Abstract: A method of re-manufacturing a composite riser section having a damaged original metal liner comprises inserting an expandable replacement liner into the bore of the composite riser section and positioning the replacement liner to cover the metal liner. An annular recess may be formed circumferentially into the damaged portion of the metal liner to accommodate the replacement liner. The replacement liner is radially expanded within the composite riser section and a seal is created to prevent fluid inside the composite riser from flowing around the replacement liner, through the damaged liner, and to the outside of the composite riser.

Abstract: Tools for expanding downhole tubulars into each other or in open hole are disclosed. One embodiment uses a movable cone biased by Bellville washers to move longitudinally against such bias and allow collets to move radially in or out to a predetermined maximum diameter. A release system allows collet retraction to avoid hang up on removal. In an alternate embodiment, more suitable for open hole applications, pressurized gas pushes a movable cone longitudinally against the collets. A stationary cone is on the opposite side of the collets from the movable cone. The collet rides out or in between the cones and raises the gas pressure when forced in. A pressure actuated release allows the lower cone to shift downwardly to allow the collets to retract for removal.

Abstract: Systems and methods for placing a tubular, braided sleeve in a well bore. The sleeve is positioned within an interior of a carrier configured to hold the sleeve in an undeployed position, followed by lowering the carrier into the well bore. The sleeve may be used in conjunction with a curable resin that can be solidified to set the sleeve into a tubular cross section. After securing the sleeve to the well bore, the carrier may be moved away from the bottom of the well bore, deploying the sleeve and extending it along the contour of the well bore. The tubular sleeve may then be subsequently expanded in situ to increase its diameter. The curable resin can then cured to make the sleeve substantially rigid.

Abstract: Aspects of the invention relate to apparatus and methods for remedial and repair operations downhole. Certain embodiments of apparatus include a lightweight expandable member (22) that can be radially expanded to increased its inner and outer diameters using an inflatable element (34). The lightweight member (22) can be used to repair a fautly safety vavle flapper (12) for example. The invention also relates to lateral tubular adapter apparatus and a method of hanging a lateral from a cased borehole.

Abstract: A method of isolating a section of a drilled bore containing a problem zone comprises: providing a section of tubing; locating the tubing in the section of the bore; and expanding the tubing and forming at least an outer portion of the tubing to conform to irregularities in the bore wall, to isolate the problem zone. The tubing may feature a formable outer section, and the expansion of the tubing may be achieved using a compliant rotary expander.

Abstract: An assembly and methods for constructing a MONOWELL includes a monodiameter casing disposed in a monodiameter wellbore having diametric efficiency with a monobore production delivery system disposed within the monodiameter casing. An assembly for constructing a monodiameter wellbore includes a bottomhole assembly having a overgauge hole drilling member, a directional steering assembly, a measurement while drilling tool, and a logging while drilling tool; a work string attached to the bottomhole assembly and extending to the surface; drilling fluids flowing through the work string and bottomhole assembly; chemical casing casing the borehole; expandable casing disposed in the wellbore; and a sealing composition disposed between the expandable casing and the wellbore.

Abstract: A method of expanding tubing comprises the steps: providing a length of expandable tubing; locating an expansion tool, such as a cone, in the tubing; and applying impulses to the tool to drive the tool through the tubing and expand the tubing to a larger diameter. The tubing may be located downhole and may have a solid wall or a slotted wall.

Abstract: A wellbore casing is formed simultaneously with the drilling out of the wellbore.

Abstract: An apparatus and method for repairing a wellbore casing (100). An opening (115) in a wellbore casing (100) is located using a logging tool (310). An expandable tubular member (370) is then positioned in opposition to the opening (115) in the wellbore casing (100). The expandable tubular member (370) is then radially expanded into intimate contact with the wellbore casing (100).

Abstract: At least a first expandable tubular and a second expandable tubular are connected to each other by a connector system. The connector system is expandable and utilizes a plurality of extensions that may be used to create an interlocking engagement. The system design enables both the tubulars and the connector system to be expanded to an increased diameter.

