Abstract: An initial resin substrate is formed by laminating resin layers, and one surface of the initial substrate is heated and pressed by a molding die to mold a projected and dented surface such that substantially no deformation occurs on the resin layer providing a surface opposed to the one surface of the initial substrate. A reversible image display medium is produced by a method comprising the steps of accommodating a dry developer into the concavities and fixing a second substrate to the first substrate using an adhesive. Alternatively a reversible image display medium may be produced by, e.g.

Abstract: The present application is related to substrates having light transmitting areas and light shielding areas. The application discloses methods of manufacturing the substrates, including modifying a light shielding layer be contact to a structured surface.

Abstract: An injection-molding device includes at least first and second mould parts, defining a mould cavity, wherein at least one of the mould parts includes a heating device, for heating the mould part in the vicinity of a mould cavity surface, the heating device includes an inductive coil having a plurality of windings and being powered by an oscillator. The heating device further comprises a thin top member, which functions as a susceptor for electromagnetic energy emitted by the inductive coil, which is placed in grooves in a carrier member. An intermediate member is placed between the top member and the carrier member. The intermediate member does not function as a susceptor to any grater extent, but provides mechanical stability while allowing the heat generation to be concentrated to the top member.

Abstract: Embodiments are directed to recording digital data on an optically ablatable digital storage media. In one embodiment, a device configured to ablate portions of ablatable material on an optically ablatable digital storage media receives digital data that is to be recorded on a recording layer of an optically ablatable digital storage media. The recording layer is formed on a substrate with zero or more intervening layers between the recording layer and the substrate. The recording layer includes ablatable material capable of storing digital data. The device ablates the ablatable material in the recording layer according to a sequence defined by the received digital data such that the ablated portions correspond to data points of the received digital data.

Abstract: Embodiments of the present invention provide mesoscale or microscale three-dimensional structures (e.g. components, device, and the like). Embodiments relate to one or more of (1) the formation of such structures which incorporate sheets of dielectric material and/or wherein seed layer material used to allow electrodeposition over dielectric material is removed via planarization operations; (2) the formation of such structures wherein masks used for at least some selective patterning operations are obtained through transfer plating of masking material to a surface of a substrate or previously formed layer, and/or (3) the formation of such structures wherein masks used for forming at least portions of some layers are patterned on the build surface directly from data representing the mask configuration, e.g. in some embodiments mask patterning is achieved by selectively dispensing material via a computer controlled inkjet nozzle or array or via a computer controlled extrusion device.

Abstract: A nonwoven fabric including a nonwoven web material layer having thermoplastic polymer filaments and an initial thickness Ts, and a method to make the nonwoven web fabric including embossing the nonwoven web material layer to form an embossed portion of the layer having a compressed thickness Tc that is less than Ts and an expanded portion of the layer having a thickness Te that is greater than Ts.

Abstract: A textured, layered mold-formed body is produced with a foil laminate in which a top foil of at most partially crosslinked polymer materials and a sub-foil containing a polymer foam material with a density between 35 and 120 grams per liter and a gel content of less than 80 percent are laminated together. The foil laminate is embossed with a texture and treated with electron beams to give the texture enough stability for a subsequent deep-drawing step in which the mold-formed body is produced.

Abstract: This application relates to printed laminates for use in decking, roofing or other construction applications. In one embodiment, the laminates comprises a flexible substrate interposed between inner an outer membranes. The outer membrane may be formed, for example, from polyvinylchloride (PVC). The exterior surface of the outer membrane is printed in a gravure printing process to simulate the appearance of a building material, such as aggregate, stone, shakes, shingles, tile or marble. Multiple layers of ink may be applied to the exterior surface in predetermined pattern to simulate a three-dimensional appearance of the building material. The exterior surface may also be embossed to enhance the visual simulation.

Abstract: The present invention is directed to an unstitched design having the appearance of being stitched or embroidered. A stitched design is digitally imaged, and the digital image used to control dye sublimation printing of a representation of the image onto a desired surface. In one configuration, the surface is a woven textile.

