With Microwave Gas Energizing Means Patents (Class 156/345.41)
  • Publication number: 20090218044
    Abstract: A conventional microwave plasma processing apparatus, even when krypton (Kr) is used as a plasma-generation gas, can only obtain an oxide film or a nitride film having the same level of characteristics as those obtained when a rare gas such as argon (Ar) is used as a plasma-generation gas. Accordingly, instead of forming a dielectric window of a microwave plasma processing apparatus with only a ceramic member, a planarization film capable of obtaining a stoichiometric SiO2 composition by thermal treatment is coated on one of a plurality of surfaces of the ceramic member, the surface facing a process space, and then thermally-treated, thereby forming a planarization insulation film having a very flat and dense surface. A corrosion-resistant film is formed on the planarization insulation film.
    Type: Application
    Filed: February 26, 2009
    Publication date: September 3, 2009
    Applicants: TOKYO ELECTRON LIMITED, TOHOKU UNIVERSITY
    Inventors: Tadahiro OHMI, Masaki HIRAYAMA, Tetsuya GOTO, Yasuyuki SHIRAI, Masafumi KITANO, Kohei WATANUKI, Takaaki MATSUOKA, Shigemi MURAKAWA
  • Patent number: 7581511
    Abstract: A reactor comprising an energy source, a plasma unit positioned relative to the energy source, and a processing vessel connected to the plasma unit. The energy source has a generator that produces a plasma energy and a transmitter to transmit the plasma energy. The plasma unit has a first portion or transmissive portion through which the plasma energy can propagate, a second portion or distributor portion having a plurality of outlets, and a chamber in fluid communication with the plurality of outlets. The chamber is generally between or within the first and second portions. The plasma energy can pass through at least the first portion and into the chamber to create a plasma in the chamber. The second portion can also be transmissive or opaque to the plasma energy. The processing vessel includes a workpiece holder across from the outlets of the second portion of the plasma unit.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: September 1, 2009
    Assignee: Micron Technology, Inc.
    Inventors: Allen P. Mardian, Santiago R. Rodriguez
  • Publication number: 20090215274
    Abstract: The plasma processing apparatus includes a holding table disposed in a processing chamber, for holding thereon a target substrate; a dielectric plate disposed at a position facing the holding table, for introducing a microwave into the processing chamber; a plasma igniting unit for carrying out plasma ignition in a state in which an electric field is generated inside the processing chamber by the introduced microwave, thereby generating the plasma inside the processing chamber; and a control unit, which includes an elevating mechanism, for performing control operations to alter a distance between the holding table and the dielectric plate to a first distance, to drive the plasma igniting unit, to alter the distance between the holding table and the dielectric plate to a second distance different from the first distance, and to carry out the plasma process on the semiconductor substrate.
    Type: Application
    Filed: February 25, 2009
    Publication date: August 27, 2009
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Naoki Matsumoto, Jun Yoshikawa, Tetsuya Nishizuka, Masaru Sasaki
  • Publication number: 20090212018
    Abstract: An apparatus and the use of such an apparatus and method for producing microcomponents with component structures are presented which are generated in a process chamber on a substrate according to the LIGA method for example and are stripped from the enclosing photoresist with the help of a cooled remote plasma source.
    Type: Application
    Filed: December 8, 2008
    Publication date: August 27, 2009
    Inventor: Josef MATHUNI
  • Publication number: 20090211708
    Abstract: Provided is a plasma processing apparatus featuring highly improved plasma ignition property and ignition stability by defining a positional relationship between a dielectric and the slots. A plasma processing apparatus 11 includes a processing chamber 12 having a top opening; a dielectric 15 which has inclined surfaces 16a and 16b on a bottom surface thereof so that a thickness dimension is successively varied, and is disposed so as to close the top opening of the processing chamber 12; and an antenna 24 disposed on a top surface of the dielectric 15, for supplying microwave to the dielectric 15, thereby generating plasma at the bottom surface of the dielectric 15. Further, the antenna 24 is provided with a plurality of slots 25 positioned uprightly above the inclined surfaces 16a and 16b.
    Type: Application
    Filed: February 6, 2009
    Publication date: August 27, 2009
    Applicant: Tokyo Electron Limited
    Inventors: Naoki Matsumoto, Jun Yoshikawa, Masaru Sasaki, Kazuyuki Kato, Masafumi Shikata, Shingo Takahashi
  • Patent number: 7574974
    Abstract: The invention relates to a device for the production of a plasma (16) within a housing comprising means for the generation of energy in the microwave spectrum, for the excitation of the plasma, said means comprise at least one basic plasma excitation device with a coaxial applicator (4) of microwave energy, one of the ends of which is connected to a production source (7) of microwave energy, the other end (8) of which is directed to the gas to be excited within the housing. The device is characterised in that each basic plasma excitation device is arranged in the wall (3) of the housing, each applicator (4) having a central core (5) which is essentially flush with the wall of the housing. The central core and the thickness of the wall (3) of the housing are separated by a space (6) coaxial to the central core, said space being totally filled, at least at the end of each applicator, by a dielectric material (14), such that said material is essentially flush with the level of the wall of the housing.
