Abstract: Non-woven fabrics and methods and apparatus for their manufacture are disclosed. The fabrics have excellent mechanical strength and hand, and have a substantial uniformity of constituent fibers even at low basis weights. The fabric comprises chopped fibers of a synthetic polymeric thermoplastic material, which serve as binder fibers, and chopped fibers of a synthetic polymeric material which need not be a thermoplastic, which serve as bonded fibers. No extraneous binder materials need be present in the fabric. During manufacture, the binder fibers are uniformly dispersed in an aqueous liquid with the bonded fibers. The fibers are wet laid to form a web which is subsequently dried. During drying, the web is physically supported to prevent fracture. Also, during drying, the web is heated sufficiently to cause the binder fibers to bond to the bonded fibers, thereby forming the finished fabric.

Abstract: A nonwoven composite web consists of 15 to 50 wt. % of first polyester fibers having a length of 5 mm to 3/4 inch and a denier of 0.3 to 3, 5 to 50 wt. % of second polyester fibers having a length of 5 mm to 1-1/2 inches and a denier of 3 to 15, and 10 to 40 wt. % of binder fibers comprising thermoplastic binder material having a melting temperature which is less than the first and second melting temperatures respectively. The first and second polyester fibers are bonded to each other at least in part by solidification of the thermoplastic binder material after subjecting the web to temperatures in excess of the melting temperature of the binder material but not in excess of the melting temperature of either the first or second polyester fibers. In particular, the web is thermally bonded by calendaring at a temperature of in the range of 360.degree. to 410.degree. F. and at a pressure in the range of 40 to 70 psi.

Abstract: In a known method of rebuilding a conventional tissue machine having a conventional C-wrap type twin wire forming section to a TAD machine, a TAD section, which includes a looped TAD fabric (24) and at least one TAD cylinder (22) located inside of the TAD fabric loop for thermally predrying the formed paper web (13) by passing hot air through the web, is incorporated in the machine.

Abstract: The present invention relates to a method and device in the draw of a paper web for reduction and equalization of transverse shrinkage of the paper web in the drying section of a paper machine. The lateral areas of the wire running in conjunction with the paper web are provided with a coating adhesion means, whereby, by means of the coating adhesion means, at the drying stage an adhesion force is produced between the lateral areas of the wire and of the paper to prevent transverse shrinkage of the paper web.

Abstract: A non-woven solidified by means of a melt binder is described, which is based on supporting aramid fibers and on binding fibers made of thermoplastic aramids whose melting point is below the melting or decomposition point of said supporting aramid fibers. In the non-woven, the binding fibers are virtually completely melted. The non-wovens are distinguished by high strength.

Abstract: Disclosed is a process for making soft tissue paper which includes providing a dry tissue web and then applying a sufficient amount of a functional-polysiloxane softener compound to the dry web. The softener application process includes the steps of mixing a functional-polysiloxane compound with a suitable nonvolatile diluent, such as a mineral oil, forming an emulsion containing the functional-polysiloxane compound and nonvolatile diluent using a volatile solvent, such as water, and surfactant emulsifier, applying the emulsion to a heated transfer surface, evaporating the volatile solvent from the emulsion to form a film, and then contacting the dry tissue web with the heated transfer surface. Preferably, the tissue web is dried to a moisture level below its equilibrium moisture content before application of the functional-polysiloxane material.

Abstract: A method and device for intensifying the operation of a Yankee press in a soft-tissue machine in which a web is pressed in one or several nips formed between a Yankee cylinder and one or more press rolls. The web is dried on the Yankee cylinder by blowing hot air introduced through the Yankee hood against the web. In the method, a blow device is used to blow hot and humid air against the web. The blow air for the blow device is taken from the outlet/heat recovery of the air system of the Yankee hood, and the exhaust air from the blow device is returned to the outlet/heat recovery of the air system of the Yankee hood. Air is blown against the web at the proximity of the nip formed between the Yankee cylinder and the first press roll, before and near the first press nip, in the running direction of the web. The blow device includes a blow chamber, an exhaust chamber, and blow nozzles for blowing hot and humid air against the web and exhaust-air ducts for the removal of the air.

