Abstract: A method of embossing an absorbent web with a machine direction undulatory structure is described. The web has a plurality of ridges extending in its machine direction occurring at a frequency, F, across the web and the method includes providing the web to an embossing station where the web is embossed between a first and second embossing roll, each of which rolls may be provided with a plurality of embossing elements configured to define a plurality of embossing nips. At least a portion of the embossing nips are substantially oriented in a cross-machine direction with respect to the web and have a cross direction length, L. The product F×L is from about 0.1 to about 5.

Abstract: A method of manufacturing a magnetic recording medium, comprises steps of providing a non-magnetic substrate for a magnetic medium, the substrate including at least one major surface having a contact start/stop (CSS) or landing zone and a data zone; and forming a pattern of recesses in the substrate surface in said CSS or landing zone by embossing utilizing a stamper having a surface including a negative image pattern of said pattern of recesses. Embodiments of the invention include magnetic media comprising a non-magnetic substrate including at least one major surface having a contact start/stop (CSS) or landing zone and a data zone, said substrate surface in said CSS or landing zone comprising an embossed pattern of recesses. In addition, the data zone of the substrate surface may include an embossed servo pattern formed simultaneously with the embossed pattern of recesses formed in the landing zone.

Abstract: There is disclosed a method for manufacturing particle deposited body comprising supplying, under sucking condition, particles entrained by air on a continuous carrier sheet which is running at a prescribed direction to deposit the particles on the carrier sheet, thereby obtaining a particle deposited body comprising the particles and the carrier sheet, the carrier sheet having an air-permeability of 4.0 seconds/(300 ml·32 pcs.) or less.

Abstract: The present invention provides a micro hot embossing method, which can quick heat and cool, and uniformly pressing an object to be embossed. The object is laid on a mold and a sealing chamber is used to enclose the object and the mold. A high pressure fluid which has a temperature sufficient to heat the object to be thermoplastic is introduced into the chamber for heating and pressing the object. The present invention can quick heat and cool the object, emboss the object using a mold made of bristle material such as glass or silicon wafer, and uniformly press the object in a very large area.

Abstract: The present invention provides a process comprising the steps of (a) applying less than about 0.1 grams per square meter (gsm) of a release agent to a transfer surface, wherein the release agent is selected such that a test sample of the release agent having a concentration at or above its critical surface tension concentration, has a surface tension of less than about 50 dyne/cm or forms a contact angle with the material of the transfer surface of less than about 120°; (b) applying an adhesive to the transfer surface; and (c) transferring the adhesive from the transfer surface to a material web. Preferred embodiments are provided where the transfer surface is metals, polymers, elastomers, ceramics, wood, or combinations thereof and the release agent has the formula: X—CF2O—(C2F4O)p—(CF2O)q—CF2—X. Additional embodiments are provided to continuous and intermittent processes.

Abstract: In one embodiment, the device comprises: a counter-acting cylinder (1) provided with a plurality of points (1P) and interacting with an adhesive dispenser (7), a pressure roller (3) and a laminating roller (5); the points on the counter-acting cylinder have a density and dimensions such that the technical and functional and/or aesthetic characteristics of the web material are not appreciably altered, and such that the two layers (V1, V2) are joined by means of the adhesive applied by said dispensing roller at the positions of the points.

Abstract: Methods are disclosed for producing absorbent articles comprising molded airlaid webs and other molded fibrous webs. The molded webs can offer improved body fit and/or improved fluid handling. Molded airlaid webs, for example, can be formed having a central longitudinal hump and flexure zones longitudinally removed from the central hump to provide good contact with the body and improved fit when the article is squeezed from the sides. Molding can be achieved when a binder material is activated by an energy source and the web is held against a molding substrate. Energy sources can include microwaves, heated air, heated metal surfaces, ultraviolet radiation, ultrasonic energy, and the like.