    Type: Grant
    Filed: June 3, 2003
    Date of Patent: August 18, 2009
    Assignee: Centre National de la Recherche Scientifique (CNRS)
    Inventors: Thierry Léon Lagarde, Ana Lacoste, Jacques Pelletier, Yves Alban-Marie Arnal
  • Publication number: 20090194236
    Abstract: A plurality of concentric ring-shaped slots (300) to (304) are formed in a planar antenna member (3), and the thickness of conductors in the central part is made relatively thin and the thickness of peripheral conductors is made relatively thick, so that a microwave can easily pass through the slots (300) to (304) without being attenuated, and a uniform electric field distribution can be provided and uniform high-density plasma can be generated in a processing space on an average. As a result, an object to be processed can be provided close to the antenna member (3) and the object can be uniformly processed at high speed.
    Type: Application
    Filed: June 20, 2005
    Publication date: August 6, 2009
    Applicants: KYOTO UNIVERSITY, TOKYO ELETRON LIMITED
    Inventors: Kouichi Ono, Hiroyuki Kousaka, Kiyotaka Ishibashi, Ikuo Sawada
  • Publication number: 20090194237
    Abstract: A plasma processing system includes: a plasma processing apparatus which processes a substrate in a processing container by turning a processing gas supplied inside the processing container into plasma; and a carrier arm which carries the substrate in and out of the processing container, wherein a loading table is mounted inside the processing container and the substrate is loaded on the top surface of the loading table, and one or more recessed portions are formed on regions of the top surface of the loading table, wherein the regions corresponds to locations on the carrier arm for supporting the substrate. The coating layer is not transferred from the top surface of the loading table to the back of the substrate in the regions corresponding to the locations on the carrier arm for supporting the substrate. Accordingly, the coating layer is not transferred to the top surface of the carrier arm.
    Type: Application
    Filed: January 30, 2009
    Publication date: August 6, 2009
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Toshihisa NOZAWA, Toshifumi KITAHARA
  • Patent number: 7562638
    Abstract: An arrangement configured to contain plasma within plasma tube assembly of downstream microwave plasma system. Downstream microwave plasma system is configured to generate plasma within plasma-sustaining region of plasma tube assembly and channeling at least portion of plasma downstream to plasma processing chamber of downstream microwave plasma system. Arrangement includes a first hollow center electrically conductive disk surrounding a cylindrical structure that defines plasma passage of plasma tube assembly. Arrangement also includes a second hollow center electrically conductive disk also surrounding the cylindrical structure. Second hollow center electrically conductive disk is configured to be disposed in a spaced-apart relationship relative to first hollow center electrically conductive disk so as to form a first hollow center disk-shape interstitial region between first hollow center electrically conductive disc and second hollow center electrically conductive disc.
    Type: Grant
    Filed: December 23, 2005
    Date of Patent: July 21, 2009
    Assignee: Lam Research Corporation
    Inventors: Mohammad Kamarehi, Ing-Yann Albert Wang
  • Patent number: 7560657
    Abstract: Methods and apparatus are provided for plasma-assisted processing multiple work pieces in a manufacturing line. In one embodiment, the method can include placing the work pieces in movable carriers, moving the carriers on a conveyor into an irradiation zone, flowing a gas into the irradiation zone, igniting the gas in the irradiation zone to form a plasma (e.g., by subjecting the gas to electromagnetic radiation in the presence of a plasma catalyst), sustaining the plasma for a period of time sufficient to at least partially plasma process at least one of the work pieces in the irradiation zone, and advancing the conveyor to move the at least one plasma-processed work piece out of the irradiation zone. Various types of plasma catalysts are also provided.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: July 14, 2009
    Assignee: BTU International Inc.
    Inventors: Michael L. Dougherty, Sr., Devendra Kumar, Satyendra Kumar
  • Publication number: 20090165953
    Abstract: A plasma reactor (10) comprises a microwave resonant cavity (12) having a gas inlet (18) and a gas outlet (20), a waveguide (14) for conveying microwave radiation to the resonant cavity, and a plasma torch (40) for injecting into the resonant cavity a plasma stream containing ions for reacting with a gas flowing from the gas inlet (18) to the gas outlet (20).
    Type: Application
    Filed: September 26, 2006
    Publication date: July 2, 2009
    Inventors: Andrew James Seeley, Marilena Radoiu
  • Publication number: 20090159214
    Abstract: A microwave plasma source (2) is provided with a microwave outputting section (30) which outputs plural divided microwaves, and a plurality of antenna modules (41) for guiding the plural divided microwaves into a chamber. Each antenna module (41) is provided with an amplifier section (42) having one or more amplifier (47) for amplifying a microwave, and an antenna section (44) having an antenna (51) for radiating the amplified microwave into the chamber, and a tuner (43) for adjusting impedance in a microwave transmission path. The tuner (43) is integrally arranged with the antenna section (44) to be located close to the amplifier (47).
