Press And Felt Patents (Class 162/358.1)
  • Publication number: 20040118545
    Abstract: One embodiment of the present invention is an endless non-woven tissue making fabric. The endless non-woven tissue making fabric has a machine direction, cross-machine direction, a tissue machine contacting surface, a tissue contacting surface, a first side edge, and a second side edge. The non-woven tissue making fabric comprises a fabric strip of non-woven material comprising at least one layer of non-woven material. The fabric strip has a first edge, an opposing second edge, a machine direction, and a cross-machine direction. The fabric strip may be spirally wound in a plurality of contiguous turns wherein the first edge in a turn of the fabric strip extends beyond the second edge of an adjacent turn of the fabric strip, thereby forming a spirally continuous seam with adjacent turns of the fabric strip.
    Type: Application
    Filed: December 19, 2002
    Publication date: June 24, 2004
    Inventors: Andrew Peter Bakken, Mark Alan Burazin, Jeffrey Dean Lindsay
  • Publication number: 20040118546
    Abstract: One embodiment of the present invention is an endless non-woven tissue making fabric having a three-dimensional texture suitable for use as a fabric for producing three-dimensional fibrous webs. The endless non-woven tissue making fabric comprises a plurality of substantially parallel adjoining sections of non-woven material. Each section of non-woven material has a width substantially less than the width of the non-woven tissue making fabric. Each section of non-woven material may be joined to at least one other adjoining section of non-woven material. The non-woven tissue making fabric has a machine direction, a cross-machine direction, a tissue contacting surface and a tissue machine contacting surface. The tissue contacting surface comprises solid matter at a plurality of heights such that the tissue contacting surface of the non-woven tissue making fabric has an Overall Surface Depth of at least 0.2 mm in regions of solid matter on the tissue contacting surface.
    Type: Application
    Filed: December 19, 2002
    Publication date: June 24, 2004
    Inventors: Andrew Peter Bakken, Mark Alan Burazin, Jeffrey Dean Lindsay
  • Patent number: 6752890
    Abstract: A method for manufacturing a press fabric for a paper machine includes the attachment of a strip of top laminate layer material to a base fabric using a heat-activated adhesive film. The top laminate layer material may be a woven fabric, a nonwoven mesh, or a thermoplastic sheet material, and, in any case, has the heat-activated adhesive film bonded to one of its two sides. The strip of top laminate layer material and heat-activated adhesive film together form a multi-component strip, which is spiralled onto the outer surface of the base fabric, with the side of the strip of top laminate layer material having the heat-activated adhesive film against the outer surface, in a closed helix, and bonded thereto with heat and pressure. The portions of the multi-component strip overhanging the lateral edges of the base fabric are then trimmed, and a staple fiber batt is needled into and through the top laminate layer formed by the multi-component strip to firmly attach it to the base fabric.
    Type: Grant
    Filed: November 1, 2001
    Date of Patent: June 22, 2004
    Assignee: Albany International Corp.
    Inventor: Maurice R. Paquin
  • Patent number: 6749724
    Abstract: A method and arrangement in doctoring in a paper or board machine is disclosed in which the web travels through at least one press nip, in which the press nip is formed by at least a press roll and its backing roll and in which at least one roll is doctored using at least one doctor device. The press roll is doctored essentially over the width of the web.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: June 15, 2004
    Assignee: Metso Paper, Inc.
    Inventors: Ilkka Eskelinen, Timo Pirinen, Jukka Samppala
  • Publication number: 20040094281
    Abstract: A stratified press fabric for the press section of a paper machine includes a base fabric in the form of an endless loop. A first staple fiber batt material is attached to the outer side of the base fabric by needling. A fine fabric covers the first staple fiber batt material, and a second staple fiber batt material is attached to the fine fabric by needling. The fibers making up the second staple fiber material are finer, that is, of smaller diameter or denier, than the fibers making up the first staple fiber material. The fine fabric prevents the coarser fibers of the first staple fiber batt material from being needled therethrough to mix with the finer fibers of the second fiber batt material.
    Type: Application
    Filed: November 15, 2002
    Publication date: May 20, 2004
    Inventor: Robert A. Hansen
  • Patent number: 6733633
    Abstract: A leader which is used to pull a seamable papermaker's fabric onto a paper machine comprising a ravel area for securing pull ropes or cables thereto.
    Type: Grant
    Filed: June 21, 2002
    Date of Patent: May 11, 2004
    Assignee: Albany International Corp.
