With Magnetic Field Generating Means For Control Of The Etchant Gas Patents (Class 156/345.46)
  • Publication number: 20100024983
    Abstract: The present invention is a plasma etching method including: an arranging step of arranging a pair of electrodes oppositely in a chamber and making one of the electrodes support a substrate to be processed in such a manner that the substrate is arranged between the electrodes, the substrate having an organic-material film and an inorganic-material film; and an etching step of applying a high-frequency electric power to at least one of the electrodes to form a high-frequency electric field between the pair of the electrodes, supplying a process gas into the chamber to form a plasma of the process gas by means of the electric field, and selectively plasma-etching the organic-material film of the substrate with respect to the inorganic-material film by means of the plasma; wherein a frequency of the high-frequency electric power applied to the at least one of the electrodes is 50 to 150 MHz in the etching step.
    Type: Application
    Filed: October 13, 2009
    Publication date: February 4, 2010
    Applicants: TOKYO ELECTRON LIMITED, KABUSHIKI KAISHA TOSHIBA
    Inventors: Masanobu Honda, Kazuya Nagaseki, Koichiro Inazawa, Shoichiro Matsuyama, Hisataka Hayashi
  • Patent number: 7601241
    Abstract: A plasma processing apparatus having 90% or more of a side wall of an inner wall 101 of a reaction chamber 1 covered with a dielectric 102, and equipped with an earthed conductive member 21a having an area of less than 10% of the side wall area of the inner wall 101 and having a structure to allow direct current from a plasma to flow therein, wherein the DC earth formed of the conductive member 21 is located at a position where floating potential of plasma (or plasma density) is higher than the floating potential of plasma 9 located near a wafer holding electrode 14 where there is relatively large wall chipping.
    Type: Grant
    Filed: February 24, 2004
    Date of Patent: October 13, 2009
    Assignees: Hitachi, Ltd., Hitachi High-Technologies Corporation
    Inventors: Tsutomu Tetsuka, Kazuyuki Ikenaga, Tetsuo Ono, Motohiko Yoshigai, Naoshi Itabashi
  • Patent number: 7585385
    Abstract: A plasma processing apparatus includes a processing chamber for accommodating therein an object to be processed, a plurality of bar-shaped magnets rotatably installed standing around the processing chamber, a rotation driving mechanism for synchronously rotating the bar-shaped magnets, a rotation detection unit for detecting a rotation of a bar-shaped magnet and clocking times corresponding to the detected rotation, and an abnormal rotation determination unit for determining whether the rotation driving mechanism is abnormal by comparing an interval calculated from the clocked times to a time period.
    Type: Grant
    Filed: July 8, 2005
    Date of Patent: September 8, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Satoshi Yamazaki, Taira Takase
  • Patent number: 7582185
    Abstract: A plasma-processing apparatus having a high frequency power application electrode in which plasma is generated by supplying VHF power to the high frequency power application electrode. The plasma-processing apparatus has an impedance-matching equipment comprising a capacitive element and an inductive element, which are mutually connected in series. The apparatus is arranged so that the capacitive element and the inductive element of the impedance-matching equipment are symmetrical with respect to the center of the high frequency power application electrode.
    Type: Grant
    Filed: December 29, 2003
    Date of Patent: September 1, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Yukito Aota, Masahiro Kanai, Atsushi Koike, Tomokazu Sushihara
  • Patent number: 7575638
    Abstract: Positional relationships are established in a process chamber. An upper electrode is configured with a first surface to support a wafer, and an electrode has a second surface. A linear drive is mounted on the base and a linkage connected between the drive and the upper electrode. Linkage adjustment defines a desired orientation between the surfaces. The linear drive and linkage maintain the desired orientation while the assembly moves the upper electrode with the surfaces moving relative to each other. An annular etching region defined between the electrodes enables etching of a wafer edge exclusion region extending along a top and bottom of the wafer. Removable etch defining rings are configured to define unique lengths along each of the top and bottom of the wafer to be etched. Positional relationships of the surfaces enable limiting the etching to those unique lengths of the exclusion region.
    Type: Grant
    Filed: February 2, 2007
    Date of Patent: August 18, 2009
    Assignee: Lam Research Corporation
    Inventors: Andrew D. Bailey, III, Jack Chen, Yunsang Kim, Gregory S. Sexton
  • Patent number: 7527713
    Abstract: A quadruple electromagnetic coil array coaxially arranged in a rectangular array about a chamber axis outside the sidewalls of a plasma sputter reactor, preferably in back of an RF coil within the chamber. The coil currents can be separately controlled to produce different magnetic field distributions, for example, between a sputter deposition mode in which the sputter target is powered to sputter target material onto a wafer and a sputter etch mode in which the RF coil supports the gas sputtering the wafer. The coil array may include a tubular magnetic core, particularly useful for suppressing stray fields. A water cooling coil may be wrapped around the coil array to cool all the coils. The electromagnets can be powered in different relative polarities in a multi-step process.
    Type: Grant
    Filed: September 23, 2004
    Date of Patent: May 5, 2009
    Assignee: Applied Materials, Inc.
