The content of water consists essentially of water of crystallization bound to the calcium nitrate. Further, the explosive contains emulsifier and density reducing agents such as sodium nitrite/thiourea or hollow microspheres.

Abstract: A gunpowder substitute which is capable of also being molded into a consumable cartridge or cartridge case comprising between 50% to 75% by weight of an inorganic nitrate and between 25% to 50% by weight of an organic acid including ascorbic acid, erythorbic acid and mixtures thereof.

Abstract: Explosive composition of water-in-oil, containing as a continuous phase a carbonaceous fuel and as a discontinuous phase an oxygen-releasing aqueous salt solution, the continuous phase containing a water-insoluble lipophilic viscosity index improver for the purpose of controlling the consistency.

Abstract: An aqueous solution-type oxidizing agent composition consisting of an aqueous solution containing an oxidizing agent, which consists of ammonium nitrate as a main component and an inorganic chlorate, and further containing a water-soluble phosphate as a stabilizer, which is stable, inhibits the decomposition of ammonium nitrate, and has high storage stability.

Abstract: An emulsion explosive composition comprising an oxygen-supplying salt component as a discontinuous phase, an organic medium forming a continuous phase and a stabilizer which comprises a polycyclic hydrocarbon. Suitable stabilizers include sterols, such as cholesterol. The compositions, which may also include a conventional emulsifier, exhibit small diameter cap-sensitivity and improved storage characteristics.

Abstract: An emulsion explosive composition comprising a discontinuous phase containing an oxygen-supplying phase wherein the discontinuous phase additionally comprises a crystal growth-inhibitor. The compositions exhibit improved storage characteristics.

Abstract: A water-in-oil emulsion explosive composition containing an emulsifier consisting of a mixture of sorbide, sorbitan and sorbitol fatty acid esters in a specifically limited mixing ratio, has an improved storage stability in initiation sensitivity in small diameter cartridges and at low temperatures and further has an improved resistance against dead pressing.

Abstract: Ammonium nitrate shale oil explosives are provided which are effective, powerful, inexpensive, and safe. The explosives contain about 2% to 10% by weight shale oil and about 90% to 98% by weight ammonium nitrate. The shale oil can be whole shale oil or heavy shale oil containing from 0.1% to 65% by weight oil shale dust. The ammonium nitrate is preferably in the form of explosive grade ammonium nitrate prills.

Abstract: The present invention relates to improved explosives. More particularly, the invention relates to cap-sensitive slurry explosives, either water-in-oil emulsion explosives or conventional water-based slurries having a continuous aqueous phase, containing high strength, small, hollow, dispersed spheres as a density reducing agent. The preferred explosive is a cap-sensitive water-in-oil emulsion explosive having a water-immiscible liquid organic fuel as a continuous phase; an emulsified aqueous inorganic oxidizer salt solution as a discontinuous phase; an emulsifier; and as a density reducing agent, small, hollow, dispersed spheres, preferably glass or plastic, having a strength such that a maximum of about 10% collapse under a pressure of 500 psi. As used herein, the term "cap-sensitive" means that the explosive composition is detonable with a No. 8 cap at 20.degree. C. in a charge diameter of 32 mm or less.

Abstract: Raw oil shale is retorted to liberate an effluent product stream. Ammonia is withdrawn from the product stream and reacted to produce ammonium nitrate. Shale oil is separated from the product stream and mixed with 90% to 98% by weight ammonium nitrate to produce explosives. The shale oil can be whole shale oil or heavy shale oil containing from 0.1% to 65% by weight oil shale dust. The ammonium nitrate is preferably in the form of explosive grade ammonium nitrate prills. The shale oil is preferably heated before being mixed with the ammonium nitrate to make the shale oil more blendable.

Abstract: An emulsion explosive composition comprising an oxygen-supplying salt component as a discontinuous phase, an organic medium forming a continuous phase and an emulsifying agent which comprises at least one conventional emulsifier and at least one emulsification enhancer. The compositions are easily emulsifiable.