    Inventor: Michael J. Josef
  • Patent number: 6730192
    Abstract: Printing paper or paperboard of 30-200 g/m2 grammage is made in a machine with a wet section, press section and drying section. The web passes through a roll press with a double-felted roll-press nip, then in a shoe press with an extended single or double-felted shoe-press nip, and pressed in a deflection-compensating roll press, having a double-felted roll-press nip and open press rolls. The web travels at at least 1,200 m/min.; is subjected in the roll-press nip to a linear load from 100 to 300 kN-m and a specific pressure from 5 to 15 MPa; and is subjected in the shoe-press nip to a linear load from 500 to 1,500 kN/m and a specific high pressure from 4 to 13 MPa, to obtain a dewatered web with a dry-solids content of at least 38 percent after the roll-press nip and at least 45 percent after the shoe-press nip.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: May 4, 2004
    Assignee: Metso Paper, Inc.
    Inventor: Jorma Laapotti
  • Patent number: 6726809
    Abstract: An industrial process fabrics having embossed surfaces to facilitate water removal from the product such as paper and paper products being carried thereon by creating voids through embossing to assist in fluid management.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: April 27, 2004
    Assignee: Albany International Corp.
    Inventors: Michael J. Joyce, Maryann C. Kenney
  • Publication number: 20040074624
    Abstract: A method of making a press felt, a press felt and a base fabric. The base fabric comprises a surface component on the surface facing the paper web to be dried and a base component below the surface component. The transverse jointing edges of the base component are provided with seam loops, by means of which the base component can be connected into a closed loop. At the first jointing edge of the base fabric the surface component extends for a predetermined distance longer than the base component and forms a seam flap that protects the seam area of the base component.
    Type: Application
    Filed: May 16, 2003
    Publication date: April 22, 2004
    Applicant: TAMFELT OYJ ABP
    Inventors: Kari Hyvonen, Heikki Rehakka, Tauno Virtanen
  • Publication number: 20040069432
    Abstract: An anti-rewet press fabric for paper and board machines includes a barrier layer such that during compression in the press nip, the water is forced through the barrier layer, but is prevented from flowing back to the paper web during expansion. The barrier layer comprises a continuous material possessing, for example square, rectangular, tetrahedral, circular or oblong conical inclusions with a smaller opening on the bottom than on the top of the structure. Each of these “funnels” effectively constitutes a one-way valve and creates a vacuum to prevent re-absorption of water by the paper sheet. Under pressure, the structure of the barrier layer allows water to flow into the cones and out of the smaller opening in the bottom. Upon expansion, the smaller opening in the bottom of the structure restricts backward water flow and creates a vacuum on the other side. The vacuum increases water retention in the press fabric and prevents rewetting of the paper sheet.
    Type: Application
    Filed: October 10, 2002
    Publication date: April 15, 2004
    Inventor: Robert A. Hansen
  • Patent number: 6709552
    Abstract: In a one-surface coated papermaking belt composed of a base layer and a thick resin layer, or a covered, one-surface coated papermaking belt composed of thin and thick resin layers on opposite sides of a base layer, curling of the edges of the belt due to the shrinkage of the thick resin layer is reduced by forming the opposite side edge parts of the thick resin layer thinner than the middle part. The reduction in curling results in improved oil removal especially in a shoe-press belt. It also stabilizes turning of the belt and facilitates belt installation.
    Type: Grant
    Filed: June 13, 2001
    Date of Patent: March 23, 2004
    Assignee: Ichikawa Co., Ltd.
    Inventors: Norio Sakuma, Harushige Ikeda
  • Publication number: 20040050520
    Abstract: A paper machine for stable high-speed papermaking without slackness of wet web, the paper machine including the most downstream press unit along the transfer path of the wet web in the press part, and the most upstream dryer unit and the second upstream dryer unit along the transfer path of the wet web in the dryer part are associated with three different belt mechanisms, respectively, so that the driving units of the three driving units associated with the most downstream press unit and the first and second upstream dryer units are individually controlled so that a transfer speed of the wet web along each of the most downstream press unit and the first and second upstream dryer units is individually set.
    Type: Application
    Filed: July 16, 2003
    Publication date: March 18, 2004
    Inventors: Hidemasa Iijima, Takashi Nagaoka
  • Publication number: 20040040685
    Abstract: A belt for a papermaking machine has minute projections and recesses randomly formed in a shoe-contacting surface of the belt by a powdery material contained in a high molecular weight elastic section formed on a base body. The surface roughness RZ of the shoe-contacting surface is between 50 and 500 microns; the particle diameter of the powdery material is between 5 and 500 microns; and the content of the powdery material in the high molecular weight elastic section is between 5 and 50 percent by weight. A lubricant is held in the minute projections and recesses, and consequently more lubricant may be supplied between the belt and the shoe with which it cooperates. As a result, friction between the belt and the shoe is reduced, and less energy is required to drive the papermaking machine.
