Abstract: Magnetic means for managing and stopping leaks in metal pipes such as we bores and pipe risers is provided. A magnetic leak arrestor comprises a spool with magnetic collar disposed thereabout. The spool has a tapered end for inserting into a pipe riser. The magnetic collar creates a seal with the pipe riser, which may the be welded in place, if desired. Additionally, a magnet may be positioned proximate a leak in a side wall of a pipe riser to seal the leak. The magnet may be shaped to conform to the shape of the pipe riser, and a seal gasket provided around an edge portion of the magnet. A slurry of magnetically active material may be provide inside the pipe to seal the leak in the side wall or to provide a blockage in the pipe riser so that killing fluids may be pumped into the well bore, if desired.

Abstract: A flow rate control valve, wherein the flow rate control valve is provided with a first circular tube section having first and second ports formed on a body forming the flow rate control valve, and also with a plate section mounted to the upper part of the first circular tube section through a mounting section. The plate section is provided to only one end side of the first circular tube section, is supported on the mounting section in a cantilever manner, and is formed flat.

Abstract: A method of providing an annular seal around a tubular in a wellbore penetrating a subsurface formation, the method comprising providing a tubular in the wellbore, wherein an annular space (18) is formed around the tubular; providing an annular gravel pack in the annular space; wherein the method further comprises arranging a band (9a, 9b, 9c, 9d) of gel-forming material around the tubular before providing the annular gravel pack, wherein the gel-forming material is swellable in a selected fluid, and wherein the annular seal is formed by contacting the band of gel-forming material with the selected fluid; and a wellbore system comprising a gravel-packed tubular in a wellbore, wherein the tubular is provided with a band of gel-forming material in a layer around the tubular, the band being surrounded by gravel (15), and wherein the gel-forming material is swellable in a selected fluid.

Abstract: Methods and systems relating to in situ decomposition of carbonyls at high temperature for fixing incomplete and failed well seals, are described. According to one embodiment, a method, comprises injecting a sealing agent into a subterranean well having sealing channels or voids in well casings. An alkaline-earth carbonate precipitate is formed from the decomposition of a carbonyl compound. The sealing agent includes the carbonyl compound and an alkaline-earth halide salt.

Abstract: A downhole releasable tubular connection includes a joint between two tubing strings, wherein one of the two tubing strings is radially expanded and plastically deformed by an expansion device. When the expansion device is moved adjacent to the joint, a threaded connection mechanism in the joint reacts to the radially outward forces of the expansion device and releasably expands, thereby decoupling the tubing strings.

Abstract: The present invention relates to sealing method for sealing a zone of a casing in a well, the zone comprising several leaks, perforations and/or weakened casing parts, or other irregularities having a casing characteristic which, when measured, is found to be outside a predetermined interval. The sealing method comprises the steps of measuring the characteristics of the casing, determining a position of the zone, determining an extent of the zone in a longitudinal direction of the casing, determining a part of the zone and an extent of the part whose casing characteristic when measured is within the predetermined interval, the part extending in the longitudinal direction of the casing, positioning a first liner overlapping the first area of the part of the casing, positioning a second liner overlapping the second area of the part of the casing, expanding the first liner, and expanding the second liner.

Abstract: Method for repairing a hanger (D) of a liner (B), for making a leak-tight connection, the liner (B) being placed inside and in the continuation of the casing (A) of a well, the method consisting in axially positioning a metal tubular blank (1) in the well, the blank having a solid wall radially deformable beyond its elastic limit and comprising an upper cylindrical portion (10) whose outer diameter is slightly smaller than the inner diameter of the casing (A), a lower portion (13) also cylindrical whose outer diameter is slightly smaller than the inner diameter of the liner (B), and an intermediate portion (11, 12) of diameter varying between these two diameters, and causing radial expansion of at least one of these two cylindrical portions (10, 13) beyond its elastic limit so that they are applied closely and firmly and in leak-tight manner against the inner face of the wall opposite the casing (A) or liner (B).