Abstract: The present invention relates to subterranean cementing operations, and more particularly, to methods of cementing in subterranean formations using cement compositions that autogenously cure voids that may form in such cement compositions. In one embodiment, the present invention provides a method of cementing in a subterranean formation penetrated by a well bore comprising the steps of: placing a cement composition into the well bore, wherein the cement composition comprises a first cementitious component having a first set time and a second cementitious component having a second set time that is delayed relative to the first set time of the first cementitious component; allowing the first cementitious component to at least partially set; and allowing the second cementitious component to set after a delay period.

Abstract: A tubing retrievable safety valve (50) having a non annular hydraulic chamber (60) in a sidewall portion thereof is operable to received a communication tool (100) therein such that relative rotation between at least a portion of the communication tool (100) and the tubing retrievable safety valve (50) is substantially prevented. The communication tool (100) is operable to create a fluid passageway (150) between the non annular hydraulic chamber (60) and the interior of the tubing retrievable safety valve (50) by penetrating through the sidewall portion and into the non annular hydraulic chamber (60). Thereafter, when a wireline retrievable safety valve (44) is positioned within the tubing retrievable safety valve (50), hydraulic fluid is communicatable thereto through the fluid passageway (150).

Abstract: An apparatus for forming an expanded connection in a wellbore, whereby the apparatus includes a first tubular radially expandable outward into contact with an inner wall of a second tubular upon the application of an outwardly directed force supplied to an inner surface of the first tubular. The apparatus further includes a plurality of outwardly extending formations formed on an outer surface of the first tubular, the formations constructed and arranged to provide a frictional relationship between the first tubular and the second tubular while leaving a fluid path when the first tubular is expanded to engage the inner wall of the second tubular.

Abstract: Tools for expanding downhole tubulars into each other or in open hole are disclosed. One embodiment uses a movable cone biased by Bellville washers to move longitudinally against such bias and allow collets to move radially in or out to a predetermined maximum diameter. A release system allows collet retraction to avoid hang up on removal. In an alternate embodiment, more suitable for open hole applications, pressurized gas pushes a movable cone longitudinally against the collets. A stationary cone is on the opposite side of the collets from the movable cone. The collet rides out or in between the cones and raises the gas pressure when forced in. A pressure actuated release allows the lower cone to shift downwardly to allow the collets to retract for removal.

Abstract: A method of lining and drilling a bore (10) comprises the steps of mounting a first section of bore-lining tubing (20) on the lower end portion of a drill string (18). The method also includes running the drill string and tubing into a bore having an unlined section and an existing tubing lined section, locating the first tubing section (20) in the unlined section, uncoupling the first tubing section (20) from the drill string (18), and drilling the bore beyond the first tubing section.

Abstract: A connector arrangement used for connecting a first tubular to a second tubular. The first tubular member has at least one circumferential ring profile, and the second tubular member has a corresponding number of matching circumferential ring profiles. When the ring profiles of the two tubulars are mated and interlocked, they form separate and independent fluid seals as well as a mechanical lock able to hold the tubulars together during future expansion of the entire tubular and joint. Further, selecting properties of the tubulars such as yield strength and modulus of elasticity or constraining a diameter of one of the tubulars during expansion or compression forms a tight connection due to elastic recovery of the tubulars.

Abstract: The disclosure concerns a method and apparatus for repairing or structurally reinforcing an oil and gas well tubular member, or an assembly of tubular members. The assembly to be repaired can include a smaller diameter inner flow conveying conduit (or production tubing) and a larger diameter concentrically placed surface casing, providing an annulus in between the production tubing and the surface casing. A third casing pipe of largest diameter, the drive pipe is placed around the surface casing string. Other “conductor” casing pipes can be positioned around the surface casing inside the drive pipe. Part of the surface casing string (or other conductor pipe) can suffer damage due to corrosion. A sleeve or repair member is placed around the casing string or other tubular member at a damaged portion.

