Abstract: Multicolored film composites are produced by laminating a support film with at least two different-colored top films. The surface of the top films or of the film composite is provided with a surface structure. The support film is a film of thermoplastic foam material, and the top films are laminated on in temporal succession and in overlapping relationship onto the support film.

Abstract: A closure tab is provided and includes a first substrate. A second substrate is adhesively attached to the first substrate. The second substrate has mechanical closure material formed thereon. A compression bond pattern is applied to the first substrate and the second substrate. The compression bond pattern includes at least one outwardly extending protrusion. The compression bond pattern may include, for example, circular bond points, stripes, or a decorative element. A method is also provided wherein the second substrate is compressed onto the first substrate by a patterned roller. The second substrate may be compressed onto the first substrate by a plurality of pins spaced in alternating offset rows.

Abstract: A method for making a unitary fibrous structure including the steps of providing a first plurality of synthetic fibers onto a forming member having a pattern of channels. The synthetic fibers are provided such that at least some of the synthetic fibers are disposed in the channels. A second plurality of cellulosic fibers are provided onto the synthetic fibers such that the cellulosic fibers are disposed adjacent to the synthetic fibers to form a unitary fibrous structure including the synthetic fibers and the cellulosic fibers, wherein the resulting fibrous structure has micro-regions of differential basis weight.

Abstract: The present invention relates to a method for manufacturing nonwoven and nonwoven obtainable by said method. Particularly, the invention relates to a nonwoven provided with improved tactile and absorbent characteristics, which make it suitable for use in the field of surface cleaning, personal hygiene, or formation of garments.

Abstract: The present invention relates to external devices for dilating nasal passageways and to the manufacture thereof. More specifically, the external nasal dilator of the present invention usually comprises a resilient sheet, an adhesive layer, and an adhesive-protecting sheet. In some embodiments of the external nasal dilator, the resilient sheet defines a groove for reducing the peel force that results from bending the dilator over the bridge of the nose. In addition to the groove or in lieu thereof, some embodiments of the external nasal dilator comprise a nasal passage region having a reduced width to reduce the peel force. Finally, the dilator can comprise a sheet of adhesive tape, which in some embodiments can provide an instant tack surface to facilitate application of the dilator.

Abstract: A method for making a laminate includes: extruding a core layer, and advancing the same along a processing line; advancing upper and lower metal layers, and bending the upper metal layer to form a raised bent structure; laminating the upper and lower metal layers with the core layer by passing through a nip of a pair of laminating rollers, one of which has an embossing groove that is shaped to complement the raised bent structure and that permits the raised bent structure to pass therethrough; and embossing the core layer to protrude into the raised bent structure while the core layer and the upper and lower metal layers are passed through the nip. The upper metal layer is inclined with a tangent line that passes through the nip by an angle of less than 15 degrees when at a position immediately upstream of the nip.

Abstract: Embodiments of the invention provide method for producing an internally-tufted laminate adapted to provide improved softness and cloth-like feel. In one embodiment, a process for producing a polymeric layer comprises forcing polymeric fibers through a forming surface to produce the polymeric layer, the polymeric layer having a plurality of projections, each projection surrounded by a valley.

Abstract: Introduction guides 12 are provided above and below a sheet-introduction opening portion of a pressure-reduced chamber 10, and heating means 17 is provided between the introduction guides. Each resin sheet 3 is attracted and attached respectively to the circumferential surface of a corresponding emboss roller 11 by reducing pressure. Pins 112 of the emboss roller 11 are truncated cone-shaped. The ratio of the total area of the lower bases of the pins 112 to the area of the circumferential surface of the emboss roller is 0.5 or more. The rising angle ? of the pin side face, in the vertical plane including the central axis of the pins 112, is in the range from 50 degrees to 70 degrees. Furthermore, a multilayered hollow structure plate 140 is formed by attaching non-air-permeable sheets 130 onto both the front and back of a core member obtained by fusing together hollow protrusions 112 in two thermoplastic resin sheets.

Abstract: A three-layer image transfer belt having an uppermost surface that has been altered to reduce surface gloss and induce a desirable surface topography is presented. The image transfer belt can comprise a three layer laminate. In one embodiment, the base layer can be a polyimide, the intermediate layer can be a rubber/elastomer and the surface layer can be a fluoropolymer. In another embodiment, the base layer can also comprise a fabric for belt reinforcement. The desired surface topography improves toner release and print quality. The reduction of surface gloss of the image transfer belt is achieved by creating a linear pattern oriented in the machine direction or a grid-like pattern into the uppermost surface of the image transfer belt. The reduction of surface gloss of the image transfer belt is achieved without a significant change in surface rougheness.