Abstract: A process and apparatus is provided for the continuous manufacture of a water-in-oil explosive emulsion precursor. Separate streams of the water phase component and the oil phase component are introduced into an in-line motionless mixer. A chosen portion of the output from the mixer is recirculated and returned to the motionless mixer for further emulsification. The process allows for the production of a very high phase ratio water-to-oil emulsion (up to 95% water phase) without phase inversion after long storage. The precursor is simply converted to a sensitive explosive by means of known density lowering techniques.

Abstract: A water-in-wax emulsion explosive composition is provided wherein the continuous carbonaceous fuel phase comprises paraffin wax together with a minor amount of a rheology modifier and stabilizer combination comprising an ethylene-containing polymer and a low molecular weight hydrocarbon liquid. The resulting explosive composition exhibits properties of viscosity and stability comparable to similar compositions containing highly refined microcrystalline wax fuels.

Abstract: Solid reactant hydrogen gas generator formulations which yield greater than 5 weight percent hydrogen of greater than 98 mole percent hydrogen purity are formulated of a primary heat and hydrogen source selected from ammonia borane from about 50 to about 70 weight percent and hydrazine bisborane from about 0-30.00 weight percent, a first hydrogen-containing compound that functions as an auxiliary heat and hydrogen source consisting of ammonium nitrate from about 10.20 to about 17.82 weight percent, and a second hydrogen-containing compound that functions as an auxiliary heat and hydrogen source consisting of (NH.sub.4).sub.2 B.sub.10 H.sub.10 from about 9.80 to about 17.18 weight percent.

Abstract: A method and apparatus is provided for the efficient and safe manufacture of batch quantities of non-cap-sensitive emulsion explosives. The method employs none of the high shear mixing or homogenizing techniques of the prior art and hence hazards from heat and mechanical breakdown (impact) are eliminated. The method consists of tumbling the oil phase of the emulsion in a rotating, internally baffled mixer and slowly adding thereto the aqueous phase. The resulting emulsion explosive is detonable by boostering in large diameter charges.

Abstract: This invention concerns a melt explosive composition which comprises as a first component a melt which is pourable, pumpable or flowable at a temperature in the range of from -10.degree. C. to +90.degree. C. and which comprises at least one oxygen-releasing salt, for example ammonium nitrate, and at least one melt-soluble fuel material, for example urea, and as a second component oiled prills of ammonium nitrate. The explosive composition offers the advantage of utilizing relatively inexpensive fuel oil as a secondary fuel in a melt explosive composition without loss of detonation sensitivity of the composition on storage. The explosive compositions also show good retention of detonation sensitivity under conditions of applied static pressure, for example, in deep boreholes.

Abstract: A water-in-oil emulsion explosive composition comprising a carbonaceous fuel, and inorganic oxidizer, an emulsifier, and a sensitizing/densifying agent of finely divided non-explosive material of high density, such as ferrophosphorus, ferrosilicon, ferromanganese, sand or alumia which is added to the oil phase. The water-in-oil composition can also contain other components, such as bulking agents, additional fuels and auxiliary sensitizers. The sensitized compositions can be detonated with a No. 6 cap in diameters as low as 2.54 centimeters at temperatures as low as 5.degree. F. and with densities as high as 1.50 g/cc.

Abstract: This invention concerns a water-in-oil emulsion explosive composition which comprises a discontinuous aqueous phase containing one or more oxygen-releasing salts, a continuous water-immiscible organic phase comprising sump oil, and an emulsifying agent. The explosive compositions show improved sensitivity over conventional compositions made using paraffin oil as the organic phase.