Abstract: A method of expanding tubing comprises locating an expansion tool in a section of tubing to be expanded, applying a fluid pressure to the tubing to create a fluid pressure expansion force and induce a hoop stress in the tubing, and applying a mechanical expansion force to the tubing via the expansion tool. The combined fluid pressure expansion force and mechanical expansion force is selected to be sufficient to induce expansion of the tubing.

Abstract: An apparatus comprising a first tubular member; a second tubular member positioned within and coupled to the first tubular member; a first annular piston chamber defined by the space between the first and second tubular members; an annular piston movably coupled to the second tubular member and positioned within the first annular piston chamber; and a third tubular member for receiving the first and second tubular members coupled to the first tubular member. The third tubular member comprises a radially expandable and plastically deformable tubular member.

Abstract: A tubing retrievable safety valve (50) having a non annular hydraulic chamber (60) in a sidewall portion thereof is operable to received a communication tool (100) therein such that relative rotation between at least a portion of the communication tool (100) and the tubing retrievable safety valve (50) is substantially prevented. The communication tool (100) is operable to create a fluid passageway (150) between the non annular hydraulic chamber (60) and the interior of the tubing retrievable safety valve (50) by penetrating through the sidewall portion and into the non annular hydraulic chamber (60). Thereafter, when a wireline retrievable safety valve (44) is positioned within the tubing retrievable safety valve (50), hydraulic fluid is communicatable thereto through the fluid passageway (150).

Abstract: A method of isolating a section of downhole tubing comprises: running a length of expandable tubing (20) into a tubing-lined borehole (12, 14) and positioning the expandable tubing (20) across a section of tubing to be isolated; deforming at least portions of the expandable tubing (36, 40) to increase the diameter of the portions to sealingly engage the tubing (14) and to isolate the tubing section.

Abstract: A casing liner and method for lining a casing affixed in a well bore. The casing liner having a plurality of grooves and ridges arranged longitudinally and in an alternating relationship about the exterior surface of the casing liner to increase stress storage upon the casing liner being radially reduced in size and thereby decrease the expansion rate of the casing liner and facilitate installation of the casing liner into the casing.

Abstract: The present invention relates to methods and apparatus for expanding tubulars in a wellbore. In one aspect of the invention, an expansion tool with hydraulically actuated, radially expandable members is disposed on a string of coil tubing. In another aspect of the invention the apparatus is utilized to expand a tubular lining a lateral wellbore into contact with a window of a larger tubular lining a central wellbore.

Abstract: A tubing connection arrangement that includes two expandable tubing sections is disclosed. In one embodiment, each of the tubing sections includes a filter screen sandwiched between inner expandable tubing and outer expandable tubing. On expansion of the tubing sections, the outer tubing provides resistance to radial expansion of the inner tubing in order to ensure that the integrity between the tubing sections is maintained. The filter screen of one of the tubing sections overlaps the filter screen of the other tubing section, and the outer expandable tubing of at least one of the tubing sections extends over the overlapping filter screens.

Abstract: The present invention concerns a cement slurry with high permeability and good compressive strength, comprising a solid fraction constituted by: 35% to 80% (by volume) of particles with a mean size in the range 100 microns (?) to 800?; 0% to 15% (by volume) of particles with a mean particle diameter in the range 0.1 microns to 10 microns; and 10% to 40% (by volume) of particles with a mean particle diameter in the range 20? to 50?; a fraction of said-solid particles being constituted by a cement, and preferably a further fraction by self-destructive particles; a liquid fraction in a water/solid ratio in the range 38% to 50% by volume; and a percentage of cells, provided by a gas or a liquid which is not miscible with water, in the range 30% to 60% of the final volume of the slurry.

