Abstract: Disclosed is a method of repairing a rear cone segment erosion coating including removing a portion of an existing fluoroelastomer coating from a rear cone segment to form a repair area; forming a cured replacement erosion coating corresponding to the repair area, wherein the cured replacement erosion coating has a layer of fluoroelastomer and a layer of fibrous reinforcement; preparing the repair area and the cured replacement erosion coating for adhesion; locating the prepared cured replacement erosion coating on the prepared repair area; and adhering the prepared cured replacement erosion coating to the prepared repair area. Also disclosed is a cured replacement erosion coating and a repaired inlet nose cone.

Abstract: Composite laminates fabricated from one or more respective laminae of composite material (e.g., fiber-reinforced polymers) may be pre-formed and fully cured, yet configured to be selectively conformable to a desired radius of curvature. To repair a damaged composite structure, a plurality of such composite laminates may be bonded together to form a repair part that may be bolted to or otherwise secured to the damaged composite structure, thereby repairing the structure using repair parts that may match the parent material of the damaged composite structure. Methods of forming said repair parts from a plurality of such composite laminates may provide advantages in costs and lead time, over conventional techniques. Kits may include a plurality of such pre-formed and cured composite laminates that may be stacked and combined together in a plurality of different arrangements to create a customizable repair part for a given damaged composite structure.

Abstract: A structural component, in particular for an aircraft, spacecraft or rocket, has a ply of fiber reinforced polymer; a first carbon nanotube mat; and a metallic layer, wherein the carbon nanotube mat and the metallic layer are arranged on the ply of fiber reinforced polymer to form a hybrid lightning strike protection layer. A component for manufacturing such a structural component, a method for manufacturing a component of this type, a method for manufacturing a structural component and an aircraft or spacecraft with such a structural component are described.

Abstract: Methods for restoring at least one portion of a body of a valuable historic vehicle generally includes stripping the body portion to clean and roughen a metal surface thereof, wherein the boxy portion is formed of a metal and has a thickness of less than 4 tenths of a millimeter. Stripping includes solvent removal of a paint layer on the metal surface of the body portion followed by corundum blasting to roughen the metal surface. A metal layer is deposited onto the roughened surface by hurling metal particles against the body portion so that they remain embedded therein. Depositing the metal includes hurling metal particles including an anchoring agent to the cleaned and roughened metal surface followed by hurling metal particles including a metal that is similar in composition to the metal body portion. The anchoring agent can be an aluminum alloy.

Abstract: A multi-material assembly is provided, as well as methods of making a multi-material assembly. The multi-material assembly includes a first coated structural component and a second structural component. The first coated structural component includes a first uncoated portion, and an adhesive is positioned between the second structural component and the first uncoated portion that secures the first coated structural component to the second structural component.

Abstract: Hazardous article handing and logistics information system for geological sciences and other purposes, comprising a liquid hazardous article logistics container (A), a Beidou satellite navigation system (B) and a remote control terminal (C). The liquid hazardous article logistics container consists of an outer protective sleeve (1), a liquid storage main body part (2), a main body outer cover part (3), a stabilizer storage mechanism (4), a main body base part (5), a control display part (6), a main body inner cover mechanism (7) and a neutralizer storage and releasing mechanism (8). Various liquid hazardous articles can be kept in a good storage environment, the whole logistics process is tracked and monitored in real time, and a liquid hazardous article logistics container can be controlled to release a neutralizer in an emergency.

Abstract: Surface asperities, such as roughness characteristics, are reduced or otherwise mitigated via the control of surface regions including the asperities in different regimes. In accordance with various embodiments, the height of both high-frequency and low-frequency surface asperities is reduced by controlling characteristics of a surface region under a first regime to flow material from the surface asperities. A second regime is implemented to reduce a height of high-frequency surface asperities in the surface region by controlling characteristics of the surface region under a second regime to flow material that is predominantly from the high-frequency surface asperities, the controlled characteristics in the second regime being different than the controlled characteristics in the first regime. Such aspects may include, for example, controlling melt pools in each regime via energy pulses, to respectively mitigate/reduce the asperities.

Abstract: A structural panel for an aircraft nacelle may comprise a first skin, a second skin, and a core sandwiched between them. A disbond may be present between the first skin and the core. A plurality of layers of blueprint film adhesive may be positioned over the disbond. The structural panel may be vacuum bagged, and the blueprint film adhesive may be heated. The blueprint film adhesive may flow through perforations in the first skin and bond the first skin to the core.