    Type: Application
    Filed: January 28, 2009
    Publication date: June 25, 2009
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Shigeru KASAI
  • Publication number: 20090151637
    Abstract: A microwave-excited plasma source using a ridged wave-guide line-type microwave plasma reactor is disclosed. The microwave-excited plasma source comprises a reaction chamber, a ridged wave-guide and a separation plate. The ridged wave-guide is disposed on the reaction chamber, and comprises a frame portion, a ridge portion and a line-shaped slot. The line-shaped slot is disposed on a first side of the frame portion, and the ridge portion facing the line-shaped slot is disposed on a second side of the frame portion. The separation plate is disposed on the line-shaped slot. Moreover, the ridged wave-guide is suitable for concentrating microwave power, which is transmitted to the reaction chamber through the line-shaped slot in order to excite plasma.
    Type: Application
    Filed: May 29, 2008
    Publication date: June 18, 2009
    Applicant: Industrial Technology Research Institute
    Inventors: CHIH-CHEN CHANG, TUNG-CHUAN WU, FU-CHING TUNG, MUH-WANG LIANG, CHING-HUEI WU, CHAN-HSING LO, TEAN-MU SHEN, JUNG-CHEN CHIEN, JUNG-CHEN HO
  • Patent number: 7544269
    Abstract: A plasma processing system including a plasma chamber (120) having a substrate holder (128) and a monitoring system (130). The monitoring system (130) includes a microwave mirror (140) having a concave surface (142) located opposite the holder (128) and a power source (160) is coupled thereto that produces a microwave signal perpendicular to a wafer plane (129) of the holder (128). A detector (170) is coupled to the mirror (140) and measures a vacuum resonance voltage of the signal within the chamber (120). A control system (180) is provided that measures a first voltage during a vacuum condition and a second voltage during a plasma condition and determines an electron density from a difference between the second voltage and the first voltage. The processing system (110) can include a plurality of monitoring systems (130a, 130b, 130c) having mirrors (140a, 140b, 140c) provided in a spatial array located opposite the substrate holder (128).
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: June 9, 2009
    Assignee: Tokyo Electron Limited
    Inventor: Eric J. Strang
  • Publication number: 20090139658
    Abstract: A slotted conducting cylinder (11) surrounds a reactor chamber body (10) and is in turn surrounded by an antenna (12). The cylinder (11) can be grounded during normal operation of plasma processing apparatus, but when RF driven it serves to enhance capacitive coupling with the plasma causing the inner surface (16) of the body (10) to become charged and hence the plasma will sputter clean the inner surface (16).
    Type: Application
    Filed: June 6, 2007
    Publication date: June 4, 2009
    Applicant: SURFACE TECHNOLOGY SYSTEMS PLC
    Inventors: Leslie Michael LEA, Jyoti Kiron BHARDWAJ, Edward GUIBARRA
  • Publication number: 20090134120
    Abstract: A plasma processing apparatus in which consumption of expensive krypton and xenon gases is suppressed as much as possible while reducing damage on a workpiece during plasma processing. In plasma processing of a substrate using a rare gas, two or more kinds of different rare gases are employed, and an inexpensive argon gas is used as one rare gas and any one or both of krypton and xenon gases having a larger collision cross-sectional area against electron than that of the argon gas is used as the other gas. Consequently, consumption of expensive krypton and xenon gases is suppressed as much as possible and damage on a workpiece is reduced during plasma processing.
    Type: Application
    Filed: September 26, 2005
    Publication date: May 28, 2009
    Inventors: Tadahiro Ohmi, Akinobu Teramoto
  • Patent number: 7533628
    Abstract: A reactor for simultaneous coating of eyeglasses on both sides thereof. Two partial devices are provided, each with a microwave energy waveguide, a gas supply and an apparatus for evacuating the coating chamber where the first and second devices can be moved relative to each other to open and close the coating chamber. The coating chamber itself is removable from the device and includes two gas supply connections and two connections for evacuating the coating chamber as well as microwave windows for coupling in microwave energy.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: May 19, 2009
    Assignee: Schott AG
    Inventors: Lars Bewig, Thomas Küpper
  • Patent number: 7527706
    Abstract: According to the present invention, with an object of minimizing damage to a dielectric plate and a metal vessel and improving efficiency of plasma processing, a resin layer is disposed in an area where the dielectric plate and the process vessel face each other. This can reduce particles and damage ascribable to a difference in thermal expansion coefficient between the dielectric plate and the metal process vessel. Moreover, the occurrence of local discharge in an electric field boundary such as an edge portion of the dielectric plate is inhibited, resulting in improved efficiency of plasma processing such as film deposition of an oxide film.