Abstract: A method of making an inkjet printhead comprising providing a substrate having first and second opposite surfaces, providing a support member, bonding the second surface of the substrate to the support member, and, after the substrate and support member are bonded together, forming a plurality of ink ejection elements on the first surface of the substrate, the method further including forming communicating ink supply slots passing respectively through the substrate and support member to provide fluid communication between an ink supply and the ink ejection elements.

Abstract: An imprinting stamper which can transfer a microscopic pattern to a medium bearing a convex area or local projection, with high accuracy. A convexo-concave pattern is formed on a surface of the imprinting stamper. It includes a pattern layer having the convexo-concave pattern; and a stamper backside layer arranged on a backside of the pattern layer. Young's modulus of the pattern layer is 500 MPa to 10 GPa; and Young's modulus of the stamper backside layer is smaller than Young's modulus of the pattern layer.

Abstract: The present invention involves cover for robots having spray nozzles wherein the surface material of the covers have been enhanced for residue retention. The robot covers of the present invention may be formed from a polymer, which in one exemplary embodiment may be polyethylene. For example, the polymer may be received in the form of a cast or blown extruded plastic film. In one exemplary embodiment, the polymer may be processed to increase the surface energy and/or surface area of the polymer. By increasing at least one of the surface energy and the surface area of the polymer, the total energy of the surface of the polymer is increased.

Abstract: Various embossing methods and apparatus are disclosed.

Abstract: A method of making films surface imprinted with nanometer-sized particles to produce micro- and/or nano-structured electron and hole collecting interfaces, include providing at least one transparent substrate, providing at least one photoabsorbing conjugated polymer, providing a sufficient amount of nanometer-sized particles to produce a charge separation interface, providing at least one transparent polymerizable layer, embedding the nanometer-sized particles in the conjugated polymer, applying the polymerizable layer and the conjugated polymer/nanometer-sized particle mixture on separate substrates where the nanometer-sized particles form a stamp surface, imprinting the stamp surface into the surface of the polymerizable film layer to produce micro- and/or nano-structured electron and hole collecting interfaces, polymerizing the polymerizable film layer to form a conformal gap, and filling the gap with at least one photoabsorbing material to promote the generation of photoexcited electrons and transport to

Abstract: An item such as a hanger for apparels made from corrugated boards is described. The item is made from one, two or more sheets of stacked corrugated boards. An adhesive material is applied to adhere the sheets together. The corrugations in the board(s) in the peripheral areas of the item are crushed to reduce the air gap in the corrugations. Also described are manufacturing methods for making such an item.

Abstract: A method of forming metallic connector patterns for solar cells, whereby an embosser having raised features shaped in the form of a metallic connector pattern is used to attach a portion of a metallic foil to a transparent conductive layer formed on a top transparent surface of a solar cell structure. The raised surfaces of the embosser press the metallic foil portion against the transparent conductive layer. Heat and pressure directed to the metallic foil portion attach the metallic foil portion to the underlying transparent conductive layer, and then the rest of the metallic foil, which is not attached to the transparent conductive layer, is removed.

Abstract: A method of fabricating a tag includes the steps of applying a first patterned adhesive to the surface of the substrate and applying a first electrically conductive foil to the first patterned adhesive. A portion of the first electrically conductive foil not adhered to the first patterned adhesive is removed and a second patterned adhesive is applied to a portion of a surface area of the tag. A preformed second electrically conductive foil is applied to the second patterned adhesive to adhere the second electrically conductive foil to the surface of the substrate and portions of the first and second electrically conductive foils are electrically coupled to each other to form a tag circuit. A second patterned adhesive can be disposed between the first and second electrically conductive foils.

