Abstract: In one aspect, a method and apparatus for intervening in an offshore pipeline while diverting fluid flow to a storage site is provided, so that production through the offshore pipeline may continue while conducting a pipeline intervention operation. An offshore vessel may be used to divert and store fluid flow while intervening in the pipeline. In another aspect, a method and apparatus for drilling a subsea wellbore with an offshore vessel is provided. The method and apparatus involve drilling the wellbore and casing the wellbore with continuous casing lowered from the offshore vessel.

Abstract: A tool is preferably landed in a downhole profile commonly found adjacent to seal bores. Once landed, preferably with coiled tubing, pressure in the coiled tubing triggers a switch to power a motor to rotate a polishing cylinder that features spirally wound vanes. A reservoir of resin or other repair material is connected to an injection pump to deliver the material as the vanes are rotating. The material exits between the vanes so that the vanes can spread it and work it into surface irregularities. After the material is sufficiently spread into voids and the requisite polishing completed, the seal bore is again ready to accept a tool in a sealed relationship.

Abstract: A method for repairing damaged wells, especially in marine environments utilizing an alignment apparatus having a substantially cylindrical body member, a lower spear extension and a plurality of blades extending radially outward from the body member and spear extension. The alignment apparatus is concentrically inserted into the upper opening of a damaged well having a substantially vertical orientation. The alignment apparatus serves as an alignment guide for larger diameter pipe to be installed (typically driven) around a portion of the well to provide structural integrity to the well, as well as to serve as a conduit into the well for subsequent operations.

Abstract: A pipe expansion device having an expansion cone tapering in forward direction, a cone-guide, an actuator for displacing the expansion cone and the elongated cone-guide relative to each other, a retrievable end anchor, and a middle anchor joined to the expansion cone.

Abstract: Methods and apparatus enable expanding a tubular in a wellbore. The method and apparatus include running a bottom hole assembly (BHA) into a wellbore. The BHA is anchored to the wellbore and a portion of the BHA is released from the anchor. An expansion member is then pulled by a work string through the tubular thereby engaging the tubular with the wellbore. The work string is reconnected to the anchor and used to release the anchor. The BHA is then removed from the wellbore.

Abstract: A patch for placement in a wellbore and associated methods includes a longitudinal member and an anchor that is radially expanded to engage the wall of the borehole to secure the patch against axial and radial movement. The anchor is set using a running tool that radially expands the anchor and the longitudinal body. The anchor may include one or more elements that can be securely engaged within the wellbore. The longitudinal member and/or the anchor may include a sealing element to provide a seal between the wellbore inside and the earth formation surrounding the wellbore.

Abstract: A method for repairing damaged wells, especially in marine environments utilizing an alignment apparatus having a substantially cylindrical body member, a lower spear extension and a plurality of blades extending radially outward from the body member and spear extension. The alignment apparatus is concentrically inserted into the upper opening of a damaged well having a substantially vertical orientation. The alignment apparatus serves as an alignment guide for larger diameter pipe to be installed (typically driven) around a portion of the well to provide structural integrity to the well, as well as to serve as a conduit into the well for subsequent operations.

Abstract: The invention provides a cement composition resistant to carbon dioxide including a hollow element for trapping carbonation products. The hollow element can be an additional component added to the cement composition, this component is made of hollow spherical or quasi spherical particles as cenospheres, sodium-calcium-borosilicate glass, silica-alumina microspheres, or a combination thereof. Or the hollow element is a spherical or quasi spherical void made in the set cement, for example by foaming the cement composition with a gas as air, nitrogen or a combination thereof. Use of such cement composition in carbon dioxide application is disclosed. Additionally, a method to cement a part of a borehole in presence with carbon dioxide is disclosed, a method to repair a part of a borehole in presence with carbon dioxide is disclosed using the above cement composition and a method to plug a part of a borehole in presence with carbon dioxide is disclosed.

