For Temperature Detection Or Control Patents (Class 156/345.27)
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Patent number: 7108753Abstract: A semiconductor processing chamber having a plurality of ribs on an exterior surface of the chamber is provided. The ribs are positioned relative to the chamber such that shadows cast into the chamber by the ribs are offset from one another, thus more uniformly distributing radiant energy entering the chamber. In one embodiment, the ribs are positioned on the exterior surface of the chamber so that they have dissimilar radial distances from a center of the chamber. When a substrate rotates within the chamber, shadows produced by the ribs on a first side of the chamber fall substantially between secondary shadows produced by the ribs on a second side of the chamber. Likewise, shadows produced by the ribs on the second side of the chamber fall substantially between the secondary shadows produced by the ribs on the first side of the chamber.Type: GrantFiled: October 29, 2003Date of Patent: September 19, 2006Assignee: ASM America, Inc.Inventor: Eric R. Wood
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Patent number: 7101458Abstract: In a plasma processing method and apparatus for monitoring an operating status of a plasma processing apparatus and/or a processing status of an object being processed, emission spectra emitted from a plasma is obtained as optical data when the plasma process is performed on the object. Quantitative data of each emission source is obtained from the obtained optical data by using reference data in a database storing therein emission spectra of a plurality of emission source as the reference data. The operating status of the plasma processing apparatus and/or the processing status of the object being processed is estimated based on changes in the quantitative data of each emission source.Type: GrantFiled: December 5, 2003Date of Patent: September 5, 2006Assignee: Tokyo Electron LimitedInventors: Hin Oh, Yuichi Mimura
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Patent number: 7090727Abstract: A feedthrough device for use in deposition chambers such as chemical vapor deposition chambers and atomic layer deposition chambers and methods using the same in association with such chambers as well as chambers so equipped. The feedthrough device includes an associated heating device to maintain the temperature of the feedthrough device above a predetermined level and thus maintain a temperature differential between the deposition chamber body and a vaporized organometallic precursor as it passes therethrough. The feedthrough device may include a helical groove formed along the surface of a longitudinal body portion thereof to complementarily receive a resistance type cable heater. The heater may further include a temperature sensing device to assist in monitoring and controlling the temperature of the feedthrough device.Type: GrantFiled: August 17, 2001Date of Patent: August 15, 2006Assignee: Micron Technology, Inc.Inventors: Craig M. Carpenter, Raynald B. Cantin
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Patent number: 7087119Abstract: An apparatus for atomic layer deposition preventing mixing of a precursor gas and an input gas. From the apparatus a flow of the input gas is provided over a surface of the workpiece wherein a beam of the electromagnetic radiation is directed into the input gas in close proximity to the surface of the workpiece, but spaced a finite distance therefrom. The input gas is dissociated by the beam producing a high flux point of use generated reactive gas species that reacts with a surface reactant formed on the surface of the workpiece by a direct flow of the precursor gas flown from the dispensing unit. The surface reactant and reactive gas species react to form a desired monolayer of a material on the surface of the workpiece.Type: GrantFiled: October 30, 2003Date of Patent: August 8, 2006Assignee: Micron Technology, Inc.Inventor: Gurtej S. Sandhu
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Patent number: 7075031Abstract: A method of and a structure for controlling the temperature of an electrode (4). The electrode is heated prior to etching the first wafer and both a (temporally) stationary and a (spatially) homogeneous temperature of the silicon electrode are maintained. Resistive heater elements (1) are either embedded within the housing of the electrode (3) or formed as part of the electrode. The resistive heater elements form a heater of a multi-zone type in order to minimize the temperature non-uniformity. The resistive heater elements are divided into a plurality of zones, wherein the power to each zone can be adjusted individually, allowing the desirable temperature uniformity of the electrode to be achieved. Preheating the electrode to the appropriate operating temperature eliminates both the “first wafer effect” and non-uniform etching of a semiconductor wafer.Type: GrantFiled: October 24, 2001Date of Patent: July 11, 2006Assignee: Tokyo Electron LimitedInventors: Eric J. Strang, Andrej Mitrovic, Jim Fordemwalt, Wayne L. Johnson
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Patent number: 6976782Abstract: In a plasma processing system, a method of determining the temperature of a substrate is disclosed. The method includes positioning the substrate on a substrate support structure, wherein the substrate support structure includes a chuck. The method further includes creating a temperature calibration curve for the substrate, the temperature calibration curve being created by measuring at least a first substrate temperature with an electromagnetic measuring device, and measuring a first chuck temperature with a physical measuring device during a first isothermal state. The method also includes employing a measurement from the electromagnetic measurement device and the temperature calibration curve to determine a temperature of the substrate during plasma processing.Type: GrantFiled: November 24, 2003Date of Patent: December 20, 2005Assignee: Lam Research CorporationInventor: Robert J. Steger