Abstract: A method for manufacturing a board for gliding over snow comprises producing a decorative and protective exterior assembly with at least one additional piece. At least one opening is made in the exterior assembly. The additional piece or pieces are placed on an outer surface of the exterior assembly, each piece having at least one through-fixing zone, passing through the opening or openings. The through-fixing zone or zones penetrate an inner structure of the board and constitutes one or more securing means for the piece or pieces.

Abstract: A multi-layered paper product that has bridging regions for inhibiting nesting is provided. For example, the paper product can contain a first and second layer that define ridges and valleys. Bridging regions are formed into at least one of the outer surfaces of the layers. In particular, the bridging regions are positioned at an angle of between about 0° to about 180° relative to the ridges and also have a length sufficient to extend between the peaks of at least two of the ridges. The bridging regions can be formed in a variety of ways, such as with an embossing roll that contains embossing elements. Moreover, the bridging regions can also have a variety of shapes, sizes, orientations, and/or patterns.

Abstract: An improved method enables preparation of articles for a variety of applications, including embossing or otherwise shaping to form a variety of articles. A plurality of thin, preferably resin-impregnated, flexible graphite sheets are arranged to form zones in a composite material having a graded density or other characteristic. Variation of properties between zones in the stock material formed is useful for achieving a desired set of properties in the formation of articles such as those useful in electrochemical fuel cells and double-layer capacitors.

Abstract: The present invention relates to a vacuum-laminating method for adhesive films where adhesive bleeding is reduced.

Abstract: A method for processing a film. The method impressing the whole surface or a selected surface of the film to form protuberant structures on the film by using a transfer and an impresser which has grain projections formed thereon, wherein the protuberant structures have a protuberant shape with an opening hole on the tip or without an opening hole on the tip.

Abstract: The process in accordance with the invention for producing a three-dimensional surface structure in a paper poster or paper photograph is used especially for the plastic reproduction of paintings. A paper poster or paper photograph is thereby placed face down onto a structured matrix and fixed, the paper poster or paper photograph being equal in size to or smaller than the matrix. A canvas is then adhered onto the back surface of the poster or photograph and the resulting stack of layers cold pressed. After the pressing, the structured laminate of paper poster or paper photograph and adhered canvas is then removed from the matrix, mounted under tension onto a frame, and sealed. In the preferred embodiment, the matrix is an imprint of the original painting and the paper poster is a print of the original painting in the original size.

Abstract: A method for preparing sheets of material from a roll of a dual layered, highly embossed element useful in wrapping floral elements such as flower pots and the like. This material comprises a plastic or sealing layer laminated to an aluminum forming layer. The plastic layer may be embossed prior to lamination or after lamination and may also be colored. The roll of highly embossed material is perforated using small slits across the width thereof at predetermined points along the width. The user separates sheets of material as needed by pulling down and tearing the material along these perforated points.

Abstract: A method of embossing a sheet material includes: heating at least a portion of the sheet directly or indirectly with radiant energy from a radiant energy source; pressing a tool against the heated portion of the sheet, thereby patterning a surface of the sheet; and separating the sheet and the tool. The radiant energy may travel through a solid material that is relatively transparent to radiation, on its way to being absorbed by a relatively-absorptive material. The relatively-transparent material may be an unheated portion of the sheet, and the relatively-absorptive material may be either the tool or the heated portion of the sheet. Alternatively, the relatively-transparent material may be the tool, and the relatively-absorptive material may be all or part of the sheet. The method may be performed as one or more roll-to-roll operations.

Abstract: The present invention relates to a method and structure for forming a paper embossment with a metal foil. A thin PE-layer is bonded between a very thin metal foil and another bottom thin paper. The PE-layer has feature of heating malleability. After the first heating compression, the metal foil is supported against the PE-layer, thereby creating a shallow and thin figure and line. Thereafter, a thicker cardboard is pasted at the bottom of the bottom thin paper. After further heating compression, a structure of deeper and greater embossment is created and supported by the cardboard of better strength so as to produce a detailed embossment effect for decorative patterns.