Abstract: A wrapper for packaging one or more articles, is constituted by a sleeve of heat-shrink plastics material for shrinking onto the article(s) for packaging, said sleeve being made from a film that is folded in half and whose corresponding end zones are united. The wall of the sleeve is embossed at least in part with a predetermined pattern so that said pattern appears in relief on the outside face and/or the inside face of the sleeve and remains after said sleeve has been shrunk onto the article(s) to be packaged.

Abstract: A process for preparing an animal incontinence device comprises: providing a base layer of tissue; applying a uniform layer of superabsorbent polymer particles to a major surface of the base layer of tissue; applying water to the base layer of tissue having the uniform layer of superabsorbent polymer particles thereon; applying a cover layer of tissue over the base layer of tissue having the uniform layer of superabsorbent polymer particles thereon, to form an absorbent layer assembly; passing the absorbent layer assembly between a heated nip roll and a laminating roll, to at least partially adhere together the cover layer of tissue, uniform layer of superabsorbent polymer particles, and base layer of tissue, to form an absorbent layer; inserting the absorbent layer intermediate a base layer of liquid-impervious polymer film and a top layer of porous, hydrophilic, woven or non-woven polymer fibers, to form an animal incontinence device assembly; and laminating together at least a portion of the animal inconti

Abstract: Method and device for producing a printed and embossed multi-ply web (3) of tissue paper or nonwoven having a good visual appearance. A first web-shaped material (1) is embossed in a nip (6) between a first embossing roll (4) and a counter roll (5), thereby creating a set of embossments. A first ink with a first colour is applied to a first subset of the set of embossments of the first web-shaped material while the material still resides on the first embossing roll. Thereafter an adhesive is applied to a second subset of the set of embossments of the first web-shaped material (1) while the material still resides on the first embossing roll (4). After that, the first web-shaped material is combined with a second web-shaped material (2) to form a multi-ply web (3). There is also provided a printed and embossed multi-ply web (3).

Abstract: Apparatus for continually joining paper webs, comprising a device able to compress the webs (5,6) onto an impression cylinder or roller (4) while the webs advance toward an outlet section of the apparatus. The compressive device includes a roller or cylinder (2) which exhibits a hard outer surface (20) supported by an underlying elastic surface (23).

Abstract: An improved optical diffuser for use in a multi-component display (MCD), and also to a method of manufacturing the same, is disclosed. Embodiments provide an optical diffuser film which may be manufactured with fewer manual operations, at a lower cost, and in larger volume than conventional optical diffusers. The optical diffuser film may include a flexible polymer substrate coupled to an optical diffuser material with a plurality of features for diffusing light. The optical diffuser film may be stored, transported, or otherwise handled more easily and with less damage than conventional optical diffusers. Additionally, the optical diffuser film may be coupled to a rigid substrate to reduce distortion of the optical diffuser, thereby providing improved optical performance.

Abstract: An emboss pattern, tissue product and method of manufacturing tissue product having improved bulk and softness with minimal roll ridging. The pattern combines a plurality of aligned signature bosses with a grouping of signature bosses offset from the machine direction in a clockwise manner and another grouping of signature bosses being offset in a counter-clockwise manner.

Abstract: An object of the present invention is to provide an embossed crepe paper which can clearly be formed into fine embossed shapes, and is excellent in the fluffy feel and therefore excellent in such as absorbency for fats. As a means of achieving this object, the method for manufacturing an embossed crepe paper, according to the present invention, is a method for manufacturing an embossed crepe paper comprising a step of embossing a raw crepe paper, wherein: a raw paper having a basis weight of 6 to 28 g/m2 is used as the raw crepe paper; and the embossing step includes the steps of: (a) supplying the raw crepe paper with water in an amount of 0.1 to 100 weight % based on the basis weight to thereby put the raw crepe paper in a wet condition; (b) embossing the wet-conditioned raw crepe paper; and (c) drying the embossed wet-conditioned raw crepe paper.

Abstract: The present invention is method for forming a sandwich structure having a pattern of particulate material enveloped between a carrier material and a cover material. The method allows accurate forming of pre-determined pattern at high production speed. Such a method is particularly useful in the manufacture of disposable absorbent articles, such as baby diapers.