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Patent number: 6936134Abstract: A substrate processing apparatus comprises a heating process chamber in which a heating process is performed for a wafer, a load lock chamber, connected to the heating process chamber, for controlling at least oxygen concentration and pressure, a transferring arm transferring the wafer between the heating process chamber and the load lock chamber, and a gate valve shielding the heating process chamber from the load lock chamber. Thus, an insulation film with high quality can be formed. In addition, the wafer is temporarily placed in the load lock chamber adjacent to the heating process chamber without need to be transferred to another unit. Thus, the transferring time period for the wafer can be shortened. In addition, footprints can be decreased.Type: GrantFiled: November 13, 2001Date of Patent: August 30, 2005Assignee: Tokyo Electron LimitedInventors: Akira Yonemizu, Shigeyoshi Kojima
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Patent number: 6923885Abstract: A plasma processing apparatus having a sample bench located in a vacuum chamber, a structure disposed at a position opposed to a sample placed on the sample bench and facing a plasma generated in the vacuum chamber, and at least one through-hole disposed in the structure through which a gas flows into the vacuum chamber. An optical transmitter is mounted on a back of the at least one through-hole through which light from the sample passes, which light is detected by way of the optical transmitter.Type: GrantFiled: December 11, 2003Date of Patent: August 2, 2005Assignee: Hitachi, Ltd.Inventors: Toshio Masuda, Tatehito Usui, Mitsuru Suehiro, Hiroshi Kanekiyo, Hideyuki Yamamoto, Kazue Takahashi, Hiromichi Enami
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Patent number: 6907924Abstract: A chuck body mounts a substrate within a vacuum chamber. Contiguous portions of the substrate and the chuck body form a heat-transfer interface. An intermediate sealing structure seals the chuck body to the substrate independently of any contact between the chuck body and the substrate and forms a separately pressurizable region within the vacuum chamber. A control system promotes flows of fluid through a periphery of the heat-transfer interface within the separately pressurizable region for controlling fluid pressures and related transfers of heat at the heat-transfer interface according to an overall aim of regulating the substrate temperature.Type: GrantFiled: October 15, 2002Date of Patent: June 21, 2005Assignee: Veeco Rochester Inc.Inventor: Mehrdad M. Moslehi
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Patent number: 6902622Abstract: Systems and methods for epitaxial deposition. The reactor includes a hot wall process cavity enclosed by a heater system, a thermal insulation system, and chamber walls. The walls of the process cavity may comprises a material having a substantially similar coefficient thermal expansion as the semiconductor substrate, such as quartz and silicon carbide, and may include an isothermal or near isothermal cavity that may be heated to temperatures as high as 1200 degrees C. Process gases may be injected through a plurality of ports, and are capable of achieving a fine level of distribution control of the gas components, including the film source gas, dopant source gas, and carrier gas. The gas supply system includes additional methods of delivering gas to the process cavity, such as through temperature measurement devices, and through a showerhead.Type: GrantFiled: April 10, 2002Date of Patent: June 7, 2005Assignee: Mattson Technology, Inc.Inventors: Kristian E. Johnsgard, David E. Sallows, Daniel L. Messineo, Robert D. Mailho, Mark W. Johnsgard
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Patent number: 6891124Abstract: A method and system for using transmission spectroscopy to measure a temperature of a substrate (135). By passing light through a substrate, the temperature of the substrate can be determined using the band-edge characteristics of the wafer. This in-situ method and system can be used as a feedback control in combination with a variable temperature substrate holder (182) to more accurately control the processing conditions of the substrate. By utilizing a multiplicity of measurement sites the variation of the temperature across the substrate (135) can also be measured.Type: GrantFiled: January 5, 2001Date of Patent: May 10, 2005Assignee: Tokyo Electron LimitedInventors: Medona B. Denton, Wayne L. Johnson, Murray D. Sirkis
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Patent number: 6837935Abstract: An apparatus forms a diamond film from a microwave plasma by controlling a manufacturing condition based on a spectroscopic measurement of the plasma light emission to obtain a large area of a high-quality diamond film. Using the apparatus, a gas mixture of hydrocarbon gas and hydrogen gas is introduced into a reactor, where the gas mixture is excited by microwave energy which is also introduced into the reactor to generate a plasma, and the light emitted from the plasma is spectroscopically measured using a spectroscope. Furthermore, a formation condition of the diamond film is controlled such that the spectrum of a carbon molecule (C2) falls within a predetermined range of requirement. A carbon molecule vibration temperature is determined from the spectrum, and the formation condition, such as the microwave input power, the reactor pressure, or the gas flow rate, is controlled so that the determined vibration temperature falls within a specified range, especially 2000 to 2800 K.Type: GrantFiled: August 16, 2002Date of Patent: January 4, 2005Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kiichi Meguro, Takashi Matsuura, Takahiro Imai