Abstract: Disclosed is a packer that is ported to provide fluid communication through the packer between the wellbore annulus above the packer and the wellbore annulus below the packer. Such a ported packer can be used to allow for pressure testing the casing and/or for controlling a failed well.

Abstract: The present invention embodies a drill pipe in which various damaged sections of the pipe are repaired in order to maintain or improve the wear and buckle resistance of the drill pipe. The sections are strengthened using various hardening methods such as heat treatment processes and/or expansion techniques. A sleeve can also be applied to the strengthened portions. Surface enhancers, such as hardbanding, can be applied to the strengthened portions or the sleeve in order to provide abrasion resistance or to reduce friction.

Abstract: A method and apparatus for stopping oil flowing from the end of a ruptured pipe or other device, by mounting a flange on the end of the ruptured pipe or device, if a flange is not already present; providing a gate valve having a flange on its lower end to mate with the flange on the ruptured pipe or device; providing a permanently affixed gasket member on the mounting flange of the gate valve; lowering the gate valve to the depth of the flowing oil from the ruptured pipe or device; providing at least two flexible bolts through opposite openings in the flange of the gate valve; while the gate valve is situated adjacent the flowing pipe or device, threading each flexible bolt through two opposite openings in the flange of the ruptured pipe or device; placing pulling pressure on the lower ends of the two flexible bolts to pull the gate valve from a position adjacent the ruptured pipe or device to a second position where the gasket of the gate valve mounts against the face of the flange of the ruptured pipe or de

Abstract: An embodiment of the present invention comprises a method of cementing comprising: placing a settable composition into a well bore, the settable composition comprising unexpanded perlite, cement kiln dust, and water; and allowing the settable composition to set. Another embodiment of the present invention comprises a method of cementing comprising: placing a settable composition into a well bore, the settable composition comprising ground unexpanded perlite, Portland cement interground with pumicite, and water; and allowing the settable composition to set. Yet another embodiment of the present invention comprises a settable composition comprising: ground unexpanded perlite; cement kiln dust; and water.

Abstract: A wellbore perforation tool comprises an explosive charge, a tool body containing the explosive charge, and a flowable material carried with the tool. The flowable material is released by detonation of the explosive charge and, after perforation of the tool body by the explosive charge to form an aperture in the tool body, flows to form at least a partial barrier of the aperture.

Abstract: This invention relates to a method for sealing a breakthrough penetrating an injection well.

Abstract: A casing patch and methods for using same are provided. The patch can include a hollow, substantially tubular body. An opening can be formed in the body. A tapered slot can be formed in the body below the opening. A width of the tapered slot proximate the opening can be greater than the width of the tapered slot distal the opening. The tapered slot can be adapted to receive a tapered wedge and expand radially outward as the tapered wedge slides within the tapered slot and away from the opening.

Abstract: A control or other line with a hole downhole can be repaired by pumping a device that is driven by pressure delivered behind a leading seal. The device advances until the leading seal passes the opening in the line where its forward movement is stopped. Upstream of the opening a fluid activated seal is energized so that seals now straddle the opening in the wall. A passage that extends between the seals is opened by blowing a rupture disc with internal pressure to once again give access to the downhole tool through the passage that has external seals to straddle the hole in the tubing wall. Normal operation of the downhole tool can then resume.

Abstract: A system comprising a housing having an upper end in fluid communication with a source of pressurized fluid and a lower end releasably coupled to an expandable tubular. A piston is disposed within and sealingly engaged with the housing. An expansion cone is coupled to the piston and is operable to radially expand the expandable tubular as it moves longitudinally therethrough. A pressure chamber is disposed within the housing and defined by the piston and the expansion cone. A first pressure relief port is disposed within the housing and is operable to allow fluid communication between the pressure chamber and an annulus external to the housing. A second pressure relief port is disposed within the expansion cone and is operable to allow fluid communication between the pressure chamber and a portion of the expandable tubular below the expansion cone.