    Inventors: Tza-Jing Gung, Mark A. Perrin, Andrew Gillard
  • Patent number: 7485204
    Abstract: An ECR plasma source of the invention is constructed of: a plasma generating chamber (10) having a generally rectangular section in a plane normal to a plasma flow; magnetic coils (20, 21) wound in generally rectangular shapes in a plane normal to the plasma flow; and a direct introduction type or branching and binding introduction type waveguide (30) or microwave cavity resonator. Microwaves are transmitted into the plasma generating chamber (10) from a plurality of openings (34) which are formed in such side faces in the waveguide (30) or the microwave cavity resonator as correspond to in-phase microwave portions. Moreover, an ECR plasma device comprises the aforementioned ECR plasma source and a sample moving mechanism for moving a large-sized sample.
    Type: Grant
    Filed: April 9, 2003
    Date of Patent: February 3, 2009
    Assignee: MES AFTY Corporation
    Inventors: Seitaro Matsuo, Toshiyuki Nozaki, Fumio Tanaka
  • Patent number: 7478609
    Abstract: A plasma processing apparatus and a processing apparatus having a widened process condition range allowing plasma generation are obtained by increasing microwave propagation efficiency. The plasma processing apparatus includes a processing chamber where plasma processing is performed, and microwave introducer for introducing microwaves into the processing chamber. The microwave introducer includes a dielectric member transmitting the microwaves. The dielectric member has a shape in cross section in a direction approximately perpendicular to a transmitting direction of the microwaves through the dielectric member that allows transmission of the microwaves of substantially a single mode. The dielectric member has a thickness T in the transmitting direction that satisfies a condition of (?×(2m+0.7)/4)?T?(?×(2m+1.3)/4), where ? is a wavelength of the microwaves of the single mode transmitted through the dielectric member and m is an arbitrary integer.
    Type: Grant
    Filed: October 11, 2002
    Date of Patent: January 20, 2009
    Assignees: Sharp Kabushiki Kaisha, Tadahiro OHMI
    Inventors: Naoko Yamamoto, I'atsushi Yamamoto, Masaki Hirayama, I'adahiro Ohmi
  • Patent number: 7467598
    Abstract: First and second electrodes at opposite ends and magnets between the electrodes define an enclosure. Inert gas (e.g. argon) molecules pass into the enclosure through an opening near the first electrode and from the enclosure through an opening near the second electrode. A ring near the first electrode, a plate near the second electrode and the magnets are at a reference potential (e.g. ground). The first electrode is biased at a high voltage by a high alternating voltage to produce a high intensity negative electrical field. The second electrode is biased at a low negative voltage by a low alternating voltage to produce a low intensity negative electrical field. Electrons movable in a helical path in the enclosure near the first electrode ionize inert gas molecules. A wafer having a floating potential and an insulating layer is closely spaced from the second electrode.
    Type: Grant
    Filed: April 9, 2001
    Date of Patent: December 23, 2008
    Assignee: Tegal Corporation
    Inventor: Pavel N. Laptev
  • Patent number: 7464663
    Abstract: A system comprises a processing chamber for maintaining a hydrogen plasma at low pressure. The processing chamber has a long, wide, thin geometry to favor deposition of thin-film silicon on sheet substrates over the chamber walls. The sheet substrates are moved through between ends. A pair of opposing radio frequency electrodes above and below the workpieces are electrically driven hard to generate a flat, pancaked plasma cloud in the middle spaces of the processing chamber. A collinear series of gas injector jets pointed slightly up on a silane-jet manifold introduce 100% silane gas at high velocity from the side in order to roll the plasma cloud in a coaxial vortex. A second such silane-jet manifold is placed on the opposite side and pointed slightly down to further help roll the plasma and maintain a narrow band of silane concentration.
    Type: Grant
    Filed: May 25, 2006
    Date of Patent: December 16, 2008
    Assignee: OptiSolar, Inc.
    Inventors: Marvin S Keshner, Warren B. Jackson, Krzysztof Nauka
  • Patent number: 7465946
    Abstract: An EUV light source is disclosed which may comprise at least one optical element having a surface, such as a multi-layer collector mirror; a laser source generating a laser beam; and a source material irradiated by the laser beam to form a plasma and emit EUV light. In one aspect, the source material may consist essentially of a tin compound and may generate tin debris by plasma formation which deposits on the optical element and, in addition, the tin compound may include an element that is effective in etching deposited tin from the optical element surface. Tin compounds may include SnBr4, SnBr2 and SnH4. In another aspect, an EUV light source may comprise a molten source material irradiated by a laser beam to form a plasma and emit EUV light, the source material comprising tin and at least one other metal, for example tin with Gallium and/or Indium.
    Type: Grant
    Filed: April 17, 2006
    Date of Patent: December 16, 2008
    Assignee: Cymer, Inc.
    Inventors: Norbert R. Bowering, Oleh V. Khodykin, Alexander N. Bykanov, Igor V. Fomenkov
  • Patent number: 7458335
    Abstract: A magnetic field-enhanced plasma reactor is disclosed, comprising a reaction chamber for applying a plasma to a substrate, a plurality of primary electromagnets disposed about said reaction chamber, and a plurality of secondary electromagnets. At least two of the primary electromagnets are adjacent to each other, and each of these primary electromagnets has at least one secondary electromagnet disposed within a region defined by a right rectangular prism having the largest perimeter that fits within the outer perimeter of the primary magnet. Typically, at least one of the secondary electromagnets in one of the at least two adjacent primary electromagnets is itself adjacent to a secondary electromagnet disposed in the other of the at least two adjacent primary electromagnets. This arrangement is found to eliminate non-uniformities observed at regions of the substrate which are disposed closest to the vertices formed by the adjacent primary electromagnets.