    Type: Application
    Filed: August 19, 2003
    Publication date: March 4, 2004
    Inventor: Kazumasa Watanabe
  • Patent number: 6699362
    Abstract: Fine paper is manufactured in a paper machine by feeding stock into a headbox (100) from a short circulation the stock volume of which has been minimized, water is removed from the paper web (W) most advantageously in a gap former (250), in the press section (300) water is pressed out of the paper web (W) in an extended nip press (360), in the dryer section (400) impingement drying (450) is employed for the drying of the paper web (W), the paper web (W) is pre-calendered in a calender (900) employing low nip loads, both surfaces of the paper web (W) are precoated at the same time, after precoating (500) the paper web (W) is dried by means of contact-free drying (660), the paper web (W) is coated in an on-line coating station/stations (700, 800), after which the paper web (W) is at least partly dried in a drying section/sections (750, 850) by means of contact-free drying of the paper web (W), and the paper web (W) is calendered in an on-line calender (900) while the linear load in each nip is regulated separat
    Type: Grant
    Filed: April 15, 2002
    Date of Patent: March 2, 2004
    Assignee: Metso Paper, Inc.
    Inventor: Pentti Rautiainen
  • Patent number: 6699366
    Abstract: A press fabric for the press section of a paper machine has a base fabric which includes a nonwoven mesh fabric. The base fabric, or a layer thereof, is assembled in integral form using a strip or strips of the nonwoven mesh fabric. The assembly may be effected by spirally winding the nonwoven mesh fabric in a plurality of non-overlapping turns, by abutting each turn of the nonwoven mesh fabric against that previously wound, and by joining each turn of the nonwoven mesh fabric to that previously wound to form an endless loop. Alternatively, a plurality of endless loops of equivalent length are formed from separate strips of nonwoven mesh fabric, and arranged in a side-by-side abutting relationship. The endless loops are then joined, one to the next, to provide a base fabric, or component thereof, in the form of an endless loop.
    Type: Grant
    Filed: April 24, 2001
    Date of Patent: March 2, 2004
    Assignee: Albany International Corp.
    Inventors: Maurice R. Paquin, James G. Donovan
  • Patent number: 6699361
    Abstract: A method for the production of a liner comprising at least a top layer and a base layer is provided, wherein a forming section with at least two forming units is used to create a fiber web, said fiber web being conveyed through a press section and further to a drying section, said press section comprising a number of roll nips and at least one impermeable transfer belt with at least one smooth surface, wherein said transfer belt runs through the last nip in the press section in such a manner that its top layer is pressed against said smooth surface of the transfer belt.
    Type: Grant
    Filed: September 7, 2000
    Date of Patent: March 2, 2004
    Assignee: Metso Paper Karlstad AB
    Inventor: Anders Leandersson
  • Publication number: 20040020622
    Abstract: A method of manufacturing a press felt, a press felt and a base fabric. The press felt comprises a base fabric with a batt fibre layer attached on at least the surface facing a paper web. The base fabric is a laminate comprising at least two separate layers. For the base fabric, one or more base fabric modules are provided, which are assembled with a butt seam into a closed loop.
    Type: Application
    Filed: May 16, 2003
    Publication date: February 5, 2004
    Applicant: TAMFELT OYJ ABP
    Inventors: Kari Hyvonen, Heikki Rehakka, Tauno Virtanen
  • Patent number: 6669821
    Abstract: The present invention is a method for maximizing water removal from an absorbent web in a press nip. The present invention uses a pressing unit having a blanket with a void volume and with a pressure profile that maximizes water removal in the press section or on the Yankee dryer of a paper machine. The pressure profile of the pressing unit according to the present invention has a very steep pressure drop at and/or following the exit of a pressure distribution curve in order to maximize water removal by minimizing rewet of the web. The improved pressure profile according to the present invention results in increased water removal and/or improved line speed. The void volume further increases water removal and/or improves line speed.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: December 30, 2003
    Assignee: Fort James Corporation
    Inventors: Steven L. Edwards, Robert J. Marinack, Jeffrey Charles McDowell, Gary L. Worry
  • Patent number: 6666954
    Abstract: Pressing arrangement having two press rolls forming at least one press nip for dewatering a web, and two dewatering belts arranged to be guided through the at least one press nip with the web. The dewatering belts positioned on opposite sides of the web to absorb water. A common guidance path, formed by the dewatering belts guiding the web, is located after the at least one press nip. A separating roll and a lower one of the dewatering belts is arranged to wrap the separating roll along with the web at an end of the common guidance path. An upper one of the dewatering belts is arranged to be guided away from the web in a separation path in a region of the separating roll. Lower dewatering belt and web wrap the separating roll subsequent to the separation path at a wrapping angle of at least about 30°.