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Patent number: 6818140Abstract: A high plasma density etch process for etching an oxygen-containing layer overlying a non-oxygen containing layer on a workpiece in a plasma reactor chamber, by providing a chamber ceiling overlying the workpiece and containing a semiconductor material, supplying into the chamber a process gas containing etchant precursor species, polymer precursor species and hydrogen, applying plasma source power into the chamber, and cooling the ceiling to a temperature range at or below about 150 degrees C. The etchant and polymer precursor species contain fluorine, and the chamber ceiling semiconductor material includes a fluorine scavenger precursor material. Preferably, the process gas includes at least one of CHF3 and CH2F2. Preferably, the process gas further includes a species including an inert gas, such as HeH2 or Ar. If the chamber is of the type including a heated fluorine scavenger precursor material, this material is heated to well above the polymer condensation temperature, while the ceiling is cooled.Type: GrantFiled: October 31, 2001Date of Patent: November 16, 2004Inventor: Jian Ding
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Patent number: 6811651Abstract: A method and system for controlling the temperatures of at least one gas in a plasma processing environment prior to the at least one gas entering a process chamber. This temperature control may vary at different spatial regions of a showerhead assembly (either an individual gas species or mixed gas species). According to one embodiment, an in-line heat exchanger alters (i.e., increases or decreases) the temperature of passing gas species (either high- or low-density) prior to entering a process chamber, temperature change of the gases is measured by determining a temperature of the gas both upon entrance into the in-line heat exchanger assembly and upon exit.Type: GrantFiled: June 19, 2002Date of Patent: November 2, 2004Assignee: Tokyo Electron LimitedInventor: Maolin Long
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Publication number: 20040173311Abstract: Disclosed herein is a plasma processing apparatus and a plasma processing method capable of performing plasma processing by performing temperature control of a sample table in accordance with a process step to be performed on a sample. The plasma processing apparatus performs plasma processing on a sample in accordance with a process recipe with the sample being placed on a sample table in which each of a plurality of areas is temperature-controlled by a temperature control means, wherein the process recipe includes a plurality of temperature setting parameters for the sample table, and the plasma processing is performed on the sample in accordance with the process recipe which is prepared for each of a plurality of process steps.Type: ApplicationFiled: March 4, 2003Publication date: September 9, 2004Inventors: Tomoyoshi Ichimaru, Motohiko Yoshigai, Hideyuki Yamamoto, Shoji Ikuhara, Akira Kagoshima
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Publication number: 20040168767Abstract: A semiconductor processing apparatus that processes a semiconductor wafer disposed in a process chamber of a processing apparatus main unit 38 comprises: a setting unit 33 for enabling a user to set a temperature of the semiconductor wafer; and a control unit 26 for controlling a processing of the semiconductor wafer based on the temperature of the semiconductor wafer set by the setting unit.Type: ApplicationFiled: February 27, 2003Publication date: September 2, 2004Inventors: Seiichiro Kanno, Ryoji Nishio, Ken Yoshioka, Saburou Kanai, Hideki Kihara, Hideyuki Yamamoto
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Publication number: 20040108066Abstract: A temperature measurement opening 30 is formed in a bottom portion of a process vessel 1 of a plasma etching apparatus, the temperature measurement opening 30 having a size not allowing a radio frequency power with a high frequency applied on a susceptor 2 to leak outside. To an external side of the temperature measurement opening 30, a radiation thermometer 31 is attached. The radiation thermometer 31 detects an infrared ray 35 emitted from the inside of a temperature measurement hole 32 formed on a rear face side of the susceptor 2 to measure the temperature of the susceptor 2.Type: ApplicationFiled: December 2, 2003Publication date: June 10, 2004Applicant: TOKYO ELECTRON LIMITEDInventors: Toshihiro Hayami, Shosuke Endoh
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Patent number: 6740196Abstract: A rapid thermal anneal (RTA) chamber having one or multiple openings in a chamber wall and a reflective index monitor in the opening or openings, respectively. The reflective index monitor or monitors each measures the infrared reflective index of the reflector plate of the rapid thermal anneal chamber, and sends a corresponding signal to a process controller, an alarm, or both a process controller and an alarm. In the event that the measured reflective index of the reflector plate deviates from the reflective index of a control, the process controller terminates heating operation of the chamber to prevent damage to the semiconductor wafer in the chamber. The alarm may be activated to alert personnel to the need for immediate replacement of the contaminated reflector plate.Type: GrantFiled: February 21, 2002Date of Patent: May 25, 2004Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Fu-Su Lee, Juin-Jie Chang, Ching-Shan Lu
