With Magnetic Field Generating Means For Control Of The Etchant Gas Patents (Class 156/345.46)
  • Patent number: 11959174
    Abstract: Embodiments described herein relate to magnetic and electromagnetic systems and a method for controlling the density profile of plasma generated in a process volume of a PECVD chamber to affect deposition profile of a film on a substrate and/or facilitate chamber cleaning after processing. In one embodiment, a system is disclosed that includes a rotational magnetic housing disposed about an exterior sidewall of a chamber. The rotational magnetic housing includes a plurality of magnets coupled to a sleeve that are configured to travel in a circular path when the rotational magnetic housing is rotated around the chamber, and a plurality of shunt doors movably disposed between the chamber and the sleeve, wherein each of the shunt doors are configured to move relative to the magnets.
    Type: Grant
    Filed: December 22, 2020
    Date of Patent: April 16, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Kallol Bera, Sathya Swaroop Ganta, Timothy Joseph Franklin, Kaushik Alayavalli, Akshay Dhanakshirur, Stephen C. Garner, Bhaskar Kumar
  • Patent number: 11935725
    Abstract: An inductively-coupled plasma (ICP) generation system may include a dielectric tube, a first inductive coil structure to enclose the dielectric tube, an RF power supply, a first main capacitor between a positive output terminal of the RF power supply and one end of the first inductive coil structure, and a second main capacitor between a negative output terminal of the RF power supply and an opposite end of the first inductive coil structure. The first inductive coil structure may include inductive coils connected in series to each other and placed at different layers, the inductive coils having at least one turn at each layer, and auxiliary capacitors, which are respectively provided between adjacent ones of the inductive coils to distribute a voltage applied to the inductive coils.
    Type: Grant
    Filed: October 28, 2022
    Date of Patent: March 19, 2024
    Assignee: EN2CORE TECHNOLOGY INC.
    Inventors: Sae Hoon Uhm, Yun Seong Lee
  • Patent number: 11908662
    Abstract: Embodiments described herein relate to apparatus and techniques for radio frequency (RF) phase control in a process chamber. A process volume is defined in the process chamber by a faceplate electrode and a support pedestal. A grounding bowl is disposed within the process chamber about the support pedestal opposite the process volume. The grounding bowl substantially fills a volume other than the process volume below the support pedestal. A phase tuner circuit is coupled to an RF mesh disposed in the support pedestal and the faceplate electrode. The tuner circuit adjusts a phase difference between a phase of the faceplate electrode and a phase of the RF mesh.
    Type: Grant
    Filed: October 24, 2019
    Date of Patent: February 20, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Xiaopu Li, Kallol Bera, Edward P. Hammond, IV, Jonghoon Baek, Amit Kumar Bansal, Jun Ma, Satoru Kobayashi
  • Patent number: 11862437
    Abstract: According to one embodiment, an edge ring is provided which includes a first movable portion provided along an outer circumference of a support portion having an upper surface capable of holding a semiconductor substrate thereon, the first movable portion being movable in a direction perpendicular to the upper surface; a second movable portion provided along an outer circumference of the first movable portion, the second movable portion being movable in the direction; and a driving portion capable of moving the first movable portion in the direction by way of the second movable portion.
    Type: Grant
    Filed: September 10, 2020
    Date of Patent: January 2, 2024
    Assignee: Kioxia Corporation
    Inventor: Yasuhisa Ishima
  • Patent number: 11787008
    Abstract: A polishing station for polishing a substrate using a polishing slurry is disclosed. The polishing station includes a substrate carrier having a substrate-receiving surface and a rotatable platen having a polishing pad disposed on a platen surface, where the polishing pad has a polishing surface facing the substrate-receiving surface. The polishing station includes an electromagnetic assembly disposed over the platen surface. The electromagnetic assembly includes an array of electromagnetic devices that are each operable to generate a magnetic field that is configured to pass through the polishing surface. The magnetic fields generated by the array of electromagnetic devices are oriented and configured to induce an electromagnetic force on a plurality of charged particles disposed in a polishing slurry disposed on the polishing surface. The applied magnetic field is configured to induce movement of the plurality of charged particles in a direction parallel or orthogonal to the polishing surface.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: October 17, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Xingfeng Wang, Jianshe Tang, Feng Q. Liu, David M. Gage, Stephen Jew
  • Patent number: 11769659
    Abstract: A device for cleaning a wafer in a semiconductor manufacturing apparatus includes a showerhead and an adjustable distributor assembly. The showerhead is disposed over a wafer stage within a cleaning chamber and configured to eject cleaning material through the showerhead towards a cleaning surface of a wafer. The adjustable distributor assembly is disposed within the showerhead through which the cleaning material passes. The adjustable distributor assembly includes a base sheet and a plurality of control sheets. The base sheet includes base openings, and the plurality of control sheets include control openings and are configured to slidably mate with the base sheet to provide selectively adjustable openings.