Abstract: An apparatus and method for the emulsification of fluids. Mixing of the fluids may occur before the fluids enter the apparatus, or in the apparatus. Extremely low pressure is created and maintained in an apparatus chamber by accelerating the flow velocity of at least one fluid as flow occurs from a larger to a smaller diameter passageway. Vapors of the fluids to be emulsified mix in said low pressure passageway, which may be a venturi tube. When the mixed vapors flow from the smaller diameter passageway to a second larger diameter outlet passageway, deceleration results in a pressure increase which causes the mixed vapors to collapse into the emulsified products. A single emulsification in the apparatus produces emulsified particles with diameters in the range of 0.01 to 2 microns. The apparatus is capable of homogenizing milk, emulsifying fuel and water, emulsifying solutions with immiscible fluids, and producing other regular or thixotropic emulsions.

Abstract: The present invention relates to improved blasting agents. More particularly, the invention relates to a water-in-oil emulsion blasting agent containing sodium nitrate (SN) in an amount of from about 40% to about 70% by weight of the total composition. The water-in-oil emulsion blasting agents of this invention have a water-immiscible liquid organic fuel as a continuous phase; an emulsified aqueous inorganic oxidizer salt solution as a discontinuous phase; particulate inorganic oxidizer salt; an emulsifier; and optionally a density reducing agent. Preferably the blasting agents contain from about 10% to about 40% ammonium nitrate (AN) in addition to SN.

Abstract: A two-component emulsion explosive composition is provided consisting of a continuous oil/fuel phase and a discontinuous aqueous oxidizer salt phase and, as an emulsifier, a dimer acid glyceride wherein the dimer acid has a carbon atom chain length of C18-C60. The composition demonstrates superior properties of long period storage stability and sensitivity.

Abstract: A water-in-oil emulsion explosive composition comprising an aqueous solution of ammonium nitrate alone or in admixture with the other inorganic oxidizer salt, fuel oil and/or wax, an emulsifier of dipentaerythritol fatty acid ester, polyoxyalkylenedipentaerythritol fatty acid ester, sugar fatty acid ester, polyoxyalkylenesugar fatty acid ester or sorbitol fatty acid ester, and hollow microspheres or microbubbles, has excellent storage stability in the detonation sensitivity in a small diameter cartridge and at low temperature.

Abstract: A method of producing water-in-oil emulsion explosive by carrying out emulsification and kneading of a raw material mixture in one step is disclosed. In the method, hollow microspheres and a mixture of an aqueous solution of inorganic oxidizer, an oil and an emulsifier are separately supplied into a common passage of an emulsifying and kneading machine; the hollow microspheres and the mixture are emulsified and kneaded on the surface of a disc arranged on the downstream side of the disc, while rotating the disc; the emulsified and kneaded mixture is flowed down from the outer peripheral portion of the disc into a kneading room formed under the disc, while continuing the emulsification and kneading; the emulsified and kneaded mixture is fully emulsified and kneaded in the kneading room; and then the resulting water-in-oil emulsion explosive is taken out from the kneading room.

Abstract: A water-in-oil explosives composition comprising water, liquid or liquefiable carbonaceous fuel and inorganic oxidizer salt, optionally with gassing agent and/or thickening agent, and containing 0.02 to 2% of a stabilizer selected from organo-sulphur compounds, organic compounds containing quaternary nitrogen, phenolic compounds and substituted derivatives thereof, dihydroxybenzenes, quinones, unsubstituted and substituted aryl diazo compounds, unsubstituted and substituted aryl amines and salts thereof, and unsubstituted and substituted quinolines. Preferred stabilizers include thioureo, hydroquinone, anthraquinone, 1-phenylazo-2-naphthol, 1-[(4'-o-tolylazo)-o-tolylazo]-2-naphthol, N-phenyl-.alpha.-naphthylamine, N-phenyl-.beta.-naphthylamine, the condensation products of 1,4 dichloroanthraquinone with p-toluidine and 2,2,4-trimethyl-1,2-dihydroquinolines.

Abstract: A water-in-oil emulsion explosive composition is provided wherein the continuous carbonaceous oil or fuel phase comprises an unrefined or partly refined petroleum product, for example, slackwax. The resulting explosive composition exhibits properties of strength, detonation velocity and stability comparable and in some cases superior to similar compositions containing refined petroleum fuels.