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Patent number: 6736927Abstract: A system is disclosed for speeding workpiece thoughput in low pressure, high temperature semiconductor processing reactor. The system includes apparatus for loading a workpiece into a chamber at atmospheric pressure, bringing the chamber down to an intermediate pressure, and heating the wafer while under the intermediate pressure. The chamber is then pumped down to the operating pressure. The preferred embodiments involve single wafer plasma ashers, where a wafer is loaded onto lift pins at a position above a wafer chuck, the pressure is rapidly pumped down to about 40 Torr by rapidly opening and closing an isolation valve, and the wafer is simultaneously lowered to the heated chuck. Alternatively, the wafer can be pre-processed to remove an implanted photoresist crust at a first temperature and the chamber then backfilled to about 40 Torr for further heating to close to the chuck temperature.Type: GrantFiled: June 10, 2002Date of Patent: May 18, 2004Assignee: Matrix Integrated Systems, Inc.Inventors: Albert Wang, Scott Baron, Prasad Padmanabhan, Gerald M. Cox
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Publication number: 20040055708Abstract: A method for cleaning borosilicate (BSG) and borophosphosilicate (BPSG) films from CDV chambers including controlling the pressure within the chamber, introducing Ar into the chamber, introducing NF3 into the chamber, adjustably spacing a heater relative to the chamber, and adjusting the temperature within the chamber.Type: ApplicationFiled: September 24, 2002Publication date: March 25, 2004Applicant: Infineon Technologies Richmond, LPInventors: Shrinivas Govindarajan, Ankur Jain
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Patent number: 6709519Abstract: A method and apparatus for the non-contact in-situ temperature measurement of a material layer during chemical vapor deposition of the material on an underlying substrate are provided. Magnitude modulated UV light having a plurality of separated spectral components is directed at the material being deposited on the substrate. The modulated UV light has a plurality of wavelengths corresponding to different temperature dependencies of absorptance in the deposited material. The separated spectral components are within transparency spectral windows of a plasma media contained in the CVD reactor. A portion of the magnitude modulated UV light is directed as a reference into a comparison device, such as a spectrophotometer. Light reflected from the deposited material is also directed at the comparison device for comparison with the reference light. That is, the magnitudes of the magnitude modulated components of the reflected light and the reference light are compared at more than one spectral component.Type: GrantFiled: June 4, 2003Date of Patent: March 23, 2004Assignee: National Semiconductor CorporationInventor: Mikhail Yaroslavsky
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Patent number: 6700089Abstract: An upper electrode unit constituting the upper wall of a processing chamber of an etching device includes a first assembly that includes an upper electrode, a second assembly that supports the first assembly and a third assembly that includes power supply routes. After releasing a second locking mechanism and disengaging the third assembly alone with a removing mechanism, the first assembly is disengaged to perform maintenance on the upper electrode. After locking the second locking mechanism and releasing a first locking mechanism, the removing mechanism is utilized to disengage the second and third assemblies and, as a result, the processing chamber is opened to enable maintenance. By adopting the structure described above, a plasma processing device and a maintenance method thereof, that facilitate maintenance and reduce the workload imposed on the operator, are provided.Type: GrantFiled: September 28, 2001Date of Patent: March 2, 2004Assignee: Tokyo Electron LimitedInventor: Takaaki Hirooka
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Patent number: 6688254Abstract: Coating temperature during vapor deposition of a ceramic coating on a substrate in a coating box or enclosure is maintained by means of a heat release cover or lid on the coating enclosure and movable in response to temperature in the coating enclosure exceeding a predetermined value so as to release excess heat from the enclosure to maintain coating temperature within an appropriate range.Type: GrantFiled: September 27, 2001Date of Patent: February 10, 2004Inventors: Martin A. Callaway, Robert D. Adair, Kenneth S. Murphy, Theodore J. Maniurski
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Patent number: 6684652Abstract: A refrigeration system regulates the temperature of an electrostatic wafer chuck disposed in a process chamber. The refrigeration system includes a heat exchanger disposed in a heat exchange relationship with the electrostatic chuck, a refrigerator, a temperature sensor, and a temperature controller for controlling the refrigerator to cool the coolant withdrawn from the heat exchanger to a desired temperature in response to the temperature detected by the temperature sensor. The heat exchanger forms a coolant passageway inside the electrostatic chuck, and the refrigerator is disposed outside the process chamber. The temperature sensor is disposed within the body of the electrostatic chuck. The temperature of the electrostatic chuck can be regulated so as to be maintained nearly constant because the temperature used to control the cooling of the coolant is measured directly from the body of the electrostatic chuck.Type: GrantFiled: April 30, 2002Date of Patent: February 3, 2004Assignee: Samsung Electronics Co., Ltd.Inventors: Jin-Man Kim, Yun-Sik Yang, Sang-Jun Chun, Young-Min Min