    Type: Grant
    Filed: August 27, 2021
    Date of Patent: September 26, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Po-Wei Wang, Chao-Hsing Lai, Hsiao-Feng Lu
  • Patent number: 11764040
    Abstract: A placing table, on which a substrate is placed, includes a base. The base includes a first path configured to allow a heat transfer medium having a first temperature to flow therein; a first heat insulating layer disposed under the first path; and a seal member disposed under the first heat insulating layer.
    Type: Grant
    Filed: January 31, 2020
    Date of Patent: September 19, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Michishige Saito, Shota Kaneko
  • Patent number: 11674226
    Abstract: A chamber for use in implementing a deposition process includes a pedestal for supporting a semiconductor wafer. A silicon ring is disposed over the pedestal and surrounds the semiconductor wafer. The silicon ring has a ring thickness that approximates a semiconductor wafer thickness. The silicon ring has an annular width that extends a process zone defined over the semiconductor wafer to an extended process zone that is defined over the semiconductor wafer and the silicon ring. A confinement ring defined from a dielectric material is disposed over the pedestal and surrounds the silicon ring. A showerhead having a central showerhead area and an extended showerhead area is also included. The central showerhead area is substantially disposed over the semiconductor wafer and the silicon ring. The extended showerhead area is substantially disposed over the confinement ring.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: June 13, 2023
    Assignee: Lam Research Corporation
    Inventors: Fayaz Shaikh, Taide Tan
  • Patent number: 11637002
    Abstract: A semiconductor processing chamber may include a remote plasma region, and a processing region fluidly coupled with the remote plasma region. The processing region may be configured to house a substrate on a support pedestal. The support pedestal may include a first material at an interior region of the pedestal. The support pedestal may also include an annular member coupled with a distal portion of the pedestal or at an exterior region of the pedestal. The annular member may include a second material different from the first material.
    Type: Grant
    Filed: November 26, 2014
    Date of Patent: April 25, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Saravjeet Singh, Alan Tso, Jingchun Zhang, Zihui Li, Hanshen Zhang, Dmitry Lubomirsky
  • Patent number: 11584140
    Abstract: Systems and methods relate generally to a concealable marking. In an example, obtained is a printing device having a printhead, a plasma head, a platform, and a stencil holder. The printhead is configured to print to a surface of a medium. The plasma head is configured to provide a plasma. The platform is configured to support and transport the medium. The stencil holder is configured to hold a stencil between the surface of the medium and the plasma head. A region of the surface of the medium is covered with the stencil. The stencil defines at least one opening for exposure of a portion of the region of the surface. A plasma is generated with the plasma head. The portion of the surface of the medium is exposed to the plasma through the at least one opening to hydrophilize the portion of the surface thereof to provide the concealable marking.
    Type: Grant
    Filed: July 31, 2020
    Date of Patent: February 21, 2023
    Assignee: KYOCERA Document Solutions Inc.
    Inventor: Svetlana Paskalova
  • Patent number: 11538668
    Abstract: Provided is a mounting stage on which a substrate to be subjected to a plasma process is mounted. The mounting stage includes: an electrostatic chuck configured to attract the substrate and an edge ring disposed around the substrate; and supply holes through which a heat medium is supplied to a space between the electrostatic chuck and the edge ring. A groove is provided in at least one of the edge ring and the mounting stage, and the groove is not in communication with the supply holes.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: December 27, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yasuharu Sasaki, Kyo Tsuboi, Tomoya Kato, Shoichiro Matsuyama
  • Patent number: 11529592
    Abstract: Gas injectors for providing uniform flow of fluid are provided herein. The gas injector includes a plenum body. The plenum body includes a recess, a protrusion adjacent to the recess and extending laterally away from the plenum body, and a plurality of nozzles extending laterally from an exterior surface of the plenum body. The plenum body has a plurality of holes in an exterior wall of the plenum body. Each nozzle is in fluid communication with an interior volume of the plenum body. By directing the flow of fluid, the gas injector provides for a uniform deposition.
    Type: Grant
    Filed: July 1, 2021
    Date of Patent: December 20, 2022
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Vishwas Kumar Pandey, Lara Hawrylchak, Eric Kihara Shono, Kartik Shah, Christopher S. Olsen, Sairaju Tallavarjula, Kailash Pradhan, Rene George, Johanes F. Swenberg, Stephen Moffatt
  • Patent number: 11521829
    Abstract: An inductively-coupled plasma (ICP) generation system may include a dielectric tube, a first inductive coil structure to enclose the dielectric tube, an RF power supply, a first main capacitor between a positive output terminal of the RF power supply and one end of the first inductive coil structure, and a second main capacitor between a negative output terminal of the RF power supply and an opposite end of the first inductive coil structure. The first inductive coil structure may include inductive coils connected in series to each other and placed at different layers, the inductive coils having at least one turn at each layer, and auxiliary capacitors, which are respectively provided between adjacent ones of the inductive coils to distribute a voltage applied to the inductive coils.
    Type: Grant
    Filed: December 15, 2020
    Date of Patent: December 6, 2022
    Assignee: EN2CORE TECHNOLOGY, INC.
