With Radio Frequency (rf) Antenna Or Inductive Coil Gas Energizing Means Patents (Class 156/345.48)
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Publication number: 20100252199Abstract: A plasma processing system for use with a gas. The plasma processing system comprises a first electrode, a second electrode, a gas input port, a power source and a passive circuit. The gas input port is operable to provide the gas between the first electrode and the second electrode. The power source is operable to ignite plasma from the gas between the first electrode and the second electrode. The passive circuit is coupled to the second electrode and is configured to adjust one or more of an impedance, a voltage potential, and a DC bias potential of the second electrode. The passive radio frequency circuit comprises a capacitor arranged in parallel with an inductor.Type: ApplicationFiled: July 31, 2009Publication date: October 7, 2010Inventors: Alexei Marakhtanov, Rajinder Dhindsa, Akira Koshiishi, Andreas Fischer
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Patent number: 7806078Abstract: A plasma CVD apparatus has a container, and channels composed of introduction grooves and circumferential grooves for different types of gases are formed within the container. The gases introduced through source gas piping, auxiliary gas piping, and cleaning gas piping are equally supplied to a plurality of supply nozzles, a plurality of auxiliary gas supply nozzles, and a plurality of cleaning gas nozzles. The configuration of the container can be simplified without complicating pipings for the gases.Type: GrantFiled: December 7, 2006Date of Patent: October 5, 2010Assignee: Mitsubishi Heavy Industries, Ltd.Inventor: Kazuto Yoshida
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Patent number: 7789993Abstract: A coil is provided for use in a semiconductor processing system to generate a plasma with a magnetic field in a chamber. The coil comprises a first coil segment, a second coil segment and an internal balance capacitor. The first coils segment has a first end and a second end. The first end of the coil segment is adapted to connect to a power source. The second coil segment has a first and second end. The second end of the first coil segment is adapted to connect to an external balance capacitor. The internal balance capacitor is connected in series between the second end of the first coil segment and the first end of the second coil segment. The internal balance capacitor and the coil segments are adapted to provide a voltage peak along the first coil segment substantially aligned with a virtual ground along the second coil segment.Type: GrantFiled: February 2, 2007Date of Patent: September 7, 2010Assignee: Applied Materials, Inc.Inventors: Robert Chen, Canfeng Lai, Xinglong Chen, Weiyi Luo, Zhong Qiang Hua, Siqing Lu, Muhammad Rasheed, Qiwei Liang, Dmitry Lubomirsky, Ellie Y. Yieh
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Patent number: 7789992Abstract: A neutral beam etching device for separating and accelerating a plasma is provided. The device includes a first chamber having a first opening formed at one side thereof; a second chamber having a second opening formed at one side thereof and being disposed inside the first chamber to form a plasma generation area; a first channel fluidly communicating the first opening with the plasma generation area; a second channel fluidly communicating the second opening with the plasma generation area; a coil disposed on an outer surface of the first chamber and which generates a magnetic field to generate a plasma in the plasma generation area; and an acceleration part disposed within the first and second chambers and configured to separate the plasma into a positive ion and an electron, accelerate the positive ion and the electron, and discharge the positive ion and electron through the first and the second channels.Type: GrantFiled: May 1, 2006Date of Patent: September 7, 2010Assignee: Samsung Electronics Co., Ltd.Inventor: Won-tae Lee
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Patent number: 7785441Abstract: The present invention aims to provide a plasma generator capable of creating a spatially uniform distribution of high-density plasma. This object is achieved by the following construction. Multiple antennas 16 are located on the sidewall of a vacuum chamber 11, and a RF power source is connected to three or four antennas 16 in parallel via a plate-shaped conductor 19. The length of the conductor of each antenna 16 is shorter than the quarter wavelength of the induction electromagnetic wave generated within the vacuum chamber. Setting the length of the conductor of the antenna in such a manner prevents the occurrence of a standing wave and thereby maintains the uniformity of the plasma within the vacuum chamber. In addition, the plate-shaped conductor 19 improves the heat-releasing efficiency, which also contributes to the suppression of the impedance.Type: GrantFiled: December 12, 2003Date of Patent: August 31, 2010Assignees: Japan Science and Technology AgencyInventors: Shoji Miyake, Akinori Ebe, Tatsuo Shoji, Yuichi Setsuhara
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Patent number: 7780814Abstract: A plasma reactor for processing a workpiece in a reactor chamber having a wafer support pedestal within the chamber and process gas injection apparatus, an RF bias power generator coupled to the wafer support pedestal and having a bias frequency, a source power applicator, an RF source power generator having a source frequency and a coaxial cable coupled between the RF source power generator and the source power applicator includes a filter connected between the coaxial cable and the source power applicator that enhances uniformity of etch rate across the wafer and from reactor to reactor. The filter includes a set of reflection circuits coupled between the source power applicator and a ground potential and being tuned to, respectively, the bias frequency and intermodulation products of the bias frequency and the source frequency.Type: GrantFiled: July 8, 2005Date of Patent: August 24, 2010Assignee: Applied Materials, Inc.Inventors: John A. Pipitone, Kenneth D. Smyth, Mei Po (Mabel) Yeung