Abstract: A hybrid gun propellant containing an oxidizer rich liquid monopropellant d an oxidizer deficient single based solid propellant.

Abstract: This invention concerns a melt explosive composition which comprises at least one oxygen-releasing salt, for example ammonium nitrate, at least one melt soluble fuel material, for example urea, and at least one naphthalenesulfonate derivative selected from the condensates of formaldehyde and naphthalenesulfonic acids and the alkali and alkaline earth metal salts thereof, for example disodium methylene-bis(naphthalene-.beta.-sulfonic acid). The explosive compositions show a considerable improvement in detonation sensitivity in small diameter boreholes.

Abstract: A water-in-oil emulsion explosive composition having excellent storage stability, low-temperature detonability and explosion reactivity is disclosed, which comprises (a) a disperse phase formed of an inorganic nitrate consisting mainly of ammonium nitrate, (b) a continuous phase formed of an oil, (c) an emulsifier, (d) hollow microspheres and/or a chemical foaming agent, and (e) an inorganic chlorate.

Abstract: A water-in-oil emulsion explosive composition having a remarkably improved storage stability in its initiation sensitivity in small diameter cartridges and at low temperatures is disclosed. The explosive composition comprises a disperse phase formed of an aqueous oxidizer solution consisting of (a) ammonium nitrate or a mixture of ammonium nitrate and another oxidizer salt, (b) water and (c) a specifically limited weak acid salt or condensed phosphate; a continuous phase consisting of (d) fuel oil and/or wax; (e) an emulsifier; and (f) hollow microspheres or microbubbles.

Abstract: The invention concerns an emulsion explosive of the water-in-fuel type which has as its discontinuous phase an oxidizing salt-containing component, and as its continuous phase a fuel component which is immiscible with the discontinuous phase, the continuous phase comprising at least a proportion of polymer in liquid form or in finely divided particle form. A method of making the explosive is also described.

Abstract: Cap sensitive emulsion explosive compositions comprising a discontinuous aqueous oxidizer salt phase, a continuous carbonaceous fuel phase, and closed cell void containing materials are disclosed which exhibit increased sensitivity, as measured by the 1/2 cartridge air gap sensitivity test, due to a reduced water content in the range of from about 4% to less than about 10% by weight of the emulsion matrix which is used to prepare the composition.

Abstract: Water-soluble crystalline material which has been comminuted in a saturated aqueous solution of the material in the presence of a water-soluble crystal-growth inhibitor having a hydrophobic portion and a hydrophilic portion in its molecular structure is mixed with a deflocculant which inhibits the interaction of the hydrophobic molecular portions whenever the comminuted solid is suspended in water. The viscosity of aqueous suspensions of comminuted solid is thereby stabilized.The invention is especially beneficial in the preparation of aqueous suspensions of finely comminuted ammonium nitrate for use in slurry blasting explosives.

Abstract: A water-in-oil explosive composition based on colloidal dispersions is provided. Unlike conventional emulsion explosive compositions, the microemulsion composition of the invention displays exceptional long term storage stability retaining sensitivity to propagation even in small diameter charges. The composition is also tolerant to doping with further fuel and energy enhancing ingredients. The microemulsion-producing component of the composition comprises a combination of at least one conventional water-in-oil emulsifier and at least one amphiphatic synthetic polymeric emulsifier selected from graft, block or branch polymers.

Abstract: Self-supporting water-bearing explosive products, e.g., for use as primers and in blasting and seismic charges, contain discrete cells of an aqueous solution of an inorganic oxidizing salt and/or of an amine salt encapsulated by a crosslinked (thermoset) resin matrix. The products are sensitized by a dispersed solid high explosive and/or gas bubbles or voids. Preferred primers are sensitized by PETN and are rigid. The products are made by crosslinking a liquid polymer in the continuous phase of an emulsion which contains the aqueous solution as a discontinuous phase.