Abstract: A water damaged floor (10) is dried by forming an opening (18) in a flooring (14) of the floor and creating and forcing an airflow from a surrounding space (28) through the opening (18) into a ventilating space between the flooring (14) and a subfloor (22). According to the invention, an end portion of the flooring (14) is elevated from the subfloor (22) for creating said ventilating space and for creating an air passage (27) between the ventilating space and the surrounding space (28) at an edge of the flooring (14).

Abstract: A repair plaster powder for repairing drywall. The repair plaster powder includes gypsum plaster and crystalline silica. The repair plaster powder also includes calcium carbonate and calcium hydroxide.

Abstract: A method and apparatus for holding a panel. A rigid frame is secured on an aircraft on a rework area on the aircraft. A carrier is attached to the rigid frame. The panel is held on the carrier and the carrier moves the panel about a plurality of axes. The panel moves with the carrier such that the panel has a desired position relative to a rework opening in the rework area. The panel is attached to the aircraft while the panel is held in the desired position relative to the rework opening.

Abstract: A method of repairing an acoustic core cell of an acoustic sandwich panel is provided. The method comprises inserting a core repair splice adjacent to a number of damaged walls of the acoustic core cell of the acoustic sandwich panel, nesting the core repair splice onto the number of damaged walls, and bonding the core repair splice to the number of damaged walls and thereby to repair the acoustic core cell of the acoustic sandwich panel.

Abstract: A digital radiography detector has a glass panel that is encased within a housing and that has, formed on a first surface, circuitry that provides image data of a subject in response to ionizing radiation passed through the subject, wherein at least a second glass panel surface on the exterior of the detector has a flexible cover sheet that is configured to absorb impact force against the detector.

Abstract: The Drywall Cutting Apparatus contains a circular knife-saw with an angled cut designed for the formation of a circular opening in a damaged wall or for the formation of a Circular Ready Patch component in a sheet of drywall. The Circular Ready Patch is a round drywall patch with an angled edge glued onto fiberglass mesh of a larger diameter than the patch. Its objective is to repair damaged walls in cooperation with the Drywall Cutting Apparatus. Kits of several different sizes containing the Drywall Cutting Apparatus, patches, taping knife, and spackling paste are created for walls with varying degrees of damage.

Abstract: The invention includes methods and apparatus for preparing a tire surface for receiving a tire patch. Such methods include selecting a desired depth marking template for use in forming one or more depth marking apertures within a tire surface and within a desired tire patch application area, each of the one or more depth marking apertures having a desired depth corresponding to a desired depth of the patch receiving area, the template having one or more openings extending through a thickness of the template corresponding to the one or more marking apertures to be formed. The methods further include forming one or more depth marking apertures within the tread by inserting a material removal member of a power tool into each of the one or more openings in the template, the power tool removing tire material to the desired depth for each aperture.

Abstract: A kit for repairing an opening formed in a composite panel having a laminate skin arranged on opposing sides of a first core material is provided including a plug and a patch. The plug is formed from a second core material and has a cured filler material arranged within at least a portion of the second core material. The patch is formed from a plurality of cured first plies arranged in a stacked orientation. The plug is configured to be received within the opening of the composite panel and the patch is configured to cover the opening of the composite panel.

Abstract: A method and apparatus are used to fit a metallic or composite doubler on an uneven surface. A three dimensional digital map of the gap between the doubler and the uneven surface is generated by digitally scanning the uneven surface. The digital map is then used to fabricate a stack of adhesive plies tailored to substantially fill the gap between the doubler and the uneven surface.

Abstract: A composite comprising adhered components and method of refurbishing such composites are described herein. The composite includes a first component, a second component, and the first component being adhered to the second component using an adhesive stack. The adhesive stack comprises a first adhesive-impregnated scrim layer disposed between the first component and the second component and a bulk adhesive layer disposed between the first component and the second component.

Abstract: A method for adhesive application in vehicle construction during joining of joining partners which are subject to tolerances comprises the following steps: detecting the geometric data of the joining partners in an automated manner, detecting the joint gap dimensions of the joining partners from the detected geometric data, joining the joining partners in the joining position thereof, and applying the adhesive in the joint gap.

Abstract: A repair part enables rapid and efficient repair of damaged metal structures, in particular airframe fuselage skins having internal and external faces, without necessitating any additional thickness compromising the transmission of waves. To this end, the repair part includes a double internal/external plate adapted to be fastened to the internal face and the external face of the metal structure, respectively. The repair part also includes a central hub connecting the internal plate and the external plate and forming a groove between the plates. The part is constituted of a single composite material block, and a glass ply, lining the groove, may be positioned between the plates and the structure. The hub may have passing through it at least one orifice adapted to allow connections to pass through the structure.