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Patent number: 6686284Abstract: A chemical mechanical polishing apparatus that is equipped with a chilled retaining ring and a method for using the apparatus are described. The retaining ring is mounted therein a heat transfer means such as a metal tube and flowing therethrough a heat exchanging fluid for carrying away heat from the wafer mounted in the retaining ring, resulting in a temperature reduction in the slurry solution that contacts the wafer. The present invention apparatus and method therefore reduces the delamination problem for low k dielectric materials during polishing and the wafer scratching problem.Type: GrantFiled: February 6, 2002Date of Patent: February 3, 2004Assignee: Taiwan Semiconductor Manufacturing Co., LtdInventors: Chi-Wei Chung, Tung-Ching Tseng, Tsu Shih, Syun-Ming Jang
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Publication number: 20040016508Abstract: A plasma processing apparatus having a plasma generating unit, a process chamber capable of having an inside pressure thereof reduced, a process gas supply unit for supplying gas in the process chamber, a specimen table for holding a specimen, a vacuum pumping unit, and a monitor unit. The process chamber includes an outer cylinder having the capability of withstanding a reduced pressure, and an inner cylinder arranged inside the outer cylinder. The monitor unit enables monitoring of a temperature of the inner cylinder of the process chamber continuously or optionally at a time of processing a specimen.Type: ApplicationFiled: July 11, 2003Publication date: January 29, 2004Inventors: Toshio Masuda, Kazue Takahashi, Mitsuru Suehiro, Tetsunori Kaji, Saburo Kanai
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Publication number: 20040011468Abstract: According to the present invention, there is disclosed a gas introduction system for temperature adjustment comprising passing a gas whose temperature is managed for the temperature adjustment of an object to be processed between a mounting surface of a mounting base for holding the object to be processed under vacuum and a back surface of the object to be processed through a gas supply line, controlling a flow rate adjustment valve by control means based on a measured pressure of the gas supply line measured by a manometer, and adjusting a gas flow rate to the gas supply line so as to obtain a set pressure, so that the gas pressure can be set to a predetermined value in a short time, and the system is miniaturized with little waste of the gas.Type: ApplicationFiled: May 22, 2003Publication date: January 22, 2004Inventors: Jun Hirose, Shinji Hamamoto, Hiroshi Koizumi, Kenichi Nakagawa
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Publication number: 20040007326Abstract: There is provided by this invention a wafer probe for measuring plasma and surface characteristics in plasma processing environment that utilizes integrated sensors on a wafer substrate. A microprocessor mounted on the substrate receives input signals from the integrated sensors to process, store, and transmit the data. A wireless communication transceiver receives the data from the microprocessor and transmits information outside of the plasma processing system to a computer that collects the data during plasma processing. The integrated sensors may be dual floating Langmuir probes, temperature measuring devices, resonant beam gas sensors, or hall magnetic sensors. There is also provided a self-contained power source that utilizes the plasma for power that is comprised of a topographically dependent charging device or a charging structure that utilizes stacked capacitors.Type: ApplicationFiled: July 12, 2002Publication date: January 15, 2004Inventors: Gregory A. Roche, Leonard J. Mahoney, Daniel C. Carter, Steven J. Roberts
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Publication number: 20030226821Abstract: An automated process control system configured for controlling a plasma processing system having a chamber, the chamber being configured for processing a substrate. The automatic process control system includes a first sensor disposed within the chamber, the first sensor being configured for making a first plurality of measurements pertaining to a first parameter associated with a structure disposed at least partially within the chamber. The performing the first plurality of measurements is performed during the processing of the substrate. The automatic process control system further includes first logic coupled to receive the first plurality of measurements from the first sensor. The first logic is configured for analyzing using SPC methodologies the first plurality of measurements during the processing.Type: ApplicationFiled: June 7, 2002Publication date: December 11, 2003Inventors: Chung-Ho Huang, John A. Jensen