Abstract: A casing apparatus is provided to install a hard, pressure-resistant seal along a wall of a well in situ. The casing apparatus includes a moving device and a deformable tubular sleeve having a first end and a second end and. The moveable element is radially inflatable and movable inside the deformable tubular sleeve along a longitudinal axis of the deformable tubular sleeve. When the moving device is radially inflatable to an inflated condition and is moved from the first end to the second end, the moving device deforms the deformable tubular sleeve radially against the wall and progressively from the first end to the second end. A force of deforming the tubular sleeve applied by the inflated moving device is adjustable by changing the inflated condition of the moving device during the deformation process.

Abstract: A variety of methods are disclosed, including, in one embodiment, a method of cementing comprising: introducing a pipe string into a well bore such that an annular space is defined between the pipe string and a wall of the well bore, wherein an annular structure is coupled to the pipe string, and wherein the annular structure comprises an expandable material; and introducing a cement composition into the annular space, wherein the cement composition comprises cement, water, and a component capable of responding to a crack formed in the cement composition after setting to inhibit flow of fluid through the crack. In certain embodiments, the method further comprises choosing the cement composition based at least partially on an analysis of well incidents.

Abstract: A communication tool (100) includes a housing (102) having recesses (110) and a set of axial locating elements (112) radially extendable through the recesses (110) and engagably positionable within a profile of a tubing retrievable safety valve (50). An anti rotation device (140) is radially outwardly extendable relative to the housing (112). The anti rotation device (140) operably engages the tubing retrievable safety valve (50) to substantially prevent relative rotation between at least a portion of the communication tool (100) and the tubing retrievable safety valve (50). A cutting tool (148) is radially outwardly extendable relative to the housing (102). The cutting tool (148) is operable to create a fluid passageway (150) between a non annular hydraulic chamber (60) and an interior the tubing retrievable safety valve (50).

Abstract: A tool is preferably landed in a downhole profile commonly found adjacent to seal bores. Once landed, preferably with coiled tubing, pressure in the coiled tubing triggers a switch to power a motor to rotate a polishing cylinder that features spirally wound vanes. A reservoir of resin or other repair material is connected to an injection pump to deliver the material as the vanes are rotating. The material exits between the vanes so that the vanes can spread it and work it into surface irregularities. After the material is sufficiently spread into voids and the requisite polishing completed, the seal bore is again ready to accept a tool in a sealed relationship.

Abstract: A mono-diameter wellbore casing.

Abstract: An apparatus for providing zonal isolation in a wellbore includes a plurality of interlocking sealing elements having anchor elements at the opposing ends. Each anchor element sealingly engages a wellbore tubular whereas the interlocking sealing elements do not engage any portion of wellbore therebetween. In one exemplary application utilizes a wellhead and lubricator positioned over a wellbore under pressure and a conveyance device for conveying equipment into the wellhead. The first anchor, the second anchor and the plurality of interlocking sealing elements are separately conveyed into the wellbore with the conveyance device and sequentially assembled in the wellbore to provide zonal isolation.

Abstract: Expandable seal members or inserts are included as part of fluid activated downhole tools such as packers and liner hangers. The expandable seal inserts comprise one or more expandable materials that expand and seal against the chamber carrying the actuator of the downhole tool. Fluid flowing in the downhole tool to actuate and, thus, set the downhole tool, also causes the expandable seal inserts to expand. In so doing, the expandable seal inserts provide seals, some redundant to dynamic seals and static seals already present in the downhole tool, to assist in preventing leaks in the downhole tool that may otherwise cause the downhole tool to fail.

Abstract: A communication tool (100) includes a housing (102) having recesses (110) and a set of axial locating elements (112) radially extendable through the recesses (110) and engagably positionable within a profile of a tubing retrievable safety valve (50). An anti rotation device (140) is radially outwardly extendable relative to the housing (112). The anti rotation device (140) operably engages the tubing retrievable safety valve (50) to substantially prevent relative rotation between at least a portion of the communication tool (100) and the tubing retrievable safety valve (50). A cutting tool (148) is radially outwardly extendable relative to the housing (102). The cutting tool (148) is operable to create a fluid passageway (150) between a non annular hydraulic chamber (60) and an interior the tubing retrievable safety valve (50).