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Patent number: 7780791Abstract: A plasma processing system for processing a substrate is described. The plasma processing system includes a bottom piece including a chuck configured for holding the substrate. The plasma processing system also includes an induction coil configured to generate an electromagnetic field in order to create a plasma for processing the substrate; and an optimized top piece coupled to the bottom piece, the top piece further configured for a heating and cooling system. Wherein, the heating and cooling system is substantially shielded from the electromagnetic field by the optimized top piece, and the optimized top piece can substantially be handled by a single person.Type: GrantFiled: June 30, 2004Date of Patent: August 24, 2010Assignee: Lam Research CorporationInventors: Leonard J. Sharpless, Keith Comendant
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Publication number: 20100206846Abstract: A substrate processing apparatus that can appropriately carry out desired plasma processing on a substrate. The substrate is accommodated in an accommodating chamber. An ion trap partitions the accommodating chamber into a plasma producing chamber and a substrate processing chamber. High-frequency antennas are disposed in the plasma producing chamber. A process gas is introduced into the plasma producing chamber. The substrate is mounted on a mounting stage disposed in the substrate processing chamber, and a bias voltage is applied to the mounting stage. The ion trap has grounded conductors and insulating materials covering surfaces of the conductors.Type: ApplicationFiled: February 16, 2010Publication date: August 19, 2010Applicants: TOKYO ELECTRON LIMITED, Osaka UniversityInventors: Eiichi Nishimura, Masato Morishima, Morihiro Takanashi, Akitaka Shimizu, Yuichi Setsuhara
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Patent number: 7771562Abstract: An integrated capacitively-coupled and inductively-coupled device is provided for plasma etching that may be used as a primary or secondary source for generating a plasma to etch substrates. The device is practical for processing advanced semiconductor devices and integrated circuits that require uniform and dense plasma. The invention may be embodied in an apparatus that contains a substrate support, typically including an electrostatic chuck, that controls ion energy by capacitively coupling RF power to the plasma and generating voltage bias on the wafer relative to the plasma potential. An etching electrode is provided opposite the substrate support. An integrated inductive coupling element is provided at the perimeter of the etching electrode that increases plasma density at the perimeter of the wafer, compensating for the radial loss of charged particles toward chamber walls, to produce uniform plasma density above the processed wafer.Type: GrantFiled: November 27, 2006Date of Patent: August 10, 2010Assignee: Tokyo Electron LimitedInventor: Jozef Brcka
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Publication number: 20100193128Abstract: A surface treatment apparatus generates resonance on a line including an electrode. The surface treatment apparatus has a vacuum container (1) wherein a wafer (4) is stored and vacuum evacuation is made possible; and an upper electrode (3) and a lower electrode (5) arranged to face each other in the vacuum container (1). The surface treatment apparatus is provided with a high frequency power supply (16), which supplies the upper electrode (3) with high frequency power through a matching circuit (17); and a high frequency power supply (18), which supplies the lower electrode (5) with high frequency power through a matching circuit (19). Furthermore, the surface treatment apparatus is provided with a resonance adjusting section (resonance circuit) (60) connected between the lower electrode (5) and the ground; and a treatment gas supplying mechanism (not shown in the figure) for supplying the treatment gas into the vacuum container (1).Type: ApplicationFiled: July 4, 2008Publication date: August 5, 2010Applicant: CANON ANELVA CORPORATIONInventors: Yuuki Koumura, Yasushi Shinno
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Patent number: 7767054Abstract: A plasma processing apparatus includes a vacuum processing chamber, supplying means for introducing a processing gas into the vacuum processing chamber, a mounting electrode in the vacuum processing chamber for mounting a specimen on the mounting electrode, and a pusher pin for raising the specimen placed on the mounting electrode and holding the specimen over the mounting electrode, wherein the mounting electrode includes an inner area for mounting the specimen, an outer area for mounting a focus ring, and a high-frequency power source for supplying electric power to the inner area and the outer area, and wherein high-frequency electric power is applied to the outer area to generate plasma at the outer edge of the backside of the specimen while the specimen is raised with the pusher pin.Type: GrantFiled: August 30, 2005Date of Patent: August 3, 2010Assignee: Hitachi High-Technologies CorporationInventors: Hiroyuki Kobayashi, Masaru Izawa, Kenetsu Yokogawa, Tomoyuki Tamura, Kenji Maeda
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Publication number: 20100186898Abstract: A vertical plasma processing apparatus for performing a plasma process on a plurality of target objects together at a time includes an activation mechanism configured to turn a process gas into plasma. The activation mechanism includes a vertically elongated plasma generation box attached to a process container at a position corresponding to a process field and confining a plasma generation area airtightly communicating with the process field, an ICP electrode disposed outside the plasma generation box and extending in a longitudinal direction of the plasma generation box, and an RF power supply connected to the ICP electrode. The ICP electrode includes a separated portion separated from a wall surface of the plasma generation box by a predetermined distance.Type: ApplicationFiled: January 12, 2010Publication date: July 29, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Kohei FUKUSHIMA, Toshiki Takahashi, Hiroyuki Matsuura, Yutaka Motoyama, Kazuya Yamamoto