    Type: Grant
    Filed: April 8, 2005
    Date of Patent: May 5, 2009
    Assignee: Tokyo Electron Limited
    Inventor: Osamu Morita
  • Patent number: 7520245
    Abstract: In a microwave plasma processing apparatus, a metal made lattice-like shower plate 111 is provided between a dielectric material shower plate 103, and a plasma excitation gas mainly an inert gas and a process gas are discharged form different locations. High energy ions can be incident on a surface of the substrate 114 by grounding the lattice-like shower plate. The thickness of each of the dielectric material separation wall 102 and the dielectric material at a microwave introducing part is optimized so as to maximize the plasma excitation efficiency, and, at the same time, the distance between the slot antenna 110 and the dielectric material separation wall 102 and a thickness of the dielectric material shower plate 103 are optimized so as to be capable of supplying a microwave having a large power.
    Type: Grant
    Filed: June 7, 2004
    Date of Patent: April 21, 2009
    Assignees: Tokyo Electron Limited
    Inventors: Tadahiro Ohmi, Masaki Hirayama
  • Patent number: 7506609
    Abstract: In an arrangement for generating a local electron-cyclotron-microwave-low pressure plasma at a certain location within a gas-filled process chamber, a microwave supply means providing a microwave beam and a plasma localization unit generating a magnetic field are provided such that the magnetic field and the microwave beam intersect each other in the process chamber. The microwaves are uncoupled onto a concave reflection structure from the focal point thereof so that the microwave beam generated is essentially parallel. An arrangement for generating a magnetic field is movable along the microwave beam axis so that a cross volume between the microwave beam and the magnetic field can be moved along the beam axis whereby the conditions for electron cyclotron resonance are adjustable by displacement of the magnetic field.
    Type: Grant
    Filed: May 17, 2004
    Date of Patent: March 24, 2009
    Assignee: Forschungszentrum Karlsruhe GmbH
    Inventors: Sven Ulrich, Michael Stüber, Harald Leiste, Lorenz Niederberger, Konrad Sell, Martina Lattemann, Roland Loos
  • Publication number: 20090065480
    Abstract: Provided is a plasma processing apparatus which can perform uniform processing even when a substrate to be processed has a large area. The plasma processing apparatus propagates microwaves introduced into wave guide tubes to dielectric plates through slots, and performs plasma processing to the surface of the substrate by converting a gas supplied into a vacuum container into the plasma state. In the plasma processing apparatus, a plurality of waveguide tubes are arranged in parallel, a plurality of dielectric plates are arranged for each waveguide tube, and partitioning members formed of a conductor and grounded are arranged between the adjacent dielectric plates. The in-tube wavelength of the waveguide tube is adjusted to be an optimum value by vertically moving a plunger. Furthermore, unintended plasma generation is eliminated in a space between the dielectric plate and the adjacent member, and stable plasma can be efficiently generated.
    Type: Application
    Filed: August 4, 2006
    Publication date: March 12, 2009
    Inventors: Tadahiro Ohmi, Masaki Hirayama
  • Publication number: 20090056876
    Abstract: A work processing system S is provided with a plasma generating unit PU including a microwave generator 20 for generating microwaves of 2.45 GHz, a waveguide 10 for causing the microwaves to travel and a plasma generator 30 mounted on a surface of the waveguide 13 facing a work W; and a work conveyor C for conveying the work W to pass the plasma generator 30. The plasma generator 30 includes a plurality of arrayed plasma generating nozzles 31 for receiving the microwaves, generating a plasma-converted gas based on a receiving electrical energy and discharging the generated gas. The plasma-converted gas is blown to the work W in the plasma generator 30 while the work W is conveyed by the work conveyor C. It is possible both to successively plasma-process a plurality of works and to efficiently plasma-process works having large areas.
    Type: Application
    Filed: January 30, 2006
    Publication date: March 5, 2009
    Applicants: Noritsu Koko Co., Ltd., Amarante Technologies, Inc.
    Inventors: Jay Joongsoo Kim, Sang Hun Lee, Kiyota Arai
  • Patent number: 7497922
    Abstract: Methods and apparatus are provided for plasma-assisted gas production. In one embodiment, a gas, which includes at least one atomic or molecular species, can flow into a cavity (305). The gas can be subjected to electromagnetic radiation having a frequency less than about 333 GHz (optionally in the presence of a plasma catalyst) such that a plasma (310) forms in the cavity (305). A filter (315) capable of passing the atomic or molecular species, but preventing others from passing, can be in fluid communication with the cavity (305). In this way, the selected species can be extracted and collected, for storage or immediate use.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: March 3, 2009
    Assignee: BTU International, Inc.