    Inventors: Sae Hoon Uhm, Yun Seong Lee
  • Patent number: 11462389
    Abstract: Embodiments of the disclosure provided herein include an apparatus and method for the plasma processing of a substrate in a processing chamber. More specifically, embodiments of this disclosure describe a biasing scheme that is configured to provide a radio frequency (RF) generated RF waveform from an RF generator to one or more electrodes within a processing chamber and a pulsed-voltage (PV) waveform delivered from one or more pulsed-voltage (PV) generators to the one or more electrodes within the processing chamber. The plasma process(es) disclosed herein can be used to control the shape of an ion energy distribution function (IEDF) and the interaction of the plasma with a surface of a substrate during plasma processing.
    Type: Grant
    Filed: May 7, 2021
    Date of Patent: October 4, 2022
    Assignee: Applied Materials, Inc.
    Inventors: Leonid Dorf, Rajinder Dhindsa, James Rogers, Daniel Sang Byun, Evgeny Kamenetskiy, Yue Guo, Kartik Ramaswamy, Valentin N. Todorow, Olivier Luere, Jonathan Kolbeck, Linying Cui
  • Patent number: 11410871
    Abstract: A placement apparatus for placing a workpiece is provided. The placement apparatus includes a stage on which a workpiece can be placed in a processing vessel; an edge ring including a locking part which is disposed on the stage so as to surround a periphery of the workpiece; a conductive connecting member connected with the edge ring at the locking part; and a first contacting member configured to cause the edge ring to contact the stage, while the edge ring is connected with the connecting member.
    Type: Grant
    Filed: March 6, 2019
    Date of Patent: August 9, 2022
    Assignee: Tokyo Electron Limited
    Inventors: Yohei Uchida, Naoki Sugawa, Katsushi Abe, Tsuyoshi Hida
  • Patent number: 11400460
    Abstract: A solid-core ring-magnet having one or more cavities is provided. The magnet can have an overall cylindrical shape or a rectangular-prism shape. In either case, a portion of cavity walls of the magnet are ring shaped, causing the magnetic field lines to emanate from the magnet in the shape of a ring. The diameter of the ring shaped cavities can be constant throughout, constant through a portion of the cavity, variant throughout, or variant through a portion of the cavity. The cavities open to the end of the magnet, and terminate toward the core of the magnet. Also provided are systems and kits having solid-core ring-magnets. Methods of purifying a macromolecule using the solid-core ring-magnets are also provided.
    Type: Grant
    Filed: January 9, 2019
    Date of Patent: August 2, 2022
    Assignee: Alpaqua Engineering, LLC
    Inventor: Olaf Stelling
  • Patent number: 11373763
    Abstract: A high performance field reversed configuration (FRC) system includes a central confinement vessel, two diametrically opposed reversed-field-theta-pinch formation sections coupled to the vessel, and two divertor chambers coupled to the formation sections. A magnetic system includes quasi-dc coils axially positioned along the FRC system components, quasi-dc mirror coils between the confinement chamber and the formation sections, and mirror plugs between the formation sections and the divertors. The formation sections include modular pulsed power formation systems enabling static and dynamic formation and acceleration of the FRCs. The FRC system further includes neutral atom beam injectors, pellet injectors, gettering systems, axial plasma guns and flux surface biasing electrodes. The beam injectors are preferably angled toward the midplane of the chamber.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: June 28, 2022
    Assignee: TAE TECHNOLOGIES, INC.
    Inventors: Michel Tuszewski, Michl W. Binderbauer, Sergei Putvinski, Artem N. Smirnov
  • Patent number: 11337294
    Abstract: A high performance field reversed configuration (FRC) system includes a central confinement vessel, two diametrically opposed reversed-field-theta-pinch formation sections coupled to the vessel, and two divertor chambers coupled to the formation sections. A magnetic system includes quasi-dc coils axially positioned along the FRC system components, quasi-dc mirror coils between the confinement chamber and the formation sections, and mirror plugs between the formation sections and the divertors. The formation sections include modular pulsed power formation systems enabling static and dynamic formation and acceleration of the FRCs. The FRC system further includes neutral atom beam injectors, pellet or CT injectors, gettering systems, axial plasma guns and flux surface biasing electrodes. The beam injectors are preferably angled toward the midplane of the chamber.
    Type: Grant
    Filed: July 1, 2020
    Date of Patent: May 17, 2022
    Assignee: TAE TECHNOLOGIES, INC.
    Inventors: Michl W. Binderbauer, Eusebio Garate, Sergei Putvinski, Hiroshi Gota
  • Patent number: 11152189
    Abstract: Various methods and systems are provided for imaging a sample under low vacuum with a charged particle beam. A magnetic field is provided in a detection area of the detector. Gas and plasma are provided in the detection area while detecting charged particles emitted from the sample. Sample image is formed based on the detected charged particles.