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Patent number: 7758718Abstract: A method for processing a substrate in a plasma processing chamber having a chamber wall is provided. The method includes providing an electrode arrangement having a cylindrical electrode encapsulated within a dielectric liner, which is coupled with the chamber wall. The method also includes providing an inductive circuit arrangement, which is coupled between the cylindrical electrode and the chamber wall. The method further includes generating a plasma within the plasma processing chamber to process the substrate while the electrode arrangement is disposed within the plasma processing chamber.Type: GrantFiled: December 29, 2006Date of Patent: July 20, 2010Assignee: Lam Research CorporationInventor: Sebastien Dine
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Publication number: 20100175831Abstract: An inductively coupled plasma processing apparatus includes a processing chamber for accommodating a target substrate to be processed and performing plasma processing thereon, a mounting table provided in the processing chamber for mounting thereon the target substrate, a processing gas supply system for supplying a processing gas into the processing chamber and a gas exhaust system for exhausting the inside of the processing chamber. Further, in the inductively coupled plasma processing apparatus, a high frequency antenna is provided to form an inductive electric field in the processing chamber and a first high frequency power supply is provided to supply a high frequency power to the high frequency antenna. A metal window made of a nonmagnetic and conductive material is formed between the high frequency antenna and the processing chamber while being insulated from a main body which forms the processing chamber.Type: ApplicationFiled: January 13, 2010Publication date: July 15, 2010Applicant: TOKYO ELECTRON LIMITEDInventor: Kazuo SASAKI
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Patent number: 7748344Abstract: An ion shower system is disclosed and comprises a plasma source operable to generate source gas ions within a chamber. The plasma source further comprises a plurality of conductor segments and a plurality of capacitors, wherein the conductor segments are serially connected through the plurality of capacitors. The plasma source further comprises an antenna drive circuit coupled to the plurality of conductor segments that provides power to the conductor segments and capacitors at a predetermined frequency. The ion shower system also comprises a source gas inlet that provides a source gas to the chamber. The conductor segments, capacitors and antenna drive circuit cooperatively provide energy to charged particles in the chamber, thereby energizing the charged particles and generating a plasma comprising source gas ions and electrons within the chamber due to ionizing collisions between the energized charged particles and the source gas.Type: GrantFiled: November 6, 2003Date of Patent: July 6, 2010Assignee: Axcelis Technologies, Inc.Inventors: William F. DiVergilio, Victor M. Benveniste, Peter L. Kellerman
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Patent number: 7744721Abstract: A plasma processing apparatus including a processing chamber for subjecting an object to plasma processing, a gas inlet, an evacuation device, a sample stage for the object, a power supply, and at least one induction coil. The at least one induction coil enables generation of the plasma in the processing chamber and is formed by connecting a plurality of identical coil elements in a parallel circuit-like arrangement so that current flows in each of the plurality of identical coil elements in a same direction when viewed from the sample stage.Type: GrantFiled: September 25, 2009Date of Patent: June 29, 2010Assignee: Hitachi High-Technologies CorporationInventors: Manabu Edamura, Go Miya, Ken Yoshioka
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Patent number: 7740739Abstract: A plasma processing apparatus includes a gas ring forming a portion of a vacuum processing chamber and having a blowing port for a processing gas, a bell jar to define a vacuum processing chamber, an antenna for supplying an RF electric field into the vacuum processing chamber to form plasmas, a sample table, a Faraday shield, and a deposition preventive plate attached detachably at least to the inner surface of the gas ring excluding the blowing port. An area of the inner surface of the gas ring including the deposition preventive plate that can be viewed from the sample surface is set to about ½ or more of the area of the sample. A susceptor made of a dielectric material covers the outer surface and the outer lateral side of the sample table. A metal film is disposed with respect to the susceptor, and an RF voltage is applied to the metal film.Type: GrantFiled: December 2, 2004Date of Patent: June 22, 2010Assignee: Hitachi High-Technologies CorporationInventors: Ryoji Nishio, Ken Yoshioka, Saburou Kanai, Tadamitsu Kanekiyo, Hideki Kihara, Koji Okuda
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Patent number: 7740738Abstract: An inductively coupled antenna for installation on a reaction chamber of an inductively coupled plasma (ICP) processing apparatus and for connection to a radio frequency (RF) power source to induce an electric field for ionizing a reactant gas injected into the reaction chamber and for generating plasma includes a coil having a plurality of turns including an outermost turn and a plurality of inner turns, wherein a current flowing through the outermost turn is larger than a current flowing through the plurality of inner turns. The outermost turn and the inner turns are connected to the RF power supply in parallel and the inner turns are connected to each other in series. The inductively coupled antenna further includes a conductive metal tube that has a cooling path and a conductive metal strip that is electrically and thermally connected to a lower portion of the metal tube.Type: GrantFiled: December 31, 2003Date of Patent: June 22, 2010Assignee: Samsung Electronics Co., Ltd.Inventors: Tae-wan Kim, Yuri Nikolaevich Tolmachev, Dong-joon Ma
