Abstract: A dicing film to support semiconductor wafers as they are diced into individual chips comprises a support film (e.g., of thermoplastic polymer), a release layer on one side of the film, and a pattern of conductive adhesive attached to the release layer for bonding to the wafer or wafers. The release layer allows for separation of the chip/conductive adhesive combination from the support film. Preferably, the adhesive is covered by a removable release liner prior to mating of the wafer and adhesive.

Abstract: A process for preparing novel composite structures by priming the surfaces of two or more substrates (such as SMC panels, etc.) with an effective amount of an epoxy resin prior to adhering said surfaces together with an adhesive (such as a polyurethane adhesive) wherein said structures have improved high temperature (about 400.degree. F.) tolerance is described.

Abstract: This invention is a primer for use on EPDM roofing membranes in conjunction with neoprene (polychloroprene) based contact adhesives which comprises an admixture of thermoplastic block copolymers, halogenated butyl rubber, aromatic hydrocarbon reinforcing resin and solvent.

Abstract: A coated laminate in web form, having a fine-grained surface, consists of a nonwoven fabric with a coating, with a plain knit or woven fabric situated between the coating and the nonwoven fabric. Its production is performed by a reverse procedure on a release paper.

Abstract: A sealant primer composition useful for promoting the adherence of non-porous materials to enamel paint coated substrates comprises (1) an acrylic polymer base composition comprising the reaction product of 2-sulfoethyl methacrylate and lower alkyl esters of methacrylic acid, (2) a pigmenting agent, and (3) a solvent effective to interpenetrate the enamel substrate coating.

Abstract: In a process for dressing a substantially flat substrate having on at least one side a rough surface fibers protruding therefrom, there is first heated a support member, the upper side of which consists of silicone rubber having anti-adhesive properties and comprises small recesses for transmitting a pattern to said dressing, whereupon a first aqueous dispersion of synthetic plastics material is applied onto the upper side of this support member for forming a first layer of the dressing. Subsequently, this support member is heated from the bottom side located opposite the upper side of the support member at least till solidification of the first layer. Subsequently a second aqueous dispersion of synthetic plastics material is applied onto the solidified first layer or onto the rough surface of the substrate, said second dispersion forming a second layer of the dressing when having become solidified.

Abstract: A semiconductor device comprising a semiconductor element, a support member for supporting the semiconductor element on the support member. The bonding layer comprises element and a bonding layer for bonding the semiconductor a hard layer of a high-viscosity bonding agent which has a high viscosity before curing and which has an irregular free surface defining projections and cavities, and a soft layer of a low-viscosity bonding agent which has a low viscosity before curing and disposed within the cavities in the irregular free surface of the hard layer to fill them. The hard layer defining a portion of the bonding surfaces and the soft layer defining the remaining portion of the bonding surface provide a continuous hybrid bonding surface for the bonding layer. A process for bonding a semiconductor element to a support member is also disclosed.

Abstract: In the adhesive layer (3) for adhering the solar cell body (1) and the cover glass (2), convexly-shaped adhesive convex members (6) are applied and hardened before application of the adhesive layer (3). The convex adhesive members (6) support the cover glass (2) parallel to the upper surface of the solar cell body (1), whereby the thickness of the adhesive layer (3) on the solar cell body is substantially uniform.

Abstract: The present invention relates to a multiple-layered composition which eliminates the metal cover plate and is useful for effectively and durably sealing and plugging drain holes in workpieces. They are particularly useful in covering up drain holes in automotive bodies as a result of the unique properties which result from the total character of the multiple layers. The present invention also relates to a method of applying such a multiple-layered composition.

Abstract: Crossbanding of veneered or laminated panels with vulcanized fiber sheets that can be of multiple thin plies vulcanized together and colored. The finished vulcanized fiber crossband sheets have both surfaces coated with adhesive adherently dried in place so that they can be very simply assembled with the remaining panel constituents and hot pressed to produce desired panel.