    Type: Grant
    Filed: October 10, 2002
    Date of Patent: December 2, 2008
    Assignee: Applied Materials, Inc.
    Inventor: Claes H. Bjorkman
  • Patent number: 7455748
    Abstract: A plasma processing apparatus for processing a substrate is provided. A plasma processing chamber with chamber walls is provided. A substrate support is provided within the chamber walls. At least one confinement ring is provided, where the confinement ring and the substrate support define a plasma volume. A magnetic source for generating a magnetic field for magnetically enhancing physical confinement provided by the at least one confinement ring is provided.
    Type: Grant
    Filed: June 20, 2003
    Date of Patent: November 25, 2008
    Assignee: Lam Research Corporation
    Inventors: Douglas L. Keil, Lumin Li, Eric A. Hudson, Reza Sadjadi, Eric H. Lenz, Rajinder Dhindsa, Ji Soo Kim
  • Patent number: 7444955
    Abstract: An apparatus for coating surfaces of a workpiece is configured to establish a pressure gradient within internal passageways through the workpiece, so that the coating within the internal passageways exhibits intended characteristics, such as those relating to smoothness or hardness. The coating apparatus may include any or all of a number of cooperative systems, including a plasma generation system, a manipulable workpiece support system, an ionization excitation system configured to increase ionization within or around the workpiece, a biasing system for applying a selected voltage pattern to the workpiece, and a two-chamber system that enables the plasma generation to take place at a first selected pressure and the deposition to occur at a second selected pressure.
    Type: Grant
    Filed: May 19, 2004
    Date of Patent: November 4, 2008
    Assignee: Sub-One Technology, Inc.
    Inventors: William John Boardman, Raul Donate Mercado, Andrew William Tudhope
  • Patent number: 7438765
    Abstract: An apparatus for adjusting an etching area of a semiconductor wafer includes an adjustable shielding plate. The adjustable shielding plate includes a plurality of shielding members. Each of the plurality of shielding members are movable between a first position configured to shield a portion of a semiconductor wafer from an etching gas and a second position configured to expose an unshielded etching portion of the semiconductor wafer to the etching gas.
    Type: Grant
    Filed: April 29, 2005
    Date of Patent: October 21, 2008
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jong-Chul Park, Sang-sup Jeong
  • Patent number: 7438783
    Abstract: Disclosed is a plasma processing apparatus and a plasma processing method. A substrate to be processed is accommodated in a vacuum chamber within which a plasma generator is provided so as to generate plasma for use in performing plasma processing on the substrate. Outside the vacuum chamber provided is a magnetic field generator for generating a multi-pole magnetic field at the periphery of the substrate. The magnetic field generator comprises an inner ring-shaped magnetic field generating portion and an outer ring-shaped magnetic field generating portion, both of which are provided outside the vacuum chamber in a concentric relationship with the vacuum chamber and are independently rotatable with each other.
    Type: Grant
    Filed: April 28, 2005
    Date of Patent: October 21, 2008
    Assignees: Shin-Etsu Chemical Co., Ltd., Tokyo Electron Limited
    Inventors: Koji Miyata, Tetsuji Sato
  • Patent number: 7430985
    Abstract: Plasma processing equipment capable of increasing the heat resistance of a wave guide by using a high dielectric material, comprising a processing container 44 formed to allow vacuuming, a loading table 46 installed in the processing container for placing a processed body W thereon, a microwave transmission plate 72 installed in an opening part at the ceiling of the processing container, a flat antenna member 76 for feeding microwave into the processing container through the microwave transmission plate, a shield cover body 80 earthed so as to cover the upper part of the flat antenna member, and a waveguide 90 for feeding the microwave from a microwave generating source to the flat antenna member, characterized in that the waveguide is formed of a high dielectric waveguide 94 using the high dielectric material, whereby the heat resistance of the waveguide can be increased.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: October 7, 2008
    Assignee: Tokyo Electron Limited
    Inventor: Shigeru Kasai
  • Patent number: 7422654
    Abstract: A magnetic field generator which provides greater control over the magnetic field is provided. The magnetic field generator has a plurality of overlapping main magnetic coil sections for forming a magnetic field generally parallel to the top surface of the supporting member. In other embodiments, sub-magnetic coil sections are placed symmetrically around the main magnetic coil sections.
    Type: Grant
    Filed: February 13, 2004
    Date of Patent: September 9, 2008
    Assignee: Applied Materials, Inc.