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Patent number: 6652708Abstract: Methods and apparatus for controlling the temperature of a process surface and for conditioning of a process surface are provided. In one example, a temperature controller is described within a CMP system. The CMP system has a first roller and a second roller and a linear belt circulating around the first and second rollers. The linear belt has a width that spans between a first edge and a second edge. The temperature controller includes an array of thermal elements. Each of the thermal elements of the array is independently controlled. The array of thermal elements is positioned between the first roller and the second roller and configured to contact a back surface of the linear belt. The array of thermal elements extends between the first edge and the second edge of the linear belt width.Type: GrantFiled: December 28, 2001Date of Patent: November 25, 2003Assignee: Lam Research CorporationInventor: Emil A. Kneer
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Patent number: 6649019Abstract: In the invention, the atmosphere in a vacuum chamber (1) is conditioned using a primary pump (3), a secondary pump (2), speed control means (6, 7) for controlling the speed of the primary pump, and at least first gas treatment means (5) adapted for treating the extracted gases downstream from the primary pump (3). The vacuum chamber (1) is contained in a room (130) having a false floor (36) covering a space (37). The primary pump (3) and the gas treatment means (5) are housed in the available space (37) under the false floor (36), so that the secondary pump (2) can be placed in the immediate vicinity of the vacuum chamber (1), and the primary pump (3) is in the proximity of the vacuum chamber (1).Type: GrantFiled: October 19, 2001Date of Patent: November 18, 2003Assignee: AlcatelInventors: Roland Bernard, Eric Chevalier, Gloria Sogan
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Publication number: 20030201068Abstract: An apparatus for use with a deposition chamber includes a temperature control system that communicates with a heating element of the deposition chamber so as to not cause the formation of a thin layer exhibiting a substantially uniform property on an active surface of a semiconductor substrate. The apparatus causes uneven heat distribution across the surface of the substrate. The apparatus may also include a feedback control system that communicates with the temperature control system so as to cause the temperature control system to alter the heat output by the heating element and, thereby, to enhance the uniformity of at least one property of the material layer being deposited.Type: ApplicationFiled: May 8, 2003Publication date: October 30, 2003Inventors: Garry Anthony Mercaldi, Don Carl Powell
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Patent number: 6635144Abstract: Apparatus for processing semiconductor wafers includes a processing chamber, a chuck within the chamber for supporting a wafer during processing, a fiberoptic cable having a first end positioned at the surface of the chuck, and an optical pyrometer connected to a second end of the cable. The optical pyrometer measures the temperature of a wafer during processing and measures in situ temperature of plasma-excited cleaning gas introduced into the chamber during subsequent cleaning from walls thereof of unwanted solid deposits within the chamber. The pyrometer is connected to a computer which controls the flow of cleaning gases. When the temperature of the plasma-excited gas reaches a steady-state value the computer stops the flow of cleaning gases into the chamber and thereby stops the cleaning operation.Type: GrantFiled: April 11, 2001Date of Patent: October 21, 2003Assignee: Applied Materials, IncInventors: Zhenjiang Cui, Padmanabhan Krishnaraj, Shamouil Shamouilian
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Patent number: 6632321Abstract: A method and apparatus for monitoring, measuring and/or controlling the etch rate in a dry etch semiconductor wafer processing system. The wafer processing system has a monitoring assembly which comprises an electromagnetic radiation source and detector which interferometrically measures the etch rate. The actual rate of change of the etch as it progresses is measures by this technique and is compared to a model of a desired rate of change in a controller. The error between the actual rate of change and the desired rate of change is then used to vary at least one of the process parameters of the system in a direction tending to null the difference.Type: GrantFiled: January 5, 1999Date of Patent: October 14, 2003Assignee: Applied Materials, IncInventors: Thorsten Lill, David Mui, Michael Grimbergen
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Publication number: 20030089315Abstract: A source gas is supplied into a chamber through a nozzle, and electromagnetic waves are thrown from a plasma antenna into the chamber. The resulting Cl2 gas plasma causes an etching reaction to a plurality of copper protrusions, which are arranged between a substrate and a ceiling member in a discontinuous state relative to the flowing direction of electricity in the plasma antenna, to form a precursor (CuxCly). The precursor (CuxCly) transported toward the substrate controlled to a lower temperature than the temperature of an etched member is converted into only Cu ions by a reduction reaction, and directed at the substrate to form a thin Cu film on the surface of the substrate. The speed of film formation is fast, the cost is markedly decreased, and the resulting thin Cu film is of high quality.Type: ApplicationFiled: October 22, 2002Publication date: May 15, 2003Inventors: Ryuichi Matsuda, Naoki Yahata, Hitoshi Sakamoto