    Type: Grant
    Filed: March 18, 2020
    Date of Patent: October 19, 2021
    Assignee: FEI Company
    Inventors: James Bishop, Daniel Totonjian, Chris Elbadawi, Charlene Lobo, Milos Toth
  • Patent number: 11049700
    Abstract: Systems and related methods are disclosed for atmospheric plasma processing of microelectronic workpieces, such as semiconductor wafers. For disclosed embodiments, a radio frequency (RF) generator generates an RF signal that is distributed to one or more plasma sources within a process chamber. The process chamber has an atmospheric pressure between 350 to 4000 Torr. The plasma sources are then scanned across a microelectronic workpiece to apply plasma gasses generated by the plasma generators to the microelectronic workpiece. The plasma sources can be individually scanned and/or combined in arrays for scanning across the microelectronic workpiece. Linear and/or angular movement can be applied to the plasma sources and/or the microelectronic workpiece to provide the scanning operation. Various implementations are disclosed.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: June 29, 2021
    Assignee: Tokyo Electron Limited
    Inventors: Anton J. deVilliers, Mirko Vukovic, Brandon Byrns
  • Patent number: 10790064
    Abstract: A high performance field reversed configuration (FRC) system includes a central confinement vessel, two diametrically opposed reversed-field-theta-pinch formation sections coupled to the vessel, and two divertor chambers coupled to the formation sections. A magnetic system includes quasi-dc coils axially positioned along the FRC system components, quasi-dc mirror coils between the confinement chamber and the formation sections, and mirror plugs between the formation sections and the divertors. The formation sections include modular pulsed power formation systems enabling static and dynamic formation and acceleration of the FRCs. The FRC system further includes neutral atom beam injectors, pellet injectors, gettering systems, axial plasma guns and flux surface biasing electrodes. The beam injectors are preferably angled toward the midplane of the chamber.
    Type: Grant
    Filed: August 26, 2019
    Date of Patent: September 29, 2020
    Assignee: TAE TECHNOLOGIES, INC.
    Inventors: Michel Tuszewski, Michl W. Binderbauer, Sergei Putvinski, Artem N. Smirnov
  • Patent number: 10743398
    Abstract: A high performance field reversed configuration (FRC) system includes a central confinement vessel, two diametrically opposed reversed-field-theta-pinch formation sections coupled to the vessel, and two divertor chambers coupled to the formation sections. A magnetic system includes quasi-dc coils axially positioned along the FRC system components, quasi-dc mirror coils between the confinement chamber and the formation sections, and mirror plugs between the formation sections and the divertors. The formation sections include modular pulsed power formation systems enabling static and dynamic formation and acceleration of the FRCs. The FRC system further includes neutral atom beam injectors, pellet or CT injectors, gettering systems, axial plasma guns and flux surface biasing electrodes. The beam injectors are preferably angled toward the midplane of the chamber.
    Type: Grant
    Filed: August 12, 2019
    Date of Patent: August 11, 2020
    Assignee: TAE TECHNOLOGIES, INC.
    Inventors: Michl W. Binderbauer, Eusebio Garate, Sergei Putvinski, Hiroshi Gota
  • Patent number: 10607813
    Abstract: Systems and methods for plasma processing are disclosed. A method includes applying power to a plasma processing chamber during a first processing step and generating, during the first processing step, a first plasma sheath voltage between a substrate and a plasma. During a second processing step (that follows the first processing step), power is applied to the plasma processing chamber and a different plasma sheath voltage is applied between the substrate and the plasma.
    Type: Grant
    Filed: November 16, 2018
    Date of Patent: March 31, 2020
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Kevin Fairbairn, Denis Shaw, Daniel Carter
  • Patent number: 10573557
    Abstract: The present invention provides a method for plasma dicing a substrate. The method comprising providing a process chamber having a wall; providing a plasma source adjacent to the wall of the process chamber; providing a work piece support within the process chamber; placing the substrate onto a support film on a frame to form a work piece work piece; loading the work piece onto the work piece support; providing a clamping electrode for electrostatically clamping the work piece to the work piece support; providing a mechanical partition between the plasma source and the work piece; generating a plasma through the plasma source; and etching the work piece through the generated plasma.
    Type: Grant
    Filed: June 3, 2015
    Date of Patent: February 25, 2020
    Assignee: Plasma-Therm LLC
    Inventors: David Pays-Volard, Linnell Martinez, Chris Johnson, David Johnson, Russell Westerman, Gordon M. Grivna
  • Patent number: 10347466
    Abstract: Disclosed is a plasma processing apparatus that includes a processing container configured to accommodate a wafer, and a dielectric window provided to hermetically seal an opening formed in a top portion of the processing container, and configured to transmit microwaves into the processing container. The dielectric window has a thickness of 3?/8 or less (here, ? is a wavelength of the microwaves) at least at a predetermined position where a microwave power is concentrated, and a protrusion is formed at the predetermined position on a bottom surface of the dielectric window to protrude downward from the bottom surface.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: July 9, 2019
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takahiro Hirano, Toshihiko Iwao
  • Patent number: 10248026
    Abstract: A substrate having a protective film formed on a front surface and a recess in a back surface opposite the front surface is prepared. A resist pattern is formed on the protective film. The protective film is etched using plasma while applying a bias voltage, using the resist pattern as a mask. The bias voltage is increased according to the manner of decrease in the dielectric constant of a region of the substrate corresponding to a covered region of the front surface at which the protective film is present.