    Type: Grant
    Filed: March 8, 2001
    Date of Patent: December 23, 2003
    Assignee: Voith Paper Patent GmbH
    Inventors: Gerhard Kotitschke, Wolfgang Mayer, Roland Mayer
  • Publication number: 20030226650
    Abstract: The present invention is a method for maximizing water removal from an absorbent web in a press nip. The present invention uses a pressing unit having a blanket with a void volume and with a pressure profile that maximizes water removal in the press section or on the Yankee dryer of a paper machine. The pressure profile of the pressing unit according to the present invention has a very steep pressure drop at and/or following the exit of a pressure distribution curve in order to maximize water removal by minimizing rewet of the web. The improved pressure profile according to the present invention results in increased water removal and/or improved line speed. The void volume further increases water removal and/or improves line speed.
    Type: Application
    Filed: March 3, 2003
    Publication date: December 11, 2003
    Applicant: Fort James Corporation
    Inventors: Steven L. Edwards, Robert J. Marinack, Jeffrey Charles McDowell, Gary L. Worry
  • Publication number: 20030192665
    Abstract: A method of making a press felt, and a press felt. The press felt comprises a continuous base fabric in the lateral direction, and at least one batt fibre layer. The closed-loop base fabric is made of longitudinal and transverse yarns. The properties of the press felt, such as permeance, are arranged to be different in edge portions of the press felt from the midportion of the felt.
    Type: Application
    Filed: May 16, 2003
    Publication date: October 16, 2003
    Applicant: TAMFELT OYJ ABP
    Inventors: Bo Rokman, Kari Hyvonen, Tauno Virtanen
  • Publication number: 20030188843
    Abstract: A web of tissue is formed in a twin wire former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll.
    Type: Application
    Filed: May 30, 2003
    Publication date: October 9, 2003
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Publication number: 20030183296
    Abstract: A papermaker's fabric is made by spirally winding a woven fabric strip. The fabric strip has first and second lateral edges, along which are a first and second lip, respectively. Each lip has at least one lengthwise yarn woven with crosswise yarns. Adjacent to and inward of the first and second lips on the fabric strip are a first and second gap, respectively, which lack lengthwise yarns but whose crosswise yarns join the lips to the body of the fabric strip. When spirally winding the fabric strip, the first lip is disposed within the second gap, and the second lip is disposed within the first gap, of adjacent turns to form a spirally continuous seam which is closed by attaching adjacent turns to one another.
    Type: Application
    Filed: March 27, 2002
    Publication date: October 2, 2003
    Inventors: Michael Glenn Moriarty, Michael A. Royo
  • Patent number: 6613194
    Abstract: A web of tissue is formed in a twin wire former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: September 2, 2003
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Publication number: 20030145971
    Abstract: In a shoe press apparatus of a papermaking machine, a press part comprises a roll which serves as a pressing member and a shoe. A belt is sandwiched between the roll and the shoe. A lubricant feeder supplies a lubricant from the outside of the shoe at the upstream side of the shoe. A lubricant holding section, comprising a plurality of grooves is provided on the upstream end of the shoe. Lubricant supplied from the lubricant feeder is held in the lubricant holding section of the shoe, and is more reliably supplied to the press part as the belt runs through the press part. The Structure of the lubricant holding section is comparatively simple, and the lubricant holding section decreases friction, thereby saving energy.
    Type: Application
    Filed: January 29, 2003
    Publication date: August 7, 2003
    Inventor: Kazumasa Watanabe
  • Patent number: 6599396
    Abstract: There is disclosed a roller (10) for a texturing press on a papermaking machine adapted to be fitted with an interchangeable engraved sleeve (12) and comprising a cylindrical shell (20, 21) having a plurality of axially and circumferentially spaced apertures (23) in its peripheral surface through which pressure fluid may be ejected and at least one axially extending channel (22) within the thickness of the shell for the supply of pressure fluid to the apertures.