Abstract: A casing annulus remediation hose assembly having a hose with an inlet in selective fluid communication with a fluid supply and an exit connected to a nozzle. On the nozzle is an insertion tip for facilitating insertion and retrieval of the hose assembly in and out of an annulus in a wellhead assembly. The insertion tip has an outer annular flexible housing that is coaxially attached to the nozzle and spherical weighted members arranged in series in the housing. A cable extends coaxially from a downstream end of the nozzle and through each weighted member.

Abstract: A elongated plunger assembly for pressurized, conduit-enclosed travel utilized in recovery of hydrocarbon deposits in a ground penetrating oil or gas well. The plunger comprises an elongated mandrel, a plurality of radially movable curvilinear wear pads circumferentially disposed adjacent each end of the elongated mandrel, a pad-edge retaining housing extending on at least one end of the elongated mandrel to enclosably retain the longitudinally distal end of a circumferential array of wear pads onto the mandrel, and a centrally disposed wear pad securement ring arrangement to permit release of a worn wear pad, replacement of the worn wear pad at an inner longitudinal edge thereof, thus to permit simple field-accessable removal and replacement of any particular “conduit-worn” “wear” pad from the mandrel of the plunger.

Abstract: Systems and methods for patching a desired section of wellbore casing or another tubular member. A patch assembly is provided which includes a tubular patch sub which is radially surrounded by an inflatable boot. A setting tool is used to set the patch assembly within the casing. The setting tool includes a heated barrel that contains eutectic material in liquid form. When actuated from the surface, eutectic material is flowed from the setting tool to the boot of the patch assembly. The eutectic material inflates the boot to secure the patch sub at a desired location within the wellbore.

Abstract: A method and device for a running tool for drilling or cleaning and setting a lining and a completion string in an underground borehole. The running tool comprising a drilling tool, an expandable casing, an expansion tool, a packer arranged to seal against the wall of the casing, and at least one conduit extending up to the surface. The drilling tool is releasably connected to the lower portion of the expanding casing, and the expansion tool and the packer are releasably connected to the upper portion of the expanding casing. The running tool is arranged to communicate with the surface through at least one pipe conduit.

Abstract: The present invention provides a conveyance tool and a tool string having one or more sensors or cameras for detecting the performance of pre-existing perforations in a cased wellbore, and one or more perforation intervention tools mounted on the tool string and capable of performing remedial actions directed at most one perforation and its nearest neighbors or at a single perforation.

Abstract: A technique for securing a subsea well that has had some of its components damaged as a result of a storm or other catastrophic event. The techniques utilizes a casing head assembly that may secured to the casing of the damaged well by tightening a plurality of set screws to drive slips into the casing. The casing head assembly may also comprise a tubing hanger. Tubing head set screws may then be tightened to activate the tubing hanger to secure the production tubing to the casing head. The casing head assembly may also comprise a latch-lock connector that may be secured to the casing head by stabbing the latch-lock connector into the casing head and rotating the connector approximately one-quarter turn. A corrosion cap may then be secured to the latch-lock connector to cover the end of the production tubing.

Abstract: An assembly for use in a wellbore formed in an earth formation, comprising an expandable tubular element and an outer structure having first and second portions arranged at a distance from each other, the portions being restrained to the tubular element in a manner that the distance changes as a result of radial expansion of the tubular element, the outer structure further having a third portion arranged to move radially outward upon said change in distance between the first and second portions, wherein said radially outward movement of the third portion is larger than the radially outward movement of the tubular element as a result of radial expansion of the tubular element.

Abstract: An apparatus for controlling fluid flow in a borehole in an earth formation includes: a carrier configured to be deployed in the borehole; and a shape memory device disposed at the carrier, the shape memory device including a shape memory material having a glass transition temperature, the shape memory material configured to modify the glass transition temperature to a temperature lower than a borehole temperature in response to a trigger, and change from a glass state to a rubber state in response to the borehole temperature to prevent fluid flowing through the shape memory device.