Abstract: A fabrication process produces markers for a magnetomechanical electronic article surveillance system. The marker includes a magnetomechanical element comprising one or more resonator strips of magnetostrictive amorphous metal alloy; a housing having a cavity sized and shaped to accommodate the resonator strips for free mechanical vibration therewithin; and a non-deactivatable bias magnet adapted to magnetically bias the magnetomechanical element. The process employs adaptive control of the cut length of the resonator strips, correction of the length being based on deviation of the actual marker resonant frequency from a preselected, target marker frequency. Use of adaptive, feedback control advantageously results in a much tighter distribution of actual resonant frequencies. Also provided is a web-fed press for continuously producing such markers with adaptive control of the resonator strip length.

Abstract: A method for manufacturing a photovoltaic (PV) enhancement film. The method includes providing an extrusion device with an embossing roller engraved to have a pattern corresponding to a set of absorption enhancement structures. The method includes feeding a web of substantially transparent material, such as an UV-stabilized blend of polycarbonate or acrylic. The method includes rolling the embossing roller against a first side of the web to form the absorption enhancement structures. The absorption enhancement structures each include a light receiving surface that directs at least a portion of light that passes through a second side of the web toward the first side back toward the second side (e.g., the structures may be configured to provide total internal reflection when applied to a PV device). The structures refract incident light to provide an average path length ratio of greater than about 1.10 in the PV device.

Abstract: A bulky, water-disintegratable cleaning article is formed of water-disintegratable paper impregnated with 100% to 500% by weight of an aqueous agent. The water-disintegratable paper is a substantially water dispersible fibrous sheet containing a water soluble or swellable binder. The water-disintegratable paper has a great number of protrusions and depressions formed by embossing and has a basis weight of 30 to 150 g/m2. The bulky, water-disintegratable cleaning article has a thickness T1 of 1.0 to 3.0 mm under a load of 0.3 kPa and a thickness T2 of at least 0.9 mm under a load of 1.0 kPa.

Abstract: An elastic composite article and methods of manufacturing the same are disclosed. The elastic composite article includes a pair of coverwebs, a plurality of elastic filaments located between the pair of coverwebs. One or both of the pair of coverwebs is a nonwoven fibrous coverweb with a tear pattern of weakened areas formed therein. The tear patterns are formed before the coverwebs are attached to each other to form the elastic composite article.

Abstract: The present invention is method for forming a sandwich structure having a pattern of particulate material enveloped between a carrier material and a cover material. The method allows accurate forming of pre-determined pattern at high production speed. Such a method is particularly useful in the manufacture of disposable absorbent articles, such as baby diapers.

Abstract: A card based business communication is produced in a unique manner in which a pigmented coating is applied over one face of the card substrate so as to change the appearance of the card material and provide a based for a high resolution image. An image is applied either directly over the pigmented coating or alternatively, the image may be reverse printed on a transparent film such that when the film is applied over the pigmented coating, the image will be visible through the face of the film.

Abstract: A method for improving strength of the finished product in paint roller manufacturing processes and other continuous processes for producing tubular goods from polymers. The method utilizes a substrate such as a polypropylene strip with grooves on its surface. The grooved substrate is fed onto a mandrel to form a tube. Adhesive is applied upon the grooved surface of the grooved substrate. A cover may be applied about the tube, and the resulting product is then cut into finished-size paint rollers. The hardened adhesive in the grooves may operate to reduce the hoop-force which would otherwise tend to unwind the wound substrate. The method in certain embodiments provides a reduction in cost and weight of the finished product.

Abstract: A method relates to the production of paper rolls for examination tables, obtained from a tape (100) of embossed paper, having two layers (10, 20), joined together. The band (100) is obtained in known way from two continuous webs (1, 2), subjected to subsequent steps of embossing, glue (C) application, coupling and stabilization. The method includes applying measured quantities of a sanitizing and/or disinfectant substance (S) between the two layers of embossed paper (10, 20) before their joining; preferably, the substance (S) is applied to the same continuous web (1) that is aimed at receiving the glue (C), after the embossing step and contemporarily with the glue (C) application, by spot-application of a mixture (M) in aqueous solution containing suitable percentage of the glue (C) and sanitizing substance (S) to the tops (11A) of the embossing relieves (11.) In this case, the application means (240) for sanitizing substance (S) are formed by the same means (220) for applying the glue (C).