Abstract: A doubler repair apparatus includes a composite structure having a repair area, a susceptor having an adhesive film and at least one magnetic component extending within the adhesive film on the repair area, a repair doubler patch on the susceptor and a heat source having an induction coil generally above the repair doubler patch.

Abstract: A method for joining, by adhesive bonding, at least two large joining partners in vehicle construction, in particular in aircraft construction, comprises the following steps: detecting the geometric data of the joining partners in an automated manner, detecting the joint gap dimensions of the joining partners from the geometric data, applying adhesive to one or both joint faces of the two joining partners to be joined as a function of the joint gap dimensions, joining the joining partners in the joining position, and sequentially applying joining pressure to the joint faces along the joint gap to bring the joining partners into the final joining position.

Abstract: Novel methods for extending electrostatic chuck lifetimes are provided. The methods involve providing a chuck having a metal cooling plate attached to a ceramic top plate, and after a period of use, disassembling the chuck, and providing a new chuck including the used metal cooling plate. In certain embodiments, the use of a low temperature bond material uniquely allows the described disassembly and reassembly without damage to other parts of the chuck.

Abstract: A method of fabricating a crystal oscillator includes applying an adhesive to an electrode pad; determining whether the applied adhesive is in an area outside of the electrode pad; removing at least part of the adhesive in the area outside of the electrode pad using a laser beam when a portion of the applied adhesive is determined to be in the area outside of the electrode pad; and disposing an electrode of a crystal resonator on the adhesive applied to the electrode pad.

Abstract: The present disclosure generally comprises a heated showerhead assembly that may be used to supply processing gases into a processing chamber. The processing chamber may be an etching chamber. When processing gas is evacuated from the processing chamber, the uniform processing of the substrate may be difficult. As the processing gas is pulled away from the substrate and towards the vacuum pump, the plasma, in the case of etching, may not be uniform across the substrate. Uneven plasma may lead to uneven etching. To prevent uneven etching, the showerhead assembly may be separated into two zones each having independently controllable gas introduction and temperature control. The first zone corresponds to the perimeter of the substrate while the second zone corresponds to the center of the substrate. By independently controlling the temperature and the gas flow through the showerhead zones, etching uniformity of the substrate may be increased.

Abstract: An area of a structure is reworked using resin infusion of a fiber preform. A resin flow hole is formed through the structure from a first side of the structure to a second side of the structure. The fiber preform is placed on the first side of the structure and substantially saturated with resin by flowing resin into the preform and out through the resin flow hole to the second side of the structure.

Abstract: A fireshield fastener hood and method of bonding a cover to a substrate therefor.

Abstract: A method for preventive maintenance of a boat hull to restore the integrity of a fiberglass boat hull and prevent new water infiltration damage to a boat hull. The wet area repair guidelines using a surface moisture meter. Any balsa cored area reading 15% or above is considered a wet area. Any wood cored area reading 20% or above is considered a wet area. The preventive maintenance steps involve removing all through-hull fittings or hardware. Wet core areas are then dried out using heat lamps, lights or heaters, hot-vac systems, or octopus vacuum with grid system. If necessary, any area not drying out is de-cored and repaired accordingly. After repairs are finished, all through-hull fillings or hardware is reinstalled using new sealant.

Abstract: A patch for reworking an inconsistent area in a composite structure includes a composite laminate patch and a layer of adhesive for bonding the laminate patch to the composite structure. The laminate patch has at least first and second regions for releasing strain energy around the inconsistent area respectively at different rates.

Abstract: A composite comprising adhered components and method of refurbishing such composites are described herein. The composite includes a first component, a second component, and the first component being adhered to the second component using an adhesive stack. The adhesive stack comprises a first adhesive-impregnated scrim layer disposed between the first component and the second component and a bulk adhesive layer disposed between the first component and the second component.

Abstract: Present embodiments include a remanufactured bandage-type medical sensor having an optical assembly with an emitter adapted to transmit one or more wavelengths of light and a photodetector adapted to receive the one or more wavelengths of light transmitted by the emitter. The sensor also includes a laminate assembly having an electrically conductive adhesive transfer tape (ECATT) layer disposed over the photodetector, and the ECATT layer is adapted to shield the photodetector from electromagnetic interference (EMI). A nonconductive layer supports the emitter, the photodetector, and the ECATT layer within the sensor. At least a portion of the optical assembly is from a used bandage-type medical sensor, and at least a portion of the laminate assembly is new.