Abstract: The present invention generally relates to a swage assembly that is movable from a compliant configuration having a first shape to a substantially non-compliant configuration having a second shape. In one aspect, an expansion swage for expanding a wellbore tubular is provided. The expansion swage includes a body and a solid cone disposed on the body. The expansion swage further includes a deformable cone disposed on the body, wherein the solid cone is made from a first material and the deformable cone is made from a second material and wherein the deformable cone is movable relative to the body when the expansion swage is in a compliant configuration. In another aspect, a method of expanding a wellbore tubular is provided.

Abstract: Systems and methods for increasing fluid flow characteristics within a hydrocarbon production tubing string within a wellbore. An expansion member is passed through the interior flowbore of one or more production tubing string members. The expansion member smoothes the interior surface of the flowbore and may radially expand the interior surface of the flowbore.

Abstract: A method and a device for sealing a void incompletely filled with a castable material, in which an expandable material is placed in the void which is to be filled with the castable material, the expandable material expanding into spaces which are not filled with cast material. A method of sealing an annulus in a borehole includes the steps of: positioning an expandable material on a tubular structure; installing the tubular structure in the borehole, the annulus being formed between the tubular structure and the borehole; flowing a castable material into the annulus, the castable material partially displacing a fluid in the annulus, but leaving at least one space containing the fluid in the annulus; and expanding the expandable material into the space.

Abstract: Method and apparatus used to deploy and process eutectic metal alloy material into an oil, gas or water well for the purpose to plug and seal selected downhole casing leaks. The apparatus includes a power control unit located at surface and a downhole tool that is lowered into the well by standard wireline cable. The downhole tool delivers the necessary quantity of metal alloy, forms the required temporary bridge plug support for containing the molten alloy, melts the alloy by means of electric heating, heats the surrounding wellbore formation, squeezes the molten alloy through the perforations and recovers any excess alloy for subsequent recycling.

Abstract: A method of servicing hydrocarbon production equipment comprising locating at least a portion of a hydrocarbon flow conduit experiencing a loss of functionality; creating a port to access an interior flow bore of the hydrocarbon flow conduit; installing at least one piece of equipment proximate the access port, wherein the equipment has access to the interior flow bore via the access port; and placing a servicing composition into the conduit via the access port, wherein the servicing composition prevents the loss of materials from the interior of the hydrocarbon flow conduit to the surrounding environment.

Abstract: A method and apparatus is disclosed to seal and prevent fluidic communication in the annulus between a cemented and drilled through casing float shoe and a well-bore formation. The present invention provides a component that installs as a coupling unit between a well casing shoe track and a float shoe which integrates a fusible metal alloy. After the well casing is cemented into the well-bore according to conventional procedures, the metal alloy may be melted using a downhole heating device deployed within the casing to a location adjacent to the alloy, thereby causing the alloy to flow, infill, plug and seal any incompetent cracks or micro-annulus conditions within and about the cured cement and well-bore formation.

Abstract: A casing patch includes a deformable seal configurable to a deformed and undeformed position for sealing and unsealing respectively with a target stub and a pressure based subsystem in operable communication with the deformable seal. The patch may also contain a stop ring to prevent overcompression of the seal.

Abstract: A method and a device for establishing an underground borehole (10) and setting a casing (6) in the borehole (10), wherein the running tool (1) including a drilling tool (14), an expandable casing (6), an expansion tool (32) and a packer (30) which is arranged to seal against the wall of the borehole (10), is placed at the bottom of the borehole (10), whereupon the borehole (10) is drilled to the necessary length in order then to set the expandable casing (6), and in subsequent operations the casing is reinforced and a completion string is run, having built-in cables for downhole control and monitoring.

Abstract: A control or other line with a hole downhole can be repaired by pumping a device that is driven by pressure delivered behind a leading seal. The device advances until the leading seal passes the opening in the line where its forward movement is stopped. Upstream of the opening a fluid activated seal is energized so that seals now straddle the opening in the wall. A passage that extends between the seals is opened by blowing a rupture disc with internal pressure to once again give access to the downhole tool through the passage that has external seals to straddle the hole in the tubing wall. Normal operation of the downhole tool can then resume.