Abstract: An improved explosive composition is disclosed and comprises a major portion of an explosive having a detonation velocity between about 1,500 and 10,000 meters per second and a minor amount of a getter additive comprising a non-explosive compound or mixture of non-explosive compounds capable of chemically reacting with free radicals or ions under shock initiation conditions of 2,000 calories/cm.sup.2 or less of energy fluence.

Abstract: A slurry composition based essentially on ammonium nitrate, prepared by a process which comprises comminuting solid substance containing ammonium nitrate by grinding in the presence of a saturated solution of solid in a liquid in which the solid has a solubility greater than 1% by weight, the mixture of the solution and the solid being in fluid condition with the solid being a separate phase during grinding and the solution having dissolved therein an additive which is a crystal growth inhibitor for the solid whereby crystal growth is inhibited at both existing crystal surfaces and new crystal surfaces created by the breaking down of relatively coarse particles.

Abstract: An improved explosive composition is disclosed and comprises a major portion of an explosive having a detonation velocity between about 1500 and 10,000 meters per second and a minor amount of a donor additive comprising a non-explosive compound or mixture of non-explosive compounds which when subjected to an energy fluence of 1000 calories/cm.sup.2 or less is capable of releasing free radicals each having a molecular weight between 1 and 120. Exemplary donor additives are dibasic acids, polyamines and metal hydrides.

Abstract: A blasting composition of high solids content, usually of plastic solid consistency, is composed of 60 to 90 parts by weight of solid particulate oxidizer salt, which is mainly ammonium nitrate, preferably fertilizer grade prills, and 10 to 40% of liquid slurry partially filling the interstices and voids in and between the solid particles. The slurry is one that will not appreciably dissolve or soften the granules, hence it is preferably a substantially saturated and thickened solution, in non-aqueous solvent, of strong oxidizer salt, typically ammonium and/or calcium nitrate to which sodium nitrate may be added. The preferred solvent is a low molecular weight polar organic liquid, selected from the group consisting of methanol, ethylene glycol, formamide and ethanol. In some cases isopropanol or propylene glycol may be included.

Abstract: A permanently tacky slurry type explosive comprises polyisobutylene containing a balanced fuel explosive phase in the form of an explosive material in particulate condition (ammonium nitrate, PETN, RDX and the like) and a minor amount of a carbon fuel (oil or carbon particles).

Abstract: A process is described for the comminution of a solid material in the presence of a saturated solution of the solid in a liquid in which the solid has a solubility greater than 1%, and also in the presence of an additive dissolved in the saturated solution which can at least partially inhibit regrowth at crystal surfaces of the solid material. The process is of particular interest for the comminution of water-soluble salts in the presence of their saturated aqueous solutions and may be employed to make, inter alia, improved slurry explosives and fluid fertilizer compositions.

Abstract: An explosive composition which is in the form of a "melt-in-fuel" emulsion as defined. The melt comprises ammonium nitrate and is the discontinuous phase, while the fuel forms the continuous phase. The composition is substantially water-free and includes an emulsifying agent which imparts to it a greasy consistency. A method of making such an explosive composition.

Abstract: The invention relates to cap-sensitive water-in-oil emulsion blasting agents having a discontinuous aqueous phase, a continuous oil or water-immiscible liquid organic phase, an emulsifier, and perlite of fine particle size.

Abstract: Water-in-oil emulsion blasting agent compositions are provided which are non-cap sensitive yet detonable under high heads of water and which contain as the sole oxidizing salt ammonium nitrate, an ammonium nitrate to hydrocarbon fuel weight ratio in the range of about 95:5 to about 93:7, a preferred wax to oil weight ratio in the range of from about 1:1 to about 1:4, void containing material to yield a final density at the time of manufacture of from about 1.20 to about 1.25 grams per cubic centimeter and optionally up to about 12 parts by weight of auxiliary fuel per 88 parts of the above composition. The blasting agents are capable of cartridge-to-cartridge propagation even when detonated under high heads of water when packaged in cardboard containers.