Abstract: A method for creating an embossed pre-press proof comprising: laminating a pre-laminate sheet (240); removing the first support layer (150) forming a pre-laminated receiver stock (350); creating an imaged receiver sheet (140) with a second thermal print layer and a second support layer (170); laminating the imaged receiver sheet (140) with the pre-laminated receiver stock (350); removing the second support layer (170) creating a pre-press proof (200); overlaying and laminating a glossy sheet on the pre-press proof forming a glossy pre-press proof (340); removing the glossy sheet (220); overlaying an embossing sheet (180) with an embossed image (190) on the glossy pre-press proof (340) transferring the embossed image to the surface of the glossy pre-press proof (340); and removing the embossing sheet (180).

Abstract: A convertible machine for surface treatment of paper, in particular of toilet paper, absorbent wipes, towelettes, serviettes, handkerchiefs and the like, comprising, on a roll stand (13), at least one pair of cylinders, one of which (14, 15) is rubber-coated and the other (17, 18) is made of steel, in contact with one another and between which at least one ribbon of paper (11, 12) is made to pass to be subjected to surface treatment, the steel cylinder (17, 18) being set on a support (23) displaceable from a position of contact with the rubber-coated cylinder (14, 15) and carrying at least one further steel cylinder (17′, 18′ and 17″, 18″) to be brought into contact with the rubber-coated cylinder (14, 15).

Abstract: Processes for producing a holographic material wherein the holographic image is formed on a polished, substantially smooth surface of a printing element and then transferred the holographic image to a substrate. A coating is applied to the smooth surface of the printing element to provide a coated surface, the coated surface is embossed or engraved to provide the holographic image, and the holographic image is then transferred to a substrate via a bonding material, thereby producing the holographic material. The holographic material may be used to provide a decorative cover for an object or item, such as a floral grouping or a potted plant.

Abstract: Processes for producing a holographic material involve producing the holographic image on a polished, substantially smooth surface and then transferring the holographic image to a substrate. A metallic coating is applied to a smooth surface of a printing element to provide a coated surface, the coated surface is embossed to provide the holographic image, and the holographic image is transferred to a substrate via a bonding material, thereby producing the holographic material. The holographic material may be used to provide a decorative cover for an object or item, such as a floral grouping or a potted plant.

Abstract: Method for producing a multi-ply web comprising at least three plies of flexible material, such as paper and nonwoven material and a multi-ply product produced according to the method. A first and second ply are glued together with a first glue pattern and a second and third ply are glued together with a second glue pattern which is applied offset with respect to the first glue pattern.

Abstract: Processes for producing a holographic material involve producing the holographic image on a polished, substantially smooth surface and then transferring the holographic image to a substrate. A metallic coating is applied to a smooth surface of a printing element to provide a coated surface, the coated surface is embossed to provide the holographic image, and the holographic image is transferred to a substrate via a bonding material, thereby producing the holographic material. The holographic material may be used to provide a decorative cover for an object or item, such as a floral grouping or a potted plant.

Abstract: The present invention provides a stable material having enhanced extensibility and a method for making the same. A tensioning force is applied to a neckable material to neck the material. The necked material is then subjected to mechanical stabilization to provide a stabilized extensible necked material. The stabilized extensible necked material is easily extended in a direction parallel to the direction necking.

Abstract: Processes for producing a holographic material involve producing the holographic image on a polished, substantially smooth surface and then transferring the holographic image to a substrate. A metallic coating is applied to a smooth surface of a printing element to provide a coated surface, the coated surface is embossed to provide the holographic image, and the holographic image is transferred to a substrate via a bonding material, thereby producing the holographic material. The holographic material may be used to provide a decorative cover for an object or item, such as a floral grouping or a potted plant.

Abstract: This invention provides an optical disk effective in both precision and productivity, and to a process for the manufacture thereof. The optical disk allows reading of the information recorded on each information-recording surface of the two or more information-recording surfaces by varying the focal position of a playback laser beam incident on and passing through said light transmitting substrate; and the optical disk is provided with a transparent layer that is laminated onto the light transmitting substrate and is constituted of a thermoplastic resin sheet of uniform thickness and the transparent layer has an information-recording surface other than the surface of said light transmitting substrate formed thereon.