    Type: Grant
    Filed: November 6, 2001
    Date of Patent: July 29, 2003
    Assignee: Arjo Wiggins Fine Papers Limited
    Inventors: Angus MacSween, Austin Clark, Michael McCormick, David Lees
  • Patent number: 6589393
    Abstract: A press arrangement for treating a fibrous web, especially a paper or board web, comprises at least two press rolls to form at least one press nip. At least one press roll is mounted on at least one roll end by means of a floating bearing, whose bearing rings, arranged inside the bearing housing, can be displaced relative to each other in the direction of the roll axis.
    Type: Grant
    Filed: March 17, 2000
    Date of Patent: July 8, 2003
    Assignee: Voith Sulzer Papiertechnik Patent GmbH
    Inventor: Andreas Meschenmoser
  • Publication number: 20030121626
    Abstract: A soft crepe paper machine comprises a wet section with a press section having a press defined by first and second press, elements forming a press nip through which a press felt runs with a paper web. A suction roll is arranged in the loop of the press felt before the press nip at a distance from the second press element, and the felt with the web thereon runs around the suction roll with a large wrap angle. A drying cylinder forms the second press element. The first press element is either a solid press roll, a suction press roll, or a variable crown press roll.
    Type: Application
    Filed: November 18, 2002
    Publication date: July 3, 2003
    Applicant: Metso Paper Karlstad AB
    Inventor: Magnus Hultzcrantz
  • Publication number: 20030098134
    Abstract: Process and apparatus for producing a fibrous web in an apparatus that includes at least one nip formed between a smooth roll and at least one opposing element, a felt and an embossing belt. The process includes guiding the fibrous web and the felt through the at least one press nip formed between the smooth roll and the at least one opposing element, and passing the fiber web, in an unsupported manner, over a free draw from the smooth roll onto an embossing belt. The instant abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.
    Type: Application
    Filed: November 20, 2002
    Publication date: May 29, 2003
    Applicant: Voith Paper Patent GmbH
    Inventors: Thomas Thoroe Scherb, Luiz Carlos Da Silva
  • Publication number: 20030089480
    Abstract: A web (W) passes through a press section having two separate press nips (N1, N2). At least the first press nip (N1) has two water-receiving press felts (31, 41). After the first nip (N1), the web (W) is separated from one press felt (31/41) and transferred on support of the opposite press felt (41/31) through the second press nip (N2). One roll of the first nip (N1) is a press suction roll (11, 110) and the web (W) is transferred to follow the press felt (31, 41) on the side of said press suction roll (11, 110) by means of an underpressure in a suction zone (11a, 110a) of said press suction roll (11, 110). The press felt (31, 41) on the side of the press suction roll (11, 110) is also passed through the second nip (N2) of the press section.
    Type: Application
    Filed: October 22, 2002
    Publication date: May 15, 2003
    Inventors: Petter Honkalampi, Petteri Halme, Juhani Pajula
  • Patent number: 6562198
    Abstract: An air press for pressing a paper web is composed of a plurality of rolls including at least a first roll and a second roll. The first roll and the second roll are positioned adjacent one another and form a first nip therebetween. Further, the first roll and the second roll each have a roll end, the roll end of the first roll adjoining the roll end of the second roll. A bevel plate is attached to the roll end of the first roll, the bevel plate having at least a first angled plate face. A seal ring is positioned adjacent the roll end of the second roll, the seal ring being juxtaposed to the bevel plate. The seal ring has at least a first angled ring face, and the first angled ring face mates with the first angled plate face.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: May 13, 2003
    Assignee: Voith Paper Patent GmbH
    Inventors: David A. Beck, Thomas Gorshe
  • Publication number: 20030085014
    Abstract: A process for increasing the tactile properties of a base web without adversely affecting the strength of the web is disclosed. In general, the process includes the steps of placing a base web in between a first moving conveyor and a second moving conveyor. The conveyors are then wrapped around a shear inducing roll which creates shear forces that act upon the base web. The shear inducing roll typically has a relatively small diameter. In some applications, more than one shear inducing roll may be incorporated into the system. In other applications, the shear inducing roll can also be a nip roll for decreasing the caliper of the base web. The shear inducing roll may be stationary, as in the form of a stationary shoe with a convex edge, or may rotate. In one embodiment, the shear inducing roll can rotate on an air bearing.
    Type: Application
    Filed: November 5, 2001
    Publication date: May 8, 2003
    Applicant: Kimberly-Clark Worldwide, Inc.