    Inventors: Roger Alan Lindley, Jingbao Liu, Bryan Y. Pu, Keiji Horioka
  • Patent number: 7419567
    Abstract: A plasma processing apparatus includes a worktable in a process chamber to horizontally place a target substrate thereon. A plasma generation space is defined above and around the worktable within the process chamber. The plasma generation space includes a peripheral plasma region and a main plasma region respectively located outside and inside an outer edge of the target substrate placed on the worktable. The apparatus further includes a magnetic field forming mechanism configured to form first, second, and third magnetic fields within the peripheral plasma region. The first magnetic field includes magnetic force lines extending along a vertical first cylindrical plane. The second magnetic field includes magnetic force lines extending along a vertical second cylindrical plane located inside the first cylindrical plane. The third magnetic field includes magnetic force lines extending along vertical radial planes located between the first and second cylindrical planes.
    Type: Grant
    Filed: March 30, 2005
    Date of Patent: September 2, 2008
    Assignees: Tokyo Electron Limited, Shin-Etsu Chemical Co., Ltd.
    Inventors: Masahide Iwasaki, Koji Miyata
  • Patent number: 7410552
    Abstract: An electron cyclotron resonance equipment generates plasma by application of a processing gas and microwave energy into a vacuum chamber having a wafer therein in an environment of reduced pressure. The equipment includes a horn antenna assembly mounted onto an uppermost end of the vacuum chamber for radiating the microwave energy supplied from a high-frequency generator into the vacuum chamber. The horn antenna enables extension and retraction in a lengthwise direction to change a flare angle of the horn antenna. The equipment is provided with a fixed antenna and a plurality of mobile antennas to configure a horn antenna assembly, thereby enabling control of the flare angle in the horn antenna as a result of displacement of the mobile antennas. Thus, the uniformity in radiation of the microwave energy within plasma chamber can be controlled with efficiency.
    Type: Grant
    Filed: December 9, 2004
    Date of Patent: August 12, 2008
    Assignee: Samsung Electronics Co., Ltd
    Inventors: Ji-Hyun Hur, Jai-Kwang Shin, Jae-Joon Oh
  • Patent number: 7392760
    Abstract: A microwave-excited plasma processing apparatus shows a wide pressure range and a wide applicable electric power range for normal electric discharges as a result of using slits cut through a rectangular waveguide and having a profile that allows the electric field and the magnetic field of microwave to be formed uniformly right below the microwave introducing window below an microwave antenna. The microwave-excited plasma processing apparatus is characterized by having four elliptic slits cut through the wall of the rectangular waveguide that is held in contact with the microwave introducing window of the top wall of the vacuum chamber, the four elliptic slits being arranged respectively along the four sides of a substantial square.
    Type: Grant
    Filed: November 16, 2004
    Date of Patent: July 1, 2008
    Assignee: ULVAC, Inc.
    Inventors: Yoji Taguchi, Maiko Yoshida, Kohta Kusaba, Kibatsu Shinohara, Munekazu Matsuo, Kazuhiro Watanabe
  • Publication number: 20080121345
    Abstract: A method and apparatus for confining a plasma are provided herein. In one embodiment, an apparatus for confining a plasma includes a substrate support and a magnetic field forming device for forming a magnetic field proximate a boundary between a first region disposed at least above the substrate support, where a plasma is to be formed, and a second region, where the plasma is to be selectively restricted. The magnetic field has b-field components perpendicular to a direction of desired plasma confinement that selectively restrict movement of charged species of the plasma from the first region to the second region dependent upon the process conditions used to form the plasma.
    Type: Application
    Filed: November 28, 2006
    Publication date: May 29, 2008
    Applicant: Applied Materials, Inc.
    Inventors: Steven C. Shannon, Masao Drexel, James A. Stinnett, Ying Rui, Ying Xiao, Roger A. Lindley, Imad Yousif
  • Patent number: 7374636
    Abstract: A method and apparatus for controlling a magnetic field gradient within a magnetically enhanced plasma reactor. The apparatus comprises a cathode pedestal supporting a wafer within an enclosure, a plurality of electromagnets positioned proximate the enclosure for producing a magnetic field in the enclosure and a magnetic field control element, positioned proximate the electromagnets, for controlling the magnetic field proximate a specific region of the wafer.
    Type: Grant
    Filed: July 26, 2002
    Date of Patent: May 20, 2008
    Assignee: Applied Materials, Inc.
    Inventors: Keiji Horioka, Chun Yan, Taeho Shin, Roger Alan Lindley, Panyin Hughes, Douglas H. Burns, Evans Y. Lee, Bryan Y. Pu, Qi Li, Mahmoud Dahimene
  • Patent number: 7338575
    Abstract: A process and apparatus for cooling a plasma tube generally includes flowing a hydrocarbon dielectric heat transfer fluid into a space defined by the plasma tube and a concentric tube surrounding the plasma tube. In one embodiment, the hydrocarbon fluid is selected to have a dissipation factor less than 0.002 and a thermal efficiency coefficient greater than or equal to 1.30 kJ/kg*K.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: March 4, 2008
    Assignee: Axcelis Technologies, Inc.
    Inventors: Richard E. Pingree, Jr., Michael Bruce Colson, Michael Silbert
  • Patent number: 7338576
    Abstract: Each magnet segment 22 of a magnetic field forming mechanism 21 is constructed such that, after the magnetic pole of each magnet segment 22 set to face a vacuum chamber 1 as shown in FIG. 3A, adjoining magnet segments 22 are synchronously rotated in opposite directions, and hence every other magnet element 22 is rotated in the same direction as shown in FIGS. 3B, 3C to thereby control the status of a multi-pole magnetic field formed in the vacuum chamber 1 and surrounding a semiconductor wafer W. Therefore, the status of a multi-pole magnetic field can be easily controlled and set appropriately according to a type of plasma processing process to provide a good processing easily.