Abstract: A method of producing embossed-in-register building products. Reference edges are milled on a board. A resin soaked paper having a decorative motif is located on that board using the reference edges as a guide such that the decorative motif has a predetermined position relative to the reference edges. The board and paper are then located in a press machine having a press plate with a three dimensional surface that is registered with the decorative motif. The press plate presses into the board and paper at a predetermined pressure and predetermined temperature to set the resin, producing a final product. Resin and paper parameters are carefully controlled. The press plate is manufactured such that the plate's surface registers with the decorative motif when the press plate is hot. Appropriate hollowing and milling of the board can even out pressure distributions and to provide a completely closed surface without porosity.

Abstract: Method for producing a multi-ply web comprising at least three plies of flexible material, such as paper and nonwoven material and a multi-ply product produced according to the method. A first and second ply are glued together with a first glue pattern and a second and third ply are glued together with a second glue pattern which is applied offset with respect to the first glue pattern.

Abstract: Disclosed is both a product and method relating to a decorative metallized laminate. The laminate comprises a substrate and at least two laminated films, wherein one of the films is a metallized film. The method comprises a dual film continuous dual laminating process for producing a metallized laminate.

Abstract: The present invention provides a process comprising the steps of (a) applying less than about 0.1 grams per square meter (gsm) of a release agent to a transfer surface, wherein the release agent is selected such that a test sample of the release agent having a concentration at or above its critical surface tension concentration, has a surface tension of less than about 50 dyne/cm or forms a contact angle with the material of the transfer surface of less than about 120°; (b) applying an adhesive to the transfer surface; and (c) transferring the adhesive from the transfer surface to a material web.

Abstract: A method of producing embossed-in-register building products. Reference edges are milled on a board. A resin soaked paper having a decorative motif is located on that board using the reference edges as a guide such that the decorative motif has a predetermined position relative to the reference edges. The board and paper are then located in a press machine having a press plate with a three dimensional surface that is registered with the decorative motif. The press plate presses into the board and paper at a predetermined pressure and predetermined temperature to set the resin, producing a final product. Resin and paper parameters are carefully controlled. The press plate is manufactured such that the plate's surface registers with the decorative motif when the press plate is hot. Appropriate hollowing and milling of the board can even out pressure distributions and to provide a completely closed surface without porosity.

Abstract: A composite sheet having the capability of having embossed therein a holographic image or diffraction grating image has a structure of multiple layers including a plastic film carrier, lacquer, metal and, optionally, a lacquer overlay. It may be adhered to a substrate without the necessity of removing the plastic film carrier and may have a holographic image embossed therein during the step of adhering or in a separate operation at a different time and may have printing applied to the layer of metal or to the lacquer overlay.

Abstract: A method for determining usability of a cover material as a cover of a vehicle seat component includes determining a fabric stretch requirement for the vehicle seat component; determining actual fabric stretch of the cover material; and comparing the actual fabric stretch with the fabric stretch requirement to determine whether the cover material is satisfactory for use with the vehicle seat component as the cover.

Abstract: A method and apparatus for calendering polymeric vinyl films exhibiting high gloss and structural stability. Specifically, the invention presents a method and apparatus for calendering polyvinyl chloride film of such a nature. In accordance with the invention, a casting sheet is interposed within the calendering head wherein a blend of polyvinyl chloride resin is formed, in standard fashion, into a continuous film web. In accordance with one embodiment of the invention, the casting sheet, preferably of heat resistant polyester film, is introduced into a nip between existent processing rolls near the end of the processing head. Alternatively, a separate nip may be provided by the addition of a separate roll in juxtaposition to a final roll in the calendering head. In either instance, the casting sheet is forcefully applied to the polyvinyl chloride film prior to engagement with the embossing rolls of the manufacturing process.