    Inventors: Frank S. Hada, Keith D. Glass, Ronald F. Gropp, Patricia Riedl, Douglas C. Thomas
  • Patent number: 6540880
    Abstract: An apparatus and process for imprinting a web. A yankee drum and pressure roll are juxtaposed to form a nip. An imprinting member, such as through air drying belt or other patterning belt is interposed in the nip. A felt is also interposed in the nip, contacting the backside of the imprinting member. The imprinting member carries a paper web. The paper web is imprinted in the nip and simultaneously transferred to the yankee drying drum. The nip may be formed with a vacuum roll juxtaposed with the felt. The vacuum roll may remove from the felt and hence the web.
    Type: Grant
    Filed: September 15, 2000
    Date of Patent: April 1, 2003
    Assignee: The Procter & Gamble Company
    Inventors: Paul D. Trokhan, Dean V. Phan, Robert S. Ampulski
  • Publication number: 20030056923
    Abstract: An air press for pressing a fiber web includes a plurality of rolls and a pair of end seal arrangements. Of the plurality of rolls, each pair of adjacent rolls forms a nip therebetween. Further, each roll has a pair of roll ends, the plurality of rolls together forming two sets of roll ends. Each end seal arrangement coacts with one set of roll ends, the plurality of rolls and the pair of end seal arrangements together defining an air press chamber having an air chamber pressure. Each end seal arrangement is composed of at least one roll seal, including a first roll seal, and an adjustable bias mechanism. Each roll seal forms a seal with at least one roll end, and one side of the first roll seal being exposed to the air chamber pressure. The adjustable bias mechanism is configured for controlling a position of each roll seal relative to a respective at least one roll end and for adjusting a seal force between the roll seal and the respective at least one roll end.
    Type: Application
    Filed: September 27, 2001
    Publication date: March 27, 2003
    Inventor: David A. Beck
  • Publication number: 20030056921
    Abstract: An air press for pressing a paper web is composed of a plurality of rolls including at least a first roll and a second roll. The first roll and the second roll are positioned adjacent one another and form a first nip therebetween. Further, the first roll and the second roll each have a roll end, the roll end of the first roll adjoining the roll end of the second roll. A bevel plate is attached to the roll end of the first roll, the bevel plate having at least a first angled plate face. A seal ring is positioned adjacent the roll end of the second roll, the seal ring being juxtaposed to the bevel plate. The seal ring has at least a first angled ring face, and the first angled ring face mates with the first angled plate face.
    Type: Application
    Filed: September 27, 2001
    Publication date: March 27, 2003
    Inventors: David A. Beck, Thomas Gorshe
  • Publication number: 20030056925
    Abstract: An anti-rewet fabric is used for carrying a fiber web through an air press. The anti-rewet fabric includes at least one air distribution fabric layer, one air distribution fabric layer being configured for contacting the fiber web, and a perforated film layer, the perforated film layer being made of a polyester film. The perforated film layer has a first film side and a second film side, the first film side being one of laminated and attached to the one air distribution fabric layer.
    Type: Application
    Filed: September 27, 2001
    Publication date: March 27, 2003
    Inventor: David A. Beck
  • Publication number: 20030056922
    Abstract: A roll for use in an air press assembly of a papermaking machine has a pair of ends associated therewith. The roll includes a pair of edge portions with each edge portion extending to one of the pair of ends. Each edge portion has an edge surface portion composed of a first material, the first material having a first hardness. The roll further includes a middle portion located between the pair of edge portions, the middle portion having a middle surface portion composed of a second material. The second material has a second hardness, the second material being harder than the first material. The first material is preferably a soft, seal material which promotes reduced air leakage from the air press assembly.
    Type: Application
    Filed: September 27, 2001
    Publication date: March 27, 2003
    Inventor: David A. Beck
  • Patent number: 6533900
    Abstract: A method in a paper machine for transferring a paper web from a wet wire in a former section to a pick-up fabric or an equivalent transfer fabric of a press section, including the steps of forming a pick-up point on the wet wire and separating an edge strip from at least one edge of the web prior to the pick-up point by means of at least one cutting device. The method further includes separating the web from the wet wire and passing the web onto the pick-up fabric at the pick-up point. The method also includes applying a pressure difference to the at least one edge strip through the wet wire or the pick-up fabric at or after the pick-up point to cause the at least one edge strip to either follow the wet wire or become separated from the pick-up fabric after the pick-up point and to be placed in a broke system arranged beneath the paper machine.
    Type: Grant
    Filed: February 13, 2001
    Date of Patent: March 18, 2003
    Assignee: Metso Paper, Inc.