Abstract: Disclosed is a process for making soft tissue paper which includes providing a dry tissue web and then applying a sufficient amount of a functional-polysiloxane softener compound to the dry web. The softener application process includes the steps of mixing a functional-polysiloxane compound with a suitable nonvolatile diluent, such as a nonfunctional-polysiloxane, forming an emulsion containing the functional-polysiloxane compound and nonvolatile diluent using a volatile solvent, such as water, and surfactant emulsifier, applying the emulsion to a heated transfer surface, evaporating the volatile solvent from the emulsion to form a film, and then contacting the dry tissue web with the heated transfer surface. Preferably, the tissue web is dried to a moisture level below its equilibrium moisture content before application of the functional-polysiloxane material.

Abstract: An improved process for preparing crosslinked individualized cellulosic fibers wherein drying and curing are carried out in two separate stages while the fibers are entrained in turbulent pressurized superheated steam at elevated temperatures.

Abstract: The method comprises the application of a liquid film to a paper or paperboard rawstock web in a controlled and uniform manner to achieve a moisture gradient in the Z-direction thickness of the web to a depth of less than about one-half of the web thickness, and then pressing the treated web in at least one nip of a calender device before drying the web. The liquid application plasticizes only the surface fibers of the web so that the paper fibers at or near the surface become deformed and bonded under pressure to achieve a substantially irreversible smoothness upon being rewetted in a coating application or the like.

Abstract: Provided is a process for making a paper based product which comprises first preparing a slurry of a cellulosic pulp, a particulate binder substantially insoluble in water, and an emulsion comprised of lecithin and a fatty acid or derivative thereof. This slurry is then drained of liquid to form a web, with the web being dried to provide the paper based product. The preferred polymeric binder is a hydrolyzed polyvinyl alcohol powder, which binder can be present in the final dried product in amounts of up to about 20 weight percent or more. The use of the emulsion comprised of lecithin and a fatty acid or derivative thereof permits a web containing such a high amount of sticky polymeric binder to be dried at high temperatures, without the web sticking to the drying cans generally used in commercial processes. The process of the present invention thereby permits one to efficiently prepare such a paper based product using conventional, commercial papermaking machinery.

Abstract: The invention has as its object the provision of a method and an apparatus for the generation of smoothness and gloss on paper which essentially precludes a re-erection of the surface fibers after the smoothing process. This is achieved in that the surface of a paper web (1) to be smoothed is heated to a temperature above the glass transition temperature of the fibers at the surface of the web without subjecting the web to a press nip, and then these fibers are deformed and fixed in the deformed state in a subsequent process step under the simultaneous action of pressure with shock cooling. Accordingly, there is associated with each surface of the paper web (1) to be smoothed a heating device (2) and also a subsequent cooled body (5, 9, 10) which presses against the surface.

Abstract: A mill roll having a pair of thick-walled refractory rollers, some having chambers therein the rollers to be heated to incandescent temperatures is disclosed.

Abstract: Apparatus for directing steam against one side of a running web of fibrous material has a housing defining one or more steam chambers and having walls which surround the chamber or chambers. One of the walls is apertured and is located at the path for the web to direct jets of steam toward successive increments of the running web. The steam is dried prior to admission into the chamber or chambers via one or more adjustable valves, and at least one wall of the housing is heated by dried and/or undried steam in order to reduce the likelihood of condensation of steam in the chamber or chambers.

Abstract: The calendering occurs in a press nip of a calender with application of pressure, moisture and heat. To achieve a desired surface quality, the surface of the paper or cardboard web which is to be calendered is brought in the press nip to a condition above the glass transition curve of the materials. Prior to expiration of 20 to 60 milliseconds, the surface of the paper web departing from the press nip is subjected to a transition step by virtue of a cooling device first in combination with a change in moisture content to a condition beneath the glass transition point of the material. The cooling can occur during contact of the surface to be cooled with a cooled surface or by direct contact with a cooling, preferably inert gas. After calendering there thus arises a diminished increase in the roughness of the paper web, so that the surface quality obtained in the press nip is predominantly retained. There have been illustrated suitable apparatuses for carrying out the method.