Abstract: The present disclosure involves a covering element for building surfaces and a method for the production thereof. The covering element includes a decorative visible side generally having a support plate having top and bottom surfaces, an upper transparent face sheet bonded to the top surface of the support plate, and a lower face sheet bonded to the bottom surface of the support plate. The upper face sheet has a support layer having cellulose in which an abrasion-resistant material is embedded in the form of corundum particles. In the present configuration, a decorative layer is applied to the bottom of the support layer by a color printing process. The decorative layer, which is underneath the support layer, is visible after all the layers have been pressed together under the application of heat. This process causes it to become transparent. The support layer and the decorative layer are covered with bonding material having melamine resin.

Abstract: Processes for producing a sheet of holographic material wherein the holographic image is formed on a polished, substantially smooth surface of a printing element and then transferred the holographic image to a substrate. A coating is applied to the smooth surface of the printing element to provide a coated surface, the coated surface is embossed or engraved to provide the holographic image, and the holographic image is then transferred to a substrate via a bonding material, thereby producing the sheet of holographic material. The sheet of holographic material may be used to provide a decorative cover for an object or item, such as a floral grouping or a potted plant.

Abstract: Processes for producing a sheet of holographic material wherein the holographic image is formed on a polished, substantially smooth surface of a printing element and then transferred the holographic image to a substrate. A coating is applied to the smooth surface of the printing element to provide a coated surface, the coated surface is embossed or engraved to provide the holographic image, and the holographic image is then transferred to a substrate via a bonding material, thereby producing the sheet of holographic material. The sheet of holographic material may be used to provide a decorative cover for an object or item, such as a floral grouping or a potted plant.

Abstract: Processes for producing a holographic material wherein the holographic image is formed on a polished, substantially smooth surface of a printing element and then transferred the holographic image to a substrate. A coating is applied to the smooth surface of the printing element to provide a coated surface, the coated surface is embossed or engraved to provide the holographic image, and the holographic image is then transferred to a substrate via a bonding material, thereby producing the holographic material. The holographic material may be used to provide a decorative cover for an object or item, such as a floral grouping or a potted plant.

Abstract: Processes for producing a sheet of holographic material wherein the holographic image is formed on a polished, substantially smooth surface of a printing element and then transferred the holographic image to a substrate. A coating is applied to the smooth surface of the printing element to provide a coated surface, the coated surface is embossed or engraved to provide the holographic image, and the holographic image is then transferred to a substrate via a bonding material, thereby producing the sheet of holographic material. The sheet of holographic material may be used to provide a decorative cover for an object or item, such as a floral grouping or a potted plant.

Abstract: Processes for producing a sheet of holographic material wherein the holographic image is formed on a polished, substantially smooth surface of a printing element and then transferred the holographic image to a substrate. A coating is applied to the smooth surface of the printing element to provide a coated surface, the coated surface is embossed or engraved to provide the holographic image, and the holographic image is then transferred to a substrate via a bonding material, thereby producing the sheet of holographic material. The sheet of holographic material may be used to provide a decorative cover for an object or item, such as a floral grouping or a potted plant.

Abstract: The peeling of a thin-film single-crystal from a substrate is carried out so that the directions of straight lines on the single-crystal surface made by planes on which the single-crystal is apt to cleave are different from the front line direction of the peeled single-crystal. This single-crystal is used in a solar cell and a drive circuit member of an image display element. A method is provided which prevents a decrease in quality and yield of a single crystal layer when it is peeled from a substrate. A flexible solar cell module having a thin film single-crystal layer is made so that its flexing direction is different from the single-crystal's cleaving direction. Thus, a thin-film single-crystal solar cell module having excellent durability and reliability due to a lack of defect or cracking during production and use, and a method for producing the same, is provided.

Abstract: Decorative elements and decorative grass provided with a substantially flat configuration which, upon activation, can assume a curled or crimped configuration, preferably at the point of sale or point of use, as well as methods for producing same.