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Publication number: 20100133235Abstract: A dry etching apparatus having excellent in-plane uniformity and a high etching rate and a dry etching method are provided. A dry etching apparatus includes a vacuum chamber having an upper plasma generation chamber and a lower substrate processing chamber; a magnetic field coil disposed outside a sidewall of the plasma generation chamber; an antenna coil disposed between the magnetic field coil and the outside of the sidewall and connected to a high-frequency power source; and means for introducing an etching gas disposed on top of the plasma generation chamber, wherein the sidewall is formed of a material having a relative dielectric constant of 4 or more.Type: ApplicationFiled: May 8, 2008Publication date: June 3, 2010Inventors: Yasuhiro Morikawa, Koukou Suu, Toshio Hayashi
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Publication number: 20100130018Abstract: Synchronous pulse plasma etching equipment includes a first electrode and one or more second electrodes configured to generate plasma in a plasma etching chamber. A first radio frequency power output unit is configured to apply a first radio frequency power having a first frequency and a first duty ratio to the first electrode, and to output a control signal including information about a phase of the first radio frequency power. At least one second radio frequency power output unit is configured to apply a second radio frequency power having a second frequency and a second duty ratio to a corresponding second electrode among the second electrodes. The second radio frequency power output unit is configured to control the second radio frequency power to be synchronized with the first radio frequency power or to have a phase difference from the first radio frequency power in response to the control signal.Type: ApplicationFiled: November 24, 2009Publication date: May 27, 2010Inventors: Ken Tokashiki, Hong Cho, Jeong-Dong Choe
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Publication number: 20100124822Abstract: A plasma processing chamber includes a cantilever assembly configured to neutralize atmospheric load. The chamber includes a wall surrounding an interior region and having an opening formed therein. A cantilever assembly includes a substrate support for supporting a substrate within the chamber. The cantilever assembly extends through the opening such that a portion is located outside the chamber. The chamber includes an actuation mechanism operative to move the cantilever assembly relative to the wall.Type: ApplicationFiled: January 25, 2010Publication date: May 20, 2010Applicant: Lam Research CorporationInventors: Rajinder Dhindsa, Eric H. Lenz, Andy W. DeSepte, Lumin Li
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Patent number: 7714248Abstract: The present invention discloses a microwave plasma generator which includes a chamber, a conductive inorganic substance, a trace gas and a microwave source. The conductive inorganic substance and the trace gas are housed in the chamber with an inner pressure about 0.001˜10 torr. By irradiating the conductive inorganic substance and exciting the trace gas, clean and uniform plasma will be generated. The plasma generator of this invention is easily operated and can be applied to semiconductor manufacturing processes, for example, material modification, etching/cleaning, roughing and ion doping/hybrid.Type: GrantFiled: May 24, 2006Date of Patent: May 11, 2010Inventors: Kuan-Jiuh Lin, Jun-Wei Su, Chuen-Yuan Hsu
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Publication number: 20100101729Abstract: Process kits for use in a semiconductor process chambers have been provided herein. In some embodiments, a process kit for a semiconductor process chamber includes a body configured to rest about a periphery of a substrate support and having sidewalls defining an opening corresponding to a central region of the substrate support. A lip extends from the sidewalls of the body into the opening, wherein a portion of an upper surface of the lip is configured to be disposed beneath a substrate during processing. A first distance measured between opposing sidewalls of the body is greater than a width across the upper surface of a substrate to be disposed within the opening by at least about 7.87 mm.Type: ApplicationFiled: October 28, 2008Publication date: April 29, 2010Applicant: APPLIED MATERIALS, INC.Inventors: JONG MUN KIM, Xiaoye Zhao, Jason Andrew Kenney, Shahid Rauf
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Patent number: 7705275Abstract: A substrate support comprises top, middle and bottom plates which are brazed together. The top plate has a top surface with a plurality of outwardly projecting mesas dispersed across a recessed pocket, a network of recessed grooves, a vacuum port terminating in the recessed grooves, and plurality of gas ports. The middle plate has a plurality of middle feedthroughs aligned to corresponding top feedthroughs of the top plate, and the bottom plate has a plurality of bottom feedthroughs aligned to the middle feedthroughs of the middle plate. The top and middle plates are joined by a first brazed bond layer and the middle and bottom plates are joined by a second brazed bond layer.Type: GrantFiled: August 17, 2006Date of Patent: April 27, 2010Assignee: Applied Materials, Inc.Inventors: Salvador P. Umotoy, Lawrence Chung-Lai Lei, Gwo-chun Tzu, Xiangxiong (John) Yuan, Michael S. Jackson, Hymam Lam