    Inventors: Janne Puustinen, Samppa Salminen, Pertti Heikkilä, Ari Puurtinen, Antti Poikolainen, Jorma Laapotti, Mika Viertola
  • Patent number: 6514381
    Abstract: Methods and corresponding devices are set forth for the continuous mechanical dewatering of aqueous suspensions or elutriations, particularly of waste-paper suspensions or slurries, between an endless mesh band and an endless compression surface having a closed, smooth surface and running in the direction of operation. The suspension cake to be dewatered is compressed between the mesh band and the compression surface. The requisite pressure is achieved by wrapping the mesh band around the cylindrical compression surface under longitudinal tension, whereby the expelled water is removed from the suspension cake by means of the mesh band. Devices are provided which both increase the operational duration of the dewatering pressure of the existing mesh band on the suspension cake, and at the same time increase the pressure substantially, without obstructing the runoff of the pressed-out water. The method of the invention increases the compression pressure from about 1 bar (heretofore) to a pressure of, e.g.
    Type: Grant
    Filed: December 27, 2000
    Date of Patent: February 4, 2003
    Inventor: Wolf Gunter Stotz
  • Patent number: 6511582
    Abstract: The invention relates to a paper machine wire for the wet end section of a paper machine, comprising a textile or non-texile fabric, especially a woven fabric, the one side of which is directed to the paper and the other, opposite side of which is directed to the paper machine, the one side of the fabric directed to the paper being at least partly covered by a fiber layer. The fiber layer is permanently compressed in some regions less intensively than in other regions.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: January 28, 2003
    Assignee: Voith Fabrics Heidenheim GmbH & Co., KG
    Inventor: Arved H. Westerkamp
  • Publication number: 20030010464
    Abstract: A shoe press comprises a shoe support device mounted downstream of the press shoe of the shoe press to carry forces acting on the press shoe and having a first support element that has a support surface facing the press shoe and is fixedly connected to a stationary stand of the shoe press, and a second support element in the form of at least one rolling body arranged in a space between the support surface of the first support element and an opposite support surface of the press shoe to be in contact with the two support surfaces during operation. The rolling body is arranged to roll along the two support surfaces when the press shoe is moved relative to a second support element in the shoe press, while rotating about an axis of rotation that moves in relation to and in the same direction as the press shoe.
    Type: Application
    Filed: September 12, 2002
    Publication date: January 16, 2003
    Applicant: Metso Paper Karlstad AB
    Inventor: Erik Brox
  • Patent number: 6488810
    Abstract: Process and apparatus for influencing web characteristic in a machine for producing a fibrous web. The process includes guiding the fibrous material web in a still-wet state and stretching the still-wet state fibrous material web in a crosswise direction. The apparatus includes a stretching device arranged to stretch the fibrous material web in a still-wet state in a direction crosswise to a travel direction.
    Type: Grant
    Filed: July 21, 2000
    Date of Patent: December 3, 2002
    Assignee: Voith Sulzer Papiertechnik Patent GmbH
    Inventor: Günter Halmschlager
  • Patent number: 6485612
    Abstract: A press assembly for use in a paper-making machine includes a roll, a first air press backing assembly and a second air press backing assembly. The first air press backing assembly and the second air press backing assembly each include an inner wall, an outer support structure and a plurality of inflatable hoses interposed between the inner wall and the outer support structure. The inner wall is positioned adjacent to and defines an air chamber with the roll.
    Type: Grant
    Filed: May 18, 2001
    Date of Patent: November 26, 2002
    Assignee: Voith Paper, Inc.
    Inventor: Edwin X. Graf
  • Publication number: 20020170694
    Abstract: A press assembly for use in a paper-making machine includes a roll, a first air press backing assembly and a second air press backing assembly. The first air press backing assembly and the second air press backing assembly each include an inner wall, an outer support structure and a plurality of inflatable hoses interposed between the inner wall and the outer support structure. The inner wall is positioned adjacent to and defines an air chamber with the roll.
    Type: Application
    Filed: May 18, 2001
    Publication date: November 21, 2002
    Inventor: Edwin X. Graf
  • Publication number: 20020153116
    Abstract: A press roll belt is arranged to be used in connection with a roll (10) forming a press nip. The belt (12) of the press roll (10) is provided with a groove pattern formed of intersecting grooves (11A, 11B). A press concept has at least one press nip formed between two rolls (30, 32) to remove water from a web. At least one press nip (NA) of the press concept is formed such that the cover (22) or the belt (12) of at least one roll (30A, 32A) forming the press nip is provided with groove patterning formed of intersecting grooves (11A, 11B; 21A, 21B).