    Type: Grant
    Filed: September 24, 2015
    Date of Patent: April 2, 2019
    Assignee: FUJIFILM Corporation
    Inventor: Akihiko Ohtsu
  • Patent number: 10074545
    Abstract: Disclosed is a plasma processing apparatus for performing a processing on a processing target substrate by applying of plasma of a processing gas to the processing target substrate. The plasma processing apparatus includes: a processing container configured to removably accommodate the processing target substrate; a lower electrode provided in the processing container to place the processing target substrate thereon; an upper electrode provided in the processing container to face the lower electrode; a high frequency power source configured to apply a high frequency power between the upper electrode and the lower electrode; and an electromagnet having one or more annular coils around a central axis that passes through a center of the lower electrode vertically in an upper portion or at an upper side of the processing container.
    Type: Grant
    Filed: February 26, 2015
    Date of Patent: September 11, 2018
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Takashi Kondo
  • Patent number: 9875883
    Abstract: A process chamber for detecting formation of plasma during a semiconductor wafer processing, includes an upper electrode, for providing a gas chemistry to the process chamber. The upper electrode is connected to a radio frequency (RF) power source through a match network to provide RF power to the wafer cavity to generate a plasma. The process chamber also includes a lower electrode for receiving and supporting the semiconductor wafer during the deposition process. The lower electrode is disposed in the process chamber so as to define a wafer cavity between a surface of the upper electrode and a top surface of the lower electrode. The lower electrode is electrically grounded. A coil sensor is disposed at a base of the lower electrode that extends outside the process chamber. The coil sensor substantially surrounds the base of the lower electrode. The coil sensor is configured to measure characteristics of RF current conducting through the wafer cavity.
    Type: Grant
    Filed: July 26, 2017
    Date of Patent: January 23, 2018
    Assignee: Lam Research Corporation
    Inventors: Yukinori Sakiyama, Yaswanth Rangineni, Jeremy Tucker, Douglas Keil, Edward Augustyniak, Sunil Kapoor
  • Patent number: 9796581
    Abstract: The invention relates to a process for fabricating a high-precision object made of at least one inorganic material, comprising the following steps: using a high-resolution photolithography process, employing X-rays or UV rays depending on the desired degree of precision, in a chosen direction Z, to form a negative mold, which does not deform at the microscale during the steps of the process, in a material able to withstand a step for forming the object by dry deposition and capable of either being removed without altering the object fabricated or being separated from said object; choosing, independently of the normal redox potential of its constituent elements, at least one inorganic material from the set of materials that can be deposited by dry deposition and that allow the object to be fabricated to meet its thermomechanical and environmental specifications; and forming, by means of the non-deformable negative mold, the object to be fabricated by dry deposition of said at least one inorganic material, ther
    Type: Grant
    Filed: December 26, 2011
    Date of Patent: October 24, 2017
    Assignee: ONERA (OFFICE NATIONAL D'ETUDES ET DE RECHERCHES AEROSPATIALES)
    Inventors: Stéphane Landais, Fayçal Bouamrane, Thomas Bouvet, Olivier Dessornes, Pierre Josso, Stéphan Megtert, Roger Valle
  • Patent number: 9711364
    Abstract: Apparatus and methods for plasma etching are disclosed. In one embodiment, a method for etching a plurality of features on a wafer includes positioning the wafer within a chamber of a plasma etcher, generating plasma ions using a radio frequency power source and a plasma source gas, directing the plasma ions toward the wafer using an electric field, and focusing the plasma ions using a plasma focusing ring. The plasma focusing ring is configured to increase a flux of plasma ions arriving at a surface of the wafer to control the formation of the plurality of features and structures associated therewith.
    Type: Grant
    Filed: January 3, 2014
    Date of Patent: July 18, 2017
    Assignee: SKYWORKS SOLUTIONS, INC.
    Inventors: Daniel Kwadwo Amponsah Berkoh, Elena Becerra Woodard, Dean G. Scott
  • Patent number: 9698605
    Abstract: In a power transmission apparatus which transmits power from a power transmission device to a power reception device in a noncontact manner, the power transmission device includes a first main body supporting the power reception device on adjacent first and second surfaces, and a power transmission coil formed by planar coils which are respectively symmetrically disposed on the first and second surfaces with respect to an intersection between the first and second surfaces inside the first main body, and includes an extension region in which an occupation area of the coils gradually increases while becoming distant from a part close to the intersection. The power reception device includes a second main body that includes third and fourth surfaces which respectively face the first and second surfaces, and a power reception coil disposed in the second main body so as to correspond to the third and fourth surfaces.