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Publication number: 20030084848Abstract: A method and system for controlling the temperatures of at least one gas in a plasma processing environment prior to the at least one gas entering a process chamber. This temperature control may vary at different spatial regions of a showerhead assembly (either an individual gas species or mixed gas species). According to one embodiment, an in-line heat exchanger alters (i.e., increases or decreases) the temperature of passing gas species (either high- or low-density) prior to entering a process chamber, temperature change of the gases is measured by determining a temperature of the gas both upon entrance into the in-line heat exchanger assembly and upon exit.Type: ApplicationFiled: June 19, 2002Publication date: May 8, 2003Applicant: TOKYO ELECTRON LIMITEDInventor: Maolin Long
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Publication number: 20030070758Abstract: A substrate to be processed in a high temperature processing chamber is preheated to avoid the problems associated with thermal shock when the substrate is dropped onto a heated susceptor. Preheating is effected by holding the substrate over a susceptor maintained at or near the processing temperature until the temperature of the substrate approaches the processing temperature. Thus, wafer warping and breakage are greatly reduced, and wafer throughput is improved because of time saved in maintaining the susceptor at constant temperature without cool down and reheat periods.Type: ApplicationFiled: November 8, 2002Publication date: April 17, 2003Inventors: Paul Jacobson, Ivo Raaijmakers, Ravinder Aggarwal, Robert C. Haro
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Patent number: 6527927Abstract: A vacuum treatment system in which a part (9) is provided inside a vacuum treatment chamber (1). A potential (&phgr;9) which deviates from the system reference potential (&phgr;0) by approximately at least ±12 V is applied to said part. A sensor and/or an actuator (11) is/are arranged on said part. In addition, the invention comprises an electronic unit (13) which is connected to the sensor and/or actuator. Processing signals on the unit (13) is considerably simplified in that the electronic unit (13) is operated as a reference potential on the potential (&phgr;9) of said part (9).Type: GrantFiled: June 5, 2000Date of Patent: March 4, 2003Assignee: Unaxis Balzers AktiengesellschaftInventor: Felix Mullis
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Publication number: 20030015290Abstract: A substrate processing apparatus of this invention includes the first chamber which forms a predetermined environment such as a pressure-reduced atmosphere in its internal space, the second chamber which communicates with an external environment through the first valve, and with the first chamber through the second valve, and a thermoregulator which regulates the temperature of a substrate transferred to the second chamber. The substrate is supplied to the first chamber through the second chamber.Type: ApplicationFiled: July 16, 2002Publication date: January 23, 2003Applicant: Canon Kabushiki KaishaInventor: Ryo Edo
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Publication number: 20030000644Abstract: A system for monitoring and/or controlling an etch process associated with a dual damascene process via scatterometry based processing is provided. The system includes one or more light sources, each light source directing light to one or more features and/or gratings on a wafer. Light reflected from the features and/or gratings is collected by a measuring system, which processes the collected light. The collected light is indicative of the etch results achieved at respective portions of the wafer. The measuring system provides etching related data to a processor that determines the desirability of the etching of the respective portions of the wafer. The system also includes one or more etching devices, each such device corresponding to a portion of the wafer and providing for the etching thereof. The processor produces a real time feed forward information to control the etch process, in particular, terminating the etch process when desired end points have been encountered.Type: ApplicationFiled: June 27, 2001Publication date: January 2, 2003Inventors: Ramkumar Subramanian, Bhanwar Singh, Michael K. Templeton
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Publication number: 20020189757Abstract: A method and system for using transmission spectroscopy to measure a temperature of a substrate (135). By passing light through a substrate, the temperature of the substrate can be determined using the band-edge characteristics of the wafer. This in-situ method and system can be used as a feedback control in combination with a variable temperature substrate holder (182) to more accurately control the processing conditions of the substrate. By utilizing a multiplicity of measurement sites the variation of the temperature across the substrate (135) can also be measured.Type: ApplicationFiled: July 2, 2002Publication date: December 19, 2002Inventors: Medona B. Denton, Wayne L. Johnson, Murray D. Sirkis
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Publication number: 20020153099Abstract: A system is disclosed for speeding workpiece thoughput in low pressure, high temperature semiconductor processing reactor. The system includes apparatus for loading a workpiece into a chamber at atmospheric pressure, bringing the chamber down to an intermediate pressure, and heating the wafer while under the intermediate pressure. The chamber is then pumped down to the operating pressure. The preferred embodiments involve single wafer plasma ashers, where a wafer is loaded onto lift pins at a position above a wafer chuck, the pressure is rapidly pumped down to about 40 Torr by rapidly opening and closing an isolation valve, and the wafer is simultaneously lowered to the heated chuck. Alternatively, the wafer can be pre-processed to remove an implanted photoresist crust at a first temperature and the chamber then backfilled to about 40 Torr for further heating to close to the chuck temperature.Type: ApplicationFiled: June 10, 2002Publication date: October 24, 2002Inventors: Albert Wang, Scott Baron, Prasad Padmanabhan, Gerald M. Cox