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Patent number: 7705333Abstract: In an extreme ultra violet light source apparatus that exhausts debris including fast ions and neutral particles by the effect of a magnetic field, neutral particles emitted from plasma are efficiently ionized. The extreme ultra violet light source apparatus includes a plasma generating unit that generates plasma, that radiates at least extreme ultra violet light, through pulse operation; collective optics that collects the extreme ultra violet light radiated from the plasma; a microwave generating unit that radiates microwave through pulse operation into a space in which a magnetic field is formed to cause electron cyclotron resonance, and thereby ionizes neutral particles emitted from the plasma; a magnetic field forming unit that forms the magnetic field and a magnetic field for trapping at least ionized particles; and a control unit that synchronously controls at least the plasma generating unit and the microwave generating unit.Type: GrantFiled: October 23, 2007Date of Patent: April 27, 2010Assignees: Komatsu Ltd., Gigaphoton Inc.Inventors: Hiroshi Komori, Akira Endo
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Publication number: 20100096088Abstract: A plasma etching apparatus includes a pressure-reducible chamber 1, a placement section 3 for supporting an object to be treated within the chamber 1, a dielectric member 5 for sealing an upper opening of the chamber 1, and a coil 4 provided outside the dielectric member 5. The coil 4 generates a plasma 6 in the chamber 1 by inductive coupling so that the object 2 is subjected to etching. The dielectric member 5 has recess portions 5c discontinuous to one another. Portions of the dielectric member 5 form large-thickness portions 5b. A thickness of the dielectric member 5 in the recess portions 5c is smaller than a thickness of the large-thickness portions 5b. The recess portions 5c are placed according to distribution densities of conductors constituting the coil 4.Type: ApplicationFiled: March 28, 2008Publication date: April 22, 2010Inventors: Shogo Okita, Syouzou Watanabe, Hiroyuki Suzuki, Ryuuzou Houtin
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Independent control of ion density, ion energy distribution and ion dissociation in a plasma reactor
Patent number: 7695983Abstract: A method of processing a workpiece in a plasma reactor includes coupling RF power from at least three RF power source of three respective frequencies to plasma in the reactor, setting ion energy distribution shape by selecting a ratio between the power levels of a first pair of the at least three RF power sources, and setting ion dissociation and ion density by selecting a ratio between the power levels of a remaining one of the three RF power sources and an applied magnetic field. The three respective frequencies can be an LF frequency, an HF frequency and a VHF frequency, wherein the first pair corresponds to the LF and HF frequencies and the second pair corresponds to the HF and VHF frequencies.Type: GrantFiled: February 22, 2006Date of Patent: April 13, 2010Assignee: Applied Materials, Inc.Inventor: Daniel J. Hoffman -
Publication number: 20100078130Abstract: A plasma processing apparatus including a processing chamber for subjecting an object to plasma processing, a gas inlet, an evacuation device, a sample stage for the object, a power supply, and at least one induction coil. The at least one induction coil enables generation of the plasma in the processing chamber and is formed by connecting a plurality of identical coil elements in a parallel circuit-like arrangement so that current flows in each of the plurality of identical coil elements in a same direction when viewed from the sample stage.Type: ApplicationFiled: September 25, 2009Publication date: April 1, 2010Inventors: Manabu Edamura, Go Miya, Ken Yoshioka
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Publication number: 20100072172Abstract: There are provided a substrate processing apparatus and a substrate processing method realizing an effective reduction of a voltage change of a substrate on an electrode to reduce the variation of incident energy of ions entering the substrate. The substrate processing apparatus includes: a first electrode holding a substrate on a main surface of the first electrode; a second electrode facing the first electrode; a RF power source applying to the first electrode a RF voltage whose frequency is equal to or higher than 40 MHz; and a pulse voltage applying unit applying to the first electrode a pulse voltage decreasing in accordance with a lapse of time, by superimposing the pulse voltage on the RF voltage.Type: ApplicationFiled: September 18, 2009Publication date: March 25, 2010Inventors: Akio Ui, Hisataka Hayashi, Takeshi Kaminatsui, Shinji Himori, Norikazu Yamada, Takeshi Ohse, Jun Abe
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Patent number: 7683289Abstract: A number of RF power transmission paths are defined to extend from an RF power source through a matching network, through a transmit electrode, through a plasma to a number of return electrodes. A number of tuning elements are respectively disposed within the number of RF power transmission paths. Each tuning element is defined to adjust an amount of RF power to be transmitted through the RF power transmission path within which the tuning element is disposed. A plasma density within a vicinity of a particular RF power transmission path is directly proportional to the amount of RF power transmitted through the particular RF power transmission path. Therefore, adjustment of RF power transmitted through the RF power transmission paths, as afforded by the tuning element, enables control of a plasma density profile across a substrate.Type: GrantFiled: December 16, 2005Date of Patent: March 23, 2010Assignee: Lam Research CorporationInventors: Rajinder Dhindsa, Felix Kozakevich, Lumin Li, Dave Trussell
