Abstract: A method is described for making a fiber-reinforced composite film sheet (fiber/film laminate) by continuously forming a first planar lap from a plurality of machine-direction (MD) fibers, continuously forming a second planar lap from a single fiber as transverse-direction (TD) reaches which are connected by 180.degree. loops by stretching the fiber between a horizontally diverging pair of chain assemblies, continuously straddling both laps with a pair of co-extruded films which extend sidewardly beyond the loops, vertically converging the films and fibers to form a sandwich, edge sealing the sandwich within strips close to its side edges but inwardly of the loops, lifting the loops from the chain assemblies, sidewardly smoothing and tautening the sandwich, and laminating the sandwich with heat and pressure to form the composite film sheet.

Abstract: Process for forming a scrim-reinforced film wherein a molten, film-forming plastic, such as polyethylene, in a high state of fluidity is fed onto an unsupported scrim and solidified by cooling to produce a scrim at least substantially completely enclosed and surrounded by the plastic. The film, thus produced, can be formed into a high strength bag container by a folding and cutting operation utilizing hot knife means capable of fusing and thus sealing the plastic. In a preferred embodiment, the plastic is extruded onto the scrim.

Abstract: Apparatus and process for successively fabricating disposable diapers including devices for and the steps of, generally as follows. The components of the diapers are moved in a generally longitudinal path of travel through the apparatus during fabrication of the diapers. Multi-layer interior absorbent pads are produced by fiberizing a first wet-pressed cellulosic fiber sheet and air-laying the fiberized fibers into a bottom layer and fiberizing a second wet-pressed cellulosic fiber sheet and air-laying the fiberized fibers into a top layer in superimposed relation on the bottom layer as the pads are being moved in their longitudinal path of travel. A top cover sheet and a bottom cover sheet are positioned on either side of the multi-layer pad and are secured to each other along longitudinal and transverse edges to form interconnected diapers which are subsequently severed to complete fabrication of the diapers.

Abstract: A friction member of improved resistance to wear comprising aramid fibers impregnated with and bonded together by means of a heat-curable cement containing a vulcanizable, rubber which may be carboxylated, a water-soluble, one-step phenolic-type resin and friction modifiers.

Abstract: Non woven fabrics are made by a method and an apparatus in which a preformed, planar set of adhesive coated or impregnated fill strands having a fixed orientation, spacing and tension of the fill strands is laminated to warp strands in the nip of pressure rolls.Adhesive lines are printed on a side of the warp strands opposite that engaged by the fill strands to prevent warp strands from hanging loosely from that side of the fabric.

Abstract: A dialyzer is formed by first placing a film strip into a membrane hose and then simultaneously folding the hose and a netting intermediate layer so that the folds of the hose and the folds of the netting extend crosswise relative to each other in a mutually interlocking manner. The facing ends of the hose layers are then sealed with a curable sealing compound and severed. Then the film strips are withdrawn from the hoses in the so formed package. The resulting product is a dialyzer or hemofilter, depending on the type of membrane hose used, in which the facing ends of the membrane hoses are open for the passage of blood therethrough, after the withdrawal of the film, and in which the netting layers are located between adjacent hoses.

Abstract: A process and apparatus for laying highly ordered webs wherein a fibrous strand forwarded towards a collecting surface is caused to oscillate up to an amplitude equal to the desired web width and by passing between two closely spaced plates is laid in successive courses with a very high degree of parallelism and precision. A plurality of the laying devices may be used to produce thicker or wider webs or webs having layers of differing orientation directions. Various bonding methods may be applied to the ordered webs.

Abstract: A non-woven product of (1) a fleece layer with (2) sticking yarns arranged longitudinally in parallel at definite pitches and (3) a number of lines formed with short fibers of the fleece layer joined with filaments of an adhesive polymer adhering crosswise to the sticking yarns at parts where said filaments have been allocated on the surface of said fleece layer, is prepared by placing the fleece layer upon a warp layer composed of a number of yarns arranged flat in parallel at definite pitches into a definite width whose arrangement is fixed by laterally adhering a number of filaments of the adhesive polymer to said yarns and making the warp layer adhere to the fleece layer.