    Type: Grant
    Filed: July 11, 2014
    Date of Patent: July 4, 2017
    Assignee: TOSHIBA TEC KABUSHIKI KAISHA
    Inventors: Masahiro Kanagawa, Masakazu Kato
  • Patent number: 9543125
    Abstract: Plasma-enhanced chemical vapor deposition (PECVD) devices enable the generation of a plasma in a plasma zone of a deposition chamber, which reacts with a surface of a substrate to form a deposited film in the fabrication of a semiconductor component. The plasma generator is often positioned over the center of the substrate, and the generated plasma often remains in the vicinity of the plasma generator, resulting in a thicker deposition near the center than at the edges of the substrate. Tighter process control is achievable by positioning one or more electromagnets in a periphery of the plasma zone and supplying power to generate a magnetic field, thereby inducing the charged plasma to achieve a more consistent distribution within the plasma zone and more uniform deposition on the substrate. Variations in the number, configuration, and powering of the electromagnets enable various redistributive effects on the plasma within the plasma zone.
    Type: Grant
    Filed: April 3, 2013
    Date of Patent: January 10, 2017
    Assignee: Taiwan Semiconductor Manufacturing Company Limited
    Inventors: Hsiang-Wei Lin, Chia-Ho Chen, Bo-Hung Lin
  • Patent number: 9251998
    Abstract: A plasma processing apparatus includes: a radio frequency (RF) power source which applies an RF power to a lower electrode; a direct current (DC) power source which applies a DC voltage to an upper electrode; a ground member for the DC voltage that is a ring shape formed of a conductive material, that is arranged in the processing chamber such that at least a part of the ground member is exposed to the processing space, and that forms a ground potential with respect to the DC voltage applied to the upper electrode; and a plurality of vertical movement mechanisms which move the ground member for the DC voltage in a vertical direction to adjust a grounding state of the ground member for the DC voltage.
    Type: Grant
    Filed: December 22, 2011
    Date of Patent: February 2, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventor: Hidetoshi Hanaoka
  • Patent number: 9165780
    Abstract: Provided is a plasma processing apparatus, which includes a table unit installed within a processing vessel and configured to receive a substrate thereon, a gas supply unit configured to supply a process gas into the processing vessel, a plasma generating unit configured to turn the process gas to plasma, a magnetic field forming mechanism installed at a lateral side of the table unit and configured to form magnetic fields in a processing atmosphere in order to move electrons existing in the plasma of the process gas along a surface of the substrate; and an exhaust mechanism configured to exhaust gas from the interior of the processing vessel. The magnetic fields are opened at at-least one point in a peripheral edge portion of the substrate such that a loop of magnetic flux lines surrounding the peripheral edge portion of the substrate is not formed.
    Type: Grant
    Filed: September 19, 2013
    Date of Patent: October 20, 2015
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Akira Shimizu, Yu Wamura
  • Patent number: 9121540
    Abstract: A method for depositing a coating includes creating a vacuum within an interior volume of a tubular structure, wherein the tubular structure also includes an internal surface. Gas is supplied to the interior volume of the tubular structure, wherein the gas includes a plasma precursor in the gas phase. The tubular structure is biased relative to ground. Plasma having a density is formed and cyclically positioned along the length of the tubular structure. Positive ions of the plasma precursor gas are generated and are deposited on the internal surface forming a coating on the internal surface, wherein the coating exhibits a water contact angle of greater than 120°.
    Type: Grant
    Filed: November 21, 2012
    Date of Patent: September 1, 2015
    Assignee: SOUTHWEST RESEARCH INSTITUTE
    Inventors: Michael A. Miller, Ronghua Wei, Gregory Hatton
  • Patent number: 9105705
    Abstract: The present invention provides a method for plasma dicing a substrate. The method comprising providing a process chamber having a wall; providing a plasma source adjacent to the wall of the process chamber; providing a work piece support within the process chamber; placing the substrate onto a support film on a frame to form a work piece work piece; loading the work piece onto the work piece support; providing a clamping electrode for electrostatically clamping the work piece to the work piece support; providing a mechanical partition between the plasma source and the work piece; generating a plasma through the plasma source; and etching the work piece through the generated plasma.
    Type: Grant
    Filed: March 6, 2013
    Date of Patent: August 11, 2015
    Assignee: Plasma-Therm LLC
    Inventors: David Pays-Volard, Linnell Martinez, Chris Johnson, David Johnson, Russell Westerman, Gordon M. Grivna
  • Patent number: 8936696
    Abstract: A magnetic field generator which provides greater control over the magnetic field is provided. The magnetic field generator has a plurality of overlapping main magnetic coil sections for forming a magnetic field generally parallel to the top surface of the supporting member. In other embodiments, sub-magnetic coil sections are placed symmetrically around the main magnetic coil sections.
    Type: Grant
    Filed: January 21, 2011
    Date of Patent: January 20, 2015
    Assignee: Applied Materials, Inc.
    Inventors: Roger Alan Lindley, Jingbao Liu, Bryan Y. Pu, Keiji Horioka
  • Patent number: 8919279
    Abstract: A processing system for and a method of producing ions inside a process chamber and shielding the ions from a magnetic field by directing the magnetic field through a magnet keeper is described.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: December 30, 2014
    Assignee: WD Media, LLC
    Inventors: Allen J. Bourez, Robert D. Hempstead, Jinliang Chen, Yew Ming Chiong
  • Patent number: 8894805
    Abstract: A plasma reactor employs an e-beam source to generate plasma, and the e-beam source has a configurable magnetic shield.