Abstract: A repair process for a composite material panel that forms part of a fuselage, wings, or stabilizers of an aircraft, with the panel having large dimensions and including irregular contours in some areas and edges prone to damages occurring from handling and assembly of the panel. The process a) locates the damage in the element of the composite material panel; b) sands the area that includes the damage in an area larger than the damage, makes a cut in the panel, having the cut of a same form as a piece that will serve to repair panel; c) places the piece in the cut, so that it is perfectly flush with the panel to be repaired; and d) attaches the piece to the composite material panel.

Abstract: An area of a structure is reworked from one side of the structure using resin infusion of a dry fiber patch. Entrapped air and excess resin is removed from the patch during the infusion process by inserting a vacuum device into the patch, and forcing the area resin through the vacuum device.

Abstract: A method for reworking an electrically conductive layer of a composite skin is disclosed in which a patch replaces the altered section of the electrically conductive layer. The method is performed by removing a portion of the electrically conductive layer to reveal the underlying composite skin. A patch is formed, having an electrically conductive section coupled to an adhesive having a low dielectric breakdown strength, and is then introduced over the underlying composite skin such that the adhesive layer covers the underlying composite skin and overlaps an unremoved portion of the electrically conductive layer. The patch is applied such that the electrically conductive section within the patch covers the adhesive layer and overlaps the unremoved section of the electrically conductive layer. The adhesive layer preferably has a low dielectric breakdown strength, so that electricity from lightning which strikes the composite skin may be conducted through the adhesive.

Abstract: The present disclosure provides a method of repairing a damaged portion of a panel formed of composite material. The method includes preparing the damaged portion for repair and applying a pressure responsive adhesive layer to substantially cover the damaged portion. The method also includes disposing a vacuum-assisted resin transfer molding repair patch assembly to substantially cover the damaged portion and substantially covering the repair patch assembly with a vacuum bag assembly. Resin is introduced into and impregnates the repair patch assembly. The repair patch assembly is cured after being impregnated.

Abstract: There is provided a method for repairing a member comprising a fiber-reinforced plastic, which method can repair a through hole easily at a low cost. When a through hole 20 is repaired, a temporary hole 11 is formed, a fabric sheet 30 comprising reinforcing fibers is rolled into a cylindrical shape and inserted into the temporary hole 11, the fabric sheet 30 is impregnated with a resin, the resin is cured, and a new through hole 20? is formed.

Abstract: A method of repairing a composite material is provided in which a frustum-shaped portion of a composite material is removed, and the composite material and a repair material are bonded with each other while evacuating. The repair method includes step S2 of removing a damaged part 11 from the front side so as to pass through in the thickness direction while leaving a support wall protruding inward in the radial direction from the periphery of the top face of the frustum-shaped portion; step S3 of sealing the back side by placing a sealing plate, which is inserted from the front side into a through hole formed by the removing step, on the support wall; step S5 of placing the repair material through an adhesive on the composite material where the frustum-shaped portion has been removed; and step S6 of evacuating in a state in which the front side is sealed.

Abstract: Novel methods for extending electrostatic chuck lifetimes are provided. The methods involve providing a chuck having a metal cooling plate attached to a ceramic top plate, and after a period of use, disassembling the chuck, and providing a new chuck including the used metal cooling plate. In certain embodiments, the use of a low temperature bond material uniquely allows the described disassembly and reassembly without damage to other parts of the chuck.

Abstract: Methods of repairing tire portions have steps that include removing at least part of the damaged portion of the tire to form an aperture or opening through the tire; forming one or more grooves in the tire adjacent to and extending from the aperture; placing at least one repair reinforcement within each of the one or more grooves; placing a patch on the tire to cover the aperture and each repair reinforcement; and, applying material to fill the remainder of the opening.

Abstract: An improved crutch assembly and walking aid is provided. The crutch assembly can be retrofitted to an existing walking aid and provides spring assisted motion. The assembly includes a ball-in-socket joint and a spring operably connecting the joint to a walking aid shaft.