Abstract: A primer comprising an organometallic compound and an organic polymer, which is useful in bonding non-polar or highly crystalline resin substrates together or bonding said resin substrates and another material, such as a solid material, a coating material, paint or printing ink by using a 2-cyanoacrylate.

Abstract: A carpet and pad installation avoids the need for stretching and tackless strips by utilizing a pad with pressure-sensitive adhesive on one surface. The pad is first laid on the floor surface and trimmed as required, with either the adhesive surface down to adhere to the floor, or with the adhesive surface up and another adhesive applied to the floor prior to laying the pad. A removable release film may cover the pressure-sensitive adhesive on the pad, so that with the adhesive side up the carpet may be unrolled over the release film and then cut and seamed as required. The seamed carpet is folded back and the release film is removed from the exposed area of the carpet cushion, then the carpet is pressed down onto the exposed area of adhesive. Then another portion of the carpet is folded back, the release film is removed from that area, and that portion of the carpet is pressed onto the exposed pressure-sensitive adhesive of the carpet cushion.

Abstract: Gluability of a resin-coated surface of polyester film is enhanced by applying to the surface a composition comprising ethylene vinyl acetate, nitrocellulose and rosin-modified maleic resins.

Abstract: A presoaked perhalogenated polymer cation exchange membrane containing at least one type of acid groups, carboxyl or sulfonyl, is bonded to other articles such as edge-reinforcing tape, gasket, electrolytic cell frame, etc., by means of a pressure-sensitive adhesive material from the group of butyl rubber, styrene-butadiene rubber, and polyacrylate rubber. Presoaking of the membranes is done either in water or in an aqueous alkaline solution.

Abstract: A method for manufacturing a magnetic recording medium comprising a first step in which a first magnetic layer, having a repetitive magnetization pattern formed by a magnetic head over its entire surfaces is formed on a base layer. The base layer and the first magnetic layer together form a first laminated body. In a second step, a second magnetic layer in which magnetic particles are oriented in a predetermined direction and which is thermally magnetizable is formed on a second base layer. The second base layer and the second magnetic layer form a second laminated body. In a third step, the second laminated body is bonded to the first laminated body.

Abstract: The present invention relates to a process for preparing chip-containing decorative surfaces wherein the chips are positioned so as to provide a pattern. A first adhesive material is selectively applied to a support surface and the conditions are adjusted so that the first adhesive material is substantially non-adhesive in nature. A second adhesive material is selectively applied as a pattern on top of or adjacent to the first adhesive material and chips are applied to the surface so as to be adhered by the second adhesive material. Any non-adhered chips are removed and the conditons are adjusted so that the first adhesive material demonstrates adhesive properties. A second type or color of chip material is then applied so as to be adhered by the first adhesive material. Upon removal of the non-adhered chips, a product is obtained having a positioned chip pattern. The process may also be practiced using additional adhesives and chips so as to provide products having more than two types of positioned chips.

Abstract: A primer composition for use on fiberglass reinforced polyester substrates combining an ether type low molecular weight epoxy resin, an amino functional silane and halogenated hydrocarbon solvent.

Abstract: A method of preparing a composite of polyurethane bonded to the surface of a cured rubber substrate and the resulting composite. The method is comprised of first applying to a cleaned, cured rubber surface a coating of methylmethacrylate-natural rubber graft polymer and then applying a liquid polyurethane reaction mixture which is cured to form the resultant composite. The invention is particularly directed to the preparation of a tire comprised of a polyurethane carcass applied to a cured rubber tread and to a tire comprised of a polyurethane tread applied to a cured rubber carcass.

Abstract: A method of pretreating wood veneers with a wetting agent which reduces the amount of adhesive required to bond the veneers together in plywood manufacturing. The wetting agent can be water or a liquid solution containing an elastomer or plasticizer which leaves a thin film of solids on the veneer surface after it evaporates. The wetting agent is in part absorbed by the veneer to inhibit absorption of liquid from the adhesive. Also, the solid film left on the veneer flows on the glue line and wets the adhesive when the veneer is hot pressed. This promotes flow and spreading of the adhesive, even if it is partially dry, and thus results in more effective use of the adhesive so that the adhesive usage is reduced.