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Publication number: 20100065215Abstract: A plasma generating apparatus including a plurality of plasma source modules. Each plasma source module includes a ferrite core having high magnetic permeability and a plasma channel through which plasma may pass. The plasma generating apparatus may effectively generate and uniformly distribute large-area and high-density plasma without a dielectric window.Type: ApplicationFiled: September 3, 2009Publication date: March 18, 2010Inventors: Sang Jean Jeon, Yuri Tolmachev, Vasily Pashkovskiy, Kee Soo Park, Ju Hyun Lee, Su Ho Lee, Chan Yun Lee
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Patent number: 7673583Abstract: An inductively coupled plasma source is provided with a peripheral ionization source for producing a high-density plasma in a vacuum chamber for semiconductor wafer coating or etching. The source has a segmented configuration with high and low radiation segments and produces a generally ring-shaped array of energy concentrations in the plasma around the periphery of the chamber. Energy is coupled from a segmented low inductance antenna through a dielectric window or array of windows and through a segmented shield or baffle. An antenna for the source is provided having concentrated conductor segments through which current flows in one or more high efficiency portions that produce high magnetic fields that couple through the high-transparency shield segments into the chamber, while alternating low efficiency conductor segments permit magnetic fields to pass through or between the conductors and deliver only weak fields, which are aligned with opaque shield sections and couple insignificant energy to the plasma.Type: GrantFiled: March 31, 2006Date of Patent: March 9, 2010Assignee: Tokyo Electron LimitedInventor: Jozef Brcka
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Patent number: 7670455Abstract: The present invention provides an inductively coupled, magnetically enhanced ion beam source, suitable to be used in conjunction with probe-forming optics to produce an ion beam without kinetic energy oscillations induced by the source.Type: GrantFiled: July 2, 2007Date of Patent: March 2, 2010Assignee: FEI CompanyInventors: John Keller, Noel Smith, Roderick Boswell, Lawrence Scipioni, Christine Charles, Orson Sutherland
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Patent number: 7655111Abstract: At a frame 26 in a microwave plasma processing apparatus 100, numerous horizontal spray gas nozzles 27 formed therein injection holes A and numerous vertical gas nozzles 28 formed therein injection holes B are fixed. A first gas supply means 50 injects argon gas through the injection holes A into an area near each dielectric parts 31a. A second gas supply means 55 injects silane gas and hydrogen gas through the injection holes B into a position at which the gases do not become over-dissociated. The gases injected as described above are raised to plasma with a microwave transmitted through each dielectric parts 31a. Since the vertical gas nozzles 28 are mounted at positions at which they do not block the flow of plasma traveling toward a substrate G, ions and electrons do not collide with the vertical gas nozzles 28 readily.Type: GrantFiled: January 17, 2007Date of Patent: February 2, 2010Assignee: Tokyo Electron LimitedInventor: Takahiro Horiguchi
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Patent number: 7655110Abstract: In the present invention, a probe which detects a time varying magnetic flux density in a direction around a center axis of a processing space is provided in a process vessel of a plasma processing apparatus. The probe detects an induced electromotive force generated in a coil as the time varying magnetic flux density, and a computer calculates an amount of radio-frequency current in the process vessel from the induced electromotive force, based on a predetermined calculation principle.Type: GrantFiled: March 27, 2007Date of Patent: February 2, 2010Assignee: Tokyo Electron LimitedInventor: Yohei Yamazawa
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Publication number: 20100018649Abstract: A plasma processing apparatus includes a sample stage disposed at a lower part of a processing chamber, a bell jar made of an insulative material constituting an upper portion of a vacuum vessel, a coil antenna disposed outside and around the bell jar to which electric power is supplied so as to generate the plasma in a plasma generating space inside of the bell jar, and a Faraday shield mounted on the bell jar and disposed between an external surface of the bell jar and the coil antenna. A ring shaped member made of an electric conductive material is disposed inside of an inner surface of a ring portion of the processing chamber located below a skirt portion of the bell jar and constitutes a part of the processing chamber. The ring shaped member extends upwardly so as to cover a portion of an inner surface of the bell jar.Type: ApplicationFiled: October 8, 2009Publication date: January 28, 2010Inventors: Ryoji Nishio, Ken Yoshioka, Saburou Kanai, Tadamitsu Kanekiyo, Hideki Kihara, Koji Okuda
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Patent number: 7651587Abstract: A substrate processing system has a housing that defines a process chamber, a gas-delivery system, a high-density plasma generating system, a substrate holder, and a controller. The housing includes a sidewall and a dome positioned above the sidewall. The dome has physically separated and noncontiguous pieces. The gas-delivery system introduces e a gas into the process chamber through side nozzles positioned between two of the physically separated and noncontiguous pieces of the dome. The high-density plasma generating system is operatively coupled with the process chamber. The substrate holder is disposed within the process chamber and supports a substrate during substrate processing. The controller controls the gas-delivery system and the high-density plasma generating system.Type: GrantFiled: August 11, 2005Date of Patent: January 26, 2010Assignee: Applied Materials, Inc.Inventors: Siqing Lu, Qiwei Liang, Canfeng Lai, Robert T. Chen, Jason T. Bloking, Irene Chou, Steven H. Kim, Young S. Lee, Ellie Y. Yieh