Abstract: A system for communicating hydraulic fluid to a wireline retrievable safety valve (44) comprises a tubing retrievable safety valve (50) having a non annular hydraulic chamber (60) in a sidewall portion thereof and a communication tool (100) that is selectively locatable within the tubing retrievable safety valve (50). The communication tool (100) creates a fluid passageway (150) between the non annular hydraulic chamber (60) and the interior of the tubing retrievable safety valve (50) by penetrating through the sidewall portion and into the non annular hydraulic chamber (60). Thereafter, when the wireline retrievable safety valve (44) is positioned within the tubing retrievable safety valve (50), hydraulic fluid is communicatable thereto through the fluid passageway (150).

Abstract: A well completion system for creating a seal between a production tubing (30) and a well casing (34) positioned within a wellbore (32) comprises a production packer (46) that includes a section of the production tubing (30) and at least one seal element (60). The production tubing (30) is then positioned within the well casing (34) that lines the wellbore (32). An expander member (56) that is positioned within the production tubing (30) then travels longitudinally through the production packer (46) to expand the section of the production tubing (30) downhole that includes the seal element (60). This expansion creates a sealing and gripping relationship between the production tubing (30) and the well casing (34).

Abstract: An improved expansion assembly for an expander tool is provided. The expander tool is used to expand a surrounding tubular body within a wellbore. Accordingly, a method for expanding a surrounding tubular is also provided. The expansion assembly first comprises a piston disposed within a recess of the expander tool. The top surface of the piston closely receives a pad. The pad is held in close proximity to the top surface of the piston such that it does not rotate about a shaft. This arrangement reduces the geometric size of the expansion assembly, affording a larger inner diameter for the hollow bore of the expander tool itself. At least one reinforcement member is disposed on or within the pad to strengthen the pad during an expansion operation. The reinforcement member is fabricated from a durable material, and is arranged along the pad in the area of contact with the surrounding tubular during an expansion operation.

Abstract: The inventive method consists in the following: a drillable packer provided with a channel closed by a back valve is arranged in a well; afterwards a tubing string carrying a jet pump and a stinger is run into said well, the stringer being connected to the packer; the back valve is open; a logging instrument and a sealing unit are introduced into the tubing string with the aid of a cable; a depression is produced on the formation by means of the pump, a bottomhole pressure and the parameters of the formation are measured with the aid of said instrument, the parameters of physical fields being recorded. The results of said investigations being interpreted, the technical state of the well is defined. The instrument and the sealing unit being extracted from the tube string, a blocking insert is dropped therein. The tubing string is uplifted, the stringer is disconnected from the packer and the back valve is closed.

Abstract: A wellbore expandable connection, which includes a tubular pin member having an outwardly facing tapered threaded section and a tubular box member having an inwardly facing tapered threaded section. The threaded sections form a connection of a predetermined integrity when the tubular pin member is mated with the tubular box member. The integrity of the connection is substantially maintained during radial expansion of the connection.

Abstract: The present invention provides methods and apparatus for reducing friction and preventing galling between surfaces in a wellbore. In one aspect of the invention, a titanium carbide is disposed between surfaces of an expansion tool and a tubular to be expanded. The titanium carbide coating acts as a lubricant to reduce friction and prevent galling therebetween.

Abstract: A technique for facilitating the use of a variety of completion elements in a wellbore environment. The technique utilizes an insertion guide disposed within an open-hole section of a wellbore. The insertion guide may be radially expanded towards the surrounding formation to remove excess annular space. The expansion of the insertion guide further allows the use of a completion element having a greater diameter than would otherwise be afforded.

Abstract: A system for forming a patch in a well at a location along a tubular string which has lost sealing integrity includes a central patch body 60, an upper expander body 52 carrying an upper seal 50 or 56, and a lower expander body 98 carrying a lower seal 102, 104. The running tool includes an inner mandrel 14 axially moveable relative to the central patch body, and one or more pistons 20, 30, 20A axially moveable relative to the inner mandrel in response to fluid pressure within the running tool. Top expander 48 is axially moveable downward relative to the upper expander body in response to movement of the one or more pistons. The expander sleeves may remain downhole to radially support the downhole tubular.

