Abstract: Multiple strips of foil are continuously and precisely laminated to a substrate by a process which comprises the following steps: (1) coating rolls of foil on one side with an adhesive, (2) slitting the adhesive-coated foil to the desired width(s), (3) mounting the slit rolls onto an unwind shaft, (4) pulling each foil strip through a first guiding spool fixed on a rigid shaft, (5) pulling each foil strip through a second spool mounted on a shaft, (6) placing the foil strips onto the substrate, and (7) handling the resulting laminate product by any known and convenient method.

Abstract: This disclosure relates to a system for the continuous high speed production of non-metallic (NM) sheath cable from bare and insulated single strand conductors continuously produced in a high-speed tandem wire drawing and insulation operation. An automated material handling system is provided for transporting and conveying wire pack containers from coiling strands where the bare and insulated single strand wires are coiled into the containers to a station where the wires are continuously paid-out overhead from the wire pack containers and brought together in a jacketing line where PVC coating compound is extruded thereon. A sheathed cable is then coiled and packaged in a continuous manner. The depleted wire pack containers are then transported back to the coiling stands to close the material handling loop. The system is controlled by a programmable computer which controls the delivery of wire pack containers to various ones of a plurality of conveyor lines on a demand basis.

Abstract: In the manufacturing of a coaxial cable wherein conductors are continuously wound about support sleeves introduced in succession to a winding station, there is provided a slotted guide tube accommodating the support sleeves in an end-to-end axial series and leading to the winding station and a feeding mechanism which projects through the tube slot for engaging and advancing the support sleeves.

Abstract: This invention is a coaxial cable with watertight compartments between the discs that hold a center conductor coaxial with a tubular outer conductor. The object of the invention is to obtain greater mechanical strength for the cable without undue increase in attenuation. Discs are connected with the center conductor by a chromate conversion coating on the copper of the center conductor; by a polyethylene tube hugging the center conductor; and by necked down regions of the center conductor. This latter construction makes the cable suitable for microwave transmission as well as TV signals. Disc bonding to the outer conductor utilizes coatings on the inside surface of the outer conductor.

Abstract: A cylindrical strand with a thermoplastic outer shell (e.g., plastic insulated wire) is bonded along its length to a similar or different cylindrical strand by laser heating. The strands are brought into contact with one another at a contact point. A laser beam of selected power and wavelength is directed at the contact point in a direction approximately parallel to the axis of the strands as the strands are carried past this point. Absorption of the light by the plastic causes melting sufficient to produce bonding. The depth of penetration of the thermal energy into the plastic is controlled by selection of the wavelength of the laser radiation relative to the absorption spectrum of the thermoplastic material. The laser power level is adjusted to control the total energy input in accordance with the strand feed rate.

Abstract: A heat-curable adhesive lacquer is provided which comprises:(a) a polyurethane-ester-imide having (i) terminal isocyanate groups blocked by a monohydric phenol, and (ii) free hydroxyl groups and (b) an essentially linear epoxide or polyester resin having secondary hydroxyl groups and a molecular weight of above 30,000, the lacquer achieving, on drying, a B-state which is stable on storage such that the lacquer softens again when further heat is supplied to give a cross-linked resin in the C-state, which is heat stable.

Abstract: A telephone service cable which runs from a distribution cable to a subscriber's premises or to a pay station is another link in a buried communications system having a water-resisting capability. A spirally quaded core comprised of individually insulated conductors is advanced through a bath of a flame-retardant, water-resistant composition prior to enclosing the core with a jacket. The interstices in the core and between the core and an inner jacket are caused to be filled with the composition which comprises a liquid system and a solid system. The liquid system includes a chlorinated paraffin while the solid system includes a polyvinyl chloride resin and a chlorinated polyethylene. An epoxy stabilizer and a phosphite stabilizer may be added to prevent thermal degradation of the filling composition.

Abstract: Apparatus for use in the manufacture of a wiring harness includes a platform upon which the harness leads are supported. Each of the leads comprises an outer thermoplastic sheath containing a conductive core, and the apparatus is provided with a thermoplastic tape dispenser whereby thermoplastic tape can be dispensed onto the harness leads. A heater is provided for heating the mutually presented surfaces of the leads and the tape, and a pressure member urges the heated surfaces of the tape and the leads into contact so that the sheaths of the leads fuse to the tape. The heater, the dispenser and the pressure member define a unit which is movable along the length of the leads fusing tape to the leads as it progresses. The heater means can take a number of different forms including hot air blowing apparatus and radiant heating apparatus.