    Inventors: Satyendra Kumar, Devendra Kumar
  • Patent number: 7493869
    Abstract: The present invention is an apparatus and method for producing very large area and large volume plasmas. The invention utilizes electron cylcotron resonances in conjunction with permanent magnets to produce dense, uniform plasmas for long life ion thruster applications or for plasma processing applications such as etching, deposition, ion milling and ion implantation. The large area source is at least five times larger than the 12-inch wafers being processed to date. Its rectangular shape makes it easier to accommodate to materials processing than sources that are circular in shape. The source itself represents the largest ECR ion source built to date. It is electrodeless and does not utilize electromagnets to generate the ECR magnetic circuit, nor does it make use of windows.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: February 24, 2009
    Assignee: The United States of America as represented by the Administration of NASA
    Inventors: John E. Foster, Michael J. Patterson
  • Patent number: 7485204
    Abstract: An ECR plasma source of the invention is constructed of: a plasma generating chamber (10) having a generally rectangular section in a plane normal to a plasma flow; magnetic coils (20, 21) wound in generally rectangular shapes in a plane normal to the plasma flow; and a direct introduction type or branching and binding introduction type waveguide (30) or microwave cavity resonator. Microwaves are transmitted into the plasma generating chamber (10) from a plurality of openings (34) which are formed in such side faces in the waveguide (30) or the microwave cavity resonator as correspond to in-phase microwave portions. Moreover, an ECR plasma device comprises the aforementioned ECR plasma source and a sample moving mechanism for moving a large-sized sample.
    Type: Grant
    Filed: April 9, 2003
    Date of Patent: February 3, 2009
    Assignee: MES AFTY Corporation
    Inventors: Seitaro Matsuo, Toshiyuki Nozaki, Fumio Tanaka
  • Patent number: 7478609
    Abstract: A plasma processing apparatus and a processing apparatus having a widened process condition range allowing plasma generation are obtained by increasing microwave propagation efficiency. The plasma processing apparatus includes a processing chamber where plasma processing is performed, and microwave introducer for introducing microwaves into the processing chamber. The microwave introducer includes a dielectric member transmitting the microwaves. The dielectric member has a shape in cross section in a direction approximately perpendicular to a transmitting direction of the microwaves through the dielectric member that allows transmission of the microwaves of substantially a single mode. The dielectric member has a thickness T in the transmitting direction that satisfies a condition of (?×(2m+0.7)/4)?T?(?×(2m+1.3)/4), where ? is a wavelength of the microwaves of the single mode transmitted through the dielectric member and m is an arbitrary integer.
    Type: Grant
    Filed: October 11, 2002
    Date of Patent: January 20, 2009
    Assignees: Sharp Kabushiki Kaisha, Tadahiro OHMI
    Inventors: Naoko Yamamoto, I'atsushi Yamamoto, Masaki Hirayama, I'adahiro Ohmi
  • Publication number: 20090008362
    Abstract: A plasma processing apparatus includes a microwave-absorbing heat-generating member disposed along an inside surface of a plasma processing chamber to absorb microwaves and generate heat, wherein the microwave-absorbing heat-generating member is heated by microwaves without exciting plasma, and wherein, after that, a substrate to be processed is loaded into the plasma processing chamber and then plasma is excited to process the substrate.
    Type: Application
    Filed: July 3, 2008
    Publication date: January 8, 2009
    Applicant: CANON KABUSHIKI KAISHA
    Inventor: Manabu Matsuo
  • Publication number: 20090000744
    Abstract: A method for processing a substrate in a plasma processing chamber is provided. The substrate is disposed above a chuck and surrounded by a first edge ring. The first edge ring is electrically isolated from the chuck. The method includes providing a second edge ring. The second edge ring is disposed below an edge of the substrate. The method also includes providing a coupling ring. The coupling ring is configured to facilitate RF coupling from an ESC (electrostatic chuck) assembly to the first edge ring, thereby causing the first edge ring to have an edge ring potential during substrate processing and causing the RF coupling to be maximized at the first edge ring and minimized at the second edge ring during the substrate processing.
    Type: Application
    Filed: June 28, 2007
    Publication date: January 1, 2009
    Inventors: Rajinder Dhindsa, Alexei Marakhtanov
  • Patent number: 7446048
    Abstract: An etching apparatus of the present invention comprises a reaction chamber, a lower electrode placed on the bottom surface of the reaction chamber, an upper electrode placed at the ceiling of the reaction chamber to face the lower electrode, and a focus ring placed on the lower electrode and having a cavity for holding a to-be-processed substrate. The lower surface of the upper electrode is provided, at its middle part, with a recess having a smaller inside diameter than the diameter of the to-be-processed substrate. Thus, in the generation of plasma, the amount of further incident radicals can be reduced in a middle part of the to-be-processed substrate. Therefore, a hole or the like located in the middle part of the to-be-processed substrate can be formed to have a desired shape without having a tapered shape.