Abstract: A method and apparatus for improved dewatering of a papermaking stock in a web forming section of a papermaking machine including directing a stock jet stream into the head end of a run between opposed looped forming wires traveling in a substantially parallel forming run passing over a curved vacuum forming box and thereafter passing over one or more pressure locations with a pressure dome on one side and a water collecting chamber at the other side of the wires with the pressure dome in one form divided into compartments each applying an increasing pressure to the wire and stock between the wires with the air pressure being heated such as by being delivered from the dryer section and the wires separated slightly following the pressure location with a last smaller pressure compartment transferring the web to one of the wires and the wire carrying the web thereafter turning over a couch roll and the other wire carried over a turning roll.

Abstract: Papers with improved tensile strength and increased porosity are obtained by heat treatment of calendered sheets of poly(p-phenylene terephthalamide) short fibers and poly(m-phenylene isophthalamide) fibrids.

Abstract: The surface properties of a roll and/or rolls in a paper machine are affected by regulating the temperature of the roll face by means of an external heating device. In the arrangement, a combination of a heating device and a roll coating is used in such manner that the heating radiation penetrates through the paper or only directly to the roll face, but does not heat the roll itself at a depth greater than the roll face. The roll coating is preferably made of a dark, readily heatable and insulating material. The arrangement of the invention is utilized for example in a calendar and for detaching the paper from a roll.

Abstract: Disclosed is a process for making soft tissue paper which includes the steps of wet-laying cellulosic fibers to form a web; drying the web and elevating the web temperature, creping the hot web, and applying low levels of a polysiloxane material to the hot, creped web. Preferably, the hot web is dried to a moisture level below its equilibrium moisture content before application of the polysiloxane material. The process may further include the steps of applying an effective amount of a surfactant material to enhance softness and/or wetability control; and/or an effective amount of a binder material such as starch, for linting control, and/or to contribute tensile strength to the tissue paper.

Abstract: A steam shower to supply steam to a web passing beneath it. There is a main supply header and a preheat chamber enclosing the main supply header. The steam is proportioned between the preheat chamber and the main supply header. There are at least two chambers to receive steam in sequence from the main supply header. In a preferred embodiment the at least two chambers are divided into compartments along the length of the shower. Profiling valves control flow from the main supply header to the first chamber in this preferred embodiment. There are outlets in the last of the at least two chambers through which steam passes to the web.

Abstract: A system for at least partly decoupling the control of sheet finish and sheet caliper in a calender stack is disclosed. The system includes a heating device for heating the sheet with dry heat substantially immediately before the sheet is pressed by an upstream nip of the calender stack and a moisturizer for moisturizing the sheet substantially immediately before the sheet is pressed at a downstream nip of the calender stack. The sheet is moisturized without substantially altering the sheet temperature.

Abstract: Calendering takes place in a calendering zone which operates under pressure with application of temperature and moisture. The desired smoothness is achieved with a correspondingly long dwell time of the material web in a correspondingly long calendering zone in view of the speed of web travel. A web which is still wet is guided between parallel heatable surfaces which are arranged on both sides of the web and face each other through the web and can each be pressed against the web. The surfaces are designed to form and hold a given precise contour of the calendering zone over its full length. One surface is constructed e.g. as a casing of a heated roller and the second surface is constructed as an endless flexible belt which can be pressed in a direction towards the roller casing by means of a concave supporting element. If wished, the web can be calendered on both sides with the method.

Abstract: Felts and non-woven fabrics comprising glass fibers and unstretched polyester fibers having a titer higher than 3 dtex, a break elongation higher than 100%, a modulus lower than 200 g/tex, a crystallinity lower than 20%, and a toughness lower than 20 g/tex.

Abstract: Method and system for applying steam to a paper forming web for the purpose of heating the web to improve the quality of the paper, and withdrawing steam through the use of a vacuum opposite the steam shower, by the simultaneously controlled removal of steam at equally spaced increments by the use of a computer based control system. The computer based control system includes a selectively actuable stepper motor, to effectuate the simultaneous opening of both the steam valve and opposing withdrawal means valve. The system includes a coanda nozzle to cause steam to travel between the sheet and the adjacent surface of the apparatus in a direction opposite to the direction of travel of the sheet and also includes steam impingement nozzles. The apparatus includes devices for creating, housing and providing a supply of steam and a supply of vacuum.

Abstract: A wetlaid paper-like nonwoven structure having a permanent crepe which does not wash out. The paper-like structure contains a synthetic bicomponent fiber in an amount of less than 20% by weight and as such possesses both wet and dry strength and improved absorbent properties.