Abstract: (1) A steel pipe that is expanded radially in a state wherein it was inserted in a well such as an oil well, characterized in that the non-uniform wall thickness ratio E0 (%) before expanding satisfies the following expression {circle around (1)}. E0?30/(1+0.018?)??{circle around (1)} Wherein ? is the pipe expansion ratio (%) calculated by the following expression {circle around (2)}. ?=[(inner diameter of the pipe after expanding?inner diameter of the pipe before expanding)/inner diameter of the pipe before expanding]×100??{circle around (2)} (2) A steel pipe that should be expanded radially in a state wherein it is inserted in a well, such as an oil well, characterized in that the eccentric non-uniform wall thickness ratio is 10% or less. When the embedding-expanding method is performed with use of the steel pipe of (1) or (2), lowering of collapse strength of the expanded steel pipe is prevented and bending thereof can be decreased.

Abstract: A method of controlling the pressure of a casing annulus in a subterranean well that includes injecting into the casing annulus a composition including a base fluid and a polymer coated colloidal solid material. The polymer coated colloidal solid material includes: a solid particle having an weight average particle diameter (d50) of less than two microns, and a polymeric dispersing agent coated onto the surface of the solid particle during the comminution (i.e. grinding) process utilized to make the colloidal particles. The polymeric dispersing agent may be a water soluble polymer having a molecular weight of at least 2000 Daltons. The solid particulate material may be selected from materials having of specific gravity of at least 2.68 and preferably the solid particulate material may be selected from barium sulfate (barite), calcium carbonate, dolomite, ilmenite, hematite, olivine, siderite, strontium sulfate, combinations and mixtures of these-and other similar solids.

Abstract: An expander tool includes segments capable of deflecting inward in response to a restriction encountered while expanding a tubular downhole. The expander tool includes an inner mandrel having a tapered surface about its outside diameter, the segments disposed around the inner mandrel with corresponding tapered surfaces in contact with the tapered surface of the inner mandrel and a compression sleeve disposed around the inner mandrel. A compressive load on the compression sleeve applies a preload force biasing the segments to a raised position on the tapered surface and hence an extended position. This preload enables expansion of the tubular with the segments in the extended position. Upon reaching the restriction, an increased pull force on the expander tool forces the segments down the tapered surface of the inner mandrel against the bias of the preload to a retracted position such that the expander tool assumes a smaller maximum outer diameter.

Abstract: A method and system for containing escaping hydrocarbon fluid from a well pipe of a production well. Suppression of the hydrocarbon fluid to a level below the breach location using a control fluid allows the breach to be repaired through the installation of a containment sleeve at the location of the breach. After collecting the escaping hydrocarbon fluids with a containment sleeve, the hydrocarbon fluid is routed to a collection reservoir from which it may be easily recovered without causing environmental damage. This process occurs with minimal downtime of the production well with the added environmental benefit of remediation of earth contaminated by the hydrocarbon breach.

Abstract: Casing or other well tubulars that have failed are repaired in a manner that doesn't reduce the final inside diameter and doesn't further propagate the failure. The tubular needing repair is first expanded on at least one zone above and below the damaged area. This expansion in an undamaged area arrests failure propagation when the damaged area is then expanded. After the damaged area is expanded, the patch coupled preferably with exterior seals is positioned in the expanded zone of the damaged tubular and expanded. The procedure can also be accomplished in a single trip into the well.

Abstract: A system that is usable with a wellbore includes a deployment tool that is attached to a conveyance device and has an unexpanded state and an expanded state. The system also includes a scrolled tubular, such as a sand screen, which is attached to the deployment tool. The tubular is scrolled around the deployment tool in the unexpanded state with the scrolled tubular having an outer diameter that is less than an inner diameter of a tubing that is located in the wellbore. The tubular is then unscrolled to expand against a surface in an expanded state of the tubular.

Abstract: A seal arrangement comprises an expandable inner tubular and an outer tubular. The inner tubular comprises an axially extending lip seal. Expansion of the inner tubular serves to energise the lip seal, a free end of which will be urged into contact with the outer tubular.

Abstract: There are disclosed methods and apparatus for expanding tubing downhole. In one embodiment, there is disclosed a method of expanding downhole tubing such as a liner (10), the method comprising the steps of locating the liner (10) in a borehole (12), expanding a part (16) of the liner (10) in the borehole (12), locating an expansion device such as an expandable cone (18) in said expanded part (16) of the liner (10), and translating the cone (18) relative to the liner (10) to expand a further part (20) of the liner (10).