    Type: Grant
    Filed: January 5, 2005
    Date of Patent: November 4, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventor: Kota Oikawa
  • Patent number: 7444955
    Abstract: An apparatus for coating surfaces of a workpiece is configured to establish a pressure gradient within internal passageways through the workpiece, so that the coating within the internal passageways exhibits intended characteristics, such as those relating to smoothness or hardness. The coating apparatus may include any or all of a number of cooperative systems, including a plasma generation system, a manipulable workpiece support system, an ionization excitation system configured to increase ionization within or around the workpiece, a biasing system for applying a selected voltage pattern to the workpiece, and a two-chamber system that enables the plasma generation to take place at a first selected pressure and the deposition to occur at a second selected pressure.
    Type: Grant
    Filed: May 19, 2004
    Date of Patent: November 4, 2008
    Assignee: Sub-One Technology, Inc.
    Inventors: William John Boardman, Raul Donate Mercado, Andrew William Tudhope
  • Patent number: 7445690
    Abstract: A plasma processing apparatus includes a chamber for containing a substrate to be processed, a gas supply unit for supplying a processing gas into the chamber, and a microwave introducing unit for introducing plasma generating microwaves into the chamber. The microwave introducing unit includes a microwave oscillator for outputting a plurality if microwaves having specified outputs, and an antenna section having a plurality of antennas to which the microwaves outputted from the microwave oscillator are respectively transmitted.
    Type: Grant
    Filed: March 25, 2005
    Date of Patent: November 4, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Shigeru Kasai, Yuki Osada, Takashi Ogino
  • Patent number: 7442271
    Abstract: A miniature microwave plasma torch apparatus (10) is described. The microwave plasma torch apparatus (10) is used for a variety of applications where rapid heating of a small amount of material is needed. The miniature microwave plasma torch apparatus (10) operates near or at atmospheric pressure for use in materials processing. The apparatus (10) provides a wide range of flow rates so that discharge properties vary from diffusional flow of radicals for gentle surface processing to high velocity, approaching supersonic, torch discharges for cutting and welding applications. The miniature microwave plasma torch apparatus (10) also has a very small materials processing spot size.
    Type: Grant
    Filed: April 6, 2005
    Date of Patent: October 28, 2008
    Assignee: Board of Trustees of Michigan State University
    Inventors: Jes Asmussen, Timothy Grotjohn, Shengxi Zuo, Kadek W. Hemawan
  • Patent number: 7442272
    Abstract: An apparatus for improving the density and uniformity of plasma in the manufacture of a semiconductor device features a plasma chamber having a complex geometry that causes plasma density to be increased at the periphery or edge of a semiconductor wafer being processed, thereby compensating for a plasma density that is typically more concentrated at the center of the semiconductor wafer. By mounting a target semiconductor wafer in a chamber region that has a cross-sectional area that is smaller than a cross-sectional area of a plasma source chamber region, a predetermine flow of generated plasma from the source becomes concentrated as it moves toward the semiconductor wafer, particularly at the periphery of the semiconductor wafer. This provides a more uniform plasma density across the entire surface of the target semiconductor wafer than has heretofore been available.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: October 28, 2008
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jeong-sic Jeon, Jin Hong
  • Patent number: 7434537
    Abstract: An apparatus for coating objects having a single microwave source, two or more coating chambers, and an impedance structure or a waveguide structure. The coating chambers are connected to the single microwave source. The impedance structure or waveguide structure divides the microwave energy in order to generate plasmas in the coating chambers.
    Type: Grant
    Filed: August 7, 2002
    Date of Patent: October 14, 2008
    Assignee: Schott AG
    Inventors: Stephan Behle, Lars Bewig, Thomas Küpper, Wolfram Maring, Christoph Mölle, Marten Walther
  • Patent number: 7430985
    Abstract: Plasma processing equipment capable of increasing the heat resistance of a wave guide by using a high dielectric material, comprising a processing container 44 formed to allow vacuuming, a loading table 46 installed in the processing container for placing a processed body W thereon, a microwave transmission plate 72 installed in an opening part at the ceiling of the processing container, a flat antenna member 76 for feeding microwave into the processing container through the microwave transmission plate, a shield cover body 80 earthed so as to cover the upper part of the flat antenna member, and a waveguide 90 for feeding the microwave from a microwave generating source to the flat antenna member, characterized in that the waveguide is formed of a high dielectric waveguide 94 using the high dielectric material, whereby the heat resistance of the waveguide can be increased.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: October 7, 2008
    Assignee: Tokyo Electron Limited
    Inventor: Shigeru Kasai
  • Patent number: 7410552
    Abstract: An electron cyclotron resonance equipment generates plasma by application of a processing gas and microwave energy into a vacuum chamber having a wafer therein in an environment of reduced pressure. The equipment includes a horn antenna assembly mounted onto an uppermost end of the vacuum chamber for radiating the microwave energy supplied from a high-frequency generator into the vacuum chamber. The horn antenna enables extension and retraction in a lengthwise direction to change a flare angle of the horn antenna. The equipment is provided with a fixed antenna and a plurality of mobile antennas to configure a horn antenna assembly, thereby enabling control of the flare angle in the horn antenna as a result of displacement of the mobile antennas. Thus, the uniformity in radiation of the microwave energy within plasma chamber can be controlled with efficiency.