Abstract: A liner string for a well has a liner hanger assembly at an upper portion of the liner string. A profile sub is located at a bottom portion of the liner string. A bottom hole assembly is latched to the profile sub. The operator lowers the liner string into the well with a drill pipe string and rotates the drill pipe string to rotate the drill bit to deepen the well. At a selected depth, the operator releases the bottom hole assembly from the profile sub and reverse circulates drilling fluid from a liner annulus surrounding the liner string, pumping the bottom hole assembly up the liner string. When the bottom hole assembly reaches the lower end of the drill pipe string, it latches to a catcher tool located at the lower end of the drill pipe string. The operator moves the liner hanger assembly into setting engagement with the casing string, releases the drill pipe string from the liner string, and retrieves the drill pipe string along with the bottom hole assembly.

Abstract: This invention relates to methods for servicing subterranean wells, in particular, fluid compositions and methods for remedial operations during which the fluid compositions are pumped into a wellbore and make contact with well cements placed during primary cementing or previous remedial cementing operations.

Abstract: A casing patch assembly may include a patch seal having two ring-type seals with different performance characteristics. A first ring seals against a casing patch and a casing stub. A second ring self-adjusts to the size of the casing stub and is located so that it blocks the first seal, which may be softer material than the second ring, from being squeezed into an annular gap between the casing patch and the casing stub. The second ring may include a split feature to allow for the self-adjustment. Optionally, a third ring made of a malleable material may be located between the first and second rings to protect the first ring from being damaged by movement of the split feature.

Abstract: This invention relates to methods for servicing subterranean wells, in particular, fluid compositions and methods for remedial operations during which the fluid compositions are pumped into a wellbore and make contact with well cements placed during primary cementing or previous remedial cementing operations.

Abstract: A method of isolating a section of a drilled bore containing a problem zone comprises: providing a section of tubing; locating the tubing in the section of the bore; and expanding the tubing and forming at least an outer portion of the tubing to conform to irregularities in the bore wall, to isolate the problem zone. The tubing may feature a formable outer section, and the expansion of the tubing may be achieved using a compliant rotary expander.

Abstract: The present invention includes methods of cementing in subterranean formations using cement kiln dust in compositions having reduced Portland cement content. An embodiment of a method comprises placing a sealant composition that comprises cement kiln dust and is essentially free of Portland cement in a subterranean formation; and allowing the sealant composition to set.

Abstract: The present invention includes methods and compositions that include a composition comprising a high alumina cement; a salt comprising at least one salt selected from the group consisting of an acidic salt, a neutral salt, and a low basicity salt; and a swellable clay; and methods of using that composition in subterranean formations.

Abstract: A permeable cement composition including an aqueous slurry of a hydraulic cement which is based upon a water-immiscible dispersed fluid phase and a hollow particulate material. The hollow particulate material breaks down in the presence of the cement so as to leave voids which together with the dispersed phase create a permeable structure in the cement.

Abstract: The invention is directed to controlling sand production in an oil and/or gas well. A preferred embodiment of the invention is directed to repairing a downhole screen by pumping neutrally buoyant resin coated material into a damaged portion of a gravel pack screen and also into any void behind the damaged portion of the screen. The neutrally buoyant resin provides for the repair of a portion of the screen even if the damaged portion is located on the uphole side of a deviated well. Any excess resin coated material may subsequently be removed from the central passageway of the screen and then circulated to the surface because the resin coated material is neutrally buoyant. Neutrally buoyant resin may be pumped into a well that does not have a sand control system. The porous neutrally buoyant resin allows production of hydrocarbons, but prevents production of sand into the well.