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Patent number: 7648611Abstract: A plasma etching system for etching, in particular anisotropic etching, of a substrate by using a plasma. The plasma etching system has a first plasma-generating device which is inductively coupled in particular and has a first arrangement for generating a first high-frequency electromagnetic alternating field, a first plasma-generating area for generating a first plasma and a first gas feed, as well as a first plasma-generating device downstream from a second plasma-generating device which is inductively coupled in particular and has a second arrangement for generating a second high-frequency electromagnetic alternating field, a second plasma-generating area for generating a second plasma and a second gas feed. The substrate to be etched is arranged in the first plasma-generating device. The second plasma is suppliable to the first plasma-generating device via the first gas feed at least partially as a first reactive gas.Type: GrantFiled: May 10, 2001Date of Patent: January 19, 2010Assignee: Robert Bosch GmbHInventors: Franz Laermer, Andrea Schilp
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Publication number: 20100000970Abstract: In a method of controlling the temperature of an in-chamber member used in a plasma processing apparatus that processes a target substrate with plasma, a plurality of power-feeding portions is provided in the in-chamber member and the in-chamber member is heated by supplying electric power thereto through the power-feeding portions. A resistance value or resistivity of the in-chamber member is measured and the electric power is controlled based on the temperature of the in-chamber member estimated from the resistance value or resistivity. The in-chamber member includes one or more annular members arranged around the target substrate. The in-chamber member is a member making contact with plasma within a chamber and existing near the target substrate.Type: ApplicationFiled: July 7, 2009Publication date: January 7, 2010Applicant: TOKYO ELECTRON LIMITEDInventors: Chishio Koshimizu, Manabu Iwata, Tatsuo Matsudo
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Patent number: 7642194Abstract: A method of etching for forming a groove in a SOI substrate includes a forming step, in which a mixed gas plasma is formed by using a mixed gas of a fluorinate gas and an oxygenic gas, and an applying step, in which a high-frequency bias is intermittently applied to the SOI substrate. In the applying step, the high-frequency bias is a temporally modulated high-frequency electricity. According to the method of etching, a yielding rate and a productivity can be improved.Type: GrantFiled: August 17, 2006Date of Patent: January 5, 2010Assignee: DENSO CORPORATIONInventors: Yuji Kato, Eiji Ishikawa, Yutaka Kudou, Satoshi Tani, Kazuo Takata
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Publication number: 20090321019Abstract: Embodiments of the invention provide an apparatus which provide good RF uniformity within a processing chamber. In one embodiment, an apparatus includes a substrate support assembly, a terminal, and a dielectric insulator. The substrate support assembly has a center passage formed along a center axis. An RF transmission line is provided. The RF transmission line has a substantially vertical portion and a substantially horizontal portion, wherein the terminal is coupled to the substantially horizontal portion of the RF transmission line. The dielectric insulator circumscribes the substantially horizontal portion of the RF transmission line. The dielectric insulator has a first opening through which the terminal passes.Type: ApplicationFiled: June 25, 2008Publication date: December 31, 2009Inventors: Zhigang Chen, Shahid Rauf, Kartik Ramaswamy
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Publication number: 20090314434Abstract: The present invention discloses an inductively coupled coil and an inductively coupled plasma device using the same. The inductively coupled coil comprises an internal coil and an exterior coil which are respective from each other and coaxially arranged, internal coil comprising a plurality of internal respective branches having the same configurations which are nested together, the plurality of internal respective branches being arranged symmetrically with respect to an axis of the inductively coupled coil; the external coil comprising a plurality of external respective branches having the same configurations which are nested together, the plurality of external respective branches being arranged symmetrically with respect to the axis of the inductively coupled coil. The inductively coupled coil is located on the reaction chamber of the inductively coupled plasma device and is connected to a RF source.Type: ApplicationFiled: January 26, 2007Publication date: December 24, 2009Inventors: Qiaoli Song, Jianhui Nan
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Publication number: 20090317976Abstract: An etching system includes: a vacuum chamber; a stage for mounting a workpiece, the stage being disposed within the vacuum chamber; a first electrode located within the vacuum chamber and above the stage; a second located between the first electrode and a ceiling of the vacuum chamber; a gas supply for introducing a process gas into the vacuum chamber; a variable capacitance element connected to the second electrode; and a radio frequency power supply connected to the first electrode and connected through the variable capacitance element to the second electrode. The radio frequency power supply supplies radio frequency power to the first and second electrodes to produce an inductively coupled plasma in the process gas within the vacuum chamber.Type: ApplicationFiled: October 22, 2008Publication date: December 24, 2009Applicant: MITSUBISHI ELECTRIC CORPORATIONInventor: Junichi Horie