    Type: Grant
    Filed: December 9, 2004
    Date of Patent: August 12, 2008
    Assignee: Samsung Electronics Co., Ltd
    Inventors: Ji-Hyun Hur, Jai-Kwang Shin, Jae-Joon Oh
  • Publication number: 20080173402
    Abstract: A radiofrequency wave electrode that is electrically insulated from a microwave introduction portion is provided, or the microwave introduction portion also functions as a radiofrequency wave electrode, and a radiofrequency wave is superimposed on a microwave for generating plasma. With this feature a plasma having an enhanced intensity is generated even in a portion where otherwise the microwave plasma intensity may be low and reaction product may easily adhere to.
    Type: Application
    Filed: January 4, 2008
    Publication date: July 24, 2008
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Nobumasa Suzuki, Yusuke Fukuchi, Yuu Nishimura
  • Patent number: 7395779
    Abstract: A first conductive plate (31A) constituting the radiation surface of a slot antenna (30A) inclines with respect to a first dielectric member (13) opposed to the radiation surface of the slot antenna (30A). Consequently, a plasma generated by the electric field of an electromagnetic field entering directly from the slot antenna (30A) can be set dominant over a plasma generated by the electric field of a standing wave formed in a processing vessel (11). Since the former can be controlled more easily than the latter, the plasma distribution can be improved.
    Type: Grant
    Filed: July 11, 2001
    Date of Patent: July 8, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Nobuo Ishii, Kibatsu Shinohara, Yasuyoshi Yasaka
  • Patent number: 7396431
    Abstract: A plasma processing system for treating a substrate includes a processing chamber including a first chamber portion configured to receive a first gas for providing a plasma space, and a second chamber portion configured to receive a second gas for providing a process space having process chemistry to treat the substrate. A substrate holder is coupled to the second chamber portion of the processing chamber, and configured to support the substrate proximate the process space, and a plasma source is coupled to the first chamber portion of the processing chamber, and configured to form a plasma in the plasma space. A grid is located between the plasma space and the process space, and configured to permit the diffusion of the plasma between the plasma space and the process space in order to form the process chemistry from the process gas.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: July 8, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Lee Chen, Hiromitsu Kambara, Caizhong Tian, Tetsuya Nishizuka, Toshihisa Nozawa
  • Patent number: 7392760
    Abstract: A microwave-excited plasma processing apparatus shows a wide pressure range and a wide applicable electric power range for normal electric discharges as a result of using slits cut through a rectangular waveguide and having a profile that allows the electric field and the magnetic field of microwave to be formed uniformly right below the microwave introducing window below an microwave antenna. The microwave-excited plasma processing apparatus is characterized by having four elliptic slits cut through the wall of the rectangular waveguide that is held in contact with the microwave introducing window of the top wall of the vacuum chamber, the four elliptic slits being arranged respectively along the four sides of a substantial square.
    Type: Grant
    Filed: November 16, 2004
    Date of Patent: July 1, 2008
    Assignee: ULVAC, Inc.
    Inventors: Yoji Taguchi, Maiko Yoshida, Kohta Kusaba, Kibatsu Shinohara, Munekazu Matsuo, Kazuhiro Watanabe
  • Publication number: 20080149274
    Abstract: A plasma processing apparatus includes a vacuum vessel having a dielectric window; a first exhaust unit configured to evacuate the vacuum vessel; a microwave introducing portion for introducing a microwave into the vacuum vessel through the dielectric window; and a second exhaust unit configured to evacuate a closed space of the microwave introducing portion side of the dielectric window. Even when local stress is produced, the dielectric window is resistant to destruction. Even if the dielectric window is broken, the vacuum vessel is not significantly damaged.
    Type: Application
    Filed: October 12, 2007
    Publication date: June 26, 2008
    Applicant: CANON KABUSHIKI KAISHA
    Inventor: Nobumasa Suzuki
  • Publication number: 20080142159
    Abstract: A plasma processing apparatus (100) includes a plasma generation mechanism; a process container defining a process chamber configured to perform a plasma process on a target substrate; a substrate worktable configured to place the target substrate thereon inside the process container; and an exhaust mechanism configured to decrease pressure inside the process container. A wall (27a) of a support portion (27) for supporting a microwave transmission plate (28) is present in an area having an electron temperature of 1.5 eV or more during plasma generation. A covering portion (60) made of a heat resistant insulator, such as quartz, is disposed to cover the wall (27a).
    Type: Application
    Filed: December 16, 2005
    Publication date: June 19, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Masaru Sasaki
  • Patent number: 7381290
    Abstract: A microwave plasma generator including field-enhancing electrodes consisting of opposed laminae (108,109) with a gap (110) between them orthogonal to the direction of propagation through the plasma generator of microwave radiation. Gas inlet (106) and outlet (107) ports are arranged so that a gaseous medium to be excited into the plasma state passes through the gap (110).