Abstract: Articles manufactured by bonding two or more shaped fiber reinforced polymeric substrates together can be made by an improved process comprising:applying a self-crosslinking acrylic polymer latex primer to the bonding surface of each of said substrates and allowing said primer to dry,applying an epoxy adhesive, in an amount sufficient to effect adhesion, to the bonding surfaces thus primed, andcontacting the bonding surfaces thus primed and epoxied with one another, under conditions sufficient to cure the epoxy, to achieve bonding.

Abstract: An improved bipolar membrane, a precursor for said membrane and a process for preparing bipolar membranes and precursors are described. In the process a precursor is formed by laminating at least two polymeric layers at least one of which is non-ionic. After the formation of the precursor, the non-ionic layer or layers are chemically treated to form a stable bipolar membrane having high permselectivity and low potential drop. The novel bipolar membrane contains an interfacial layer having anionic and cationic domains.

Abstract: Radiant heat resistant fluid-distendable structure and methods for making same.

Abstract: A fiber-cement/plywood surface and method of providing a preformed surface material for flooring, decking, walkways and roadways, more particularly for use with marine dock structures. The method includes applying a coating of a catalized resin material over one surface of a sheet of plywood substructure so as to seal the substructure as the resin hardens, and also coating one surface of a fiber-cement sheet with a catalized resin material and allowing it to harden. A bonding agent, which comprises a catalized resin material mixed with a thickening agent such as mill fibers or finely chopped fiberglass strands, is applied between the two facing resin surfaces of the respective plywood sheet and the fiber-cement sheet, whereby the two sheets are bonded together so as to form a single, somewhat-resilient, weatherproof and wear-resistant structure or panel. An alternative arrangement is also provided wherein the substructure is a thick plastic foam core encased in a fiberglass and polyester resin.

Abstract: A method of bonding elements together with a bond of high strength and good electrical conductivity which comprises: applying an unfilled polyimide resin between surfaces of the elements to be bonded, heat treating said unfilled polyimide resin in stages between a temperature range of about 40.degree. to 365.degree. C. to form a strong adhesive bond between said elements, applying a metal-filled polyimide resin overcoat between said elements so as to provide electrical connection therebetween, and heat treating said metal-filled polyimide resin with substantially the same temperature profile as the unfilled polyimide resin. The present invention is also concerned with an adhesive, resilient, substantially void free bonding combination for providing a high strength, electrically conductive adhesive attachment between electrically conductive elements which comprises a major amount of an unfilled polyimide resin and a minor amount of a metal-filled polyimide resin.

Abstract: The present invention defines methods of forming a non-skid surface on a base member, wherein the base member may consist of a wood, plastic, metal or concrete surface structure. One method includes applying one or more coats or layers of epoxy resin to one surface of a wood base member. After the epoxy resin is set, a first coat of polyurethane is applied thereover at a thickness determined by the size of the grit material that is disseminated in the first coat of polyurethane, whereby the upper portion of the grit is exposed so as to be covered by a second polyurethane coat applied over the first coat of polyurethane, the grit being locked within and between the two coats of polyurethane. An additional method includes the step of affixing a fiber/cement panel to the base member and applying the first polyurethane coat to the surface of the fiber/cement panel, followed thereafter by the grit and the second coat of polyurethane, whereby a non-skid surface is established thereon.

Abstract: A continuous process for producing reinforced resin laminates is disclosed. A plurality of fibrous substrate is continuously and sequentially subjected to the steps of (a) impregnating with resin, (b) laminating into a unitary member, (c) sandwiching between a pair of covering sheet, at least one of which is a cladding metal foil, and (d) curing the resin while supporting between said covering sheets without applying pressure on the laminate surface.