Abstract: A mono-diameter wellbore casing. The mono-diameter wellbore casing is formed by plastically deforming and radially expanding a first tubular member within a wellbore. A second tubular member is then plastically deformed and radially expanded in overlapping relation to the first tubular member. The second tubular member and the overlapping portion of the first tubular member are then radially expanded again.

Abstract: A mono-diameter wellbore casing. The mono-diameter wellbore casing is formed by plastically deforming and radially expanding a first tubular member within a wellbore. A second tubular member is then plastically deformed and radially expanded in overlapping relation to the first tubular member. The second tubular member and the overlapping portion of the first tubular member are then radially expanded again.

Abstract: A sealant composition and methods for using the same are disclosed. In an embodiment, a method of servicing a wellbore in contact with a subterranean formation is disclosed. The method comprises placing a sealing agent and a nonaqueous carrier fluid in the wellbore. The method further comprises placing a nonaqueous activating fluid in the wellbore. In addition, the method comprises contacting the sealing agent with the nonaqueous activating fluid to form a sealant composition.

Abstract: Cementitious compositions are provided that can be use in drilling oil and gas well applications. The compositions include a source of hydraulically settable cement, calcium carbonate, free lime and alkali ions, calcium sulfate and an organic component. Methods for cementing a casing and liners and for remedial operations such as plugging back and squeeze cementing are also provided.

Abstract: A secondary plugging tool is disclosed for use in a subterranean plug, such as in a plugged and/or abandoned well. The repaired plug may be of a cementicious material, or a mechanically, hydraulically or electrically set plug or packer. The plugging tool includes an outer housing containing an eutectic metal alloy. A thermitic reaction charge is contained within chambers within an inner tubular member and a lower housing. The lower end of the outer housing being ported circumferentially there around, the thermitic reaction charge activates the eutectic metal charge such that the eutectic charge melts and pours out of the outer housing and across and upon the initial plug to repair any failure areas therein.

Abstract: A drilling assembly (2) comprises upper (4) and lower (6) drill strings with a fluid passage (80) therethrough for distributing fluid to a bottom hole assembly (10). The upper drill string (4) has an upper end (11) connectable to a drilling apparatus (13) and fluid source (16) and a lower end (18) with an attached casing expander unit (20) that communicates the fluid passage (80) of the upper (4) and lower (6) drill strings. An upper end (22) of the lower drill string (6) is formed from a casing string (24) telescoped over the casing expander unit. A constriction (31) connects the casing string (24) with the rest of the lower drill string (6). A flow restriction device (35) in the lower drill string acts to control fluid flow through the fluid passage.

Abstract: An apparatus (200) and method for repairing an opening (130) in a wellbore casing (110). The apparatus (200) and method couple a floating tubular (250) member in opposing relation to the opening (130) in the wellbore casing (110).

Abstract: A communication tool (100) includes a housing (102) having recesses (110) and a set of axial locating elements (112) radially extendable through the recesses (110) and engagably positionable within a profile of a tubing retrievable safety valve (50). An anti rotation device (140) is radially outwardly extendable relative to the housing (112). The anti rotation device (140) operably engages the tubing retrievable safety valve (50) to substantially prevent relative rotation between at least a portion of the communication tool (100) and the tubing retrievable safety valve (50). A cutting tool (148) is radially outwardly extendable relative to the housing (102). The cutting tool (148) is operable to create a fluid passageway (150) between a non annular hydraulic chamber (60) and an interior the tubing retrievable safety valve (50).

Abstract: A method for manufacturing a wellscreen and a wellscreen that have the mechanical properties of a direct-wrap wellscreen and the precise slot tolerance of a slip-on wellscreen are provided. In one embodiment, a method for manufacturing a wellscreen for use in a wellbore is provided. The method includes disposing a filter subassembly on a base pipe sized so that there is annulus between the base pipe and the filter subassembly. The filter subassembly includes a length of wire wrapped and welded along a plurality of rods so that a slot is defined between adjacent coils of wire. The method further includes expanding the base pipe so that the slot is not substantially altered, thereby substantially reducing or eliminating the annulus.