    Type: Grant
    Filed: September 19, 2002
    Date of Patent: March 4, 2008
    Assignee: Tokyo Electron Limited
    Inventors: Hiroo Ono, Koichi Tateshita, Masanobu Honda, Kazuya Nagaseki, Daisuke Hayashi
  • Patent number: 7325511
    Abstract: A microwave plasma processing apparatus includes a processing vessel, a microwave generator, a waveguide guiding a microwave formed by the microwave generator, and a microwave emitting member emitting the microwave with wavelength compression by a retardation plate, wherein the waveguide has a single microwave output opening in a location corresponding to a central par of the microwave emitting member.
    Type: Grant
    Filed: October 18, 2002
    Date of Patent: February 5, 2008
    Assignees: Tokyo Electron Limited
    Inventors: Naohisa Goto, Tadahiro Ohmi, Masaki Hirayama, Tetsuya Goto
  • Publication number: 20080020574
    Abstract: A device for inductively confining capacitively coupled RF plasma formed in a plasma processing apparatus. The apparatus includes an upper electrode and a lower electrode that is adapted to support a substrate and to generate the plasma between the substrate and the upper electrode. The device includes a dielectric support ring that concentrically surrounds the upper electrode and a plurality of coil units mounted on the dielectric support ring. Each coil unit includes a ferromagnetic core positioned along a radial direction of the dielectric support ring and at least one coil wound around each ferromagnetic core. The coil units generate, upon receiving RF power from an RF power source, electric and magnetic fields that reduce the number of charged particles of the plasma diffusing away from the plasma.
    Type: Application
    Filed: July 18, 2006
    Publication date: January 24, 2008
    Applicant: Lam Research Corporation
    Inventors: Alexei Marakhtanov, Rajinder Dhindsa, Eric Hudson, Andreas Fischer
  • Publication number: 20080017318
    Abstract: In a semiconductor device manufacturing apparatus which is equipped with: a process chamber; a unit for supplying gas to said process chamber; a exhausting unit to reduce pressure in said process chamber; a high frequency power source for plasma generation; a coil for generating a magnetic field; and a mounted electrode for mounting a substance to be processed, particles were transported in the circumference direction of said substance to be processed by thermo-phoretic force, by changing the magnetic field distribution, so as to make a plasma distribution at the surface of said substance to be processed, in a convex form, in ignition of the plasma or after completion of a predetermined processing, compared with the plasma distribution during said predetermined processing to said substance to be processed, and thus to generate temperature gradient of processing gas just above said substance to be processed.
    Type: Application
    Filed: January 29, 2007
    Publication date: January 24, 2008
    Inventors: Hiroyuki Kobayashi, Kenji Maeda, Kenetsu Yokogawa, Masaru Izawa
  • Patent number: 7320331
    Abstract: An in-situ plasma cleaning device (PCD) performs an atomic surface cleaning process to remove contaminants and/or to modify the cylindrical surfaces of both the target and substrate. The atomic cleaning process utilizes a plasma generated locally within the in-situ plasma cleaning device with suitable properties to clean both the target and substrate cylindrical surfaces either concurrently or separately. Moreover, the in-situ plasma cleaning device is designed to traverse the length of the target and the substrate cylindrical surfaces during the cleaning process.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: January 22, 2008
    Assignee: United States of America as represented by the Secrertary of the Army
    Inventors: Michael J. Audino, Michael Cipollo, David Glocker, Kevin Miner, Patrick Vottis
  • Patent number: 7316199
    Abstract: A magnetic field generator for producing a magnetic field that accelerates plasma formation is placed proximate a reaction chamber of semiconductor substrate processing system. The magnetic field generator has four main magnetic coil sections for producing a magnetic field nearly parallel to the top surface of a support pedestal in the reaction chamber and four sub-magnetic coil sections placed generally coaxially with the main magnetic coil sections to produce a magnetic field of the direction opposite of that of the magnetic field produced with the main magnetic coil sections. In the magnetic field generator, magnetic fields of opposite polarities are superimposed on each other when electric currents of opposite directions are applied to the main and sub-magnetic coil sections.
    Type: Grant
    Filed: May 14, 2002
    Date of Patent: January 8, 2008
    Assignee: Applied Materials, Inc.
    Inventors: Keiji Horioka, Chun Yan, Taeho Shin, Roger Alan Lindley, Qi Li, Panyin Hughes, Douglas H. Burns, Evans Y. Lee, Bryan Y. Pu
  • Patent number: 7294224
    Abstract: A magnet assembly for a plasma process chamber has a hollow collar comprising a cross-section that is absent seams. The hollow collar has an open end face and a cap is provided to seal the open end face of the collar. A plurality of magnets are in the hollow collar, the magnets being insertable through the open end face. The collar is capable of being snap fitted onto the chamber wall. The magnet assembly can also comprise one or more of the collars such that the collars, when installed, form a substantially continuous ring about a chamber wall.