Abstract: Apparatus and a process for bonding a core member to a housing member, particularly, in instances in which the members do not mate in a contiguous fashion. The invention includes some manual and some semi-automatic functions, but is largely automated and computer controlled. A conveyor carries an assembly of an initially joined but unbonded core member and housing member along a series of discrete stations. After some preparatory steps in the process, an initial continuous bead of sealant is first applied on one side of the assembly to close off the space between the members and thereby form a cavity between them. The bead is cured, then the assembly is inverted and the cavity is filled with an anaerobic bonding material. A second continuous bead of sealant is then applied on the other side of the assembly to close off the remaining space between the members as well to isolate the bonding material within the cavity.

Abstract: The invention relates to a process for preparing a body of a rocket propulsion unit comprising a rubber wall forming a chamber which contains a propergol and an outer wall forming reinforcement, characterized in that the following steps are carried out:the rubber chamber is coated with an adhesive agent,the whole is baked at a temperature higher than about 100.degree. C.,the propergol is introduced into the chamber,the outer wall is made by depositing impregnated fibers around the chamber and polymerization at a temperature lower than about 100.degree. C.

Abstract: The process of this invention uses a single primer and a fast curing two component adhesive sealant to adhere automotive glass surfaces to coated metal surfaces.

Abstract: A method for improving the adhesion of elastomers derived from compositions which are crosslinked by a condensation reaction and which are based on diorganopolysiloxanes containing rod-shaped copolymers formed by the free-radical copolymerization of styrene and (meth)acrylic acid ester in the presence of the diorganopolysiloxanes, to an undercoating consisting of an epoxy resin and pitch or tar, which comprises applying a primer having SiC-bonded organic groups to the undercoating prior to the application of the crosslinkable composition, in which the primer consists of a solution of(a) a copolymer of a (meth)acrylic acid ester free of silicon atoms and a (meth)acryloxyalkylsilane containing at least one SiOC-bonded monovalent organic group; and(b) a silane which contains a SiC-bonded organic group having at least one amino or imino group and which contains at least one SiOC-bonded monovalent organic group and/or a partial hydrolyzate of such silane in an organic solvent.

Abstract: A method of making a self-inflating air mattress comprising an open cell foam core enclosed within, and bonded to, upper and lower sheets. Each sheet is made by heat laminating to an outer substantially nonstretching fiber layer an intermediate solid polymer film layer to which is then heat laminated an inner solid polymer film layer having a melting temperature at which the intermediate film layer is structurally stable. The sheets are pressed against the foam core by heated platens, and afterwards cooled. These particular sheets form a reliable bond and alleviate a problem of creating air leaks through the intermediate film layer.

Abstract: A deflection yoke is mounted to a cathode ray tube by the use of two adhesives having different hardening rates. A first adhesive is applied between the yoke and the tube by a dispensing machine in a sufficient quantity to temporarily hold the yoke on the tube. A second adhesive having a hardening rate slower than the first adhesive is applied between the yoke and tube by the dispensing machine. The second adhesive purges the first adhesive from the dispensing machine. The quantities of the first and second adhesives are required to permanently mount the yoke to the tube. This arrangement may be used to assemble the yoke itself, as well as assembling the yoke and mounting it to a tube in the same operation.

Abstract: This invention relates to a method of permanently bonding surfaces coated with elastoplastic organopolysiloxane resin or polytetrafluoroethylene resin. The method of bonding these difficult to adhere surfaces consists essentially of applying to the surface sufficient adhesive to yield at least a 0.1 mm coating of an adhesive comprising the product obtained by mixing (i) 9 to 70 percent by weight of a solid benzene soluble silicone resin copolymer, (ii) 30 to 91 percent by weight of a hydroxyl endlblocked polydiorganosiloxane gum having a viscosity of greater than 10,000 Pa.sup.. s, (iii) an organohydrogenpolysiloxane compatible with (i) and (ii), (iv) a soluble tin catalyst, and (v) a non-reactive solvent. The applied adhesive is allowed to become tacky, then the tacky surfaces are placed firmly together and allowed to cure.