Abstract: A method for cutting fibrous materials using ultrasonic energy involves chemically modifying a fibrous material prior to the application of ultrasonic energy. Preferred fibrous materials include cellulose materials and its derivatives, such as, paper. Chemical modification includes oxidation or hydrolysis. Also disclosed is a test device made according to the method. The invention allows for the fusing of plastic and the simultaneous cutting of a chemically modified fibrous material along the line of fusion.

Abstract: An apparatus for directing jets of steam against successive increments of a running web of moist fibrous material in a paper making machine has a housing with an apertured wall, which is adjacent one side of the running web, and several plenum chambers which are adjacent the apertured wall and serve to deliver uniformly distributed steam for penetration through the wall and into contact with the web. At least some plenum chambers contain valves which discharge several annuli of streamlets of steam so that the streamlets first contact the masses of steam in the respective chambers and spread in such chambers prior to reaching the apertured wall. Each valve has a cylindrical body portion with two annuli of steam discharging ports whose axes are inclined at angles of more than 60.degree. with reference to an axis extending at right angles to the apertured wall. Each cylindrical body portion has twelve or more ports to ensure uniform distribution of steam in the respective chamber.

Abstract: Hand or wiper towels are made according to a process which includes the steps of: forming a furnish of cellulosic fibers; depositing the furnish on a traveling foraminous belt, thereby forming a fibrous web on top of the traveling foraminous belt; subjecting the fibrous web to non-compressive drying to remove the water from the fibrous web; and removing the dried fibrous web from the traveling foraminous belt. The dried fibrous web is not creped. These hand towels possess superior levels of absorbent capacity, absorbent rate, softness, and strength to other prior art hand or wiper towels with the same or about the same basis weight. Embossing of the hand or wiper towels enhances the superior qualities of the towels. In a preferred embodiment of the present invention, the transfer of the fibrous web from a foraminous belt of a higher speed to a foraminous belt of a lower speed produces a towel with enhanced strength and softness.

Abstract: Cellulosic sheet material is processed in preparation for esterification for example acetylation to produce cellulose acetate, by treating the sheet material with water and then feeding the wetted material into a machine that simultaneously shreds and dries the material. The conditions in the machine are carefully controlled (outlet temperature not in excess of 110.degree. C. and moisture content 4-15% by weight) to ensure that the cellulosic material does not become deactivated towards esterification. The method enables low alpha content cellulosic material supplied in the form of high density sheet to be acetylated to produce high quality cellulose acetate flake.

Abstract: An apparatus, including a manifold pipe, for applying variable amounts of steam to sections of a calenderable material to control certain properties of the material such as gloss. Built-in steam flow control valves are provided along the manifold pipe to control the amount of steam applied to each section. Bucket nozzles provided on the valves decrease the velocity of the steam jetted from the valves and eliminate any condensate present in the steam before discharging the steam against a surface of the calenderable material. Condensate which may form on the apparatus may be channeled away from the calenderable material by a pair of gutters.

Abstract: The bulk of creped tissue products, such as facial and bath tissue, can be increased by steaming the tissue while stressed in the machine direction of the tissue.

Abstract: The specification discloses a steambox for assisting in the drying of sheet material. The steambox has a means for preventing steam which condenses inside the steambox plenum from dripping onto the sheet. The steam is jetted from the plenum toward the sheet through a single cross-directionally oriented slot to decrease entrainment of ambient air and thereby increase heating efficiency.

Abstract: Method for pressing and dewatering a paper web, in which a hot-pressing stage is utilized where the wet paper web is pressed in direct contact with a cylinder face that has been heated to a temperature higher than about 100.degree. C. A relatively long pressing time and a relatively low compression pressure are applied in a pre-heating/pre-pressing stage. In this preliminary stage, a surface layer of the cylinder that heats the paper web is heated to a temperature higher than about 100.degree. C. In the immediately following stage, the compression pressure applied to the paper web is lowered so that vaporization of the water present in the paper web is intensified.

Abstract: Method and arrangement in a machine for the manufacture of paper or board, for heating an outer face of a cylinder or roll which is in direct contact with a web to be pressed thereagainst. The cylinder or roll face is heated from outside inductively by using a magnetic field, and by which a heating effect based on eddy currents is produced in the outer layer of the roll or cylinder. A relatively thin outer layer of an electrically conductive ceramic material is used as the cylinder or roll face, in which the resistive heating effect is concentrated. The depth of penetration of the heating effect in the radial direction of the roll of cylinder to be heated is restricted to a sufficiently low depth by choosing the thickness of the ceramic outer layer and/or the electric frequency of the induction heating.