Abstract: A method of making an embossed air-laid absorbent sheet material includes depositing a dry web of fibers on a foraminous support; compacting the fiber web; embossing the compacted fiber web with an embossing roll provided with a plurality of sinuate bosses radially projecting circumferentially around the embossing roll to provide the fiber web with a functional emboss pattern including a plurality of continuous sinuate compressed regions extending in a machine direction of the fiber web, and bonding the fiber web to produce the embossed air-laid absorbent sheet material. The emboss pattern is operative to preferentially convey sorbed liquid along the plurality of continuous sinuate compressed regions of the fiber web.

Abstract: The present application is directed to adhesive articles and release liners. Namely, the present application is directed to an article comprising an adhesive layer with a structured surface. The structured surface comprises a first groove and a second groove recessed into the adhesive layer from a reference plane defined by the adhesive surface on either rim of the groove. In some embodiments, the second groove is contained within the first groove, and in other embodiments the grooves are separate. The first groove and the second groove have walls. The wall angle of the first groove with respect to the reference plane is non-zero and is smaller than the wall angle of the second groove with respect to the reference plane. The application is also directed to release liners for the adhesive article, wherein the surface of the release liner is the inverse of the adhesive surface.

Abstract: A three-dimensionally embossed non-woven fabric, which is comprised of fibers and/or filaments (3) oriented primarily in the moving direction (2) of the machine, and has zones (5, 7) with regularly alternating elevations (4a, 8a) and indentations (4b, 8b), which are separated from one another by non-embossed areas (6) that are continuous in the moving direction (2) of the machine. These non-embossed areas constitute a proportion ranging from 5% to 50% with regard to the entire surface of the non-woven fabric (1) and the elevations (4a, 8a), and indentations (4b, 8b), when viewed from the opposite side, form indentations or elevations respectively, whereby the surfaces (10a, 10b) delimited by the elevations give the non-woven fabric an apparent thickness ranging from 0.5 mm to 5.5 mm.

Abstract: A stretchable elastic laminate including at least one nonwoven fabric layer, and at least one elastomeric material extruded as a melt onto a major surface of the nonwoven fabric to form an elastic layer bonded to the surface of the nonwoven fabric. The nonwoven fabric layer has first and second bonding zones formed on the surface thereof, which have first and second bonding strengths. The elastic layer is bonded to the surface of the nonwoven fabric such that the elastic layer forms a stronger bond with the first bonding zone on the surface of the nonwoven than the bond formed between the elastic layer and the second bonding zone on the surface of the nonwoven. The lightly bonded areas of the elastic laminate provide increased elongation in the cross direction and improved recovery after stretch, while the more strongly bonded areas provide adhesive strength. Also disclosed is a method of forming a stretchable laminate having increased elongation and improved recovery after stretch.

Abstract: A composite tag comprises a woven fabric substrate having a surface, a smooth, pliable urethane coating disposed on the surface of the substrate, a pressure or heat sensitive adhesive disposed on the urethane coating, and a face stock disposed on the adhesive.

Abstract: Embossed fibrous structures, processes for making such fibrous structures and sanitary tissue products comprising such fibrous structures

Abstract: A method of making an embossed air-laid absorbent sheet product includes depositing a dry web of fibers on a foraminous support; compacting the fiber web; embossing the compacted web with a laser-engraved roll with a hard rubber embossing surface, the hard rubber embossing surface having a plurality of sinuate bosses radially projecting circumferentially around the laser-engraved roll to provide the fiber web with a functional emboss pattern including a plurality of continuous sinuate compressed regions extending in a machine direction of the fiber web, the laser-engraved roll being heated to or maintained at a temperature of from about 100° F. to about 300° F.; and bonding the fiber web.

Abstract: A moisture resistant film is for covering an architectural structure. The film includes a flexible membrane defining a plane and a first plurality of spaced apart, discrete embossings formed in the membrane extending outwardly of the plane. The embossings are formed in rows in an x-direction and in columns in a y-direction. The rows are parallel to and spaced from one another and the columns are parallel to and spaced from one another. A method and tool for making the film are also disclosed.

Abstract: A method of manufacturing a hygiene product, includes the steps of providing at least a first web (1) and a second web (2), pre-treating the first web and/or the second web, embossing the first web with a décor embossing pattern in a first décor embossing zone (38) having a décor embossing roll (34), and laminating together the first web and the second web in a lamination zone (30), the lamination zone being defined between the décor embossing roll and a lamination roll (36), wherein the décor embossing roll and the lamination roll have a generally-equal surface hardness.