Abstract: A non-woven net structure is formed from initially-independent threads inding a thermoplastic synthetic plastic material. The weft threads are located in axially-extending grooves in the surface of a rotatable cylinder. The warp threads are located in circumferentially extending grooves which may be in the surface of the same or a different cylinder. The threads are heated and are moved by cylinder rotation into intersecting relationship in a roller nip where pressure is applied to bond the threads at their intersections while the threads are in the grooves. The net structure may be bonded to or integrated with a thermoplastic synthetic plastic material in sheet form in the same operation. A subsidiary feature is a novel form of weft thread distributing apparatus.

Abstract: An optical fiber band comprising a pair of thermally sealed thermoplastic films with a plurality of optical fibers in side-by-side relation and following undulate paths embedded therebetween, and a telecommunication signal cable formed by winding a plurality of such bands around an insulated metal rope. The thermoplastic films and the fibers are fed between rollers or cylinders while the fibers are undulated. The films are heated to their softening temperature on at least parts of their facing surfaces prior to reaching the cylinders. The films may each be composite films of different temperature characteristics or may be wider than the final band, heated only at their central portions and then trimmed to the final band size.

Abstract: Method and apparatus to produce a bonded loop pile carpet. The carpet machine is of the rotary type which uses cooperating blade members to form the yarn loops for bonding to a backing sheet. One of the blade members is reciprocably mounted in the machine and moves in a downward curved angular path to contact the yarn.

Abstract: A fancywork is made by bonding a yarn or yarns in a desired pattern onto the surface of a base plate or sheet of planar or various three-dimensional shape, which surface of the base plate or sheet has been coated with a pressure-sensitive adhesive. The bonding of the yarn is effected by pressing with the fingertip, and an implement for guiding the yarn may be used. A decorative plate for sticking onto various objects is also made similarly by bonding a yarn or yarns on one surface of a base plate or sheet which has been coated on both surfaces with a pressure-sensitive adhesive and cutting out around the circumference of the pattern formed.

Abstract: A method wherein a set of threads moved to and fro by means of a traversing device is laid down on the outer convex surface of a rotating cylindrical member, said to-and-fro motion of said set of threads being in the direction parallel to the axis of rotation of the cylindrical member, and wherein said threads are retained on the convex surface by retaining means and are removed from the cylindrical member.

Abstract: A precision resistor wherein the resistor wire is deposited in a sinuous pattern on the adhesive surface of a thin, flexible tape of electrical insulating material. In winding the tape onto a multibobbin coil form the intermediate flanges of the coil form have a flat portion of reduced radius. A coil of tape is wound on one bobbin with the adhesive side against the bobbin and is passed over the flat portion of an intermediate flange. At the crossover the tape is pressed to conform to the shape of the flange and then passed around the axial body of the adjacent bobbin to commence the winding of the next coil of tape on the adjacent bobbin.

Abstract: Fiber reinforced tape is manufactured by moving the tape through a first area while looping a thread on one side of the tape in a plane transverse to the direction of movement of the tape. Each end of the loop is supported by retractable supports as it is formed. After formation each end of a single loop is moved into the plane of the tape to deposit the thread against the tape and the thread is then secured to the tape. A machine for manufacturing fiber reinforced tape comprises a cross-belt moving in a closed loop transverse to the direction of movement of the tape with the cross-belt having a carrier for the thread and means at each end of the cross-belt that move in and out of the plane of the thread to form and support the ends of the loop at each end of the cross-belt as the thread is carried by the cross-belt.