Abstract: A well tool and method for heating and depositing first and second charges of selective temperature melting metal alloys for repairing failure spots along a section of a tubular conduit, such as casing, in a subterranean well. A fuel charge is provided and is ignited to first melt the lower temperature melting metal alloy charge and thereafter the higher temperature metal alloy charge, such that a metal precipitate is formed from the heated higher temperature melting metal alloy charge. The housing defines a sacrificial wall which is opened or cleared as the higher temperature metal alloy charge melts, thus enabling the precipitate of the higher temperature melting alloy charge to be discharged from the housing to form a bridge for subsequent movements thereacross of the lower temperature melting alloy charge, into the well immediate the area of the failure spots.

Abstract: Apparatus (9) for radially expanding an expandable member, the apparatus including a plurality of radially moveable fingers (22). The radially moveable fingers (22) can move between two positions; in a first position, the moveable fingers (22) are radially extended to a form a cone to facilitate radial expansion of the expandable member; in the second position, one or more of the radially movable fingers (22) can move radially inward so that restrictions in the path of the apparatus can be by-passed.

Abstract: An apparatus for expanding a tubular member.

Abstract: (1) A steel pipe that is expanded radially in a state wherein it was inserted in a well such as an oil well, characterized in that the non-uniform wall thickness ratio E0 (%) before expanding satisfies the following expression {circle around (1)}. E0?30/(1+0.018?){circle around (1)} Wherein ? is the pipe expansion ratio (%) calculated by the following expression {circle around (2)}. ?=[(inner diameter of the pipe after expanding?inner diameter of the pipe before expanding)/inner diameter of the pipe before expanding]×100{circle around (2)} (2) A steel pipe that should be expanded radially in a state wherein it is inserted in a well, such as an oil well, characterized in that the eccentric non-uniform wall thickness ratio is 10% or less. When the embedding-expanding method is performed with use of the steel pipe of (1) or (2), lowering of collapse strength of the expanded steel pipe is prevented and bending thereof can be decreased.

Abstract: The present invention provides settable compositions that comprise water and cement kiln dust. The settable compositions optionally may comprise an additive that comprises at least one of the following group: fly ash; shale; slag cement; zeolite; metakaolin; and combinations thereof. The settable compositions optionally may be foamed with a gas. Methods of cementing also are provided that comprise: providing the settable composition; introducing the settable composition into a location to be cemented; and allowing the settable composition to set therein. The location to be cemented may be above ground or in a subterranean formation.

Abstract: A device for forming a wellbore casing in a borehole, according to which the device includes a support member including a first fluid passage, and an expansion cone coupled to the support member. The support member includes a second fluid passage, which is fluidicly coupled to the first fluid passage. The device further includes an expandable tubular liner movably coupled to the expansion cone, and an expandable shoe coupled to the expandable tubular liner.

Abstract: A downhole filter comprises a tubular member having a wall defining a plurality of openings. The openings have an outer width less than an inner width. The parts of the opening defining the smaller width are defined by radially outer parts of the openings, such that particulates or sand prevented from passing through the openings will tend to be retained to the outside of the tubular member. A method comprises providing a tubular string having a non-porous tubular portion and a porous tubular portion, and installing the tubular string within a wellbore such that the porous tubular portion is located adjacent a fluid-producing formation within the wellbore. In another embodiment, an apparatus comprises a drill string comprising a non-porous tubular portion and a porous tubular portion, and an earth removal member operatively connected to a lower end of the drill string.

Abstract: A tubular patch expansion apparatus includes an elongated tubular bladder adapted to expand radially outwardly to expand an overlying tubular patch. A bladder setting assembly is secured to a first end of the bladder. The bladder setting assembly has a piston which divides an interior bore into a gas generator chamber and a liquid chamber. Once ignited, gas generating medium generates gas, which causes the piston to move along the interior bore injecting liquid from the liquid chamber into the bladder to inflate the bladder. A liquid pressure relief assembly is provided to relieve pressure within the bladder by releasing liquid from the bladder to allow the bladder to collapse, when the pressure in the bladder reaches predetermined levels.