    Type: Grant
    Filed: December 1, 2003
    Date of Patent: November 13, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Anthony Vesci, Vince Kirchhoff, James Woodward, Kevin Hughes, Mark van der Pyl, Tetsuya Ishikawa, Evans Lee
  • Patent number: 7294283
    Abstract: The preferred embodiments described herein provide a Penning discharge plasma source. The magnetic and electric field arrangement, similar to a Penning discharge, effectively traps the electron Hall current in a region between two surfaces. When a substrate (10) is positioned proximal to at least one of the electrodes (11, 12) and is moved relative to the plasma, the substrate (10) is plasma treated, coated or otherwise modified depending upon the process gas used and the process pressure. This confinement arrangement produces dramatic results not resembling known prior art. Using this new source, many applications for PECVD, plasma etching, plasma treating, sputtering or other plasma processes will be substantial improved or made possible. In particular, applications using flexible webs (10) are benefited.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: November 13, 2007
    Assignee: Applied Process Technologies, Inc.
    Inventor: John Madocks
  • Patent number: 7234413
    Abstract: In a plasma processing apparatus, microwaves being transmitted in a waveguide pass through a microwave transmitted window via first and second slot antennas provided in a magnetic field side, so as to form surface waves. Process gas in a chamber is excited by the surface waves so as to generate surface wave plasma. A substrate is processed by the plasma. Each first slot antenna is provided with an aperture, which has a curved or bent shape and whose longitudinal direction extends substantially to follow the lines of magnetic force of the microwaves. Each second slot antenna is provided with an aperture which has a rectangular shape.
    Type: Grant
    Filed: January 30, 2004
    Date of Patent: June 26, 2007
    Assignee: Shimadzu Corporation
    Inventor: Masayasu Suzuki
  • Patent number: 7226524
    Abstract: A plasma processing apparatus includes an evacuatable processing vessel; a workpiece mount base for mounting thereon an object to be processed; a microwave transmitting plate provided in an opening of a ceiling of the processing vessel; a planar antenna member for supplying a microwave into the processing vessel via the microwave transmitting plate; a shield lid grounded to cover a top of the planar antenna member; a waveguide for guiding the microwave to the planar antenna member; a member elevating mechanism for relatively varying a vertical distance between the planar antenna member and the shield lid; a tuning rod insertable into the waveguide; a tuning rod driving mechanism for moving the tuning rod to adjust an insert amount thereof; and a matching control section for controlling an elevation amount of the planar antenna member and the insert amount of the tuning rod to obtain a matching adjustment.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: June 5, 2007
    Assignee: Tokyo Electron Limited
    Inventors: Shigeru Kasai, Nobuhiko Yamamoto, Hikaru Adachi, Yuki Osada
  • Patent number: 7217337
    Abstract: The present invention relates to a plasma process chamber, which includes: an upper housing having a gas inlet connected to a gas source, and a gas shower head placed in the upper housing; and a lower housing having a gas outlet connected to a vacuum pump, and a substrate provided on the inner bottom of the lower housing. On the substrate is placed a wafer. A plasma reactor is provided between the upper housing and the lower housing of the plasma process chamber. The plasma reactor is provided on the outer circumference of its main body with at least one reactor tube of horseshoe shape. A closed magnetic core is attached to the reactor tube, and a coil is wound on said magnetic core. The coil is connected electrically to an A.C. power. The plasma reactor is placed in the middle area of the plasma process chamber and a plurality of the reactor tubes are provided on the outer circumference of the plasma reactor so that plasma reaction is generated and distributed evenly in the plasma process chamber.
    Type: Grant
    Filed: April 1, 2003
    Date of Patent: May 15, 2007
    Inventor: Dae-Kyu Choi
  • Patent number: 7210424
    Abstract: A high-density plasma processing apparatus includes a processing chamber, having a susceptor for supporting an object to be processed positioned therein and a dielectric window positioned on the processing chamber to form an upper surface of the processing chamber. A reaction gas injection device injects a reaction gas into an interior of the processing chamber. An inductively coupled plasma (ICP) antenna, which is installed on a center of the dielectric window, transfers radio frequency (RF) power from an RF power supply to the interior of the processing chamber. A waveguide guides a microwave generated by a microwave generator. A circular radiative tube, which is installed on the dielectric window around the ICP antenna and is connected to the waveguide, radiates a microwave toward the interior of the processing chamber via a plurality of slots formed through a bottom wall of the radiative tube.
    Type: Grant
    Filed: May 12, 2004
    Date of Patent: May 1, 2007
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Yuri Nikolaevich Tolmachev, Sergiy Yakovlevich Navala, Dong-joon Ma, Dae-il Kim
  • Patent number: 7182842
    Abstract: A device (1) for amplifying the current of an abnormal electrical discharge, characterized in that it comprises an electrode which is positively polarized (2) and associated with a magnetic circuit (3) producing a magnetic field (4) which is uniformly divergent, whereby the intensity on the surface of the electrode is more than approximately 6.102 Tesla, the electrode being positioned in the region where the magnetic field is at its most intense.