Abstract: Control of detachment of a web from a roll, such as a paper web from a press roll in a paper machine, in particular a so-called closed press section provided with a smooth-faced press roll. The temperature of the surface of the smooth-faced press roll is adjusted, so that adhesion between the roll surface and the paper web to be detached is influenced or affected. Thereby, the detaching angle and/or the detaching tension of the paper web, is set within an optimal range. Temperature profile of the smooth-faced press roll in the axial direction thereof, can also be adjusted with a view to controlling the detaching of the web.

Abstract: A paper product having high stiffness, wet strength, and opacity, and good folding endurance is produced by subjecting a paper web containing a starch additive to high temperature heat treatment.

Abstract: A carbonaceous cylindrical body including a composite body of a carbonized material of a thin paper-like supporting body having a strength ratio of lengthwise direction to widthwise direction of 2 to 10 and obtained by manufacturing a paper-like body so that its carbonizable fibers are oriented and a carbonaceous matrix having an optically isotropic structure under a polarizing microscope and which shows a carbon content of at least 85% by weight, an oxygen gas permeation coefficient of 10.sup.-2 to 10.sup.-7 cm.sup.2 /sec. under a partial pressure of oxygen of 1 atmosphere and a bulk density of from 1.4 to 1.9 g/cm.sup.3. A process for producing the carbonaceous cylindrical body is also provided.

Abstract: Provided is a strong, flexible filter element comprising a wet laid non-woven element of glass fibers, synthetic short fibers, and polymer fibrids having a softening point below the softening point of the short fibers. In the filter element, the glass fibers are bound to the synthetic short fibers, e.g., aromatic polyamide short fibers such as poly(m-phenylene isophthalamide) short fibers, by the polymer fibrids, e.g., cellulose acetate fibrids, which act as a binder. The filter element exhibits excellent chemical resistance and a usefulness in removing particulates from gases at temperatures below 400.degree. F.

Abstract: Steam is blown against one side of a running web of moist fibrous material in a paper making machine through a first set of apertures in the wall of an apparatus which defines a first chamber for supplying steam to the first set of apertures, a second chamber which supplies steam to a second set of apertures upstream of the first set, and a third chamber which supplies steam to a third set of apretures downstream of the first set.

Abstract: A counter reflector for use in drying webs, e.g. in a paper making machine, receives heat radiation, which has passed through the paper and returns the energy to the web by reflection. The counter reflector consists of a frame, glass ceramic shields (5) facing the paper web and having a chamber (14) to be pressurized with a drying gas, which issues through openings (10, 11, 12, 13) in and between the glass ceramic shields (5) and thus, the said of the paper web facing the counter reflector is dried by reflected heat radiation as well as warm gas flow in a continuous and steady way, resulting in easily controlled drying/curing conditions in the paper web. The issuing gas flow also serves to pressurize and thus stabilize the space between the counter reflector and the adjacent web and to keep away the latter from the former when saturated with heat. The counter reflector is provided to entrap all further heat which is generated in the drying/curing zone.

Abstract: In a tissue paper machine, the dust that is released when the web is creped off the Yankee dryer (3) constitutes a major work environment problem. To provide an improved extraction of the dust and thereby improve the work environment for the operating personnel involved, a dust extractor (25") having an internal space (39") and a web stabilizing, imperforate plane (37") is mounted immediately adjacent to an intended path of travel for the creped web (1) so that the web during its transportation will place itself in a fixed position close to the imperforate plane (37"), and, at least an essential part of an entrained boundary layer of dust containing air is eliminated through suction only, to the internal space (39"). The suction is carried out at the rear and/or front edge of the extractor (25), and suitably both on the overside and underside of the web (1).

Abstract: Disclosed is a liquid-impermeable, gas-permeable nonwoven material comprising a thermally consolidated blend of (1) 5% to 30% of a first polyolefin pulp, (2) 15% to 90% of a second polyolefin pulp having a melting point at least 20.degree. C. higher than the first polyolefin pulp, and (3) 5% to 55% of a staple fiber. Also disclosed is a wet forming method for making such a nonwoven material without the use of surfactants.