Abstract: A tubular system arranged in a wellbore, having an outer tube extending into the wellbore and a wall with at least one section of reduced bending stiffness, each section defining a hinge allowing the outer tube to move between a collapsed mode and an expanded mode. An inner tube extends into the outer tube and has a wall with at least one section of reduced bending stiffness, each section defining a hinge allowing the inner tube to move between a collapsed mode and an expanded mode. With the tubes in their respective expanded modes, the inner tube supports the outer tube and is oriented in the outer tube such that each hinge of the inner tube is circumferentially displaced from each hinge of the outer tube.

Abstract: A casing liner and method for lining a casing affixed in a well bore. The casing liner having a plurality of grooves and ridges arranged longitudinally and in an alternating relationship about the exterior surface of the casing liner to increase stress storage upon the casing liner being radially reduced in size and thereby decrease the expansion rate of the casing liner and facilitate installation of the casing liner into the casing.

Abstract: The present invention provides a method for remedying minute seal leaks in downhole tools and equipment. The various embodiments of the present invention utilize pressure activated liquid sealants stored in local reservoirs to remedy such leaks.

Abstract: A method for positioning sleeve down hole in a hydrocarbon producing well. A running assembly with associated sleeve is run down a hydrocarbon producing well until the sleeve is in a desired positioned in a conduit. The sleeve is expanded until it sealingly engages the conduit. Pressure is maintained within the sleeve until the seals of holding the pressure sequentially fail to expand the ends of the sleeve. When a preset pressure threshold is reached, the pressure is relieved. The running assembly is then pulled back through the expanded sleeve to surface. A major advantage of this method is that the expanded sleeve provides sufficient internal clearance that a further sleeve of the same size as the original may, in future, be passed through the expanded sleeve and positioned lower down in the well.

Abstract: An exothermic well tool and method of use for the repair of failure spots along a section of a first tubular conduit, such as casing, wherein the housing of the tool is heated to at least a temperature approximately in excess of that required to activate and melt an exothermic metal alloy composition and may include an ignitable starter fuel charge with a series of solid activation fuel charges spaced throughout the chamber. The tool may also include a length of a second tubular conduit for positioning around the exterior of the housing to define an annular area relative to the first tubular conduit for deposit of a low temperature metal alloy therein.

Abstract: A method of isolating a section of downhole tubing comprises: running a length of expandable tubing (20) into a tubing-lined borehole (12, 14) and positioning the expandable tubing (20) across a section of tubing to be isolated; deforming at least portions of the expandable tubing (36, 40) to increase the diameter of the portions to sealingly engage the tubing (14) and to isolate the tubing section.

Abstract: A method includes drilling and lining a wellbore, in one aspect by mounting a drill bit on a drill string including a section of expandable tubing and providing a tubing expander in the string, rotating the drill bit and advancing the drill string through a bore, and passing the expander through the expandable tubing to expand the tubing. The apparatus comprises a drill string including a section of expandable tubing, a drill bit mounted on the string, and a tubing expander mounted on the string.

Abstract: The present invention relates to a method and apparatus for anchoring an expandable tubular within a wellbore prior to expanding the length of the expandable tubular into contact with the wellbore. An expandable system comprises the expandable tubular and a deployment tool, wherein the deployment tool exerts radial force against the expandable tubular to expand at least a portion of the expandable tubular into contact with the wellbore to anchor the expandable tubular prior to the expansion process. A method for anchoring an expandable tubular within a wellbore prior to the expansion process is also provided, wherein radial force expands the expandable tubular into contact with the wellbore to initially anchor the expandable tubular. A method for altering the shape of the anchor is also provided.

Abstract: An apparatus for forming an expanded connection in a wellbore, whereby the apparatus includes a first tubular being radially expandable outward into contact with an inner wall of a second tubular upon the application of an outwardly directed force supplied to an inner surface of the first tubular. The apparatus further includes a plurality of formations formed on an outer surface of the first tubular, the formations constructed and arranged to provide a frictional relationship between the first tubular and the second tubular while leaving a fluid path when the first tubular is expanded to engage the inner wall of the second tubular.