    Type: Grant
    Filed: June 10, 2002
    Date of Patent: February 27, 2007
    Assignee: Tecmachine
    Inventors: Christophe Heau, Jean-Paul Terrat
  • Patent number: 7171919
    Abstract: Disclosed herewith is a diamond film depositing apparatus using microwaves and plasma. The apparatus comprises a rectangular wave guide (125), a mode transition coupler (120), an antenna rod (130), a quartz bell jar (140), a workpiece holder (116), a microwave cavity resonator (112), a source gas inflow ring (160), a mechanical support cylinder (164), a cooling jacket (165), gas inflow and outflow conduits (172 and 174) and a vacuum seal (190). The microwave cavity resonator (112) has a cylindrical shape the diameter of which is decreased in a downward direction. The microwave cavity resonator (112) may have a hemispherical shape, the flat surface of which is oriented upward.
    Type: Grant
    Filed: March 27, 2001
    Date of Patent: February 6, 2007
    Assignee: Small Business Corporation
    Inventors: Hee-Sik Sohn, Wayne H. Choe
  • Patent number: 7112536
    Abstract: A plasma processing system and method wherein a power source produces a magnetic field and an electric field, and a window disposed between the power source and an interior of a plasma chamber couples the magnetic field into the plasma chamber thereby to couple power inductively into the chamber and based thereon produce a plasma in the plasma chamber. The window can be shaped and dimensioned to control an amount of power capacitively coupled to the plasma chamber by means of the electric field so that the amount of capacitively coupled power is selected in a range from zero to a predetermined amount. Also, a tuned antenna strap having r.f. power applied thereto to produce a standing wave therein can be arranged adjacent the window to couple magnetic field from a current maximum formed in the strap to the interior of the chamber.
    Type: Grant
    Filed: January 23, 2003
    Date of Patent: September 26, 2006
    Assignee: Research Triangle Institute
    Inventors: Robert J. Markunas, Gaius G. Fountain, Robert C. Hendry
  • Patent number: 7067034
    Abstract: A plasma confinement arrangement for controlling the volume of a plasma while processing a substrate inside a process chamber includes a chamber within which a plasma is both ignited and sustained for processing. The chamber is defined at least in part by a wall and further includes a plasma confinement arrangement. The plasma confinement arrangement includes a magnetic array disposed inside of the chamber. The magnetic array has a plurality of magnetic elements that are disposed around a plasma region within the process chamber.
    Type: Grant
    Filed: March 27, 2000
    Date of Patent: June 27, 2006
    Assignee: Lam Research Corporation
    Inventor: Andrew D. Bailey, III
  • Patent number: 7059268
    Abstract: A magnetically enhanced plasma is produced with a permanent magnet assembly adjacent to a radio frequency (RF) biased wafer support electrode in a vacuum processing chamber of a semiconductor wafer processing apparatus. An annular peripheral region is provided on the wafer support around the perimeter of the wafer being processed. A magnet arrangement using a plurality of magnet rings forms a magnetic tunnel over the peripheral region at which the plasma is generated away from the wafer. The magnetic field has components parallel to the substrate support surface over the annular peripheral region but which are perpendicular to the surface at the wafer. Preferably, the magnetic field has a flat portion parallel to the support surface in the peripheral region. Plasma propagates by diffusion from the peripheral region across the wafer surface. The magnets can be manipulated to optimize plasma uniformity adjacent the substrate being processed.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: June 13, 2006
    Assignee: Tokyo Electron Limited
    Inventor: Derrek Andrew Russell
  • Patent number: 7059267
    Abstract: A method for grounding a semiconductor substrate pedestal during a portion of a high voltage power bias oscillation cycle to reduce or eliminate the detrimental effects of feature charging during the operation of a plasma reactor.
    Type: Grant
    Filed: August 14, 2002
    Date of Patent: June 13, 2006
    Assignee: Micron Technology, Inc.
    Inventors: Chuck E. Hedberg, Kevin G. Donohoe
  • Patent number: 7025856
    Abstract: Apparatus for the processing of materials involving placing a material either placed between an radio-frequency electrode and a ground electrode, or which is itself one of the electrodes. This is done in atmospheric pressure conditions. The apparatus effectively etches or cleans substrates, such as silicon wafers, or provides cleaning of spools and drums, and uses a gas containing an inert gas and a chemically reactive gas.
    Type: Grant
    Filed: February 2, 2001
    Date of Patent: April 11, 2006
    Assignee: The Regents of the University of California
    Inventors: Gary S. Selwyn, Ivars Henins, Jaeyoung Park, Hans W. Herrmann
  • Patent number: 6896775
    Abstract: Magnetically enhanced plasma processing methods and apparatus are described. A magnetically enhanced plasma processing apparatus according to the present invention includes an anode and a cathode that is positioned adjacent to the anode. An ionization source generates a weakly-ionized plasma proximate to the cathode. A magnet is positioned to generate a magnetic field proximate to the weakly-ionized plasma. The magnetic field substantially traps electrons in the weakly-ionized plasma proximate to the cathode. A power supply produces an electric field in a gap between the anode and the cathode. The electric field generates excited atoms in the weakly-ionized plasma and generates secondary electrons from the cathode. The secondary electrons ionize the excited atoms, thereby creating a strongly-ionized plasma.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: May 24, 2005
    Assignee: Zond, Inc.