Abstract: A restoration system and method for vehicle interior controllers. After extended use, vehicle controllers often become worn or faded. This system and method provides an efficient and inexpensive alternative to replacing the entire vehicle control panel. The system is comprised of a label with an adhesive side and marked identifiers on the opposite side. The label is shaped to match the boundaries of the vehicle controllers. The marked identifier on the label appears substantially identical to the manufacturer's original identifier. The restoration method includes removing the faded identifiers from a controller, removing the debris from the controller, smoothing the surface of the controller for better bonding, and affixing the replacement label to the surface of the controller.

Abstract: A method of repairing an acoustically treated area of a composite honeycomb sandwich structure restores the acoustic performance of the structure. An impaired section of the honeycomb core is removed and replaced with a honeycomb repair plug. Cell walls of the repair plug are bonded to cell walls of the core.

Abstract: There is provided a method for repairing a member comprising a fiber-reinforced plastic, which method can repair a through hole easily at a low cost. When a through hole 20 is repaired, a temporary hole 11 is formed, a fabric sheet 30 comprising reinforcing fibers is rolled into a cylindrical shape and inserted into the temporary hole 11, the fabric sheet 30 is impregnated with a resin, the resin is cured, and a new through hole 20? is formed.

Abstract: A system and method for repairing a screen for use in the paper mill industry consists in using a small circular-shaped die or rotary cutter to cut through a multilayer wire. A first, small diameter punch die is used to cut through all of the damaged layers and then, each successive punch die is configured with a larger diameter and a flange that makes it go less deeply so that it cuts all but the bottom most damaged layer. The process is repeated for each layer with increasing diameter punch dies so that each hole is larger in diameter. In doing so, it is easy to reach the bottom most layer from the top, put in a patch and micro weld it and then move up to the next layer and still having room for the welding because of a larger hole still on the layer above it.

Abstract: A composite component includes a honeycomb, a skin bonded to the honeycomb, a repair section bonded adjacent to the skin, and at least one cover secured on at least a portion of the repair section to resist peeling of the repair section.

Abstract: The present disclosure relates to a method for repairing a portion of an acoustic panel for a nacelle of an aircraft turbojet engine. The panel includes an acoustic skin in which a plurality of acoustic holes are drilled, a solid skin, and a cellular acoustic structure. The cellular acoustic structure, being arranged between the acoustic skin and the solid skin, has a plurality of cells, each of which has one or more drainage openings arranged in one or more of the walls forming each cell. The method includes a step of: defining a part of the acoustic panel to be cut; forming a cutting area closed by the acoustic skin; injecting a resin through the acoustic holes; positioning a replacement cellular acoustic structure in the cutting area and on the acoustic skin; forming a solid replacement skin on the replacement cellular acoustic structure.

Abstract: A method is provided for repairing an aircraft structural component which has a component fault in a portion adjoining a cavity of the aircraft structural component. The method includes removing a region of the aircraft structural component that has the component fault, introducing an expansion body into the cavity of the aircraft structural component through an opening that has been formed by the removal of the region of the aircraft structural component having the component fault, wherein the expansion body while being introduced into the cavity of the aircraft structural component is in a non-expanded state, converting the expansion body that has been introduced into the cavity of the aircraft structural component to an expanded state, and closing the opening by means of a repair material.

Abstract: A repair patch for reworking an inconsistent area of a composite structure includes a patch body adapted to cover the inconsistent area and having a first patch region, a second patch region outside the first patch region and a first separation zone between the first patch region and the second patch region, with the first patch region, the first separation zone and the second patch region having increasing interlaminar fracture toughness from a center to an edge of the patch body; and a layer of adhesive for bonding the patch body to the composite structure.

Abstract: A method and system for retreading a tire, whereby: the worn tread is removed from the tire to expose a lateral surface of a casing; the lateral surface of the casing is skived, thus resulting in the formation of holes and/or craters; a three-dimensional profile of the lateral surface is acquired by a three-dimensional scanner; the locations of the holes and/or craters in the lateral surface are determined by analyzing the three-dimensional profile; cement is only applied at the holes and/or craters in the lateral surface, by supplying the locations of the holes and/or craters to an automatic, electronically controlled applicator; the holes and/or craters are filled with green rubber; a green-rubber cushion and a tread strip are wound about the lateral surface of the casing; and the tire is cured.

Abstract: Novel methods for extending electrostatic chuck lifetimes are provided. The methods involve providing a chuck having a metal cooling plate attached to a ceramic top plate via indium bonding, and after a period of use, disassembling the chuck, and providing a new chuck including the used metal cooling plate. In certain embodiments, the use of indium as a bond material uniquely allows the described disassembly and reassembly without damage to other parts of the chuck.