Abstract: Disclosed is both a product and method relating to a decorative metallized laminate. The laminate comprises a substrate and at least two laminated films, wherein one of the films is a metallized film. The method comprises a dual film continuous dual laminating process for producing a metallized laminate.

Abstract: Process for variously decorating sections made of plastic materials, composite materials and the like, comprising a step of pre-treatment for the preparation of the surface, a possible step of pre-painting, a possible step of pre-heating, a step of decoration by transfer from a strip-like flexible support unwinding continuously from a first coil through the action of at least a rotating nip roll, suitably shaped, heated and thermostated, and lastly a possible step of sublimation and fixing, to obtain the transfer of the decoration and the polymerization of colors. Apparatus for the formation of the decoration, comprising a first coil from which a flexible support unwinds at least a rotating nip roll, shaped according to the section to be decorated, heated and thermostated, and at least a second coil for the rewinding of the flexible strip, once the decoration layer and the protection layer have been removed.

Abstract: A decorative relief pattern is applied to one or both sides of thermoplastic slat material by rolling an embossing roller in contact with the side(s) to receive the pattern. The embossing roller has an inverse relief pattern which is an inverse of the relief pattern applied to the slat material. A transfer roller applies an ink layer to the embossing roller, with the resulting thickness of the ink layer varying according to features of the inverse relief pattern. Depressed areas of the inverse relief pattern receive relatively little ink. An air stream from an air knife is applied to the ink layer, with ink being preferentially cleaned from relatively smooth areas of the inverse relief pattern. Then, a portion of the ink remaining on the embossing roller is transferred to the slat material along with the formation of the embossed pattern in the slat material.

Abstract: The invention concerns an absorbent paper product with a basic weight ranging from about 20 to 80 g/m2 comprising an embossed ply including raised designs consisting at least partly of discrete protuberances oriented inwards of the structure and a non-embossed ply. The invention is characterised in that the embossed ply has at least over part of its surface at least 30 protuberances per cm2 whereof the top surface area is less than 1 mm2 preferably less than 0.7 mm2.

Abstract: A laminate wiping product is disclosed. The wiping product includes a first outer ply that has a textured surface. For example, the first outer ply can be an uncreped throughdried paper web having a three-dimensional conformation. The second outer ply, on the other hand, can be a smoother and softer web. The plies are laminated together by any suitable process. In one embodiment, the plies are embossed and nested together to form the final product.

Abstract: Disclosed is both a method and apparatus for mechanically embossing a decorative covering. The decorative covering includes a printed film that is laminated and mechanically embossed with a first embossed pattern/texture, and subsequently embossed with a second pattern/texture. The embossed patterns are applied at separate embossing stations, with the first embossed pattern as a field pattern and the latter pattern being embossed in register with a pattern on the embossed substrate.

Abstract: An absorbent article including one or more images disposed thereon and a method for making the same are provided according to the present invention, wherein an ultrasonic assembly is used to impart sufficient energy to a deformed web to either partially or fully melt the web either in the deformed areas, or non-deformed areas to thereby form an image. The method can be used to print graphics directly on an absorbent article after its formation, or it can be used to print graphics on an appliquélayer that is subsequently placed on a predetermined portion of the absorbent article.

Abstract: Curled decorative grasses having a texture or appearance simulating the texture or appearance of paper on at least a portion of one surface thereof are disclosed, as are methods for making such curled decorative grasses from materials wherein at least a portion of one surface of the materials is modified to simulate the texture or appearance of paper.