    Inventor: Roman Chistyakov
  • Patent number: 6863835
    Abstract: A plasma chamber apparatus and method employing a magnet system to block the plasma within the chamber interior from reaching the exhaust pump. An exhaust channel between the chamber interior and the pump includes a magnet and at least one deflector that creates turbulence in the flow of exhaust gases. The magnetic field and the turbulence produced by the deflector both increase the rate of recombination of charged particles in the gases, thereby reducing the concentration of charged particles sufficiently to quench the plasma downstream of the magnet and deflector, thereby preventing the plasma body within the chamber from reaching the exhaust pump. The plasma confinement effect of the magnetic field permits the use of a wider and/or less sinuous exhaust channel than would be required to block the plasma without the magnetic field.
    Type: Grant
    Filed: April 25, 2000
    Date of Patent: March 8, 2005
    Inventors: James D. Carducci, Hamid Noorbakhsh, Evans Y. Lee, Hongqing Shan, Siamak Salimian, Paul E. Luscher, Michael D. Welch
  • Patent number: 6835279
    Abstract: The object of the present invention is to make possible generation of high-density plasma even in the center of a plasma generation region. A plasma generation apparatus comprises a vacuum vessel 11, gas induction unit 12, exhaust unit 13, cylindrical discharge electrode 14, high-frequency oscillators 19 and 21, ring-shaped permanent magnets 15 and 16, and two disk-shaped walls 17 and 18. The discharge electrode 14 is fashioned so as to enclose a plasma generation region 41. The permanent magnets 15 and 16 form prescribed magnetic force lines. These magnetic force lines have portions that are roughly parallel to the center axis 42 of the discharge electrode 14, the lengths of which parallel portions become longer as the magnetic force lines approach the center axis 42. The two walls 17 and 18 define the scope of the plasma generation region 41 in the dimension of the center axis 42 of the discharge electrode 14.
    Type: Grant
    Filed: July 28, 1998
    Date of Patent: December 28, 2004
    Assignees: Hitachi Kokusai Electric Inc.
    Inventors: Yunlong Li, Noriyoshi Sato, Satoru Iizuka
  • Publication number: 20040238125
    Abstract: Each magnet segment 22 of a magnetic field forming mechanism 21 is constructed such that, after the magnetic pole of each magnet segment 22 set to face a vacuum chamber 1 as shown in FIG. 3A, adjoining magnet segments 22 are synchronously rotated in opposite directions, and hence every other magnet element 22 is rotated in the same direction as shown in FIGS. 3B, 3C to thereby control the status of a multi-pole magnetic field formed in the vacuum chamber 1 and surrounding a semiconductor wafer W. Therefore, the status of a multi-pole magnetic field can be easily controlled and set appropriately according to a type of plasma processing process to provide a good processing easily.
    Type: Application
    Filed: March 19, 2004
    Publication date: December 2, 2004
    Inventors: Hiroo Ono, Koichi Tateshita, Masanobu Honda, Kazuya Nagaseki, Daisuke Hayashi
  • Patent number: 6805770
    Abstract: Techniques used in systems that employ pairs of coils arranged around an axis to make a magnetic field that rotates around an axis to reduce or eliminate the effects of corners where adjacent ones of the coils meet on the uniformity of the magnetic field. The techniques are particularly useful in plasma reactors that employ magnetically-enhanced reactive ion etching technology. The techniques employ elements that are low cost and may be easily retrofitted to existing plasma reactors. The elements include magnetic shunts that are fitted to the corners of the coils to compensate for the corner effects, trim coils fitted to the corners that, when energized, compensate for the corner effects, and sets of coils that function as 180° coils and thereby reduce the corner effects. The magnetic shunts may be combined with the trim coils.
    Type: Grant
    Filed: August 30, 2002
    Date of Patent: October 19, 2004
    Assignee: Oster Magnetics, Inc.
    Inventor: Eugene L. Oster
  • Publication number: 20040182516
    Abstract: A magnetic field generator which provides greater control over the magnetic field is provided. The magnetic field generator has a plurality of overlapping main magnetic coil sections for forming a magnetic field generally parallel to the top surface of the supporting member. In other embodiments, sub-magnetic coil sections are placed symmetrically around the main magnetic coil sections.
    Type: Application
    Filed: February 13, 2004
    Publication date: September 23, 2004
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Roger Alan Lindley, Jingbao Liu, Bryan Y. Pu, Keiji Horioka
  • Publication number: 20040168771
    Abstract: A method for processing a workpiece is carried out with a plasma derived from a process gas in a plasma chamber of a plasma processing apparatus during a plasma processing operation. The apparatus includes an array of electromagnets mounted circumferentially around the plasma chamber. The method comprises generating a plasma from a process gas within the chamber and causing plasma particles to strike the workpiece, selecting distributions of current signals for the electromagnets, and applying each selected distribution to the electromagnets to impose more than one magnetic field topology on the plasma during the plasma processing operation.
    Type: Application
    Filed: March 8, 2004
    Publication date: September 2, 2004
    Applicant: Tokyo Electron Limited
    Inventor: Andrej S. Mitrovic