Abstract: A method and apparatus for completing a well through expansion of tubing enable construction of the well or at least part of the well with a mono-diameter or substantially no inside diameter reduction with subsequent casings/liners. Prior to lining an extended section of the borehole, forming a discrete enlarged portion of the extended section with a relatively larger inner diameter than the remainder of the extended section of the borehole occurs where overlapping tubing sections are to be located. For some embodiments, an open-hole clad expanded in the enlarged portion of the extended section of the borehole provides an inner surface for receiving a bottom of a first expanded liner and optionally a top of a second expanded liner.

Abstract: An expander is provided for radially expanding a tubular element, the expander having an axially forward direction and being provided with thrust means for exerting a thrust force to the expander to move the expander in axially forward direction through the tubular element. The expander comprises an adjustable cone having an expander surface tapering radially inward in the axially forward direction, the adjustable cone being movable between a radially expanded mode and a radially collapsed mode. The expander further comprises adjusting means for moving the adjustable cone from the collapsed mode to the expanded mode by the action of said thrust force exerted to the thrust means.

Abstract: The present invention relates to a seal element for a wellbore which includes a support member, a bag positioned on the support member and a eutectic material positionable in the bag. The bag may be axially compressed and axially extended along the support member thereby permitting sealing and unsealing of an annulus in a wellbore. The eutectic material may be a phase changing salt.

Abstract: Bypassing damaged lines in a well. A subterranean well system includes a circuit extending in the well to a well tool. A set of multiple redundant lines is provided at a location along the circuit. Each of the set of lines is capable of providing conductivity between portions of the circuit. A method of providing conductivity across a damaged portion of a circuit in a subterranean well includes the steps of: damaging at least one line of a set of redundant lines extending along a tubular string; and isolating the damaged at least one line from an undamaged portion of the circuit.

Abstract: An expandable swage including a swage body, at least one swage segment in operable communication with the swage body, and a position indicator in operable communication with the at least one swage segment; the position indicator capable of providing information related to an outside dimension of the at least one swage segment. An expandable tubing system for use in a wellbore including an expandable swage, a stroker in operable communication with the expandable swage, an anchor capable of anchoring the stroker, and a position indicator in operable communication with the expandable swage; the position indicator capable of providing information related to an outside dimension of the expandable swage. A method for determining a shape of an expanded tubular.

Abstract: A clean version of the revised Abstract is shown below for the Examiner's convenience. A method of and apparatus for treating a zone in a well is disclosed. A tube that is permeable to a material is inserted into a wellbore, creating an annulus inside the wellbore. Two zones—the annular region and the formation surrounding the wellbore—may be treated. The method comprises the following steps. (1) A setting section surrounded by a sleeve is placed inside the tube near the zone to treat, the sleeve being expandable and impermeable to the material. (2) The sleeve is inflated inside the tube near the zone to treat, ensuring that a first zone of the tube is impermeable to the material, but leaving a second zone permeable to the material. (3) A treatment fluid is pumped to the zone to treat, the treatment fluid passing into the annulus via the second zone. (4) The zone to treat is treated with the treatment fluid.

Abstract: A method of servicing a wellbore comprising contacting a metal oxide, a soluble chloride or phosphate salt, water, and a liquid retarder to form a cement composition via a continuous process, wherein the liquid retarder is an aqueous solution having a concentration of less than about 25 w/v %, placing the cement composition into the wellbore, and allowing the cement composition to set. A method of servicing a wellbore comprising (a) contacting an aqueous solution with a soluble salt to form a salt solution, (b) contacting an aqueous solution with a solid retarder to form a liquid retarder wherein the liquid retarder has concentration of less than about 25 w/v %, (c) contacting water, the salt solution, and the liquid retarder to form a mixture, (d) contacting the mixture with a metal oxide to form a cement slurry, wherein the cement slurry is produced with an output rate of from about 0.

Abstract: The invention discloses a cement slurry composition for cementing a well comprising: an hydraulic cement, water and a combination made of a cellulosic polymer and an acrylamido-methyl-propane sulfonate co- or ter-polymer, wherein the density of said cement slurry is above 1700 kg/m3.