Abstract: A method for carrying out well construction, repair and abandonment operations, the method involves introducing a resin into a well and curing the same to form a seal, plug or connection, wherein the cured resin is expanded to at least the volume occupied by the resin prior to curing (compensating shrinkage), by cooling the well and curing the resin at a reduced temperature and subsequently allowing the well to reach its static bottom hole temperature. A method is also disclosed for analyzing the setting time, elastic properties, shrinkage/expansion, compressibility or coefficient of thermal expansion of thermosetting resins or oil well cements under simulated reservoir pressure and temperature conditions, which involves introducing a sample of a thermosetting resin or oil well cement into a pressure vessel that is equipped to provide the pressure and register the volume change to the analyzer used by this method.

Abstract: An apparatus suitable for use in a wellbore comprises an expandable bistable device. An exemplary device has a plurality of bistable cells formed into a tubular shape. Each bistable cell comprises at least two elongated members that are connected to each other at their ends. The device is stable in a first configuration and a second configuration.

Abstract: The present invention provides apparatus and a method of anchoring an expandable conduit. A formation is provided on an outer surface of the conduit, the formation comprising a number of bands of a friction and/or sealing material. When the expandable conduit is radially expanded, the friction and/or sealing material engages a second conduit in which the expandable conduit is located. The engagement of the friction and/or sealing material provides an anchor for the expandable conduit.

Abstract: An apparatus for sealing perforations, holes, cracks or the like in a tube or pipe and particularly in an oil well casing. The apparatus including a delivery tool for delivery of a coiled patch composed of spring-like material to the location of a damaged portion within a pipe. The patch consisting of a flat sheet of spring-like material where the length and width of the patch are comparatively large with respect to the thickness of the patch. The delivery tool comprising a hydraulicly activated plunger assembly and barrel. Prior to use, the patch is wound into the form of a coiled cylinder by means of a rolling tool and is loaded into the barrel of the delivery tool. To deploy the patch, hydraulic pressure is applied to the plunger assembly causing the plunger to move downwardly within the barrel and push the patch out of the barrel. Upon deployment, the patch unwinds within the pipe or tube and seals the damaged area against the infiltration or exfiltration of fluids or gasses.

Abstract: An apparatus suitable for use in a wellbore comprises an expandable bistable device. An exemplary device has a plurality of bistable cells formed into a tubular shape. Each bistable cell comprises at least two elongated members that are connected to each other at their ends. The device is stable in a first configuration and a second configuration.

Abstract: The present invention generally relates to methods of connecting two expandable tubulars. In one aspect, the method includes flash welding the ends of the expandable tubulars together. Thereafter, the connected tubulars are lowered into the wellbore for expansion. The flash welding process provides a highly reliable joint for expansion.

Abstract: The present invention provides apparatus and methods for expanding tubulars in a wellbore. In one aspect, a process of sealing an annular area in a wellbore is provided in which a tubular having perforations at a predetermined location and a sleeve concentrically covering substantially all of the perforations is expanded into substantial contact with an inner diameter of a tubular, such as a casing or a liner. In another aspect, a process of sealing an annular area in a wellbore is provided in which a tubular having perforation at a predetermined location and a sleeve concentrically coving substantially all of the perforations is expanded into substantial contact with a junction between two tubulars, such as a liner and a casing, or between two liners.

Abstract: A casing liner and method for lining a casing affixed in a well bore. The casing liner having a plurality of grooves and ridges arranged longitudinally and in an alternating relationship about the exterior surface of the casing liner to increase stress storage upon the casing liner being radially reduced in size and thereby decrease the expansion rate of the casing liner and facilitate installation of the casing liner into the casing.

Abstract: A method and apparatus is provided for drilling and lining a wellbore in one downhole trip. The method comprises mounting a drill bit on a drill string including a section of expandable tubing and providing a tubing expander in the string, then rotating the drill bit and advancing the drill string through a bore, then passing the expander through the expandable tubing to expand the tubing, wherein the expandable tubing is deformed by compressive plastic deformation of the tubing with a localised reduction in wall thickness, resulting in a subsequent increase in tubing diameter, and then retrieving the drill bit from the bore through the expanded tubing.