Abstract: A method of producing embossed-in-register building products. Reference edges are milled on a board. A resin soaked paper having a decorative motif is located on that board using the reference edges as a guide such that the decorative motif has a predetermined position relative to the reference edges. The board and paper are then located in a press machine having a press plate with a three dimensional surface that is registered with the decorative motif. The press plate presses into the board and paper at a predetermined pressure and predetermined temperature to set the resin, producing a final product. Resin and paper parameters are carefully controlled. The press plate is manufactured such that the plate's surface registers with the decorative motif when the press plate is hot. Appropriate hollowing and milling of the board can even out pressure distributions and to provide a completely closed surface without porosity.

Abstract: A composite sheet having the capability of having embossed therein a holographic image or diffraction grating image has a structure of multiple layers including a plastic film carrier, lacquer, metal and, optionally, a lacquer overlay. It may be adhered to a substrate without the necessity of removing the plastic film carrier and may have a holographic image embossed therein during the step of adhering or in a separate operation at a different time and may have printing applied to the layer of metal or to the lacquer overlay.

Abstract: A method for manufacturing a grip material consisting of a layer of polyurethane and a layer of EVA. A nylon cloth material is used as a temporary support for coagulating the polyurethane by a wet coagulation process. The coagulated polyurethane is then separated from the nylon cloth material and subsequently joined with a strip of EVA material to yield a grip material with the tackiness and superior shock cushioning characteristics of a polyurethane/felt grip combined with the water resistant and lightness characteristics of a polyurethane/EVA grip.

Abstract: Methods of preparing adhesive-backed articles and methods of applying adhesives backed articles are described. The adhesive-backed articles include a compliant film and a pressure-sensitive adhesive having a microstructured surface opposite the compliant film.

Abstract: Disclosed is a method of manufacturing a mechanically and chemically embossed surface covering having selectively textured surfaces. The method includes forming a web coated with a wear layer. The coated web is heated to a temperature at which the wear layer is cured, the foam layer expands, and the pattern is chemically embossed to form a surface covering having foamed regions and nonfoamed regions. The temperature gradient of the surface covering is adjusted such that there is a temperature gradient difference between the foamed and nonfoamed regions. A surface texture is then mechanically embossed into the wear layer and selectively set onto the wear layer substantially overlying the non-foamed regions.

Abstract: The method and the device for manufacturing an acoustically effective foil stack (9) made of embossed foil webs (5e, 5f, 5g, 5h) is characterised by the fact that at least two foil webs lying over one another (5a, 5b, 5c, 5d) are embossed at the same time, are conveyed along different length conveying routes (W, W1, W2, W3), and then are brought together into a stack (9), and embossed foil webs (5e, 5f, 5g, 5h) arranged to be lying next to one another are laid down in an offset fashion due to the different length conveying routes (W, W1, W2, W3). A particularly advantageous-design of the embossing rollers (1a, 1b) provides foil webs which have knobs with a draped or folded type structure.

Abstract: The invention relates to a multi-layer composite material which consists of at least two thermoplastic layers. At least one first layer is a of thermoplastic fiber fleece. The layers are bonded to one another at bonding zones by thermal bonding and the materials of the layer are at least partially fused together in the area of the bonding zones. Said bonding zones impart a three-dimensional structure to the composite material. The inventive composite material is characterized in that the three-dimensional structure of at least one bonding zone has the shape of a curvate edgeless trough in the cross-section and the longitudinal section. Said trough is configured by a bottom area forming a bonding center and by lateral areas which are attached thereto without transition. The layers are thermobonded to one other only in the bottom area of the trough.

Abstract: Disclosed is an embosser for producing matte finish photographs from a glossy finish photograph. The embosser receives a sheet of glossy prints as generated by an inkjet printer with a clear laminate over the print to protect the inkjet generated photographic image. Pressure and embossing rollers biased to spaced apart positions within the embosser are selectively operable to move one against the other to create a nip through which the laminated print passes. At the option of an operator the laminated print may be allowed to pass between the spaced apart rollers undisturbed thereby generating a glossy photograph. At the option of the operator the rollers are moved one against the other to create the nip so that passage of the print now results in an embossment of the lamination thereby producing a matte finish photograph. Also disclosed is a method for alternatively generating a glossy or matte finish print and a matte finished print wherein the matte finish is formed in situ.