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: June 3, 2008
    Assignee: Qinetiq Limited
    Inventors: Stephen Ivor Hall, Robert Frew Gillespie, James Timothy Shawcross
  • Publication number: 20080060760
    Abstract: A radial line slot antenna (RLSA) is described for generating plasma during semiconductor device fabrication. The antenna comprises a resonator plate having a partially open, electrically conductive layer coupled to a surface of the resonator plate. For example, the electrically conductive layer is formed at an interface between the resonator plate and the plasma.
    Type: Application
    Filed: September 12, 2006
    Publication date: March 13, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Lee Chen, Paul Moroz
  • Publication number: 20080060759
    Abstract: A plasma processing system is described for generating plasma with a ballistic electron beam using a surface wave plasma (SWP) source, such as a radial line slot antenna (RLSA) during semiconductor device fabrication. The antenna comprises a resonator plate having a partially open, electrically conductive layer coupled to a surface of the resonator plate. For example, the electrically conductive layer is formed at an interface between the resonator plate and the plasma.
    Type: Application
    Filed: September 12, 2006
    Publication date: March 13, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Lee Chen, Paul Moroz
  • Patent number: 7338575
    Abstract: A process and apparatus for cooling a plasma tube generally includes flowing a hydrocarbon dielectric heat transfer fluid into a space defined by the plasma tube and a concentric tube surrounding the plasma tube. In one embodiment, the hydrocarbon fluid is selected to have a dissipation factor less than 0.002 and a thermal efficiency coefficient greater than or equal to 1.30 kJ/kg*K.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: March 4, 2008
    Assignee: Axcelis Technologies, Inc.
    Inventors: Richard E. Pingree, Jr., Michael Bruce Colson, Michael Silbert
  • Patent number: 7325511
    Abstract: A microwave plasma processing apparatus includes a processing vessel, a microwave generator, a waveguide guiding a microwave formed by the microwave generator, and a microwave emitting member emitting the microwave with wavelength compression by a retardation plate, wherein the waveguide has a single microwave output opening in a location corresponding to a central par of the microwave emitting member.
    Type: Grant
    Filed: October 18, 2002
    Date of Patent: February 5, 2008
    Assignees: Tokyo Electron Limited
    Inventors: Naohisa Goto, Tadahiro Ohmi, Masaki Hirayama, Tetsuya Goto
  • Publication number: 20080025899
    Abstract: A plasma surface treatment method for performing a surface treatment on a quartz member used under a plasma-exposed environment by using a plasma having an ion energy greater than about 5.3 eV. The plasma has, near a surface of the quartz member, an electron temperature higher than or equal to about 2 eV. Further, in a plasma processing apparatus for generating a plasma by introducing a microwave into a processing chamber through a planar antenna having a plurality of slots, the surface treatment is carried out for about 30-300 seconds by using a plasma of a processing gas containing Ar gas and N2 gas under conditions of a processing pressure lower than or equal to about 15 Pa and a microwave power higher than or equal to about 0.9 W/cm2, the surface treatment being repeated 25 to 2000 times.
    Type: Application
    Filed: July 27, 2007
    Publication date: January 31, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Tetsuro TAKAHASHI
  • Patent number: 7311796
    Abstract: A plasma processing apparatus comprises: a chamber 12 having at least one opening and for generating plasma; a dielectric member 14 provided to cover the opening air-tightly; at least one wave guide 16 provided in the exterior of the chamber such that the one end side opposes the dielectric member; an electromagnetic wave source 20 provided on the other end side of the wave guide; a plurality of holes 38, 40, 42, 44, 46 provided on a surface opposing the dielectric member of the wave guide; and hole area adjusting means 18 provided in at least one of the above-mentioned holes so as to adjust the opening area of the hole.
    Type: Grant
    Filed: October 8, 2003
    Date of Patent: December 25, 2007
    Assignee: Kabushiki Kaisha Ekisho Sentan Gijutsu Kaihatsu Center
    Inventors: Masashi Goto, Yukihiko Nakata, Kazufumi Azuma, Tetsuya Okamoto
  • Publication number: 20070289533
    Abstract: Microwaves propagated through the waveguide 30, a plurality of slots 31 and the dielectric members 33 in this order are supplied into the processing chamber U where they are used to excite a gas to plasma to be used to process a substrate G. Alumina 50 fills an area inside the waveguide 30 near an end surface C thereof, and the remaining area inside the waveguide is filled with Teflon 35. Since the alumina 50 has a smaller guide wavelength ?g compared to the Teflon 35, the mechanical length measured from the end surface C of the waveguide 30 to the center of the closest slot is reduced compared to the mechanical length of a waveguide filled only with Teflon 35 while maintaining the physical characteristic length from the end surface C to the closest slot center at ?g/4.
    Type: Application
    Filed: June 13, 2007
    Publication date: December 20, 2007
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Takahiro HORIGUCHI