Abstract: A communication tool (100) for communicating hydraulic fluid through a tubing retrievable safety valve (50) is disclosed. The tool (100) has a first section (102) and a second section (132) that are initially coupled together. A set of axial locating keys (112) is operably attached to the first section (102) and is engagably positionable within a profile (62). A radial cutting device (148) is radially extendable through a window (152) of the second section (132). A circumferential locating key (140) is operably attached to the second section (132) and is engagably positionable within a pocket (66) of the safety valve (50) when the first and second sections (102, 132) are decoupled, thereby circumferentially aligning the radial cutting device (148) with the non annular hydraulic chamber (60).

Abstract: The present invention includes a method and apparatus for setting a liner in a wellbore and then expanding a screen in the wellbore in a single trip. In one aspect of the invention, a liner and expandable screen is provided with a slip assembly to fix the liner in the wellbore. An expansion tool and work sting is run into the wellbore in the liner. After the liner is set, the expansion tool is used to expand the screen. In another embodiment, an annular area between the expansion tool and work string is utilized in order to set the slips. Thereafter, cup packers used in forming the annulus are lifted from the liner prior to expanding the screen.

Abstract: Aspects of the invention relate to apparatus and methods for remedial and repair operations downhole. Certain embodiments of apparatus include a lightweight expandable member (22) that can be radially expanded to increased its inner and outer diameters using an inflatable element (34). The lightweight member (22) can be used to repair a fautly safety vavle flapper (12) for example. The invention also relates to lateral tubular adapter apparatus and a method of hanging a lateral from a cased borehole.

Abstract: The present invention relates to methods and apparatus for expanding tubulars in a wellbore. In one aspect of the invention, an expansion tool with hydraulically actuated, radially expandable members is disposed on a string of coil tubing. In another aspect of the invention the apparatus is utilized to expand a tubular lining a lateral wellbore into contact with a window of a larger tubular lining a central wellbore.

Abstract: The present invention relates to methods and apparatus for expanding tubulars in a wellbore. In one aspect of the invention, an expansion tool with hydraulically actuated, radially expandable members is disposed on a string of coil tubing. In another aspect of the invention the apparatus is utilized to expand a tubular lining a lateral wellbore into contact with a window of a larger tubular lining a central wellbore. The tubular lining can comprise nonporous or porous material.

Abstract: Methods of expanding well tools, which permit operation of the well tools after expansion, are provided. In a described example, a cementing tool includes a valve and a packer. After the cementing tool is expanded, the valve is selectively opened and closed, and the packer is sealingly engaged in a wellbore.

Abstract: A system for forming a patch in a well at a location along a tubular string which has lost sealing integrity includes a central patch body 60, an upper expander body 52 carrying an upper seal 50 or 56, and a lower expander body 98 carrying a lower seal 102, 104. The running tool includes an inner mandrel 14 axially moveable relative to the central patch body, and one or more pistons 20, 30, 20A axially moveable relative to the inner mandrel in response to fluid pressure within the running tool. Top expander 48 is axially moveable downward relative to the upper expander body in response to movement of the one or more pistons, and a bottom expander 120 is axially moveable upward relative to a lower expander body. After the upper expander body and a lower expander body have been moved radially outward into sealing engagement with a downhole tubular string, the running tool is retrieved to the surface.

Abstract: A method of cementing a well permitting a reduction in the degree of diameter reduction of casing or liners required, and not requiring excessively large initial conductor casing, is described. The method is characterized by provision of an enlarged wellbore and a novel liner structure which is adapted for expansion of a reduced diameter section thereof downhole, providing, before expansion of the section, unimpeded flow of fluid from the enlarged wellbore during cementing and close fit of the expanded section with the casing or preceding liner, after cementing is completed and expansion of the section. A novel well liner structure and novel well liner expansion means are disclosed.