Abstract: The invention relates to a process for manufacturing an absorbent sheet comprising at least two plies of cellulose wadding, consisting in combining said plies under pressure by passing between two steel cylindrical components, the first being smooth on the outside and the second being equipped with raised components on the outside and the hardness of the first cylindrical component being lower than that of the second cylindrical component. According to the invention, the first cylindrical component has a treated hardened surface layer and a deformable underlayer; the second cylindrical component has a hardened outer surface, and the sheet, when it passes between the two cylindrical components is compressed at a specific pressure between 40 and 250 N/mm2. Another subject of the invention is an assembly of steel cylindrical components intended for the manufacture of multiply absorbent sheets.

Abstract: An electrode plate includes a both-surface coated part 14 in which an electrode active material layer 13 is provided on both surfaces of a current collector core material 12, a core material exposed part 18 in which the negative electrode active material layer 13 is not provided, and a one-surface coated part 17 in which the negative electrode active material layer 13 is provided on only one surface of the current collector core material 12. A plurality of grooves 10 are formed in both surfaces of the both-surface coated part 14 and the grooves 10 are not formed in the one-surface coated part 17.

Abstract: A drainage-promoting wrap includes an elongate web of a weather-resistive membrane and a series of separate, laterally spaced-apart, elongate filament spacers bonded to a face of the membrane. The filaments are preferably extruded polymeric filaments and have depressions formed therein providing transverse drainage paths across the filaments. Preferably, the filaments extend substantially parallel to each other and to a longitudinal axis of the elongate membrane. In addition, preferably the membrane is made of a polymeric material so that the filaments are thermally bonded to the face of the membrane. Wall and roof assemblies utilizing the wrap and methods of making the wrap are provided.

Abstract: Visibility of ply-bonding created by glassining spot embossing on decorative pattern embossed tissue products is provided by obscuring the glassined spot embosses by distributing them along a meandering path through the decorative pattern, obscuring the edges of the glassined spot embosses by providing a gradual transition therefrom and combinations of the two techniques.

Abstract: A method for manufacturing a disposable worn article of the present invention includes: a first step of applying an adhesive on at least one of a first web and a second web; a second step of sandwiching an elastic member between the first and second webs and combining the first and second webs and the elastic member together, thereby producing a combined web; and a third step of melting a portion of at least one of the first and second webs and a portion of the elastic member, thereby reducing a shrinking force of the elastic member in the melted portion.

Abstract: An initial resin substrate is formed by laminating resin layers, and one surface of the initial substrate is heated and pressed by a molding die to mold a projected and dented surface such that substantially no deformation occurs on the resin layer providing a surface opposed to the one surface of the initial substrate. A reversible image display medium is produced by a method comprising the steps of accommodating a dry developer into the concavities and fixing a second substrate to the first substrate using an adhesive. Alternatively a reversible image display medium may be produced by, e.g.

Abstract: The disclosure relates an apparatus and method for assembling at least two webs of tissue paper with or without marking of the webs. The apparatus and method utilize a multi-marrying roller configuration, which allows for assembling of the at least two webs of tissue paper by passing between the marrying roller and the second marrying roller. The apparatus and method make it possible to produce a conventional embossed product, or a smooth product without marking, having combined plies. In addition, the apparatus and method make it possible to easily move from one production mode to the other.

Abstract: The present application is related to substrates having light transmitting areas and light shielding areas. The application discloses methods of manufacturing the substrates, including modifying a light shielding layer be contact to a structured surface.

Abstract: A membrane cartridge is manufactured by repeatedly folding and joining two strips of membrane to form a cross-pleated cartridge with a stack of openings or fluid passageways configured in an alternating cross-flow arrangement. The cartridge can be modified for other flow configurations including co-flow and counter-flow arrangements. Methods for manufacturing such cross-pleated membrane cartridges, as well as apparatus used in the manufacturing process are described. Cross-pleated membrane cartridges comprising water-permeable membranes can be used in a variety of applications, including in heat and water vapor exchangers. In particular they can be incorporated into energy recovery ventilators (ERVs) for exchanging heat and water vapor between air streams being directed into and out of buildings.