Abstract: Radiant heat resistant fluid-distendable structure and methods for making same.

Abstract: A method for manufacturing a fuel cell electrolyte matrix comprises the steps of providing a fuel electrode and oxidizing electrode respectively coated with a catalyst layer on one side, forming a layer of powdery electrolyte-resistive material on the surface of at least one of the catalyst layers, coating a paste layer prepared from acid electrolyte and powdery electrolyte-resistive material on the powder layer or catalyst layer of the fuel electrode and/or the powder layer or catalyst layer of the oxidizing electrode, tightly superposing the fuel electrode and oxidizing electrode on each other with the paste layer and powder layer interposed therebetween, thereby forming an electrolyte matrix between both electrodes.

Abstract: There is disclosed a method for the treatment of yarn which comprises applying an aqueous emulsion of a polyester/epoxy adhesive to the yarn. The polyester/epoxy adhesive comprises a water emulsifiable polyester capped with an isocyanate group and an epoxide which is dispersed in water to fYorm an emulsion.

Abstract: A continuous process for producing reinforced resin laminates comprising the steps of impregnating a fibrous substrate with a liquid resin which is free of volatile solvent and is capable of curing without generating liquid and gaseous byproducts, laminating a plurality of the resin-impregnated substrates into a unitary member, sandwiching the laminate between a pair of covering sheets, and curing the laminate between said pair of covering sheets without applying appreciable pressure. The improvement comprises adjusting the final resin content in said resin impregnated substrate at 10 to 90% by weight based on the total weight of said impregnated substrate.

Abstract: A process for mounting a piece of glass in a bay, particularly the windshield of a motor vehicle, is disclosed which comprises forming a first bead of hardenable adhesive material on the edge of the glass to be inserted in the bay, and thereafter superpositioning said bead on a second bead of adhesive material compatible with said first bead and pressing the glass piece into the bay, while the second bead hardens. The second bead may be formed either on the first bead of adhesive material, or in the bay itself, immediately prior to insertion of the glass piece.Preferrably, the first formed bead has a section exhibiting a tongue or protrusion extending away from the periphery of the glass towards the bay, which serves to contain the lateral expansion of the second bead of adhesive material upon pressing, and hides the second bead of material from view upon insertion.

Abstract: The present invention defines two methods of forming a non-skid-surfaced wood panel, preferably plywood, which is treated with various coats or layers of epoxy resin, together with a finished surface coat of polyurethane combined with a hard-grit abrasive material evenly spread within the surface coat, so as to provide the non-skid substance that establishes a unique and wear-resistant structure for areas subjected to heavy foot traffic, the invention being particularly suitable for use on decking in marine environments.

Abstract: A method has been developed to use a structural epoxy adhesive to bond together surfaces of phosphated steel electrodeposited with an organic primer. The specially formulated epoxy adhesive contains a cross-linkable epoxy novolac resin, an epoxy reactive diluent, and an imidazole curing agent substituted in at least one position with an alkyl or a hydroxyalkyl group. The amount of the curing agent used in the formulation is much lower than that in a conventional two-part epoxy adhesive such that the adhesive will not attack or degrade the primer layer to weaken the bond strength. The reactive diluent used reduces the viscosity of the mixed adhesive system to facilitate dispersion and wetting of the adhesive on the coated steel surface. Bond strength achieved by this method is adequate for automotive structural applications and is capable of withstanding extended exposure to humidity, salt spray, and other hostile automotive environments without appreciable loss.

Abstract: A polyurethane elastomer and a metal are strongly adhered by using (1) a composition containing a polyepoxy compound and a polyamine compound and (2) a composition containing an isocyanate compound having a concentration of isocyanate group of 15-50% by weight. An adhered composite article thus obtained has excellent water resistance and heat resistance.