Abstract: A method for drying a fibre web such as a paper or paper board web, wherein air is first removed from the web and a dryer felt, whereafter they are led together between two parallel metal bands moving at the same speed as the web and the felt. For drying the web, the band on the side of the web is heated by means of a heating device before the band reaches the drying zone and, correspondingly, the band on the side of the dryer felt is cooled before the band reaches the drying zone and comes into contact with the dryer felt. In the method, for adjusting the mechanical Z compression exerted peripendicularly on the surface of the web, the temperature of the cooling band is adjusted so that the difference between the condensation pressure of the steam condensed on the surface of the band on the side of the dryer felt and the pressure acting on the outer surface of the bands is substantially equal to the desired mechanical Z compression.

Abstract: A method of and arrangement for resisting formation of undulations in a fiber/water mixture supplied onto a forming wire at an open planar wire section of a paper-making machine include establishing over the wire an air curtain extending over the full breadth thereof, in the region of which the air mass upon the wire is set in motion. The direction of movement of the air mass is the same as the traveling direction of the wire, and the velocity of the air substantially equals the speed of the wire. The air curtain commences on the planar wire section, in the machine direction, only at a given distance from a lip slice of a headbox of the machine, and the air curtain extends along the traveling direction of the web over the planar wire section over a given distance.

Abstract: Method and device in a press section of a paper machine for detaching a web from a smooth face of a press roll. Momentary and local heating effect is directed at the web from outside the roll within the area or vicinity of a detaching point thereof. Material is used as the mantle or outer coating of the smooth-face roll which is at least somewhat magnetically conductive. An inductive heating effect is applied to the roll mantle free of contact therewith, and of such a high frequency, that depth of penetration of the heating effect remains sufficiently low in view of the local and momentary nature. Due to this heating effect, water present between the web and roll face is heated, even vaporized locally within the area of the detaching point, thereby detaching the web from the roll face. The electrical frequency of the induction heating is generally within the range of about 0.5 to 2 mHz, preferably within the range of about 0.8 to 1.5 mHz.

Abstract: A paper machine includes a press section in which the paper web is carried along between a pair of paper machine felts. A dewatering apparatus is included in the press section which consists of a pair of opposed press rollers, one on either side of the felts, with the rollers forming a nip. The rolls are pressed toward each other to compress the felts and the paper web to the maximum mechanical compression. Compressed air is passed through one roller at the nip to the other roller which includes an exhaust device for draining the water blown through by the compressed air. The air is passed under pressure at the nip to evacuate water from the pores of the compressed felts and web. When the paper advances from the nip into an environment at atmospheric pressure, the paper web is substantially free of water.

Abstract: A method is described for increasing the brightness of reductively bleached high yield pulps, comprising bleaching the pulps with a reductive bleaching solution under anaerobic conditions and maintaining the bleached pulps under anaerobic conditions during all handling steps subsequent to bleaching, including paper formation, wet pressing, and drying of the paper formed therefrom. The bleached paper has higher brightness than the same paper produced under aerobic conditions, and the bleaching and handling-derived portion of this higher brightness is retained after storage of the finished paper.

Abstract: Method and apparatus are provided for effectively controlling cross-machine moisture profile in a paper web undergoing processing, such as water-removal via a press nip. A compartmentalized system is provided in close proximity across a section of a traveling web undergoing dewatering whereby select size cross-machine compartments, for example, about 6" in width, are selectively provided with steam and/or air so as to control wet and/or dry streaks along the traveling web so that web areas opposite each compartment can be selectively heated for accentuated moistre removal or cooled for retarded water removal. In preferred embodiments, control of the profiling system occurs with the air of moisture sensors and a computer.

Abstract: A process for preparing linerboards from blends of Kraft chemical pulp with a Kraft high yield pulp comprises forming the pulp blend into sheets, pressing the sheets to a specific solids content and subsequently pressing at a press impulse of at least 7.5 psig-second. The linerboards have the same crush strength as those prepared from Kraft chemical pulps.

Abstract: The stiffness, wet strength and bursting strength of paper is improved by adding a latex such as milk to the paper and then subjecting the paper to steps of high temperature treatment and immediate rewetting.