Abstract: Disclosed is a method of producing a carbon fiber felt which includes the steps of preparing a substantially unidirectional array of continuous carbonizable filaments in oxydized state, cross-laying other such filaments on one side of said array in a state of restraint from displacement from their cross-laid relationship, and needle-punching the resulting assembly from the same side.Also disclosed is a method of pre-sizing a high bulk, low density carbon fiber felt comprising the steps of impregnating said felt with a thermoplastic or thermosetting resin highly diluted in a solvent, and removing said solvent either before or while the assembly is being reduced to its final dimensions to leave the resin per se as a coating on the fibrous material serving to adhere individual elements together at cross-over points to prevent displacement thereof, all prior to the addition of the matrix material in which the carbon fiber is embedded to form the final composite.

Abstract: Unique carcass constructions and tires containing same, the carcass featuring variant cord angles depending upon the location of the cord in the carcass, are disclosed herein together with novel sheet-like candidate materials for carcass plies and methods of making such sheet-like materials featuring these variant angles.

Abstract: A machine for fabricating heating structures having heating wires with an external layer of thermoplastic material arranged with sections in a predetermined pattern, and carrier strands of thermoplastic material fused to and interconnecting the wire sections. The machine includes a wire support means having laterally spaced pegs or the like on which the wire is retained in a predetermined configuration on a substantially common plane. A heating unit or units simultaneously heat the carrier strands and wire sections together. The heating elements and wire configuration are moved relative to one another to join progressively the strands to the transversely arranged heating wire sections. The element used in the heating unit includes a guide trough for the carrier strands and simultaneously heats facing surfaces of the strands and heating wire so that the two can be pressed together while fused to form the bond.

Abstract: Method and apparatus to produce a bonded loop pile carpet. The carpet machine is of the rotary type which uses cooperating blade members to form the yarn loops for bonding to a backing sheet. One of the blade members is reciprocably mounted in the machine and moves in a downward curved angular path to contact the yarn.

Abstract: In the production of safety glass with a plastic sheet as an intermediate layer, wires such as electrical heating wires, are fixed on the plastic sheet in their final (for instance, undulating) shape in a stressfree condition.

Abstract: This invention comprises a method for manufacturing elastomeric high pressure hose having reinforcement in the form of braided or spiral wrapped textile yarns between extruded inner and outer elastomeric layers. The method includes the steps of extruding the inner elastomeric layer over a long flexible mandrel up to about 1000 ft in length coextensively therewith, then progressively freezing portions of the layer and braiding or spiral wrapping a textile reinforcement thereover. The layer is frozen to prevent extrusion of the inner layer during the braiding. Thereafter additional elastomeric and textile layers are applied and the elastomers are vulcanized in an elongated continuous vulcanizer.

Abstract: Apparatus for positioning a continuous strip on a movable support surface in a zigzag pattern including a traversing guide member having a slot passage disposed longitudinally of the movement of the support surface, means for reducing friction in the slot passage of the guide member, and positioning means between the guide member and the support surface movable into the path of the strip at the ends of each traverse to form the reversals of the zigzag pattern.

Abstract: A process for producing a non-woven fabric having a textured surface, comprising forming a web of fibres at least a proportion of which are potentially adhesive, superimposing said web on a scrim fabric and passing said web and scrim through a needle loom containing coarse gauge needles whereby fibres of said web are needle punched through the scrim, needle punching fibres of a second web with coarse gauge needles on to the scrim side of the web-scrim assembly, subsequently needle punching the assembly with fine gauge needles from both sides, and finally treating the assembly so as to form bonds between contiguous fibres.

Abstract: a method for traversing a plurality of strands between two spaced rows of strand-restraining elements moving together in the same direction in substantially the same plane to form a web is implemented by a plurality of strand transfer members moving in a single closed path spanning the rows of strand-restraining elements so that the members pass between strand-restraining elements on one of the rows and above them on the other row. There is a means provided for moving each strand back and forth across the path into engagement with the strand transfer members and a means for disengaging each strand from each strand transfer member beyond the other row and depositing it as a loop around at least one of the strand-restraining elements.