Abstract: A seal of controlled detachability between a propylene polymer, such as polypropylene, heat sealed to an enamel coated surface comprised of an epoxy resin, an aminoplant resin and an adhesion promoting amount of a carboxylated polypropylene resin, is obtained by incorporating a butene polymer such as polybutene in the enamel coating composition prior to its application to a metal surface.

Abstract: A method for producing a metalized paper or board product having a bright surface and improved scratch resistance, comprises a transfer metalization technique utilizing a tie coat applied to the metal layer and a pressure-sensitive, adhesive coat applied to the tie coat, the adhesive coat binding the metalized composite to the paper or board base. The adhesive coat is applied to the paper or board base in the dry state and in combination with the adjacent tie coat, forms a hard, stable bond with the base that favorably withstands subsequent deformation of the paper or board product. A top coat utilizing a particular solvent mixture, offers consistent wettability of adhesive release coats, and provides a smooth, continuous outer surface for the final product.

Abstract: Polyester reinforcement fibers are treated to improve adhesion to rubber by applying a dissolved aromatic urethane coating to the fibers followed by coating the fibers with a resorcinol-formaldehyde latex and then heating the fibers sufficiently to convert the aromatic urethane to an aromatic isocyanate and applying to and curing a layer of rubber on said treated polyester fibers.

Abstract: A method of making an elastomeric coated fabric container utilizing cured elastomeric coated fabric and adhering the edges of each layer of fabric to the other with an adhesive film and curing the adhesive film under heat and pressure to form said container.

Abstract: A continuous process for producing reinforced resin laminates comprising the steps of impregnating a fibrous substrate with a liquid resin which is free of volatile solvent and is capable of curing without generating liquid and gaseous byproducts, laminating a plurality of the resin-impregnated substrates into a unitary member, sandwiching the laminate between a pair of covering sheets, and curing the laminate between said pair of covering sheets without applying appreciable pressure. The improvement comprises adjusting the final resin content in said resin impregnated substrate at 10 to 90% by weight based on the total weight of said impregnated substrate.

Abstract: An improved two-part adhesive composition comprising as a first part monomer-in-polymer polymerizable solution and a second part, an activator enriched in its N-phenyl-3,5-diethyl-2-propyl-1,2-dihydropyridine content. The content is enriched to a concentration of at least about 70% of the second part.

Abstract: A method for improving the adhesion of organopolysiloxane elastomers to solid substrates which comprises (1) coating the substrate with a primer composition containing (a) a mixture consisting of a silane having an SiC-bonded aliphatic multiple bond and a silane having an SiC-bonded epoxy group; or (b) a stratum consisting of (i) at least a partially crosslinked organopolysiloxane containing SiO.sub.

Abstract: A method of manufacturing a double degree acoustic attenuation sandwich panel having a plurality of stacked components adhered together to form a unitary sandwich structure. The structure comprising an impervious facing of thin sheet material, a first honeycomb core with end wise directed cells, a first perforate facing of thin sheet material, a first thin layer of porous fibrous material, a second perforated facing of thin sheet material, a second honeycomb core with end wise directed cells, a third perforate facing of thin sheet material, the second perforated facing sheet having substantially larger perforations than the first and third sheets, and a second layer of porous fibrous material. The resulting sandwich panel has a pre-determined flow through resistance between the outer surface of the first and second layers of porous fibrous material and the cells of the first and second honeycomb cores.

Abstract: In producing an article having a structurally primary part obtained by press-forming of a metal sheet to which a lubricant is applied beforehand and a secondary part stuck to the primary part with an adhesive, troublesome procedures for removal of the lubricant from the press-formed metal part precedent to adhesion-bonding of the secondary part can entirely be omitted without sacrificing the strength of adhesion between the primary and secondary parts by using an adhesive that has high chemical affinity with the lubricant remaining on the surface of the press-formed metal part. Preferably use is made of a solid lubricant containing organic polymeric substance as its principal component. In many cases the secondary part is made of a nonmetallic material, either an organic material or an inorganic material.