Abstract: The present invention is a process and its product by embossing or processing the transparent soft or solid thermoplastic polyvinyl chloride(PVC) sheet, the thermoplastic polyethylene(PE) film sheet, the ethylenevinyl acetate copolymer(EVA) film sheet, and the PEVA(the mixture) film sheet; and more particularly a product by utilizing said thermoplastic material plastic sheet printed by lithographic or gravure printing; whereon a pattern arranged by a computer is printed. The plastic sheet is further embossed by a embossing machine on both front and rear sides to produce a coordinated indension so as to produce a product with a stereo flash effect.

Abstract: A method of simultaneously laminating and imprinting a pattern on a web formed substantially from cellulosic material, using at least two plies or layers, and superposing the plies and passing the plies past an ultrasonic bonder and a patterned anvil roll to simultaneously produce either substantially imprinted patterned and bonded areas over the superposed plies or substantially patterned perforations and bonded areas over the superposed plies.

Abstract: The present invention provides a method for treating a surface of a layered polymeric structure. The method includes the steps of: (1) providing a first sheet of material, (2) providing a second sheet of material, (3) positioning the first sheet or the second sheet to overlap at least a portion of the other sheet to define an interference zone, (4) directing a first polymeric material into the interference zone to adhere the first sheet to the second sheet to form the layered structure; and (5) texturing a surface of the first sheet or the second sheet to form a pattern on the surface.

Abstract: An embossing and laminating device which includes a pair of embossing cylinders having tips arranged symmetrically on the two cylinders; a pair of pressure rollers, each of which works in conjunction with one of the embossing cylinders; a glue applicator associated with one of the two embossing cylinders; and a laminating roller positioned downstream of the nip between the embossing cylinders and working in conjunction with the embossing cylinder which is associated with the glue applicator. The embossing cylinder associated with the laminating roller has a diameter greater than that of the other embossing cylinder.

Abstract: Processes for producing a holographic material wherein the holographic image is formed on a polished, substantially smooth surface of a printing element and then transferred the holographic image to a substrate. A coating is applied to the smooth surface of the printing element to provide a coated surface, the coated surface is embossed or engraved to provide the holographic image, and the holographic image is then transferred to a substrate via a bonding material, thereby producing the holographic material. The holographic material may be used to provide a decorative cover for an object or item, such as a floral grouping or a potted plant.

Abstract: A process for autogeneously bonding two cellulosic laminae to form a multi-lamina substrate by high pressure lamination. The attachment occurs at selective bond sites wetted with a functional fluid such as water prior to bonding. The process is applicable to multi-lamina substrates formed from laminae treated with chemical softening agents.

Abstract: Disclosed is a process for producing a laminate suited for use in producing disposable absorbent products comprising a nonwoven web formed from randomly dispersed fibers bonded with a crosslinked vinyl acetate/ethylene adhesive and a particulate polymeric absorbent entrapped within the laminate in fixed location by means of adhesively bonding the nonwoven web to itself or to another substrate, the improvement which comprises utilizing a nonwoven web incorporating an acrylic or vinyl acetate/ethylene adhesive having the following characteristics, and further, said nonwoven web adhesively bonded to itself or to another substrate through the crosslinked acrylic or crosslinked vinyl acetate/ethylene adhesive.

Abstract: The invention provides pressure-sensitive adhesive (PSA) coated articles, including tapes and transfer coatings, having microstructured surfaces and methods of making pressure-sensitive adhesive articles bearing such microstructured surfaces. The performance properties of the pressure-sensitive adhesive articles can be tailored by independently varying the microstructure and the rheological properties of the pressure-sensitive adhesive.

Abstract: A process for making wipe-out sheet that includes the steps include placing a deregistered tow upon a web of a base sheet, covering transversely opposite side edge regions of the deregistered tow and transversely opposite side edge regions of the base sheet with ribbon-like sheets and heat-sealing the ribbon-like sheets with the base sheet along the side edge regions of the base sheet.