Abstract: Methods for manufacturing airtight storage containers (e.g., bags or pouches) made from thermoplastic web material and having heat-sealed margins along a perimeter. To ensure that the storage containers are airtight, an unheated rib is pressed along each heat seal while the web material in the region of each heat seal is still in a softened and pliable state. As a result of the pressure applied, the rib deforms the contacted portion of the heat-sealed web material, leaving an indentation upon cooling of the web material that serves as an air leakage barrier. This air leakage barrier ensures that any air leakage pathway across the heat seal region is closed.

Abstract: The invention relates to a substantially rectangular multi-ply disintegratable absorbent sheet based on tissue which comprises at least three plies, and which has a coefficient KNOVE=RSM×RST×A×G×Exp (12×(E+Ep))×(1/Exp (SP))>75 000 where RST=strength in the cross direction of the sheet, in N/m RSM=strength in the machine direction of the sheet, in N/m G=basis weight of the sheet in kg/m2 E=thickness of the sheet in mm Sp=flexibility of the sheet in N A=absorption of the sheet in kg/m2 EP=mean thickness of one ply of the sheet in mm, EP being greater than 0.115 mm. The invention is also aimed at the process for manufacturing such a sheet and at rolls consisting of said sheets.

Abstract: An apparatus for producing an embossed product including a first embossing member having a plurality of discrete embossing elements disposed in a first non-random pattern having at least one first single pattern unit. The total area of the distal ends of the discrete embossing elements in the first single pattern unit is less than about 5.0 cm2. The apparatus also includes a second embossing member having a plurality of linear embossing elements disposed in a second non-random pattern having at least one second single pattern unit. The total area of the second distal ends in the second single pattern unit is less than about 10 cm2. The second non-random pattern is coordinated with the first non-random pattern such that when engaged with each other the first single pattern unit and the second single pattern unit make up an embossing pattern single pattern unit.

Abstract: Heat-sealed articles formed from polymer film portions heated-sealed together in selected areas forming a heat seal pattern, by passing the film portions together in a partial wrap about a heated sealing roller having a cylindrical outer surface that supports the film portions in a smooth cylindrical configuration about the roll. The cylindrical outer surface of the roller comprises a first surface portion defining a configuration corresponding to the heat seal pattern and formed of a first material having a first thermal conductivity, and a second surface portion formed of a second material having a second thermal conductivity lower than the first thermal conductivity such that only areas of the film portions in contact with the first surface portion are heat sealed together, the first and second surface portions being substantially flush with each other at the outer surface.

Abstract: In the method of producing a resin sheet of the present invention, a first resin material and a second resin material are stacked and pressed by an emboss roller and a nip roller, thereby transferring irregularities on the surface of the emboss roller to the first resin material and closely contacting the first resin material to the second resin material, and the resulting laminate is wound onto a releasing roller to be released from the emboss roller. As the two resin materials are stacked in this way, unevenness on the backside produced immediately after molding is hardly generated and the desired cross-sectional shape can be obtained even in the case of a resin sheet with a wide thickness distribution in the width direction upon molding.

Abstract: An apparatus for providing a multi-ply embossed paper product having a first pressure roll; an embossing roll with a plurality of embossing protrusions, each embossing protrusion comprises a distal end; an adhesive application roll; a marrying roll; and a second pressure roll. The first pressure roll and the embossing roll are juxtaposed in an axially parallel relationship to form a first nip therebetween. The first nip has a first nip width. The first pressure roll and the embossing roll are adapted to receive a first paper web at the first nip. The adhesive application roll and the embossing roll are juxtaposed in an axially parallel relationship to form a gap therebetween. The adhesive application roll and the embossing roll are adapted to receive the first paper web, after the first paper web has traversed the first nip, at the gap. The marrying roll is juxtaposed in an axially parallel relationship with the embossing roll to form a third nip therebetween.

Abstract: A process for manufacturing a multi-ply paper product, the process having the steps of: providing a first paper web; providing a second paper web; and providing an apparatus. The apparatus includes: a first pressure roll; an embossing roll; a marrying roll; and a second pressure roll. The embossing roll has a plurality of embossing protrusions wherein each embossing protrusion has a distal end. The first pressure roll and the embossing roll are juxtaposed in an axially parallel relationship to form a first nip therebetween. The first nip has a first nip width. The first pressure roll and the embossing roll are adapted to receive a first paper web at the first nip. The adhesive application roll and the embossing roll are juxtaposed in an axially parallel relationship to form a gap therebetween. The adhesive application roll and the embossing roll are adapted to receive the first paper web, after the first paper web has traversed the first nip, at the gap.