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Publication number: 20090314435Abstract: A plasma processing unit of the present invention includes: a processing chamber having a dielectric wall; and a stage provided in the processing chamber, the stage having a placement surface onto which an object to be processed is placed. An induction plasma is generated in the processing chamber via the dielectric wall. The plasma processing unit is provided with a dielectric member capable of detachably covering at least the placement surface of the stage.Type: ApplicationFiled: September 1, 2009Publication date: December 24, 2009Applicant: Tokyo Electron LimitedInventors: Taro IKEDA, Hachishiro Iizuka, Kaoru Yamamoto
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Publication number: 20090314635Abstract: An organic film and a metal electrode (a cathode film) are formed on an indium tin oxide (ITO) of a substrate. The plasma processing apparatus supplies at least one of a predetermined processing gas for chemically reacting with the organic film and a predetermined inert gas for sputtering the organic film from a gas supply source into a processing container, wherein the metal electrode is used as a mask. The plasma processing gas also supplies microwaves from a microwave generator as energy for exciting the at least one of the predetermined processing gas and the predetermined inert gas. The plasma processing apparatus generates plasma from the at least one of the predetermined processing gas and the predetermined inert gas supplied to the processing container by using electric field energy of the microwaves, and etches the organic film by using the generated plasma.Type: ApplicationFiled: March 20, 2009Publication date: December 24, 2009Applicant: TOKYO ELECTRON LIMITEDInventors: Kazuki MOYAMA, Tomohiko EDURA
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Publication number: 20090314433Abstract: An apparatus for generating uniform plasma across and beyond the peripheral edge of a substrate has a dielectric body with an upper electrode and an annular electrode embedded therein. The outer perimeter of the upper electrode overlaps the inner perimeter of the annular electrode. In one embodiment, the upper electrode and the annular electrode are electrically coupled by molybdenum vias. In one embodiment, the upper electrode is coupled to a DC power source to provide electrostatic force for chucking the substrate. In one embodiment, the upper electrode is coupled to an RF source for exciting one or more processing gasses into plasma for substrate processing.Type: ApplicationFiled: June 23, 2008Publication date: December 24, 2009Inventors: Daniel J. Hoffman, Douglas A. Buchberger, JR., Semyon L. Kats, Dan Katz
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Patent number: 7632419Abstract: Apparatus for in-situ monitoring of a process in a semiconductor wafer processing system consists of a process chamber having a dome, an enclosure disposed above the chamber, a process monitoring assembly positioned proximate the dome, an opening in the dome, and a window covering the opening. A portion of the apparatus supports the process monitoring assembly to establish a line-of-sight propagation path of monitoring beams from above the dome, through the window to the substrate to facilitate etch depth measurement without encountering interference from high power energy sources proximate the chamber. A method of fabricating a process monitoring apparatus consists of the steps of boring an opening into a dome, positioning the process monitoring assembly in proximity to the dome so as to allow a line-of-sight propagation path of monitoring beams from the process monitoring assembly to a wafer, and covering the opening with a window.Type: GrantFiled: June 16, 2000Date of Patent: December 15, 2009Assignee: Applied Materials, Inc.Inventors: Michael Grimbergen, Shaoher X. Pan
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Publication number: 20090298287Abstract: A method is provided in plasma processing of a workpiece for stabilizing the plasma against engineered transients in applied RF power, by modulating an unmatched low power RF generator in synchronism with the transient.Type: ApplicationFiled: May 29, 2008Publication date: December 3, 2009Applicant: Applied Materials, Inc.Inventors: Steven C. Shannon, Kartik Ramaswamy, Daniel J. Hoffman, Matthew L. Miller, Kenneth S. Collins
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Publication number: 20090286403Abstract: A method of forming a thin film pattern includes: forming a thin film on a substrate; forming an amorphous carbon layer including first and second carbon layers on the thin film, wherein the first carbon layer is formed by one of a spin-on method and a plasma enhanced chemical vapor deposition (PECVD) method and the second carbon layer is formed by a physical vapor deposition (PVD) method; forming a hard mask layer on the amorphous carbon layer; forming a PR pattern on the hard mask layer; forming a hard mask pattern by etching the hard mask layer using the PR pattern as an etch mask; forming an amorphous carbon pattern including first and second carbon patterns by etching the amorphous carbon layer using the hard mask pattern as an etch mask; and forming a thin film pattern by etching the thin film using the amorphous carbon pattern.Type: ApplicationFiled: October 28, 2008Publication date: November 19, 2009Applicant: JUSUNG ENGINEERING CO., LTDInventors: Hui-Tae KIM, Bong-Soo KWON, Hack-Joo LEE, Nae-Eung LEE, Jong-Won SHON
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Patent number: 7611603Abstract: There is provided a plasma processing apparatus which processes a substrate by generating plasma in a process vessel by supply of radio frequency power from a radio frequency power source to at least one of a pair of vertically opposed electrodes disposed in the process vessel, the apparatus including an impedance varying circuit which is connected to at least one of the pair of electrodes and in which an impedance varying part varying impedance on the electrode side of the plasma generated in the process vessel and a resistor are connected in series.Type: GrantFiled: March 27, 2007Date of Patent: November 3, 2009Assignee: Tokyo Electron LimitedInventor: Yohei Yamazawa