    Type: Grant
    Filed: August 27, 2012
    Date of Patent: November 25, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Kallol Bera, Shahid Rauf, Leonid Dorf, Kenneth S. Collins, Ajit Balakrishna, Gary Leray
  • Patent number: 8858712
    Abstract: An electrode for use in a plasma processing apparatus is provided above a lower electrode within a processing chamber so as to face the lower electrode serving as a mounting table configured to mount thereon a processing target substrate. The electrode includes an upper member provided with a plurality of gas passage holes through which a processing gas is supplied; and a lower member positioned below the upper member and provided with multiple sets of gas discharge holes through which the processing gas is discharged. Here, each gas passage hole may have a diameter larger than that of each gas discharge hole, each set of the gas discharge holes may communicate with corresponding one of the gas passage holes, and each set of the gas discharge holes may be arranged outside the rim of the corresponding one of the gas passage holes when viewed from a top thereof.
    Type: Grant
    Filed: July 28, 2010
    Date of Patent: October 14, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Keiichi Nagakubo, Takahiro Miyai
  • Patent number: 8845856
    Abstract: An edge ring assembly used in a plasma etching chamber includes a dielectric coupling ring and a conductive edge ring. In one embodiment, the dielectric coupling ring has an annular projection extending axially upward from its inner periphery. The dielectric coupling ring is adapted to surround a substrate support in a plasma etching chamber. The conductive edge ring is adapted to surround the annular projection of the dielectric coupling ring. A substrate supported on the substrate support overhangs the substrate support and overlies the annular projection of the dielectric coupling ring and a portion of the conductive edge ring. In another embodiment, the dielectric coupling ring has a rectangular cross section. The dielectric coupling ring and the conductive edge ring are adapted to surround a substrate support in a plasma etching chamber. A substrate supported on the substrate support overhangs the substrate support and overlies a portion of the conductive edge ring.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: September 30, 2014
    Assignee: Lam Research Corporation
    Inventors: Michael S. Kang, Michael C. Kellogg, Migùel A. Saldana, Travis R. Taylor
  • Patent number: 8835296
    Abstract: The present invention provides an electronic component manufacturing method including a step of embedding a metal film. An embodiment of the present invention includes a first step of depositing a barrier layer containing titanium nitride on an object to be processed on which a concave part is formed and a second step of filling a low-melting-point metal directly on the barrier layer under a temperature condition allowing the low-melting-point metal to flow, by a PCM sputtering method while forming a magnetic field by a magnet unit including plural magnets which are arranged at grid points of a polygonal grid so as to have different polarities between the neighboring magnets.
    Type: Grant
    Filed: June 20, 2011
    Date of Patent: September 16, 2014
    Assignee: Canon Anelva Corporation
    Inventors: Shunichi Wakayanagi, Takayuki Saito, Takuya Seino, Akira Matsuo, Koji Yamazaki, Eitaro Morimoto, Yohsuke Shibuya, Yu Sato, Naomu Kitano
  • Patent number: 8773020
    Abstract: Apparatus for forming a magnetic field and methods of use thereof are provided herein. In some embodiments, a plurality of coils having substantially similar dimensions disposed about a process chamber in a symmetric pattern centered about a central axis of the process chamber, wherein the plurality of coils are configured to produce a magnetic field having a plurality of magnetic field lines that are substantially planar and substantially parallel. In some embodiments, the plurality of coils comprises eight coils disposed about the process chamber, wherein each of the eight coils is offset by an angle of about 45 degrees from respective adjacent coils of the eight coils.
    Type: Grant
    Filed: April 29, 2011
    Date of Patent: July 8, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Gary Leray, Shahid Rauf, Valentin N. Todorow
  • Patent number: 8707899
    Abstract: A plasma processing apparatus for processing a subject placed on a subject stage disposed in a processing chamber in a vacuum vessel, by using plasma formed in said processing chamber, includes: an exhaust space communicating with the processing chamber, extending in a horizontal direction, and exhausting gas in the processing chamber; an exhaust port communicating with the exhaust space, the gas being exhausted via the exhaust port; a pump disposed communicating with the exhaust port and exhausting the gas; and a plate member disposed in the exhaust space between a connection portion to the processing chamber and the exhaust port, extending along a direction connecting the connection portion and the exhaust port, and disposed outside a view angle from an upper surface of the subject stage.
    Type: Grant
    Filed: February 26, 2009
    Date of Patent: April 29, 2014
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Ryouta Kitani, Nobuhide Nunomura, Yasukiyo Morioka, Motohiko Yoshigai
  • Patent number: 8652342
    Abstract: A semiconductor fabrication apparatus and a method of fabricating a semiconductor device using the same performs semiconductor etching and deposition processes at an edge of a semiconductor substrate after disposing the semiconductor substrate at a predetermined place in the semiconductor fabrication apparatus. The semiconductor fabrication apparatus has lower, middle and upper electrodes sequentially stacked. The semiconductor substrate is disposed on the middle electrode. Semiconductor etching and deposition processes are performed on the semiconductor substrate in the semiconductor fabrication apparatus. The semiconductor fabrication apparatus forms electrical fields along an edge of the middle electrode during performance of the semiconductor etching and deposition processes.