    Type: Application
    Filed: April 5, 2002
    Publication date: October 24, 2002
    Inventors: Petter Honkalampi, Heikki Kaasalainen, Nils Soderholm
  • Patent number: 6461505
    Abstract: Apparatus is disclosed for dewatering aqueous suspensions including a pair of rotatable rolls forming a nip therebetween, so that the aqueous suspension can pass downwardly through the nip and be dewatered by removing a filtrate from the suspension, and the dewatered suspension can pass downwardly from the nip, at least one of the rolls being liquid permeable, and at least one screen adjacent to the roll and disposed below the nip, the screen is separated from the roll by a predetermined distance and extends along its length, the predetermined distance being a sufficient distance so that a film of filtrate on the roll passes between the roll and upper end of the screen on one side of the screen and the dewatered suspension passes on the other side of the screen so that the filtrate is prevented from contacting the dewatered suspension below the nip.
    Type: Grant
    Filed: May 4, 2001
    Date of Patent: October 8, 2002
    Assignee: Valmet Fibertech AB
    Inventors: Magnus Danielsson, Jörgen T Lundberg
  • Publication number: 20020139503
    Abstract: An on-machine-seamable papermaker's fabric has a base structure which is a flattened array of a spirally wound multicomponent yarn. The flattened array has two layers, two sides, a length, a width and two widthwise edges. In each turn of the spiral winding, the multicomponent yarn has a substantially lengthwise orientation and is joined side-by-side to those adjacent thereto by a fusible thermoplastic material in each of the two layers. The multicomponent yarn forms seaming loops along the two widthwise edges. At least one layer of staple fiber material is needled into one of the two sides of the base structure and through the two layers.
    Type: Application
    Filed: March 29, 2001
    Publication date: October 3, 2002
    Inventor: Francis L. Davenport
  • Patent number: 6458246
    Abstract: A web of tissue is formed in a crescent former, followed by an air press for water removal in the pressing section, passing onto a Yankee dryer. A headbox injects stock between upper and lower dryer fabrics brought together on a breast roll. The fabrics move over vacuum boxes, and the web is heated with steam and passed between an upper pressure box and a lower vacuum box forming an air press which dewaters the web. A sheet transfer pickup vacuum box holds the sheet to the upper fabric as the lower fabric diverges from the upper fabric. A pressure roller transfers the web onto a Yankee dryer. The fabrics are cleaned on vertical runs before returning to the breast roll. A second upper fabric or transfer fabric operating at a lower speed then the first can be used to form a rush transfer between the forming fabrics and the Yankee dryer which increases web bulk and absorbency. Instead of a second fabric, a vacuum pressure roll may perform the rush transfer between the lower forming fabric and the Yankee dryer.
    Type: Grant
    Filed: April 3, 2001
    Date of Patent: October 1, 2002
    Assignees: Metso Paper, Inc., Mitsubishi Heavy Industries, Ltd.
    Inventors: Roger A. Kanitz, Thomas D. Rogers
  • Patent number: 6458248
    Abstract: The present invention is an apparatus for maximizing water removal from an absorbent web in a press nip. The present invention uses a pressing unit with a pressure profile that maximizes water removal in the press section or on the Yankee dryer of a paper machine. The pressure profile of the pressing unit according to the present invention has a very steep pressure drop at and/or following the exit of a pressure distribution curve in order to maximize water removal by minimizing rewet of the web. The improved pressure profile according to the present invention results in increased water removal and/or improved line speed.
    Type: Grant
    Filed: March 17, 2000
    Date of Patent: October 1, 2002
    Assignee: Fort James Corporation
    Inventors: Steven L. Edwards, Robert J. Marinack, Jeffrey Charles McDowell, Gary L. Worry
  • Publication number: 20020117283
    Abstract: A method and apparatus for improving forming of a web of paper or paper board employing prepressing during web forming. Forming wires are brought together over at least one roll or alternatively two rolls. The web then passes, sandwiched between two wires through one or more pressure nips which may be one or more roll nips or an extended nips. The pressure nip may be formed as the web travels between the two fabrics, one of them being a forming wire, along a straight path or alternatively as the web travels partially around a roll. The web is then sandwiched between a wire and a fabric, which may be a felt or a belt, and passed through another press nip which may be one or more roll nips or an extended nip.
    Type: Application
    Filed: April 24, 2002
    Publication date: August 29, 2002
    Inventors: Nils Soderholm, Petter Honkalampi, Pekka Pakarinen, Heikki Kaasalainen