Abstract: A device for applying a spot embossing pattern to a web of multi-ply tissue paper being processed in a paper converting machine comprises a marrying roll and a spot embossing unit cooperating and being positioned against the marrying roll. the spot embossing unit comprises a spot embossing roll with a raised embossing pattern on its circumferential surface. The at least two plies of tissue web are combined with a marrying roll and pass between the marrying roll and the spot embossing unit.

Abstract: A method of producing a creep resistant composite elastic material wherein an elastic fibrous web is bonded to at least one gatherable layer to form a composite elastic material is provided. By passing the composite elastic material into a nip formed between an anvil calender roller and a point un-bonded calender roller, wherein the point un-bonded calender roller has recessed areas in the surface of said roller, a material which is creep resistant, dimensionally stable, and has inherent latency, is formed.

Abstract: In a method for making a shoe, an insole blank having a peripheral portion is prepared. An outsole which has an adhesive applied to the top thereof is positioned in a mold assembly including at least two opposite side mold parts that have forming patterns for forming the peripheral portion of the insole blank. The insole blank is placed in the mold assembly adjacent to the top of the outsole while the insole blank is being softened by heat to a plastic state. The insole blank is pressed against and is bonded to the outsole, and the peripheral portion of the insole blank is pressed and patterned via the side mold parts. The bonding of the insole blank and the outsole and the patterning of the peripheral portion of the insole blank are carried out simultaneously by closing the mold assembly.

Abstract: Disclosed is both a method and apparatus for mechanically embossing a surface covering. The apparatus includes an embossing tool comprising a slurry. The slurry includes both a filler and binder. The method includes printing a slurry onto a surface covering and compressing the slurry onto the surface covering to create a mechanically embossed texture onto the surface covering.

Abstract: A process for the manufacture of a composite laminate which includes a thermoplastic film laminated to a substrate. The front surface of the film has a regular embossed pattern of protrusions which have a height in the range of 0.5 to 10 microns and a separation in the range 20 to 400 microns. The rear surface of the film confronts and is bonded to the substrate. The manufacturing process of the composite includes the steps of applying a layer of a melt adhesive between the rear surface of the film having a regular embossed pattern on its front surface and the substrate to form a composite, and running the composite of the film, the layer and the substrate between nip rollers to apply pressure to the composite whilst the adhesive is in a heated condition, so as to effect thermal lamination of the film to the substrate.

Abstract: A self-adhesive strap structure facilitating patterned mark formation is disclosed. The blanket face of the blanket portion is first formed and the blanket face having needle-like top mold is placed into the mold. A high-pressure ejection-molding step is used to provide plastic material to the rear side of the blanket face for fusion so that the plastic board body is formed as one unit with the rear side of the blanket face so as to provide best strength. The plastic board body is to be formed with a specific patterned mark so that the self-adhesive strap that formed can be designed with a mark for recognization.

Abstract: A method of embossing expanded graphite sheet material comprises embossing the material in an embossing atmosphere at a reduced pressure less than atmospheric pressure and maintaining a reduced pressure at least during the embossing step. Preferably, the pressure of the embossing atmosphere is less than or equal to about 400 torr. The embossing atmosphere may comprise an inert gas, such as nitrogen, helium and argon, for example.

Abstract: The present invention provides a novel method and system for extrusion embossing. In particular, the present invention provides a method and system for embossing a multi-layer flexible packaging material whereby one layer is embossed simultaneously with the extrusion of an adjacent layer and the lamination of an additional layer.

Abstract: A process for making an elastically stretchable composite sheet having a relatively low basis weight. An elastically stretchable second web is placed upon a first web comprising stretchable first continuous fibers and the first and second webs are intermittently bonded together to obtained a first composite web which is stretched under a plastic deformation of the first continuous fibers and then elastically contracted to obtain a second composite web.