    Type: Grant
    Filed: May 10, 2012
    Date of Patent: February 18, 2014
    Assignee: Samsung Electronics Co., Ltd
    Inventors: Kyung-Woo Lee, Jin-Sung Kim, Joo-Byoung Yoon, Yeong-Cheol Lee, Sang-Jun Park, Hee-Kyeong Jeon
  • Patent number: 8622021
    Abstract: A method of increasing mean time between cleans of a plasma etch chamber and chamber parts lifetimes is provided. Semiconductor substrates are plasma etched in the chamber while using at least one sintered silicon nitride component exposed to ion bombardment and/or ionized halogen gas. The sintered silicon nitride component includes high purity silicon nitride and a sintering aid consisting of silicon dioxide. A plasma processing chamber is provided including the sintered silicon nitride component. A method of reducing metallic contamination on the surface of a silicon substrate during plasma processing is provided with a plasma processing apparatus including one or more sintered silicon nitride components. A method of manufacturing a component exposed to ion bombardment and/or plasma erosion in a plasma etch chamber, comprising shaping a powder composition consisting of high purity silicon nitride and silicon dioxide and densifying the shaped component.
    Type: Grant
    Filed: October 27, 2008
    Date of Patent: January 7, 2014
    Assignees: Lam Research Corporation, Ceradyne Inc.
    Inventors: Travis R. Taylor, Mukund Srinivasan, Bobby Kadkhodayan, K. Y. Ramanujam, Biljana Mikijelj, Shanghua Wu
  • Patent number: 8617352
    Abstract: An apparatus and a method comprising same for removing metal oxides from a substrate surface are disclosed herein. In one particular embodiment, the apparatus comprises an electrode assembly that has a housing that is at least partially comprised of an insulating material and having an internal volume and at least one fluid inlet that is in fluid communication with the internal volume; a conductive base connected to the housing comprising a plurality of conductive tips that extend therefrom into a target area and a plurality of perforations that extend therethrough and are in fluid communication with the internal volume to allow for a passage of a gas mixture comprising a reducing gas.
    Type: Grant
    Filed: December 15, 2010
    Date of Patent: December 31, 2013
    Assignees: Air Products and Chemicals, Inc., BTU International, Inc.
    Inventors: Chun Christine Dong, Wayne Thomas McDermott, Alexander Schwarz, Gregory Khosrov Arslanian, Richard E. Patrick, Gary A. Orbeck, Donald A. Seccombe, Jr.
  • Patent number: 8617351
    Abstract: A plasma reactor for processing a workpiece, includes a vacuum chamber defined by a sidewall and ceiling, and a workpiece support pedestal having a workpiece support surface in the chamber and facing the ceiling and including a cathode electrode. An RF power generator is coupled to the cathode electrode. Plasma distribution is controlled by an external annular inner electromagnet in a first plane overlying the workpiece support surface, an external annular outer electromagnet in a second plane overlying the workpiece support surface and having a greater diameter than the inner electromagnet, and an external annular bottom electromagnet in a third plane underlying the workpiece support surface. D.C. current supplies are connected to respective ones of the inner, outer and bottom electromagnets.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: December 31, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Daniel J. Hoffman, Roger A. Lindley, Michael C. Kutney, Martin J. Salinas, Hamid F. Tavassoli, Keiji Horioka, Douglas A. Buchberger, Jr.
  • Patent number: 8573152
    Abstract: A showerhead electrode, a gasket set and an assembly thereof in plasma reaction chamber for etching semiconductor substrates are provided with improved a gas injection hole pattern, positioning accuracy and reduced warping, which leads to enhanced uniformity of plasma processing rate. A method of assembling the inner electrode and gasket set to a supporting member includes simultaneous engagement of cam locks.
    Type: Grant
    Filed: September 3, 2010
    Date of Patent: November 5, 2013
    Assignee: Lam Research Corporation
    Inventors: Anthony de la Llera, Pratik Mankidy, Michael C. Kellogg, Rajinder Dhindsa
  • Patent number: 8547085
    Abstract: An arrangement for measuring process parameters within a processing chamber is provided. The arrangement includes a probe arrangement disposed in an opening of an upper electrode. Probe arrangement includes a probe head, which includes a head portion and a flange portion. The arrangement also includes an o-ring disposed between the upper electrode and the flange portion. The arrangement further includes a spacer made of an electrically insulative material positioned between the head portion and the opening of the upper electrode to prevent the probe arrangement from touching the upper electrode. The spacer includes a disk portion configured for supporting an underside of the flange portion. The spacer also includes a hollow cylindrical portion configured to encircle the head portion. The spacer forms a right-angled path between the o-ring and an opening to the processing chamber to prevent direct line-of-sight path between the o-ring and the opening to the processing chamber.
    Type: Grant
    Filed: July 7, 2009
    Date of Patent: October 1, 2013
    Assignee: Lam Research Corporation
    Inventors: Jean-Paul Booth, Douglas Keil