Abstract: A method for manufacturing a label cover with joint lines positioned along folding traces of a lateral side of the label is disclosed. A tubular heat contracting film is printed with various patterns and characters, and then the film is folded as a tubular label cover by a folding machine. One opening of the label cover is placed on a guide plate. The orientation between inlet end and the outlet end of the guide plate is adjustable. After the label cover passes through the guide plate, the position of the joint line is converted to the folding trace of the lateral side of the label cover. By the design of the inlet end and the outlet end of the guide plate, the respective angle after being folded is adjusted so that the overlapping portion of the joint line and the folding trace on the label cover is changed as desired. Therefore, the pattern and characters on the label cover are retained as original forms without being destroyed by the joint line.

Abstract: A laminate film has a composite structure and a bonding surface that eliminates the formation of air bubbles during the lamination process. A process for forming the laminate film includes spreading a PET film with an adhesive, drying the adhesive, and spreading a PE film, which is in a melted phase, on the dried adhesive, to form a composite film. An EVA fluid is spread on the PE film of the composite film, and the composite film with the EVA fluid is passed between first and second rollers. The first roller has a pockmarked surface and contacts the EVA fluid, thereby forming a pockmarked surface on the EVA fluid.

Abstract: There is provided a method for producing a friction plate, capable of improving the throughput of friction material and reducing the time and work required for adhering friction material segments to a core plate. The method produces a friction plate having oil grooves communicating between the internal periphery and the external periphery, by fixing friction material segments formed from a friction material to a core plate, and is featured by forming the oil grooves by plastic working of the friction material and fixation of the friction material segments with predetermined gaps therebetween to the core plate.

Abstract: In a fibrous web, press-welded line portions are formed, and press-welded dot portions are formed in portions other than the press-welded line portions. The formation of the press-welded line portions makes it possible to raise the surface of the fibrous web, to increase the bulkiness of the nonwoven fabric and to make the nonwoven fabric soft. Further, figures are drawn by the press-welded line portions, whereby the nonwoven fabric comes to have an excellent appearance in comparison to a conventional nonwoven fabric.

Abstract: A fluid filter element is provided which is formed from an embossed flat filter material which is folded so as to define a plurality of substantially adjacent walls, each wall having an embossing having a first embossing portion which extends from one side of the wall and a second embossing portion which is adjacent to the first embossing portion and which extends from the other side of the wall, and an adhesive connecting adjacent embossings of adjacent walls, the adhesive having a substantially constant height. Additional embossings can also be provided. A method for forming the fluid filter element is also provided.

Abstract: Adhesive films may be vacuum laminated on a circuit substrate by sheeting an adhesive film having the same size as or a smaller size than that of a circuit substrate in a state wherein the surface of a resin composition in the adhesive film is allowed to provisionally partially adhere to one surface or both surfaces of the circuit substrate and disposing a protecting film having an area larger than that of the adhesive film on the adhesive film provisionally adhering to the circuit substrate so that the center of the protecting film is disposed at substantially the same position as that of the center of the adhesive film, followed by vacuum laminating under heating and pressing conditions.

Abstract: A process and plant for producing boards of wood-based materials having either a structured upper surface or a smooth upper surface. The plant has a continuously operating production press and a continuously operating embossing press. A discharge section and a transfer section are located between the continuously operating production press and embossing press. The continuously operating production press compresses and cures a mat of pressing stock to create a board that retains heat, while the continuously operating embossing press imparts the permanent embossed pattern on an upper surface of a board. The transfer section has a water spray device and a covered steam hood for cooling the board and producing steam.

Abstract: A lenticular lens sheet for use as a rear projection screen, comprises a base lenticular lens sheet having a surface provided with a plurality of lenticular elements, and a surface diffusing part having minute diffusing elements. The surface diffusing part is combined with the base lenticular lens sheet by laminating a plastic film having one surface provided with the minute diffusing elements to the base lenticular lens sheet so that the minute diffusing elements lie on the surfaces of the lenticular elements or by embossing the minute diffusing elements in the surfaces of the lenticular elements of the base lenticular lens sheet with an embossing plastic film having a surface of a shape complementary to the minute diffusing elements.