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Publication number: 20020153100Abstract: A cooling system and a semiconductor apparatus, in which the cooling system may supply a reaction chamber with a coolant (such as helium or a mixture containing helium) during a semiconductor wafer fabrication process. The cooling system may generally include a printed circuit board, a coolant flow controller having a setpoint control to set a flow of coolant by transmitting a voltage signal to the printed circuit board, and a filter for removing undesired noise from the voltage signal to stabilize the flow of coolant.Type: ApplicationFiled: April 18, 2001Publication date: October 24, 2002Applicant: Applied Materials, Inc.Inventor: Tien-En Hsiao
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Patent number: 6468384Abstract: The present invention provides plasma processing systems and methods for providing a set-point temperature for substrates during plasma processing by controlling clamping force or RF power. The plasma processing system includes a plasma chamber, a controller, and an electrostatic power supply. The plasma chamber is arranged to receive an RF power and a source gas for producing plasma. The plasma chamber includes an electrostatic chuck for clamping a substrate in place during plasma processing. The electrostatic chuck includes an electrode and a sensor, which is arranged to monitor temperature of the substrate being processed. The controller is coupled to the sensor to receive the substrate temperature and is configured to generate a control signal for driving the substrate temperature to the set-point temperature. The electrostatic power supply is coupled between the controller and the electrode in the electrostatic chuck.Type: GrantFiled: November 9, 2000Date of Patent: October 22, 2002Assignee: Novellus Systems, Inc.Inventors: Vikram Singh, Robert J. Whiting, Paul K. Shufflebotham, Ajay Saproo
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Publication number: 20020148562Abstract: A plasma reaction apparatus or a plasma reaction method have a configuration in which high-potential and low-potential electrodes are placed in a reactor and in which an inorganic dielectric having a structure permitting a gas to flow therethrough is filled between the electrodes, and is adapted to generate a discharge between the electrodes to change a gas existing between the electrodes into a plasma. The plasma reaction apparatus and method are configured to control the temperature inside the reactor and thereby process the gas on the basis of a stable plasma reaction.Type: ApplicationFiled: April 2, 2002Publication date: October 17, 2002Inventors: Hiromi Aoyagi, Toshiji Nishiguchi, Junichi Tamura
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Patent number: 6440264Abstract: A system for manufacturing a photocathode includes a cap having a first end and a second end. The first end defines a passage operable to direct an etch compound to an etch surface of the photocathode. The system also includes a support operable to releasably engage the cap to align the etch surface of the photocathode with the passage of the cap. The system also includes a plunger operable to extend through a passage in the support to secure the photocathode against the cap to confine the etch compound to the etch surface of the photocathode.Type: GrantFiled: September 20, 1999Date of Patent: August 27, 2002Assignee: Litton Systems, Inc.Inventors: James D. Pruet, David G. Couch
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Publication number: 20020104619Abstract: The present invention is generally directed to a system and process for rotating semiconductor wafers in thermal processing chambers, such as rapid thermal processing chambers and chemical vapor deposition chambers. In accordance with the present invention, a semiconductor wafer is supported on a substrate holder which, in turn, is supported on a rotor. During processing, the rotor is magnetically levitated and magnetically rotated by suspension actuators and rotation actuators positioned outside of the chamber.Type: ApplicationFiled: February 2, 2001Publication date: August 8, 2002Inventors: Zion Koren, Yorkman Ma, Rudy Santo Tomas Cardema, James Tsuneo Taoka, Lois Wride, Craig McFarland, Shawn Gibson
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Publication number: 20020066534Abstract: A process for forming a thin layer exhibiting a substantially uniform property on an active surface of a semiconductor substrate. The process includes varying the temperature within a reaction chamber while a layer of a material is formed upon the semiconductor substrate. Varying the temperature within the reaction chamber facilitates temperature uniformity across the semiconductor wafer. As a result, a layer forming reaction occurs at a substantially consistent rate over the entire active surface of the semiconductor substrate. The process may also include oscillating the temperature within the reaction chamber while a layer of a material is being formed upon a semiconductor substrate.Type: ApplicationFiled: January 14, 2002Publication date: June 6, 2002Inventors: Garry Anthony Mercaldi, Don Carl Powell